Service Manual

Knudsen Sachnr.: xxxxxxxxxx

Dampening Solution Unit

alpha.d-line

"1. Draft-Version"

technotrans AG Part no. : D1364

Robert-Linnemann-Strasse 17 Date: 30.06.1998
D-48336 Sassenberg Prepared: pel
Tel. 02583 / 301-0 Release: pa
Fax 02583 / 301-30
http://www.technotrans.de
Copyright clause
Reprints, even of extracts hereof, are only
permitted, if the source is quoted.
The main components, devices,
arrangements, as well as the software,
control and instrumentation equipment on all
of our machines are protected both
domestically and abroad by patent
applications, design registrations or
copyright.

 Copyright by
technotrans AG
Robert-Linnemann-Strasse 17
D-48336 Sassenberg
Federal Republic of Germany

technotrans AG
 Contents

1 Contact addresses............................................................................................................................ 5
1.1 Service addresses ......................................................................................................................... 5
1.2 Manufacturers address .................................................................................................................. 5

2 Safety Instructions............................................................................................................................ 6
2.1 General safety instructions ............................................................................................................ 6
2.2 Installation site ............................................................................................................................... 6
2.3 Safety instructions for personnel ................................................................................................... 7
2.4 Intended Use.................................................................................................................................. 7
2.5 Terms of Guarantee....................................................................................................................... 7
2.6 Working with Alcohol...................................................................................................................... 8

3 Description / Overview ..................................................................................................................... 9

4 Unit Specification............................................................................................................................ 10
4.1 Overview ...................................................................................................................................... 10
4.1.1 alpha.d 5... 10 ...................................................................................................................... 10
4.1.2 alpha.d 20... 40 .................................................................................................................... 11
4.1.3 Ejector / Dampening solution doser / Connections.............................................................. 12
4.2 System Overview ......................................................................................................................... 13
4.2.1 alpha.d 5... 10 ...................................................................................................................... 13
4.2.2 alpha.d 20... 40 .................................................................................................................... 14
4.3 Legend ......................................................................................................................................... 15
4.3.1 connections .......................................................................................................................... 15

5 Technical Data................................................................................................................................. 16
5.1.1 alpha.d 5... 10 ...................................................................................................................... 16
5.1.2 alpha.d 20... 40 .................................................................................................................... 18

6 Start Up ............................................................................................................................................ 20
6.1 Installation.................................................................................................................................... 21
6.2 Dampening solution cycle............................................................................................................ 22
6.2.1 alpha.d 20... 40 .................................................................................................................... 23
6.2.2 alpha.d 5... 10 ...................................................................................................................... 24
6.3 General ........................................................................................................................................ 25
6.4 Disconnecting the unit ................................................................................................................. 27

7 Components .................................................................................................................................... 28
7.1 Dampening solution doser , type aquados .................................................................................. 28
7.2 Alcohol stabiliser , type Combicontrol 2.3.................................................................................... 29
7.3 Alcohol stabiliser , type Combicontrol 1S .................................................................................... 30
7.4 Fount Reservoir ........................................................................................................................... 31
7.5 Cooling unit .................................................................................................................................. 32
7.5.1 Refrigerant sight glass ......................................................................................................... 33
7.6 Unit console ................................................................................................................................. 34
7.7 Temperature display .................................................................................................................... 35
7.7.1 Adjusting set value ............................................................................................................... 35
7.7.2 P-Parameter......................................................................................................................... 36
7.7.3 A-Parameter......................................................................................................................... 37
7.8 Ejector block ................................................................................................................................ 38

3
Contents

8 Maintenance .................................................................................................................................... 39
8.1 Cooling unit .................................................................................................................................. 40
8.2 Dampening solution cycle............................................................................................................ 41
8.3 alpha.d 20... 40 ............................................................................................................................ 41
8.3.1 Alcohol stabiliser , type Combicontrol 2.3 ............................................................................ 42
8.3.2 Suction tubes ....................................................................................................................... 44
8.4 alpha.d 5... 10 .............................................................................................................................. 45
8.4.1 Alcohol stabiliser, type Combicontrol 1S.............................................................................. 45
8.4.2 Fount reservoir ..................................................................................................................... 45
8.5 Maintenance plan......................................................................................................................... 46

9 Troubleshooting.............................................................................................................................. 47
9.1 General ........................................................................................................................................ 47
9.2 Dampening solution cycle............................................................................................................ 48
9.3 Cooling unit .................................................................................................................................. 52

10 Spare parts list ................................................................................................................................ 53

10.1 Electronic parts according to BMK circuit Diagram ..................................................................... 53
10.2 Mechanical Parts Dampening Solution Cycle.............................................................................. 55
10.3 Mechanical parts cooling aggregate ............................................................................................ 56

11 Index................................................................................................................................................. 57

4
 Contact addresses

1 Contact addresses
1.2 Manufacturers address
1.1 Service addresses
technotrans AG
technotrans AG Robert-Linnemann-Strasse 17
Robert-Linnemann-Strasse 17 48336 Sassenberg
48336 Sassenberg Telefon: (+49)-(0)2583-301-0
Telefon: (+49)-(0)2583-301-0 Telefax: (+49)-(0)2583-301-30
Telefax: (+49)-(0)2583-301-30 Germany
Germany

technotrans graphics ltd

Clough Road
Severalls Park
Colchester CO4 4QS
Telefon: (+44)-(0)1206-2242-00
Telefax: (+44)-(0)1206-2242-01
England

technotrans france s.a.r.l.

ZAET “Les Haies“
Rue Albert Einstein
60740 Saint-Maximin
Telefon: (+33)-344-242128
Telefax: (+33)-344-248526
France

technotrans america Inc.

300 Town Park Drive, Suite 190
Kennesaw, Georgia 30144
Telefon: (+1)-770-499-1008
Telefax: (+1)-770-499-9790
USA

technotrans printing equipment (beijing) co. ltd.

