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OptiX OSN 6800 Intelligent Optical Transport Platform
OptiX OSN 6800 Intelligent Optical Transport Platform
Platform
Quick Installation Guide (N63B Cabinet)
Issue: 24
Date: 2017-09-30
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Page 4 Installing
to 5 Subracks Start
Page 6 Installing
Boards
Page 1 Precautions Before You Start
Installing
Cross-Connect
Boards or Regulation and
Page Page 2 Precautions for
7 Service Boards Board Handling
in Cross-
Connect Board
Slots Page 3 Tools for
Installation Page Installing the
Setting 16 DCM Frame
Page 8
to 11 Master/Slave
Subracks
Page 4 Installing Installing the
Subracks and Page
to 15 16 CRPC/ROP
Page Checking the Boards Frame
12 to Battery Jumper
13 on the SCC
Page Page
Installing 17 Installing the
Setting the 16 to Y-Cable
Page 18 Components to18
14 Jumpers on the
CRPC
Page Cable Holes at
Setting the 19 to
Installing and Page the Top and
Page Routing Cables 19 Bottom of the
15 Jumpers on the 40
ROP Cabinet
NOTE
This document aims to provide simple and distinctive guidelines for hardware installation.
This document does not describe operations for the pre-delivery installation. Instead, this document describers only the
operations for on-site installation.
CAUTION
The minimum distance (L) between the board ejector lever and the cabinet door must meet the following
requirements: L ≥ 50mm.
CAUTION
Safety Information
When moving the cabinet, wear protective gloves to protect your
hands.
When moving the cabinet, take self-protection measures if the cabinet
inclines.
CAUTION
Electrostatic Discharge
Before touching the device, or holding the boards and IC
chips, wear the anti-static gloves or the anti-static wrist
strap to prevent the electrostatic discharge of the human
body from damaging the sensitive components. Ensure
that the other end of the anti-static wrist strap is well
grounded.
CAUTION
Bundling cables
The distance between cable ties or fiber holders inside the cabinet should be within 250 mm. (For subscriber cable, the
distance is 200 mm.)
The distance between cable ties for all cables and corrugated pipes outside the cabinet is determined according to the
distance between two horizontal beams. For the cable trough without beams, bundle the cables with the distance not
exceeding 250 mm between cable ties.
CAUTION
Checking Before Installation
Before starting installation, you should make the equipment room, power supply, ground cable, optical cables, and
other facilities in the equipment ready. When these installation conditions are confirmed, the installation may begin
according to the pre-designed layouts. For detailed requirements and related index, refer to Installation Reference.
1
Regulation and Precautions for Board Handing
CAUTION
Do not hold a board without hand protection. Wear an ESD wrist strip or ESD gloves before handling a board.
Wearing ESD gloves Wearing an ESD strip Holding aboard without hand protection
CAUTION
Hold the front panel of a board with both hands.
CAUTION
Insert filler panels into vacant slots on an NE to prevent foreign matters from getting into the NE and system
air ducts from being damaged, which may resulting in faults on the NE.
Boards are fragile and valuable. When handling or placing a board, exercise caution and put it into a
dedicated packing box.
Coherent boards must be packed with original packaging materials during transportation. If the original
packaging materials are lost, contact Huawei.
2
Tool for Installation
Phillips screwdriver
3
Installing Subracks and Boards
1
1 Installing Subracks(Subracks and Single DCM Frame)
NOTE
Remove the front door and side doors of the cabinet before routing cables. For details on how to remove the
doors, see the N63B Cabinet Installation Guide.
NOTE
For safety concern, at least two persons are required to install a subrack. One person is to hold the subrack and
the other person to tighten the panel screws.
Front
Installation
Structural
holes on one
83 component
column
81 PDU
DCM frame 2, 3
77
76
Subrack 1 5, 6, 19, 20
OptiX OSN 6800
Subrack 4 Subrack 2 21, 22, 35, 36
47 DPD63-4-8
81, 83
46 PDU
Air deflector
40
37
36
35
22 21
20
19
Panel screw
OptiX OSN 6800
Subrack 1
Place the the subrack onto the column guide rails inside the
cabinet.
