Table of Contents

Cover Sheet ....................................................................................................................................................................... 2

Title Page.......................................................................................................................................................................... 3
Nozzle Analysis : BRANCH 4 in......................................................................................................................... 4
Vessel Results Summary ................................................................................................................................... 9
Cover Page 2

DESIGN CALCULATION

ASME Code Version : 2019

Date of Analysis : Nov 27,2020

PV Elite 2020 , January 2020

Title Page 3

Note:
PV Elite performs all calculations internally in U.S. Customary Units
to remain compliant with the ASME Code and any built in assumptions in
the ASME Code formulae. Finalized results are converted to the user set of
selected units using conversion constants with adequate significant digits.
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Nozzle Analysis : BRANCH 4" Item: 1 5:16p Nov 27,2020

Input Echo, Nozzle Item 1, Description: BRANCH 4"

Design Internal Pressure ( Case 1 ) P 77.20 bars

Temperature for Internal Pressure TEMP 87.00 C

Include Hydrostatic Head Components NO

Shell or Head Material (Not Normalized or NA) A-PI5L X65

Shell/Head Allowable Stress at Temperature S 300.000 N./mm^2
Shell/Head Allowable Stress At Ambient SA 300.000 N./mm^2
Shell/Head Yield Stress at Temperature Sy 450.000 N./mm^2

Outside Diameter of Cylindrical Shell D 508.000 mm.

Actual Thickness of Shell or Head T 14.2000 mm.
Corrosion Allowance for Shell or Head CAS 3.0000 mm.

Is this Nozzle a Radial Nozzle YES

Is this Nozzle a Lateral Nozzle (Y-angle) NO

Nozzle Material (Not Normalized or NA) SA-106 B

Material UNS Number K03006
Nozzle Allowable Stress at Temperature SN 117.905 N./mm^2
Nozzle Allowable Stress At Ambient SNA 117.905 N./mm^2

Diameter Basis for Nozzle BASISN ID

Nominal Diameter of Nozzle DIA 101.600 mm.

Nozzle Size and Thickness Basis DBN Nominal

Nominal Thickness of Nozzle THKNOM SCH 120
Corrosion Allowance for Nozzle CAN 0.0000 mm.
Joint Efficiency of Shell Seam at Nozzle ES 0.85
Joint Efficiency of Nozzle Neck EN 0.85

Insert or Abutting Nozzle Type NTYP Insert

Outward Projection of Nozzle HO 152.400 mm.
Weld leg size between Nozzle and Pad/Shell WO 12.0000 mm.
Groove weld depth between Nozzle and Vessel WGNV 12.0000 mm.

Pad Material (Not Normalized or NA) A-PI5L X65

Pad Allowable Stress at Temperature SN 300.000 N./mm^2
Pad Allowable Stress At Ambient SNA 300.000 N./mm^2
Diameter of Pad along vessel surface DP 200.000 mm.
Thickness of Pad TP 14.2000 mm.
Weld leg size between Pad and Shell WP 12.0000 mm.
Groove weld depth between Pad and Nozzle WGPN 12.0000 mm.
For split pads, reduce area A5 by 75% (UG-37(h)) NO
Pipe Specification Welded

Method used for checking Nozzle opening UG-37

Method used for checking Large Nozzles App. 1-7
Is this is Manway/Access/Inspection Opening No
Skip Iterative Failure Thickness Calculations Yes

Reinforcement CALCULATION, Description: BRANCH 4"

ASME Code, Section VIII, Div. 1, 2019, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 92.050 mm.

Actual Thickness Used in Calculation 11.125 mm.

Internal Pressure Results for SHELL/HEAD :

Reqd thk per UG-37(a) of Cylindrical Shell, Tr Internal Pressure

Thickness Due to Internal Pressure:
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Nozzle Analysis : BRANCH 4" Item: 1 5:16p Nov 27,2020

= (P*(D/2-CAE)) / (S*E+0.4*P) per Appendix 1-1 (a)(1)

= (77.20*(508.0000/2-0.000)/(300.00*1.00+0.4*77.20)
= 6.4700 + 3.0000 = 9.4700 mm.