No. 28 Shang Dijie street
Haidian district
Peking 100 085
Telefon: 0086-10-62 98 80 26
Telefax: 0086-10-62 98 80 27
PR China

5
Safety
2 Safety Instructions
2.1 General safety instructions
Persons involved with the installation,
commissioning, maintenance and operation of the
unit and it’s components must have read and
understood the operating instructions, particularly
the chapter on safety.
If necessary in-house instruction should be provided,
taking into account the special qualifications of the
individual persons.
The following symbols are used in this operating
manual:
Warning – Danger to personnel!
Warning – Danger from electrical
current!
Warning – Danger of damaging the
unit!
Note
Here you can find information or references.
Certain components of the unit have additional
warning plates or stickers to ensure operational
safety.
The notes on safety must be observed in the interest
of your own safety.
6
Before commissioning the unit the operator must
ensure that all technical safety regulations have
been observed.
The relevant regulations for the prevention of
accidents and other generally recognised safety and
industrial medical requirements must be observed.
2.2 Installation site
When selecting the installation site of the equipment
and the relevant components, the specified escape
routes must be kept free.
The unit must be placed horizontally.
The place of installation must offer the system firm
support.
For the environmental temperature for operation see
the Technical Data chapter.
The environmental temperature for transport and
storage, when completely empty -25°C to 60°C.
Ensure sufficient space for operation, maintenance
and cleaning of the unit.
Warning – Danger of damaging the
unit!
Do not deposit any objects in front of or on
top of the unit.
Observe relevant technical regulations and building
regulations.
Warning –Danger for personnel!
Hoses and electrical cables must be laid so that
there is:
• No danger of tripping,
• Protected from damage.
When selecting a installation site, the applicable
safety regulations and manufacturer’s instructions
for the operating media used or existing near the
equipment must be observed.

2.3 Safety instructions for personnel
All working methods are forbidden which:
• Constitute a danger to the life and limb of the
user or third parties,
• Are detrimental to the system or to others,
• Are detrimental to the safety and proper function
of the system,
• Do not comply with the specified notes on
safety.
The unit must be maintained and repaired only by
persons who are familiar with the system and have
been informed about the potential hazards and
possess the necessary qualifications.
Warning –Danger to personnel!
Do not disassemble or put any device out of
operation.
Warning – Danger to personnel!
The unit covers must be closed during system
operation and may only be opened to eliminate
malfunctions.
Warning – Danger to personnel due
to electrical supply!
Maintenance work may only be undertaken when
the mains are switched off.
If it should become necessary to remove safety
devices for setting, repair or maintenance purposes,
the safety devices must be replaced immediately on
completion of the work.
The safety rules and regulations for the prevention
of accidents must be observed.
Safety
Warning – Danger to persons due to
high pressure!
Repair work on pipe system and tanks may only be
carried out when pressure is off.
Warning – Danger to persons due to
hazardous substances!
Observe the applicable safety data sheets in
handling chemicals and the corresponding disposal
information of the chemical suppliers, as well as
any relevant local safety regulations.
2.4 Intended Use
The unit is intended solely for the application
explained in chapter Description / Overview and only
with the components supplied and approved by
technotrans.
Use for any other than the intended purpose is
considered improper. The manufacturer disclaims all
liability for any damage resulting from such use; the
user/operator is solely liable.
2.5 Terms of Guarantee
The warranty/guarantee of the manufacturer is
invalidated if the unit is used for other than the
intended purpose or if unauthorised changes or
modifications to the unit and its which are part of the
scope of supply of technotrans are made.
Warning – Danger for the unit!
Only original technotrans spare parts may
be used.
7
Safety

2.6 Working with Alcohol

Warning - Explosive!

Observe the safety data sheets and the regulations

on flammable liquids to ensure safe handling of
alcohol.

Warning - Explosive!

The earthing tabs of the alcohol stabiliser must be

in contact with the tank lid during operation. If
necessary, bend outward.

Warning - Explosive!

Do not stock more than max. 30 % of the volume

of the dampening water tank.

The operator must inform personnel about the

possible danger of explosions whilst using
flammable liquids (in this case Isopropanol), in
accordance with the regulations for explosions.
Only use approved alcohol containers for the
storage of immediate demand.
Check that the connection pipes to the alcohol
stabiliser do not leak.
Ensure that no inflammatory substances are stored
in the vicinity of the alcohol tanks.
If alcohol should overflow it must be prevented from
accessing areas with inflammatory substances.
Overflowing or spilt alcohol is to be diluted
immediately using plenty of water and soaked up
with suitable materials.

8
 Description / Overview

3 Description / Overview
The function of the Dampening Water Unit at the
printing press is to:
• Produce conditioned dampening solution.
• Cool the dampening solution.
• Supply the printing press with dampening
solution.
The dampening water unit consists of the following
main functional parts:
• Cooling unit
• Dampening solution cycle (D-cycle)
• Console
The dampening solution is held at a constant
temperature.
The dampening solution is transported to the
dampening units of the printing press.
The dampening solutions recycled from the printing
press is purified via a filtration system.

9
Unit Specification

4 Unit Specification
4.1 Overview

4.1.1 alpha.d 5... 10

61 27 30

54 50

56 40
10
42 51
58 4
43
1
3 6

44

Fig. 1: alpha.d 5... 10

10
 Unit Specification

4.1.2 alpha.d 20... 40

31 25 60

62
30
61
54
50
56
42 41
26
58 24
4
40
5
43
6 51
3 52
2
7 9
1 53
8
31.1 25.1
31.2 25.2

Fig. 2: alpha.d 20... 40

11
Unit Specification

4.1.3 Ejector / Dampening solution doser / Connections

56
57

55

Do

Di

20 21 22 23 24 25

Wi

Fig. 3: Ejector / Dampening solution doser / Connections, Example alpha.d 20

12
 Unit Specification

4.2 System Overview

4.2.1 alpha.d 5... 10

Fig. 4: System overview alpha.d 5... 10

13
Unit Specification

4.2.2 alpha.d 20... 40

Fig. 5: System overview alpha.d 20... 40

14
 Unit Specification

4.3 Legend
1. compressor 30. alcohol stabiliser
2. pressure switch compressor 31. suction tube for alcohol
(only on alpha.d 20... 40) (only on alpha.d 20... 40)
3. condenser 31.1 check valve suction tube alcohol
4. fan 31.2 foot filter suction tube alcohol
5. refrigerant collector
(only on alpha.d 20... 40)
40. dampening solution tank
6. filter / dryer
41. float switch dampening solution tank
7. refrigerant sight glass (only on alpha.d 20... 40)
(only on alpha.d 20... 40)
42. tank overflow, tank discharge
8. expansion valve
43. temperature sensor
(only on alpha.d 20... 40)
44. thermostat
9. heat exchanger
(only on alpha.d 5... 10)
(only on alpha.d 20... 40)
10. cooling coil
(only on alpha.d 5... 10) 50. feed pump
51. foot filter feed pump
20. fresh water check valve 52. filter feed pump exit
(only on alpha.d 20... 40) (only on alpha.d 20... 40)
21. fresh water filter 53. flow control
(only on alpha.d 20... 40) (only on alpha.d 20... 40)
22. fresh water pressure reducer with pressure 54. pressure gauge dampening solution pressure
gauge
(only on alpha.d 20... 40) 55. bypass valve