6
5
3
2 DCM Secure the subrack on the cabinet columns with panel screws.
4
Installing Subracks and Boards
1 Installing Subracks (Subracks, Two CRPC Boards and Multiple DCM
Frames)
NOTE
For safety concern, at least two persons are required to install a subrack. One person is to hold the subrack and
the other person to tighten the panel screws.
NOTE
Install two CRPC boards and multiple DCM frames to the lower subrack.
Front
83
81 PDU
Installation
Structural
77 holes on one
76 component
column
2, 3
OptiX OSN 6800
DCM frame 4, 5
Subrack 3
6, 7
10, 12
CRPC
14, 16
63
62
61 Subrack 1 21, 22, 35, 36
60
Air deflector 37, 40
OptiX OSN 6800
Subrack 2
Subrack 2 46, 47, 60, 61
22 21
16
CRPC
14
12
CRPC
10
7 DCM
6
5 DCM
4
3 DCM
2
5
2 Installing Boards
NOTE
Wear an ESD strap whenever coming into contact with a metal component of the equipment.
CAUTION
1. Before installing a board, verify that board connectors have no scratches,
holes, or damage, the backplane has no bent pins, and the plastic cover of the
48 V power connector is not detached. If an abnormality is found, contact
Huawei engineers for help.
2. Handle boards gently to avoid damage to board connectors.
Inserting a board
1 2 3 4
1 Pinch the upper 2 Remove the blank Insert the board. Push the ejector
side (the side with filler panel. levers inwards.
an arrow) of the
blank filler panel.
Removing a board
1 2
3
1
1 Hold the ejector 2 Remove the Insert the guide strip on the lower side Push the upper side (the side
levers outwards. board. (without an arrow) of the blank filler with an arrow) of the blank filler
panel to the sliding guide of a vacant panel to the subrack. The blank
slot, and make sure that the ejector filler panel is properly installed if
level is locked to the occlusal notch of a snap is heard.
the subrack.
6
3 Installing Cross-Connect Boards or Service Boards in Cross-Connect
Board Slots
Gently insert a new optical module and fix the two screw rods outwards and ensure that the rods
are free. Then, partially tighten the rod on one side. After the module is installed, verify that the
module surface aligns with the surface of the front panel. Ensure that the module is not protrudent.
Tighten the rods on two sides. To be specific, align and pre-tighten the rod on one side, and tighten the rod on
the other side in position. Then, screw the pre-tightened rod until it is completely in position. Use a Phillips
screwdriver if possible.
M3
PH1 screwdriver
0.54±0.05N.M
Optical module
7
4 Setting Master/Slave Subracks
TN11AUX02
J4 J3 J2
NOTE
Representing 0 Representing 0 Representing0
•The J2, J3, J4, J15, J16 jumpers can be set
to enable 32 states that represent decimal
values 0-31.
•The subrack ID is 0 by default. "0" indicates
the master subrack. The other values indicate
slave subracks. The bits from high to low are J17 J16 J15
J16-J2. As shown in the following figure, the Representing 0 Representing0
value represented by the J16 - J2 jumpers is
00001, which is 1 in decimal system. That is,
the subrack ID is 1.
Junper cap
•For details on the principle for configuring the
master and slave subracks, see “Master-
Slave Subrack” in the Product Description. J18 J14
J4 J3 J2
J18 J14
CPU
Subrack ID: 1 - 6
8
4 Setting Master/Slave Subracks
TN11AUX02
Subrack ID: 7 - 31
9
4 Setting Master/Slave Subracks
TN12AUX
CAUTION
Changing the subrack ID may interrupt services.
NOTE
•The TN12AUX board has two DIP switches. The value set by each switch can be 0 or 1 (in binary code).