Internal Pressure Results for NOZZLE :

Reqd thk per UG-37(a) of Nozzle Wall, Trn Internal Pressure

Thickness Due to Internal Pressure:
= (P*(D/2+CA)) / (S*E-0.6*P) per UG-27 (c)(1)
= (77.20*(92.0496/2+.0000))/(117.90*1.00-0.6*77.20)
= 3.1370 + 0.0000 = 3.1370 mm.

UG-40, Limits of Reinforcement : Internal Pressure

Effective material diameter limit, DL 184.099 mm.
Effective material thickness limit, no pad TLNP 27.813 mm.
Effective material thickness limit, pad side TLWP 28.000 mm.

Note: ** The Pad diameter is > the Diameter Limit,

the Excess will not be considered 0.

Results of Nozzle Reinforcement Area Calculations:

Area Available, A1 to A5 Design External Mapnc
Area Required Ar 6.829 NA NA cm^2
Area in Shell A1 2.396 NA NA cm^2
Area in Nozzle Wall A2 1.758 NA NA cm^2
Area in Inward Nozzle A3 0.000 NA NA cm^2
Area in Welds A4 0.566 NA NA cm^2
Area in Pad A5 9.911 NA NA cm^2
Total Area Available Atot 14.631 NA NA cm^2

Internal Pressure Case Governs the Analysis

Nozzle Tangent Angle Used in Area Calculations 90.00 Degs.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

Selection of Possible Reinforcing Pads:

Diameter Width Thickness
Based on given Pad Thickness: 130.175 7.9375 14.2000 mm.
Based on given Pad Diameter: 184.150 34.9250 3.1750 mm.
Based on Shell or Nozzle Thickness: 133.350 9.5250 11.1125 mm.

Reinforcement Area Required for Nozzle:

Ar = (DLR*TR+2*THK*TR*(1-FFR1)) UG-37(c) or UG-39
Ar = (92.0496*6.4700+2*(11.1252-0.0000)*6.4700*(1.0-0.39))
Ar = 6.829 cm^2

Areas per UG-37.1 but with DL = Diameter Limit, DLR = Nozzle Opening size:
Area Available in Shell (A1):
A1 = (DL-DLR)*(ES*(T-CAS)-TR)-2*(THK-CAN)*(ES*(T-CAS)-TR)*(1-FFR1)
A1 = (184.099-92.050)*(.85*(14.2000-3.000)-6.470)-2*(11.125-0.000)
*(.85*(14.2000-3.0000)-6.4700)*(1.0-0.39)
A1 = 2.396 cm^2

Area Available in Nozzle Wall, no Pad:

A2np = ( 2 * MIN(TLNP,HO) ) * ( THK - CAN - TRN ) * FFR2
A2np = ( 2 * 27.8130 ) * ( 11.1252 - 0.0000 - 3.1370 ) * 0.39 )
A2np = 1.746 cm^2

Area Available in Nozzle Wall, with Pad:

A2wp = (2*MIN(TLWP,HO))*(THK-CAN-TRN)*FFR2
A2wp = ( 2 * 28.0000 ) * ( 11.1252 - 0.0000 - 3.1370 ) * 0.39 )
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Nozzle Analysis : BRANCH 4" Item: 1 5:16p Nov 27,2020

A2wp = 1.758 cm^2

Area Available in Welds, no Pad:

A4np = Wo^2*FFR2 + ( Wi-Can/0.707 )^2*FFR2
A4np = 12.0000^2 * 0.3930 + ( 0.0000 )^2 * 0.3930
A4np = 0.566 cm^2

Area Available in Welds, with Pad:

A4wp = Wo^2*FFR3 + (Wi-Can/0.707)^2*FFR2 + Wp^2*FFR4
A4wp = (12.0000 )^2 *.39 + (.0000 )^2 *.39 +.0000^2 *1.00
A4wp = 0.566 cm^2