23. fresh water solenoid valve 56. supply flow regulation

(only on alpha.d 20... 40) 57. return flow regulation
24. dampening solution doser 58. filter bag
(only on alpha.d 20... 40)
25. suction tube with empty signal for additives
(only on alpha.d 20... 40) 60. temperature controller
(only on alpha.d 20... 40)
25.1 pressure switch suction tube additives
61. maintenance switch
25.2 check valve suction tube additives
62. function signal lights and key
25.3 foot filter suction tube additives (only on alpha.d 20... 40)
26. float valve
(only on alpha.d 20... 40)
4.3.1 connections
27. dampening solution extra tank
(only on alpha.d 5... 10) Wi fresh water
(only on alpha.d 20... 40)
Do dampening solution supply flow
Di dampening solution return flow

15
Technical Data

5 Technical Data
5.1.1 alpha.d 5... 10

Fig. 6: Technical Data alpha.d 5... 10

16
 Technical Data

alpha.d 5 alpha.d 10
dimensions a [mm] 935 935
b 1045 1045
c 685 685
d 470 470
cooling capacity [kW] 0,5 1
waste heat capacity 50Hz [kW] 1,4 1,9
60Hz [kW] 1,4 1,9
refrigerant R134a R134a
cooling air flow rate 50Hz [m³/h] 980 980
60Hz [m³/h] 980 980
ambient temperature [°C] 10-40 10-40
damening solution temperature [°C] 12 12
dampening solution feed capacity [l/min] 25 25
tank capacity max. [l] 35 35
tank capacity nom. [l] 25 25
no. of ejectors 1 1
electr. connection 50Hz [V] 230 ±15% 230 ±15%
60Hz [V] 230 ±15% 230 ±15%
50Hz [kW / A] 1,0 / 6,0 1,1 / 6,2
60Hz [kW / A] 1,1 / 6,2 1,3 / 6,5
fuse protection 50Hz [A] 10 10
60Hz [A] 10 10
feed flow (nozzle) [mm] ∅8 ∅8
return flow (nozzle) [mm] ∅ 12 ∅ 12
alcohol measuring and dosing range [%] 3 - 15 3 - 15
noise emission [dB (A)] < 70 < 70
dead weight [kg] 90 95
operating weight [kg] 115 120
order no. 50Hz 700.B1.0220 701.B1.0220
60Hz 700.B1.0222 701.B1.0222
HDM no. 50Hz
60Hz

Note

The capacities mentioned are for:

dampening solution 10°C, environmental
temperature 35°C

17
Technical Data

5.1.2 alpha.d 20... 40

Fig. 7: Technical data alpha.d 20... 40

18
 Technische Daten

alpha.d 20 alpha.d 40
dimensions a [mm] 1070 1210
b 1180 1320
c 800 865
d 650 730
e 160 160
cooling capacity [kW] 2 4
waste heat capacity 50Hz [kW] 3,2 6,1
60Hz [kW] 3,2 6,7
refrigerant R134a R134a
cooling air flow rate 50Hz [m³/h] 980 2250
60Hz [m³/h] 980 2700
ambient temperature [°C] 10-40 10-40
damening solution temperature [°C] 12 12
dampening solution feed capacity [l/min] 100 100
tank capacity max. [l] 55 70
tank capacity nom. [l] 45 50
no. of ejectors 2 3
electr. connection 50Hz [V] 230 ±15% 400 ±15%
60Hz [V] 230 ±15% 480 ±15%
50Hz [kW / A] 1,9 / 10,2 2,7 / 6,0
60Hz [kW / A] 2,1 / 10,4 3,3 / 6,3
fuse protection 50Hz [A] 16 10
60Hz [A] 16 10
feed flow (nozzle) [mm] ∅ 12 ∅ 12
return flow (nozzle) [mm] ∅ 19 ∅ 19
alcohol measuring and dosing range [mm] ∅ 12 ∅ 12
noise emission [l/h] max. 600 max. 600
dead weight [%] 3 - 15 3 - 15
operating weight [dB (A)] < 70 < 70
order no. [kg] 175 200
HDM no. [kg] 220 250
50Hz 702.B1.0220 704.B1.0220
60Hz 702.B1.0222 704.B1.0222
50Hz
60Hz

Note

The capacities mentioned are for:

dampening solution 10°C, environmental
temperature 35°C

19
Start Up

6 Start Up
Remove transport and packaging materials from:
• The alcohol stabiliser
Warning – Danger to personnel!
• The ball float fastening in the dampening
solution tank
• The spare filter in the dampening solution tank
Check that all technical safety regulations have
been observed prior to starting the unit.

Warning – Danger to personnel!

The installation of the equipment may only be

carried out by qualified personnel.

Warning – Danger to personnel!

When selecting the installation site of the unit the

safety measures of the safety instructions chapter
must be observed.

Caution – Danger for the unit!

Do not operate the pump in warm liquid

(≥25°C).

Caution – Danger for the unit!

For a description of additional components,

if included, read chapter Components.

20
 Start Up

6.1 Installation

max. 3m
max. 0,2m

max. 10m max. 3m

Fig. 8: Installation

21
Start Up

6.2 Dampening solution cycle

Connect dampening solution circulation:
• Forward run to the printing press (Do).
• Return from the printing press (Di).

Do
Note

Piping material made of PVC-pipes and/or

PVC-tubing must be used. Pressure stage
PN 10. Connections to the unit must be via
flexible tubing.
Insulate cables to avoid condensation.

Di

Fig. 9: Connection dampening solution cycle. Example

alpha.d 20

22
 Start Up

6.2.1 alpha.d 20... 40

Connect fresh water supply to the mains water
connection (Wi). The pressure of the mains water
supply is 1-4bar.

Note

Ideal water quality. Drinking water quality

8°dH to 10°dH, pollution free.
A pipe disconnector should be installed if the
local water authority regulations specify such
Wi a requirement.
1
Danger – Damage to the system
cables!
Fig. 10: Fresh water connection

Do not use demineralised water.

Adjust dampening solution doser to the desired

dampening solution additive concentration.
Adjust the alcohol concentration with the setscrew
(1) of the alcohol stabiliser Combicontrol 2.3.

Fig. 11: Adjusting the alcohol concentration

Warning - Explosive!

Do not confuse the suction tubes.

Connect suction tube for additives with the

additivetank.
Connect suction tube for alcohol to the alcohol tank.

23
Start Up

6.2.2 alpha.d 5... 10

Fill the tank in the unit with premixed dampening
solution. Observe the nominal tank volume as listed
in chapter Technical Data.
Pull the fount reservoir up and out.
Unscrew the sealing cap (1). Fill with water up to the
mark (3). Add additives up to the applicable
percentage mark (2). Rescrew the sealing cap (3).
Replace reservoir.