•ID1–ID4 correspond to pins 1–4 on SW2 and ID5–ID8 correspond to pins 1–4 on SW1. ID1–ID5 are valid and ID6–
ID8 are reserved. Keep the ID6-ID8 settings shown in the following figures. From higher bits to lower bits are ID5–ID1,
which can be set to 32 combinations and the default value is 00000. The value 0 indicates the master subrack, and
the other values indicate slave subracks.
•When the DIP switch is toggled to ON, the value of the corresponding bit is set to 0.
(ID 1)
ON
1 2 3 4
(ID 2)
(ID 3)
DIP
(ID 4)
WS 2
ON
(ID 5)
1 2 3 4
(ID 6)
(ID 7)
DIP
(ID 8)
WS 1
ON DIP
12 3 4
WS 2
ON DIP
12 34
WS 1
10
4 Setting Master/Slave Subracks
TN12AUX
Subrack
ID:1-15
Subrack Subrack Subrack
SW2 SW1 ID SW2 SW1 ID SW2 SW1 ID
ON (ID1) ON (ID5) ON (ID1) ON (ID5) ON (ID1) ON (ID5)
ON (ID2) ON (ID6) ON (ID2) ON (ID6) ON (ID2) ON (ID6)
ON (ID3) ON (ID7) 1 ON (ID3) ON (ID7) 2 ON (ID3) ON (ID7) 3
ON (ID4) ON (ID8) ON (ID4) ON (ID8) ON (ID4) ON (ID8)
Subrack
ID:16-31
SW2 Subrack SW2 Subrack SW2 SW1 Subrack
SW1 SW1
ID ID ID
ON (ID5) ON(ID5) ON (ID5)
ON (ID1)
ON (ID2)
ON (ID3)
ON (ID6)
ON (ID7)
16 ON
ON
ON
(ID1)
(ID2)
(ID3)
ON (ID6)
ON (ID7) 17
ON (ID1)
ON (ID2)
ON (ID3)
ON (ID6)
ON (ID7) 18
ON (ID4) ON (ID8) ON (ID4) ON (ID8) ON (ID4) ON (ID8)
ON (ID1)
ON (ID2)
ON (ID3)
ON (ID5)
ON (ID6) 19 ON (ID1)
ON (ID2)
ON (ID3)
ON(ID5)
ON(ID6)
ON(ID7) 20
ON (ID1)
ON (ID2)
ON (ID3)
ON(ID5)
ON (ID6)
ON (ID7) 21
ON (ID7)
ON (ID4) ON (ID8) ON (ID4) ON(ID8) ON (ID4) ON (ID8)
ON (ID1)
ON (ID2)
ON (ID3)
ON(ID5)
ON(ID6)
ON(ID7)
22 ON (ID1)
ON (ID2)
ON (ID3)
ON(ID5)
ON(ID6)
ON (ID7) 23
ON (ID1)
ON (ID2)
ON (ID3)
ON (ID5)
ON (ID6)
ON (ID7) 24
ON (ID4) ON(ID8) ON (ID4) ON (ID8) ON (ID4) ON (ID8)
ON (ID1)
ON (ID2)
ON (ID5)
ON (ID6)
ON (ID7)
25 ON (ID1)
ON (ID2)
ON(ID5)
ON (ID6)
26
ON (ID1)
ON (ID2)
ON (ID5)
ON (ID6)
27
ON (ID3) ON (ID3) ON (ID7) ON (ID3) ON (ID7)
ON (ID4) ON (ID8) ON (ID4) ON (ID8) ON (ID4) ON (ID8)
ON
ON
ON
(ID1)
(ID2)
(ID3)
ON (ID5)
ON (ID6)
ON (ID7)
28 ON (ID1)
ON (ID2)
ON (ID3)
ON (ID5)
ON (ID6)
ON (ID7) 29
ON (ID1)
ON (ID2)
ON (ID3)
ON(ID5)
ON(ID6)
ON (ID7) 30
ON (ID4) ON (ID8) ON (ID4) ON (ID8) ON (ID4) ON (ID8)
ON (ID1) ON (ID5) "EE" indicates that the subrack ID is incorrect or the Err
ON (ID2)
ON (ID3)
ON (ID6)
ON (ID7)
31 subrack ID fails to be obtained.