Area Available in Pad:

A5 = (MIN(DP,DL)-(DIA+2*THK))*(Min(TP,TLWP,TE))*FFR4
A5 = ( 184.0992 - 114.3000 ) * 14.2000 * 1.0000
A5 = 9.911 cm^2

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 3.7174 mm.
Wall Thickness per UG16(b), tr16b = 4.5875 mm.
Wall Thickness, shell/head, internal pressure trb1 = 9.4700 mm.
Wall Thickness tb1 = max(trb1, tr16b) = 9.4700 mm.
Wall Thickness tb2 = max(trb2, tr16b) = 4.5875 mm.
Wall Thickness per table UG-45 tb3 = 5.2578 mm.

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 5.258 , max( 9.470 , 4.588 ) ]
= 5.2578 mm.

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 3.7174 , 5.2578 )
= 5.2578 mm.

Available Nozzle Neck Thickness = 0.875 * 11.1179 = 9.7282 mm. --> OK

Weight of Nozzle, with Pad, Uncorroded 6.98 Kgf

Weight of Nozzle, with Pad, Corroded 6.98 Kgf

Minimum Design Metal Temperature (MDMT) Results :

MDMT of Shell, UCS curve : B

----------------------------------------------------------------------
tg = 14.200 , tg_sr = 14.200 , tr = 7.598 , c = 3.0000 mm. , E* = 0.85
Thickness Ratio = tr * (E*) / (tg_sr - c) = 0.577 , Temp. Reduction = 24 C

Min. Metal Temp. w/o impact per Fig. UCS-66 -18 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -42 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Nozzle Neck to Flange Weld, UCS Curve : B

----------------------------------------------------------------------
tg = 9.735 , tg_sr = 9.735 , tr = 3.717 , c = 0.0000 mm. , E* = 0.85
Thickness Ratio = tr * (E*) / (tg_sr - c) = 0.325 , Temp. Reduction = 78 C

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -104 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, UCS Curve : B
----------------------------------------------------------------------
Thickness Ratio = 0.000 , Temperature Reduction per Fig. UCS 66.1 = 78 C

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

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Nozzle Analysis : BRANCH 4" Item: 1 5:16p Nov 27,2020

Min. Metal Temp. at Req'd thk. (UCS 66.1) -104 C

Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, UCS Curve : B
----------------------------------------------------------------------
Thickness Ratio = 0.000 , Temperature Reduction per Fig. UCS 66.1 = 78 C

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -104 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Shell to Pad Weld at Pad OD for pad, UCS Curve : B

----------------------------------------------------------------------
tg = 14.200 , tg_sr = 14.200 , c = 0.0000 mm. , E* = 1.00
Thickness Ratio = tr * (E*) / (tg_sr - c) = 0.577 , Temp. Reduction = 24 C
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

Min. Metal Temp. w/o impact per Fig. UCS-66 -18 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -42 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve : B

----------------------------------------------------------------------
tg = 9.735 , tg_sr = 9.735 , tr = 3.717 , c = 0.0000 mm. , E* = 0.85
Thickness Ratio = tr * (E*) / (tg_sr - c) = 0.325 , Temp. Reduction = 78 C

Min. Metal Temp. w/o impact per Fig. UCS-66 -29 C

Min. Metal Temp. at Req'd thk. (UCS 66.1) -104 C
Min. Metal Temp. w/o impact per UG-20(f) -29 C

Governing MDMT of the Nozzle : -104 C

Governing MDMT of the Reinforcement Pad : -42 C
Governing MDMT of the Shell : -42 C
Governing MDMT of all the sub-joints on this junction : -42 C

Weld Size Calculations, Nozzle Number 1, Desc.: BRANCH 4"

Intermediate Calcs. for nozzle/shell welds Tmin 11.1252 mm.

Intermediate Calcs. for pad/shell welds TminPad 11.2000 mm.