Fig. 12: Fount Reservoir

Prepare alcohol stabiliser.

Pull alcohol tank (1) up and out. Unscrew valve (2).
Fill tank with alcohol and rescrew the valve.
Adjust alcohol concentration with setscrew (3).
Replace tank (1).

Fig. 13: Alcohol stabiliser Combicontrol 1S

24
 Start Up

6.3 General

Warning – Danger to persons due to

electrical current!

Compare connection current to the current shown

on the unit type plate. Observe local rules and
regulations. Carry out all necessary safety
measures in accordance with the Technical Data
chapter.

Connect the electrial power according to the circuit

diagram.
Switch unit on at the maintenance switch.
Check direction of pump. The rotational direction
must correspond to the direction given with the
sticker on the pump.

Note

Change the rotatory field of the electrical

supply if the rotational direction of the pump
is wrong.
Switch on the alcohol stabiliser on the console (only
for alpha.d 20... 40).
Adjust temperature of the dampening solution at the
temperature display on the console (only for alpha.d
20... 40).
Switch on the dampening solution doser on the
console (only for alpha.d 20... 40).

1 2 Adjust fresh water pressure (1) with open solenoid

valve (2) (dosing dampening solution into the tank)
at the pressure reducer (3) to 1-4bar.
(only for alpha.d 20... 40).

Fig. 14: Dampening solution doser

25
Start Up

1 2 3 To adjust the dampening solution flow rate to the

optimal pressure, he pressure gauge (1) must
indicate a pressure to approx. 0.7 bar. This can be
achieved by opening the supply flow regulation valve
(3) completely and then regulate by the bypass
regulator (2). If necessary close the flow regulation
valve slightly.
Adjust the optimal dampening solution suction rate
at the suction adjusting screw (4).

4
Note

Fig. 15: Adjusting the D-cycle Example alpha.d 20 The level in the dampening solution trays of
the printing press must be monitored.

The unit is now fully automatic and dampening

solution is supplied to the printing press.

26
 Start Up

6.4 Disconnecting the unit

To be carried out as follows: Warning – Danger to persons due to
• Switch unit off. electrical current!

• Close the supply flow regulation valve at the top

of the ejector. Disconnect mains supply before disconnecting the
• Disconnect fresh water supply. unit.

• Remove suction tube from alcohol container and

close container. Warning – Danger to persons due to
• Remove all plugs. high pressure!

• Empty dampening solution tank.

• Remove all pipe connections. Disconnect pressure before disconnecting the unit.

Warning – Danger to personnel!

The cooling aggregate may only be disconnected

by specialised refrigeration companies!

Warning – Danger to personnel!

Dispose of all unit parts according to local

regulations and manufacturers recommendations.

27
Components

7 Components 7.1 Dampening solution doser , type aquados

(only on alpha.d 20... 40)
Doser with the following characteristics:
• Working pressure 1 - 4bar.
• Operational without external power.
• Proportional dosing.
• Dosing can be adjusted.
• Self suction.
• Separate drive and dosing unit.

Caution –Danger for the unit!

Only operate the drive unit with clean,

particle-free water.
The additive employed must not be
aggressive towards the materials (PP,
PETP, POM, silicone, stainless steel).

1. fresh water inlet

2. dampening solution outlet
2 3. additive inlet
1 4. % Scale
5. dosing adjuster

Fig. 16: aquados

28
 Components

7.2 Alcohol stabiliser , type

1
2 6
3 7
Combicontrol 2.3
(only for alpha.d 20... 40)
Alcohol stabiliser Combicontrol 2.3 for the constant
control and stabilisation of the alcohol concentration
in the dampening solution.
A measuring float records the volume of the
dampening solution, which changes proportionally to
the alcohol concentration.
This causes the float to immerse in the dampening
solution to a greater or lesser degree.
The position of the measuring float is defined by two
inductive proximity switches.
Depending on the set value „too little“, „ideal“ or „too
much“ alcohol in the dampening solution is indicated
and the alcohol dosing is switched on or off by the
solenoid valve.
The alcohol required is drawn-off by the ejector
(water jet blast).
1. electronic box
2. plug
3. Ejector block
4. Solenoid valve
5. mixer tube with ejector

4 6. dampening solution connection

8 7. alcohol connection
5 8. proximity switches
9 9. earthing tabs
10. measuring float
10

Fig. 17: Combicontrol 2.3

29
Components

7.3 Alcohol stabiliser , type

Combicontrol 1S
(only on alpha.d 5... 10)
Alcohol stabiliser Combicontrol 1S constantly
controls and stabilises the alcohol concentration in
the dampening solution.
A measuring float records the volume of the
dampening solution, which changes proportionally to
the alcohol concentration.
This causes the float to immerse in the dampening
solution to a greater or lesser degree.
The float emerges or submerges, thereby activating
the alcohol supply valve, which regulates the dosing
of alcohol into the dampening solution tank.
.
1. alcohol supply valve
2. alcohol cup
3. float

Fig. 18: Combicontrol 1S

30
 Components

7.4 Fount Reservoir

(only on alpha.d 5... 10)
The ideal dampening solution level in the tank is
regulated by the fount reservoir.
When the reservoir is placed in position in the unit,
the stem of the valve is raised by contact of the tank
floor, opening the valve.
This enables the dampening solution to flow into the
tank until the level reaches the underside of the
supply valve. At this point no air can enter the
reservoir and therefore no dampening solution can
exit.
If the level of the dampening solution falls off, air
enters via the valve and the dampening solution
flowing in from the fount reservoir stabilizes the
level.
.
1. sealing cap
2. supply valve
3. stem

Fig. 19: Fount reservoir

31
Components

7.5 Cooling unit

The cooling unit acts as a compression cooling unit,
containing the cooling agent R134a in a closed
system. The filling volume is noted on the type plate.
The cooling agent is classified in accordance with
group 1 lt. VBG 20.

Warning – Danger to personnel!

The unit must be serviced and repaired only by

persons who has been trained in the use and
maintenance of the unit and are informed about the
potential hazards.

Warning – Danger to personnel!

Pressure tanks of the cooling unit must undergo an

approval test if there have been any modifications
or if the unit has been inoperative for more than
two years. Observe local pressure tank
regulations.

Warning – Danger to personnel due

to burns!

Danger of burns from touching the refrigerant hot

gas piping.

Warning – Danger to personnel!

Danger of injury on the sharp edged blades of the

condenser.

32
 Components

The exhaust heat is ventilated by the air-cooled

condenser. The ventilator ensures sufficient air flow
for the condenser.

Caution – Danger to the unit!

Ensure sufficient air flow and exhaust.