ON (ID4) ON (ID8) or
11
5 Checking the Battery Jumper on the SCC
TN11SCC
CAUTION
Make sure that the jumper settings are set as shown in the following figure prior to using an SCC
board. When a battery is required, place a jumper cap over pin 3 and pin 2. When the power
supplied by the battery is not required, place a jumper cap over pin 2 and pin 1.
Battery Jumper
Battery is
J11
used
Battery is
J11
not used
CPU
CF
J11
Card
Battery Jumper
12
5 Checking the Battery Jumper on the SCC
CAUTION
Make sure that the jumper settings are set as shown in the following figure prior to using an SCC board. When a
battery is required, place a jumper cap over pin 3 and pin 2. When the power supplied by the battery is not required,
place a jumper cap over pin 2 and pin 1.
TN51SCC
Battery Jumper
Battery is used Battery is not used
2
J1 Battery Jumper 2 2
31 J1 J1
3 1 3 1
CF
Card
TN52SCC
Battery Jumper
3 1
2
Battery Jumper
J1
1
Battery
Battery
is not
2
is used
used
3
J1 J1
CF
C
卡
Card
F
13
6 Setting the Jumpers on the CRPC
CRPC
J4 J3
10
2
9
CPU
J4 J3
10
9
2
1
NOTE
There are two groups of jumpers on the CRPC boards. The two groups are identified as J3 and J4.
Jumpers 7-8 and 9-10 in J4 are used to set the slot of the CRPC board. The following are jumper
setting regulations in the non-extended slot numbering mode:
When jumpers 7-8 and 9-10 in J4 are not connected, the board slot is IU28.
When jumpers 7-8 in J4 are connected and jumpers 9-10 are not connected, the board slot is IU29.
When jumpers 7-8 in J4 are not connected and jumpers 9-10 are connected, the board slot is IU30.
When jumpers 7-8 and 9-10 in J4 are connected, the board slot is IU31.
The following are jumper setting regulations in the extended slot numbering mode:
When jumpers 7-8 and 9-10 in J4 are not connected, the board slot is IU120.
When jumpers 7-8 in J4 are connected and jumpers 9-10 are not connected, the board slot is IU121.
When jumpers 7-8 in J4 are not connected and jumpers 9-10 are connected, the board slot is IU122.
When jumpers 7-8 and 9-10 in J4 are connected, the board slot is IU123.
14
7 Setting the Jumpers on the ROP
ROP
J4 J3
10
2
9
CPU
J4 J3
10
9
2
1
NOTE
There are two groups of jumpers on the ROP boards. The two groups are identified as J3 and J4.
Jumpers 7-8 and 9-10 in group J4 are used to specify the logical slot for the ROP board.
When setting jumpers 7-8 and 9-10 in group J4 in non-extended slot numbering mode, follow the instructions below:
•When jumpers 7-8 and 9-10 in group J4 are not capped, the logical slot for the ROP board is IU28.
•When jumpers 7-8 in group J4 are capped and jumpers 9-10 are not capped, the logical slot for the ROP board is IU29.
•When jumpers 7-8 in group J4 are not capped and jumpers 9-10 are capped, the logical slot for the ROP board is IU30.
•When jumpers 7-8 and 9-10 in group J4 are capped, the logical slot for the ROP board is IU31.
When setting jumpers 7-8 and 9-10 in group J4 in the extended slot numbering mode, follow the instructions below:
•When jumpers 7-8 and 9-10 in group J4 are not capped, the logical slot for the ROP board is IU124.
•When jumpers 7-8 in group J4 are capped and jumpers 9-10 are not capped, the logical slot for the ROP board is IU125.