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 7.7876 = 0.7 * tmin. 8.4852 = 0.707 * WO , mm.
Pad Weld 5.6000 = 0.5*TminPad 8.4852 = 0.707 * WP , mm.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (AR-A1+2*(THK-Can)*Ffr1*(E1(T-Cas)-Tr))*S
= (6.8295 - 2.3956 + 2 * ( 11.1252 - 0.0000 ) * 0.3930 *
(.85 * ( 14.2000 - 3.0000 ) - 6.4700 ) ) * 300
= 14379.65 Kgf

Weld Load [W1]:

= (A2+A5+A4-(WI-CAN/.707)^2*Ffr2)*S
= ( 1.7581 + 9.9115 + 0.5659 - 0.0000 * 0.39 ) * 300
= 37429.66 Kgf

Weld Load [W2]:

= (A2+A3+A4+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 1.7581 + 0.0000 + 0.5659 + 0.9794 ) * 300
= 10105.62 Kgf

Weld Load [W3]:

= (A2+A3+A4+A5+(2*(THK-CAN)*(T-CAS)*Fr1))*S
= ( 1.7581 + 0.0000 + 9.9115 + 0.5659 + 0.9794 ) * 300
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Nozzle Analysis : BRANCH 4" Item: 1 5:16p Nov 27,2020

= 40425.77 Kgf

Strength of Connection Elements for Failure Path Analysis :

Shear, Outward Nozzle Weld [Sonw]:
= (PI/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416 / 2.0 ) * 114.3000 * 12.0000 * 0.49 * 117
= 12692. Kgf

Shear, Pad Element Weld [Spew]:

= (PI/2) * Dp * Wp * 0.49 * Sew
= ( 3.1416 / 2.0 ) * 200.0000 * 12.0000 * 0.49 * 300
= 56509. Kgf

Shear, Nozzle Wall [Snw]:

= (PI * (DLR+Dlo) /4.0) * (THK-Can) * 0.7 * Sn
= ( 3.1416 * 51.5874 ) * ( 11.1252 - 0.0000 ) * 0.7 * 117
= 15174. Kgf

Tension, Pad Groove Weld [Tpgw]:

= (PI/2.0) * Dlo * Wgpn * 0.74 * Seg
= (3.1416 / 2.0 ) * 114.3000 * 12.0000 * 0.74 * 117
= 19168. Kgf

Tension, Nozzle Groove Weld [Tngw]:

= (PI/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416 / 2.0 ) * 114.3000 * ( 12.0000 - 3.0000 ) * 0.74 * 117
= 14376. Kgf

Strength of Failure Paths:

PATH11 = ( Spew + Snw ) = ( 56509 + 15174 ) = 71683 Kgf
PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 12692 + 19168 + 14376 + 0 ) = 46236 Kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 56509 + 14376 + 0 ) = 70885 Kgf

Summary of Failure Path Calculations:

Path 1-1 = 71683 Kgf, must exceed W = 14379 Kgf or W1 = 37429 Kgf
Path 2-2 = 46236 Kgf, must exceed W = 14379 Kgf or W2 = 10105 Kgf
Path 3-3 = 70885 Kgf, must exceed W = 14379 Kgf or W3 = 40425 Kgf

M.A.W.P. Results Based on Areas, Shell and Nozzle neck:

Best M.A.W.P for given geometry AMAWP 114.450 bars
Best M.A.P.(NC) for given geometry AMAPnc 139.974 bars

Note: To determine if the nozzle is governing the design, Compare Nozzle

MAWP/MAPnc with that of the Shell computed from the Shell/Head Module.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2020

PV Elite 2020 Licensee: SL Client 9
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Vessel Results Summary Item: 1 5:16p Nov 30,2020

Summary for Nozzles :

MAWP FLG. EXT. P MAWPNC UG-45 WLD MDMT Angle

Description bars MAWP CHECK CHECK CHECK C
----------------------------------------------------------------------------
BRANCH 4" 114.45 ... ... 139.97 OK OK -42 90
----------------------------------------------------------------------------
Min. Press. 114.45 --- 139.97

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2020