7.5.1 Refrigerant sight glass

(only on alpha.d 20... 40)
Signs for irregularity
• The indicator will become yellow if the cooling
cycle is damp.
• If refrigerant is leaking from the system, bubbles
will appear in the sight glass when the
compressor is running.
Fig. 20: Refrigerant sight glass

Note

In both cases a refrigerant specialist should

be consulted.

33
Components

7.6 Unit console

(only for alpha.d 20... 40)
1. Signal - light alcohol actual value OK
1 2 3 4 9 10
2. Signal - light alcohol dosing ON
3. Signal - light alcohol actual value too high (>
5% over set value)
4. Key - alcohol dosing ON/OFF
5. Key - manual filling (filling takes place for as
long as the key is pressed)
6. Signal - light additives empty
7. Key - additives dosing ON/OFF
8. Signal - light collection malfunction
5 6 7 8 9. Thermostat
10. Maintenance switch
Fig. 21: Unit console

34
 Components

7.7 Temperature display

7.7.1 Adjusting set value

Adjust set value:
• Press Set.
• Adjust set value with ∇ i.e. ∆.
• Confirm with Set.

Fig. 22: Temperature display

35
Components

7.7.2 P-Parameter

Caution – Danger to the unit!

On delivery the settings of the P-

Parameters are basic settings and may
only be changed with the permission of
technotrans.

Setting the P-Parameter:

• Press ∇ and ∆ for 3 sec.
(P1 is indicated).
• Choose parameter with∇ i.e. ∆ .
• Press Set to view parameter in display.
• Confirm parameter with ∇ i.e. ∆ Parameter.
• To exit parameter level press ∇ and ∆ for 3 sec.
If no parameter adjustments take place for 30 sec.
The thermostat exits the parameterising level.

Parameter Description Adjustment

P2 Hysteresis 1.0
P4 Set value limit 8.0
upper
P5 Set value limit 30.0
lower
P6 Correction of actual *variable
value
P19 Key locking device 0

*Calibration: differential value between the actual

value displayed and the actual value determined by
a separate thermometer.
Further parameters are internally set.

36
 Components

7.7.3 A-Parameter

Caution – Danger to the unit!

On delivery the settings of the A-

Parameters are basic settings and may
only be changed with the permission of
technotrans.

Setting the A-Parameter:

• press ∇ and ∆ for 3 sec.
(P1 is shown in the display).
• Select the highest P-parameter by pressing ∆.
• Press ∆ for a further 15 sec.
(PA is shown in the display).
• Press ∇ and ∆ for 3 sec.
(A1 is shown in the display).
• Select parameter with ∇ i.e. ∆.
• Press Set to view parameter is display.
• Select parameter with ∇ i.e. ∆.
• Press ∇ and ∆ for 3 sec. To exit the parameter
level.
If no parameter adjustments take place for 30 sec.
The thermostat exits the parameterising level.

Parameter Description Adjustment

A1 Switch function K1 1
A3 Probe malfunction K1 0
A8 Display mode 1
A40 Hysteresis mode 1
A20 Min. action time 20
A60 Probe entrance 4
A70 Time constant 3
software filter
A80 Temperature scale 1

Further parameters have been pre-set.

37
Components

7.8 Ejector block

Water from the pump is directed to the bypass
regulator and on to the central water gallery which
connects all the ejector blocks together.
Some of the water flows out of the rear of the block
to the press feed. This flow can be regulated by
adjusting the flow valve.

Water also flows forward out of the discharge tube

and into the filter bag(s). As this flow passes through
the nozzle, it creates a vacuum at the side of the
nozzle which results in suction at the press return.
By turning the adjusting screw either in or out by
using a flat bladed screw driver, the amount of water
flowing through the nozzle can be metered, so
adjusting the degree of suction. The more flow
(adjusting screw out), the more suction.

It is important to achieve the correct balance of flow

and return to the press. Too much suction may
result in the generation of foam in the tank. To
counter this, either increase the flow or decrease the
suction.

Note

The bypass block is used for adjusting feed

pressure in the the ejector block.
A adjustment screw is used to decrease or
increase feed pressure accordingly.

6 7 3 9 8 1 return from press

2 feed to press
3 water supply gallery (pressure supply from
pump)
4 ejector nozzle
5 discharge into filter/tank
6 suction adjusting screw, high suction position
2 7 suction adjusting screw, low suction position
8 flow adjustment valve
1 9 blanking plug (remove to clear blockages)
5 4

Fig. 23: Ejector block

38
 Maintenance

8 Maintenance

Warning – Danger to personnel!

Maintenance work may only be carried out by

specialised personnel.

Warning – Danger to personnel due

to electrical current!

Disconnect current before carrying out

maintenance work.

Warning – Danger to personnel due

to high pressure!

Disconnect pressure before commencing with

maintenance work on the piping system and tanks.

The following maintenance work should be carried

out in the intervals set out in the maintenance plan.
The unit covers can be removed as shown, to
enable easier access.
To remove the front part of the alpha.d 5... 10
first take out the fount reservoir and the alcohol tank.

Fig. 24: Unit covers

39
Maintenance

8.1 Cooling unit

Warning – Danger to personnel due

to formation of dust!

Use goggles and respiratory equipment when

using compressed air to clean the condenser.

Warning – Danger to personnel due

to burns!

Danger of burns from touching the refrigerant hot

gas pipes.

Warning – Danger to personnel!

Danger of injury on the sharp edged blades of the

condenser.

Clean the cooling blades of the condenser with

pressurised air or a vacuum cleaner.
If you have any problems consult a refrigeration
specialist.

40
 Maintenance

8.2 Dampening solution cycle

Check i.e. clean the following filter parts:
• Foot filter of the pump
• Filter feed pump exit
(only on alpha.d 20... 40)
• Filter bag in tank
Pay particular attention to the following systems and
parts:
• Good filtration of the dampening solution
• Pump pressure
• System sealing
• Monitor the alcohol additions / reserves
• Monitor the additives used / reserves
• Tank and system cleaning
• Alcohol stabiliser

8.3 alpha.d 20... 40

Unscrew the fresh water filter (1) from the pressure
1 reducer housing and clean.
Check fresh water pressure 1-4 bar, adjust at the
pressure reducer (2) if necessary.

Fig. 25: Fresh water filter

41
Maintenance

8.3.1 Alcohol stabiliser , type

Combicontrol 2.3
Cleaning the float:
12 11
13 • Switch unit off.

15 • Loosen and remove plug (8).