•When jumpers 7-8 in group J4 are not capped and jumpers 9-10 are capped, the logical slot for the ROP board is IU126.
•When jumpers 7-8 and 9-10 in group J4 are capped, the logical slot for the ROP board is IU127.
15
Installing Components
1 3
DCM
DCM
frame
Mounting
ear
Screw
2 NOTE
Each DCM requires four screws. If only one DCM is
required, install it to the left side of the DCM frame
to facilitate distribution of optical fibers on the left.
NOTE
The CRPC frame is installed in the location ordinarily intended for the lower subrack.
It is recommended that 2U-height (89 mm) space be reserved on the top of the CRPC/ROP frame for
heat dissipation. Do not block the air inlets or outlets of the frame.
Phillips screwdriver
ROP frame ROP board CRPC frame CRPC board Mounting ear
Panel screws
Secure the frame on the
columns of the cabinet by
tightening screws through the
holes on the mounting ears.
16
3 Installing the Y-Cable
The Y-Cable consists of six subboards, each of which can be separately installed. A filler panel needs to be
inserted in a slot that is not equipped with a subboard.
Subboard
Insert a subboard into the specified slot of the Y-Cable along the guide rail and tighten the screws on the front
panel of the Y-Cable.
M3
2# screwdriver
0.39±0.04N.M
a In a 19-Inch Cabinet
M6 M4
2# screwdriver 2# screwdriver
2.04±0.20N.M 1.43±0.14N.M
17
b In an ETSI Cabinet
Remove the mounting ears pre-assembled on the Fix the shorter sides of the removed mounting
chassis. ears in the middle positions on the chassis.
M3 M3
2# screwdriver 2# screwdriver
0.56 ± 0.05 N.M 0.56 ± 0.05 N.M
M6 M4
2# screwdriver 2# screwdriver
2.04±0.20N.M 1.43±0.14N.M
18
Installing and Routing Cables
NOTE
Route optical fibers and cables into a cabinet through the cable holes at the top or bottom of the cabinet.
19
2 Cabinet Power Cable Connections (TN11PDU)
NOTE
Power cable connections vary depending on the power sources in the equipment room. When the power source
supplies one input of 63 A, TN11PDU is used to interface four main/backup power inputs.
A-RTN2(+)
B-RTN1(+)
A-RTN1(+) B-RTN2(+)
A-NEG1(-)
B-NEG2(-)
B-NEG1(-)
A-NEG2(-)
PGND
-48 V -48 V
Power source in the
equipment room
-48 V -48 V
0V 0V Subrack 4
Power source in the
equipment room
0V 0V
Subrack 3
Ground bar
Ground cables
Subrack 2
Adjustable wrench
Subrack 1
Flat-head screwdriver
20
b Installing the Junction Box
Flat-head screwdriver
-48 V -48 V
Power source in the Power source in the Ground cables
equipment room equipment room
0V Subrack 4 0V
Flat-head screwdriver
Subrack 2
NOTE
Power cable connections vary depending on the power sources in
Subrack 1 the equipment room. When the power source supplies one input of
125 A, TN11PDU is used to interface two main/backup power
inputs.
21
2 Cabinet Power Cable Connections (DPD63-4-8 PDU)
a DC PDU
DANGER
Do not install any copper fitting in the power output areas of the DC PDU. If copper fittings are required, install
them only in the power input areas of the DC PDU.
NOTE
Remove the front panel of the DC PDU prior to installing power cables. After installing the power cables, restore
the front panel of the DC PDU to the original position.
By default two-in-one copper fittings have been installed on NEG(-) and RTN(+) terminals of the PDU before the
delivery. Based on the site survey result, determine whether the two-in-one copper fittings pre-installed on NEG(-)
terminals need to be replaced with four-in-one copper fittings and whether additional four-in-one copper fittings
need to be installed on the RTN(+) terminals in the middle of the PDU.
22
2 Cabinet Power Cable Connections (DPD63-4-8 PDU)
a DC PDU
RTN(+) terminal blocks and copper fittings for the middle area of the DC PDU
CAUTION
1. There are two types of RTN(+) terminal blocks for the PDU and correspond to two types of copper fittings.
2. Install corresponding copper fitting in the middle area of the PDU based on the type of the RTN(+) block.
23
2 Cabinet Power Cable Connections (DPD63-4-8 PDU)
NOTE
Power cable connections vary depending on the power sources in the equipment room. When the power source
supplies one input of 63 A, DPD63-4-8 PDU is used to interface four main/backup power inputs.
A-RTN2(+)
B-RTN1(+)
A-RTN1(+) B-RTN2(+)
A-NEG2(-)
A-NEG1(-) B-NEG1(-)
B-NEG2(-)
-48 V -48 V
0V 0V -48 V -48 V
Subrack 4
Power source in the
equipment room
0V 0V
Subrack 3
PGND
Adjustable wrench
Subrack 1
Flat-head screwdriver
24
2 Cabinet Power Cable Connections (DPD63-4-8 PDU)
DANGER
Do not install any copper fitting in the power output areas of the DC PDU. If copper fittings are required, install
them only in the power input areas of the DC PDU.
NOTE
By default two-in-one copper fittings have been installed on NEG(-) and RTN(+)
Two-in-one Two-in-one
terminals of the PDU before the delivery. Based on the site survey result,
determine whether the two-in-one copper fittings pre-installed on NEG(-) terminals copper fitting copper fitting
need to be replaced with four-in-one copper fittings and whether additional four-in- (right) (left)
one copper fittings need to be installed on the RTN(+) terminals in the middle of the
PDU.
Four-in-one copper
fitting (left or right)
Four-in-one copper
fitting (middle)
Free the two-in-one copper fittings from the NEG(-) input terminals A1 A2 A3 A4 B1 B2 B3 B4
on the circuit breakers on the PDU and then remove them.
(+) (+) (+) (+) (+) (+) (+) (+)
Position a four-in-one copper fitting to the NEG(-) input terminals, and secure it by tightening the screws.
Install a four-in-one copper fitting on the RTN(+) input terminals in the middle of the PDU, covering the RTN(+)
A2 and RTN(+) A3 terminal pair, and the RTN(+) B2 and RTN(+) B3 terminal pair.
Connect external power cables (blue) to the NEG(-) input terminals and BGND cables (black) to RTN(+) input
terminals.
CAUTION
The blue power cables connecting to the NEG(-) terminals must use two-hole OT terminals and the BGND
cables (black) connecting to the RTN(+) terminals must use cord end terminals.
Both NEG(-) and RTN(+) terminal pairs must be connected or disconnected.
25
3 Installing and Routing Cabinet Ground and Power Cables(TN11PDU)
a Overhead Cabling
CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that the power is switched off prior
to removing or installing a power cable to avoid bodily injuries.
NOTE
Install ground cables first and then power cables to a cabinet.
Adjustable wrench
Phillips screwdriver
PDU PDU
(with the Junction Box)
Bind the power cables in a bundle. Route the external power cables and ground cable through the upper
cable tray. Particularly, connect the ground cable to the ground bolt at the top of the cabinet; thread the
external power cables into the cabinet through the cable holes and connect them to the DC input
terminals on the DC PDU at the top of the cabinet.
Put the cord end terminal on the RTN(+) or NEG(-) input terminal on the PDU with the fluted side facing
outward. Then tighten the screws.
26
b Underfloor Cabling Mode
CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that the power is switched
off prior to removing or installing a power cable to avoid bodily injuries.
Adjustable wrench
Phillips screwdriver
Ground cable
(yellow-green)
PDU
Support
RTN(+) NEG(-)
Thread power and ground cables into the cabinet through cable holes at the bottom of the cabinet. Route the
ground cable by way of the cabling area, thread it through the cable hole at the top of the cabinet, and connect it to
the ground bolt. In addition, route the power cables by way of the cabling area to the top of the cabinet.