• Remove plug-in couplings (2, 3).
16 • Remove ejector block insert.
• Remove and clean float (4).
14

Cleaning the ejector block insert:

1
8 • Switch unit off.
2, 3 • Loosen and remove plug (8).
7
• Remove plug-in couplings (2, 3).
• Remove ejector block insert.
6 • Unscrew plug (7).
• Unscrew injector tube ejector (6) and inflow tube
(5).
5
• Rinse the channels of the ejector block (1) and
the injector tube (6) and blow through with
compressed air.

4
Check / clean the solenoid valves:
• Switch unit off.
• Remove plug (8).
• Remove plug-in couplings (2, 3).
• Remove ejector block insert.
• Unscrew nut (11).
• Remove trip coil (12).
Fig. 26: Maintenance Combicontrol 2.3
• Unscrew bolt (13).
• Check sealing (14), piston (15), coil (16) for
soiling and function and clean if necessary.

42

Fig. 27: Adjusting proximity switches
Maintenance
Adjusting and calibration:
• Remove plug-in couplings (2, 3)
• Remove ejector block insert (1)
Caution –Danger to the unit!
Never test the proximity switches without
electronic control. Never supply external
current.
• Clean proximity switches (4, 5) with a soft cloth.
• Hold metallic parts under the proximity switch.
The following must happen:
• Proximity switch (4):
– Solenoid valve OPEN/CLOSED (a click can
be heard)
– Signalling light alcohol dosing ON/OFF
• Proximity switch (5):
– Signalling light alcohol actual value too high
ON/OFF.
Exchanging the proximity switches:
• Switch unit off.
• Loosen the connecting cable in the electrical box
(6).
• Loosen counter nuts (7).
• Unscrew proximity switch (4, 5).
• Install new proximity switches according to
assembly directions.
43
Maintenance

Warning - Explosive!

The earthing tabs (1) of the alcohol stabiliser must

be in contact with the tank lid during operation. If
1 necessary, bend the earthing tabs outward.

Fig. 28: Earthing taps

8.3.2 Suction tubes

Remove foot filter (1) from the foot casing and clean.
Check function of pressure switch (2):
3 • Remove suction tube from the barrel

2 • The empty indication must show as an error

message.
Check suction tube (3) for outer leakage.

Fig. 29: Maintenance suction tube

44
 Maintenance

8.4 alpha.d 5... 10

8.4.1 Alcohol stabiliser, type

Combicontrol 1S
Cleaning:
• Remove tank (1).
• Unscrew and clean alcohol forward run (2).
• Remove the alcohol cup (3) with the measuring
1 float (4) and clean.

Fig. 30: Maintenance Combicontrol 1S

8.4.2 Fount reservoir

Cleaning:
• Remove tank (1).
• Unscrew sealing cap (2) and clean tank and
forward run valve.

Fig. 31: Fount reservoir

45
Maintenance

8.5 Maintenance plan

System Period Procedure Chapter

Filter bag weekly • Check / clean filter bag Unit Specification
Maintenance
• Dampening solution
tank
Filter weekly • Check / clean filter Unit Specification
Maintenance
• Foot of the pump
• Pump feed exit
(only on alpha.d 20...40)
Fresh water filter weekly • Check / clean filter Unit Specification
(only on alpha.d 20... 40) Maintenance
Filter suction tube monthly • Check / clean filter Maintenance
(only on alpha.d 20... 40)
• Alcohol
• Additives
Float switch in tank weekly • Check for contamination Unit Specification
(only on alpha.d 20... 40) Clean if necessary Components
Maintenance
Dampening solution supply weekly • Check and adjust forward run Unit Specification
pressure pressure of 0.7bar Start Up
Alcohol stabiliser monthly • Clean ejector insert and float Unit Specification
Combicontrol 2.3 Start Up
(only on alpha.d 20... 40) • Check and clean solenoid valve. Maintenance
• Check contact of the earthing taps
and reinstall if necessary
Alcohol stabiliser monthly • Clean forward run valve and float Unit Specification
Combicontrol 1S Start Up
(only on alpha.d 5... 10) Maintenance
Dampening solution tank annually • Release dampening solution Unit Specification
Maintenance
• Clean tank
Fount reservoir annually • Clean tank and forward run valve Unit Specification
(only on alpha.d 5... 10) Maintenance
Condenser weekly • Check for pollution Unit Specification
Maintenance
to quarterly • Clean cooling blades if necessary
Cooling unit When • Refrigerant and safety switches to Components
necessary be checked by specialist company

46
 Troubleshooting

9 Troubleshooting
9.1 General

Fault Cause Action Chapter

Unit is not working, all • No electricity • Switch on maintenance Unit Specification
lights are off switch
• electrical supply cable is • Check supply cable and
defective or not plug
connected
• Electrical circuit has • Check electrical circuit
failed
• Fuses defective • Check and exchange Circuit Diagram
fuses

47
Troubleshooting
9.2 Dampening solution cycle
Fault
None or insufficient
dampening solution
supply
on alpha.d 20... 40
on alpha.d 5... 10
48
Cause
• Feed pump inactive
• Supply cock closed
• Dampening solution
pressure too high / too
low
• Adjust supply and return •
regulation
• Filter feed pump dirty
• Not enough dampening
solution in the tank
• Not enough dampening
solution in the tank
Action Chapter
• Switch on motor safety Unit Specification
switch Circuit Diagram
• Check pump motor
• Open supply cock Unit Specification
• Adjust at the bypass cock Unit Specification
(approx. 0.7bar) Start Up
Components
Adjust Unit Specification
Start Up
Components
• Clean pump feed exit Unit Specification
filter Maintenance
(only on alpha.d 20... 40)
• Clean foot filter feed
pump
• Check fresh water supply Unit Specification
Start Up
• Clean fresh water filter Maintenance
• Check float switch and
dampening solution tank
Check float valve
• Fill up dampening Unit Specification
solution extra tank Start Up
Maintenance
• Check supply valve at
the extra tank
 Troubleshooting

Fault Cause Action Chapter

Dampening solution too • Malfunction on cooling
warm unit
• insufficient circulation
for alpha.d 20... 40 • Set value temperature
too high
Dampening solution too • Bad contact of the
cold temperature sensor
for alpha.d 20... 40 • Temperature set value
too low
Dampening solution trays • Return flow capacity too
of the printing press low
overflowing
• Return flow pipes are
incorrect
• Supply amount to high
• See cooling aggregate Troubleshooting
not working
• Clean filter at the exit of Unit Specification
the feed pump Maintenance
(only for alpha.d 20... 40)
• Clean foot filter of the
feed pump
• Adjust set value Components
• Check contact of Unit Specification
temperature sensor
• Adjust set value Components
• Increase return flow Start Up
capacity Components
• Check return flow piping
for bends and rises
• Reduce supply Start Up
Components

49
Troubleshooting

Fault Cause Action Chapter

Alcohol concentration too • Alcohol set value too • Adjust set value Components
low low
• Alcohol supply empty • Fill up alcohol Start Up
Maintenance
• Measuring float dirty • Clean measuring float Components
Maintenance
on alpha.d 20... 40 • Supply pressure of • Adjust pressure of Unit Specification
alcohol stabiliser too low dampening solution to Start Up
0.7bar
on alpha.d 20... 40 • Electrical supply of • Check electrical supply Components
alcohol stabiliser Maintenance
defective
on alpha.d 20... 40 • Solenoid valve defective • Check solenoid valve Components
and exchange if Maintenance
necessary
on alpha.d 20... 40 • Solenoid valve defective • Check function of Components
proximity switch Maintenance
on alpha.d 20... 40 • Foot filter at the suction • Clean foot filter Maintenance
tube is polluted
on alpha.d 5... 10 • Alcohol supply valve • Clean supply valve Components
dirty Maintenance
Alcohol concentration too • Alcohol set value too • Adjust set value Components
high high
on alpha.d 20... 40 • Solenoid valve dirty • Clean solenoid valve Components
Maintenance
on alpha.d 20... 40 • Proximity switch • Check function of Components
defective proximity switch Maintenance
on alpha.d 5... 10 • Alcohol supply valve • Clean supply valve Components
dirty Maintenance

50
 Troubleshooting

Fault Cause Action Chapter

only on alpha.d 20... 40: • Additive empty
Incorrect dosing additives
• Adjustment of the
dampening solution
doser incorrect
• Insufficient fresh water
pressure
• No additive flow
• Foot filter at suction tube •
dirty
• Doser motor inactive
• Add additive Start Up
Maintenance
• Adjust at the regulating Unit Specification
knob Start Up
Components
• Check fresh water Unit Specification
pressure is at 1-4bar Start Up
• Clean fresh water filter Unit Specification
Maintenance
Clean foot filter Maintenance
• Take out doser and blow Components
complressed air through
the fresh water supply
side

51
Troubleshooting

9.3 Cooling unit

Fault Cause Action Chapter

Cooling unit not • Motor safety switch for • Switch on motor safety Circuit Diagram
functioning the compressor switch
triggered
• Condenser cooling • Clean condenser Unit Specification
blades dirty Components
Maintenance
• Condenser ventilator • Let exhaust motor cool Unit Specification
defective (motor coil off (approx. 30 minutes),
overheated) exchange if necessary
• Entry /exit of cooling air • Remove any objects from Components
hindered in front of or behind the
unit
for alpha.d 20... 40 • High pressure • Clean condenser Unit Specification
malfunction Components
• Ensure sufficient cooling Maintenance
air
• Press reset button at the
pressure switch
for alpha.d 20... 40 • Low pressure • Check refrigerant Unit Specification
malfunction (permanent foaming in Components
the sight glass?) Maintenance
• Involve refrigerant
company

52
 Spare Part List

10 Spare parts list

10.1 Electronic parts according to BMK circuit Diagram

Pos. Part no. HDM - No. BMK Description

1. 066.12.0661 X1 connector insert 5-pin Walther
(alpha.d 5... 10)
066.12.0660 X1 connector insert 2-pin Wieland
(alpha.d 20)
066.12.0122 X1 connector insert 5-pin Wieland
(alpha.d 40)
2. 065.14.1904 G1.187.1796 3Q1 maintenance switch KG10
(alpha.d 5... 10, alpha.d 40)
065.14.1914 G4.187.1796 3Q1 maintenance switch KG20 (alpha.d 20)
3. 069.90.0220 3F1 fuse 32x6,3 2A T (alpha.d 40)
4. 069.90.0220 3F2, 3F3 fuse 32x6,3 2A T (alpha.d 20... 40)
5. 069.90.0350 3F4 internal fuse on power supply 7,5A autofuse
(alpha.d 20, alpha.d 40 50Hz)
6. 068.20.1027 3N1 power supply 230/400/440V - 24V DC
(alpha.d 20, alpha.d 40 50Hz)
7. 068.20.0210 3T1 transformer 460/480/500V
(alpha.d 40 60Hz)
8. 069.90.0205 4F1 fuse 32x6,3 5A T (alpha.d 20)
065.10.4306 4F1 overload device 0,9-1,25A
(alpha.d 40)
9. 065.10.4313 4F2 overload device 4,5-6,3A
(alpha.d 40)
10. 069.90.0060 4F3 internal overload device compressor
11. 057.01.0052 G2.196.1736 4M1 pump KTB 52/200 50Hz
(alpha.d 5... 10 50Hz)
057.01.0151 G2.196.2736 4M1 pump KTB 52/200 60Hz
(alpha.d 5... 10 60Hz)
057.01.0139 G4.196.1736 4M1 pump KTE 141/200ZXY 50Hz
(alpha.d 20 50Hz)
057.01.0137 G4.196.2736 4M1 pump KTE 141/200ZXY 60Hz
(alpha.d 20 60Hz)
057.01.0140 G5.196.1736 4M1 pump KTE 141/200XY 50Hz
(alpha.d 40 50Hz)
057.01.0141 G5.196.2736 4M1 pump KTE 141/200XY 60Hz
(alpha.d 40 60Hz)

53
Spare Part List

Pos. Part no. HDM - No. Description

12. 080.09.4456 4M2 compressor (alpha.d 5)
080.09.4461 4M2 compressor (alpha.d 10)
080.09.4510 4M2 compressor (alpha.d 20)
080.09.4527 4M2 compressor (alpha.d 40)
13. 057.21.0001 4M3 fan (alpha.d 5)
057.21.0002 4M3 fan (alpha.d 10)
057.21.0003 4M3 fan (alpha.d 20)
057.21.0004 4M3 fan (alpha.d 40)
14. 067.20.4000 4C1 capacitor for pump
15. 067.20.4010 4C2 capacitor for compressor
16. 067.20.4020 4C3 capacitor for compressor
17. 067.20.4030 4C4 capacitor for fan
18. 063.50.2020 4B1 fridge connection box
19. 065.06.1050 71.196.1328 4B2 thermostat (alpha.d 5... 10)
20. 065.50.0091 4K1 relay in fridge connection box
21. 065.07.0021 5B1 HP / LP switch P78
(alpha.d 20... 40)
22. 065.08.0012 87.187.2186 5B2 flow control switch (alpha.d 20... 40)
23. 065.06.0210 5E.187.2186 5N1 temperature controller ST70.31
(alpha.d 20... 40)
24. 065.06.0211 G1.187.1856 5R1 temperature probe (alpha.d 20...40)
25. 065.55.1930 5V1 suppressor for contactor 3RT19
(alpha.d 20... 40)
26. 065.55.1101 5K1M contactor 3RT10 (alpha.d 20... 40)
27. 705.49.4400 6N1 control panel p.c.b. main board
(alpha.d 20... 40)
705.49.4405 6N1 control panel p.c.b. LED. (alpha.d 20... 40)
28. 101.21.2230 G4.196.1506 6N2 alcohol stabiliser CC 2.3 (alpha.d 20... 40)
29. 065.15.5105 G2.196.1776 6B1 float switch (alpha.d 20... 40)
30. 121.22.2480 G2.196.1856 6B2 suction tube with empty device
(alpha.d 20... 40)
31. 067.31.0101 6V1 suppressor 1N 50V 1A (alpha.d 20... 40)
32. 056.50.1224 63.196.1776 6Y1 solenoid valve 24V DC (alpha.d 20... 40)
33. 056.50.0027 61.196.1428/01 6Y2 solenoid valve 24V DC EEx für CC 2.3
(alpha.d 20... 40)
34. 065.16.0005 61.196.1448 6S1, 6S2 proximity switch for CC 2.3 (alpha.d 20... 40)

54
 Spare Part List

10.2 Mechanical Parts Dampening Solution Cycle

Pos. Part no. HDM - No. Description

35. 058.45.0116 fresh water check valve (alpha.d 20... 40)
36. 058.91.0302 5E.370.066/A fresh water filter insert (alpha.d 20... 40)
37. 058.45.3210 fresh water pressure reducer (alpha.d 20... 40)
38. 058.71.0011 G2.196.1876 fresh water manometer 0-4bar (alpha.d 20... 40)
39. 121.21.3650 dampening solution doser aquados 1-5% intern (alpha.d 20... 40)
40. 121.29.3510 sealing set aquados (alpha.d 20... 40)
41. 151.23.2745 G2.196.1781 float valve (alpha.d 20... 40)
42. 121.22.2480 G2.196.1856 suction tube additives compl. (alpha.d 20... 40)
43. 121.24.2475 S9.196.1776 plug for suction additives pipe (alpha.d 20... 40)
44. 121.22.2458 G4.196.1936 suction tube alcohol compl. (alpha.d 20... 40)
45. 121.44.2382 G4.196.1956 plug for suction tube alcohol (alpha.d 20... 40)
46. 121.24.2468 63.196.1911 filter for suction tube (alpha.d 20... 40)
47. 101.23.2186 measuring float for Combicontrol 2.3 (alpha.d 20... 40)
48. 101.24.3140 SA.187.2146 quick coupling dampening solution for CC 2.3 (alpha.d 20... 40)
49. 101.24.3145 SA.187.2136 quick coupling alcohol for CC 2.3 (alpha.d 20... 40)
50. 701.21.1006 alcohol stabiliser Combicontrol 1S compl. (alpha.d 5... 10)
51. 101.23.1182 measuring float for CC 1S (alpha.d 5... 10)
52. 700.41.1530 alcohol tank for CC 1S (alpha.d 5... 10)
53. 101.23.1180 valve alcohol tank for CC 1S (alpha.d 5... 10)
54. 700.41.1540 dampening solution extra tank compl. (alpha.d 5... 10)
55. 700.23.2900 ejector block (alpha.d 5... 10)
56. 702.22.2872 ejector block alpha.d 20
57. 704.22.2853 ejector block alpha.d 40
58. 056.81.0071 G1.187.1736 guide roll with fastener (alpha.d 20... 40)
59. 056.81.0070 G1.187.1746 guide roll without fastener (alpha.d 20... 40)
60. 058.91.2610 G2.196.1746 filter bag
61. 152.44.1809 G2.196.1756 clamp for filter bag
62. 058.71.0003 63.196.1931 manometer dampening solution pressure 0-2.5bar

55
Spare Part List

10.3 Mechanical parts cooling aggregate

Pos. Part no. HDM - No. Description

63. 080.13.0002 refrigerant collector (alpha.d 20)
64. 080.13.0003 refrigerant collector (alpha.d 40)
65. 080.08.0110 filter drier (alpha.d 20... 40)
66. 080.30.1610 refrigerant sight glass (alpha.d 20... 40)
67. 058.45.0625 expansion valve (alpha.d 20)
68. 058.45.0635 expansion valve (alpha.d 40)
69. 701.44.2200 cooling coil (alpha.d 5... 10)
70. 080.11.0044 heat exchanger (alpha.d 20)
71. 080.11.0046 heat exchanger (alpha.d 40)
72. 080.12.0002 condenser (alpha.d 5... 10)
73. 080.12.0003 condenser (alpha.d 20)
74. 080.12.0004 condenser (alpha.d 40)

56

11 Index
A
Alcohol.................................................................. 8
Alcohol concentration ......................................... 24
Alcohol concentration ......................................... 23
Alcohol stabiliser .................. 24, 29, 30, 42, 45, 46
C
Components ....................................................... 28
Condenser.......................................................... 46
Connections ....................................................... 12
Cooling aggregate .............................................. 46
Cooling unit ........................................................ 32
D P
Dampening solution cycle .................................. 22
Dampening solution doser ..................... 12, 23, 28
Dampening solution flow rate............................. 26
Description ........................................................... 9
Disconnecting..................................................... 27
E Rotational direction of pump............................... 25
Earthing taps ...................................................... 44
Ejector ................................................................ 12
Ejector block....................................................... 38
Explosive ........................................................ 8, 23
F Start Up .............................................................. 20
Filter.................................................................... 46
Filter bag ............................................................ 46
Filter parts .......................................................... 41
Float switch ........................................................ 46
Forward run pressure ......................................... 46
Fount reservoir ............................................. 45, 46
Fount Reservoir.................................................. 24
Fount Reservoir.................................................. 31
Fresh water connection ...................................... 23
Fresh water filter................................................. 41
Fresh water pressure ................................... 25, 41
I Unit Specification................................................ 10
Installation .......................................................... 21
Index
Installation site...................................................... 6
Intended Use ........................................................ 7
L
Legend................................................................ 15
M
Maintenance ....................................................... 39
Maintenance plan ............................................... 46
Manufacturers address......................................... 5
O
Overview............................................................. 10
Parameter..................................................... 36, 37
Proximity switches .............................................. 43
R
Refrigerant sight glass........................................ 33
S
Safety Instructions ................................................ 6
Service addresses ................................................ 5
Spare parts list.................................................... 53
Suction tube.................................................. 23, 44
System Overview................................................ 13
T
Technical Data.................................................... 16
Temperature display........................................... 35
Terms of Guarantee ............................................. 7
Troubleshooting.................................................. 47
U
Unit console........................................................ 34
Unit covers.......................................................... 39
57