Put the cord end terminals of the BGND cable and blue -48 V power cable on the RTN(+) and NEG(-) input
terminals respectively, with the fluted sides of the cord end terminals facing outward. Then tighten the screws.
27
3 Installing and Routing Ground and Power Cables to the Cabinet (DPD63-4-
8 PDU)
a Overhead Cabling
CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that the power is
switched off prior to removing or installing a power cable to avoid bodily injuries.
Two-in-one
copper fittings A1/A2 (-) A3/A4 (-) B1/B2 (-) B3/B4 (-)
CAUTION installed A1 A3 B1 B3
(+) (+) (+) (+)
When copper
fittings have
been installed,
the blue -48 V
power cables
must use two-
hole OT
terminals
instead of cord
end terminals,
while the -48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
BGND cables NEG(-) RTN(+) NEG(-)
must use cord
end terminals.
Four-in-one A1-A4 (-) B1-B4 (-)
copper fittings A1 B1
installed (+) (+)
M6
5±0.5 N.M -48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)
28
b Underfloor Cabling
CAUTION
Do not install or remove power cables while the equipment is powered on. Ensure that the power is switched
off prior to removing or installing a power cable to avoid bodily injuries.
Ground cable
(yellow-green) M8 screw NOTE
When power and ground cables are installed underfloor, there is little space
left for routing external fibers. In this case, fiber management frames must be
used to route external fibers.
Adjustable wrench Phillips screwdriver
Thread power and ground cables into the cabinet through cable holes at the
bottom of the cabinet. Route the ground cable by way of the cabling area,
thread it through the cable hole at the top of the cabinet, and connect it to the
ground bolt. In addition, route the power cables by way of the cabling area to
the top of the cabinet.
Put the cord end terminals of the BGND cable and blue -48 V power cable
on the RTN(+) and NEG(-) input terminals respectively, with the fluted sides
of the cord end terminals facing outward. Then tighten the screws.
If copper fittings have been installed in the power input areas, put the cord
end terminal of each BGND cable on the RTN(+) input terminal on the PDU
Cabling area with the fluted side facing outward. Then tighten the screws.
Put the two-hole OT terminal of each blue -48 V power cable on the NEG(-)
input terminal on the PDU with the protruding side facing outward.
CAUTION
When copper fittings have been installed, the blue -48 V power cables
must use two-hole OT terminals instead of cord end terminals, while the
BGND cables must use cord end terminals.
1 Two-in-one copper
A1/A2 (-) A3/A4 (-) B1/B2 (-) B3/B4 (-) fittings installed
A1 A3 B1 B3
(+) (+) (+) (+)
-48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)
M6
5±0.5 N.M -48 V power cables (blue) BGND cables (black) -48 V power cables (blue)
NEG(-) RTN(+) NEG(-)
29
4 Installing and Routing Ground and Power Cables to a Subrack
Phillips screwdriver
Ground cable
1 Connect one end of the ground cable of each subrack to the bottom-side ground bolt of the subrack and the
other end to an idle ground bolt adjacent to this subrack on the right-side column of the cabinet and use a
screw to secure this end.
2 Connect the ground cables of the PDU in parts A and B to the ground bolts at both sides of the cabinet.
30
b Cabinet and Subrack Power Cable Connections (TN11PDU)
NOTE
The TN11PIU02 board supports –48 V
and –60 V DC power options. The
TN11PIU03 boards supports only –48
V DC power options.
1
Cabinet power Mapping between subracks and power supply
terminal switches
SW2A, SW2B 1
SW4A, SW4B 3
SW5A, SW5B 4
Subrack 3 2
PIU
Subrack 2
2 PIU
Power cable
RUN
Subrack 1
NEG(-)
Flat-head screwdriver
RTN(+)
31
b Cabinet and Subrack Power Cable Connections (DPD63-4-8 PDU)
SW2A, SW2B 1
SW3A, SW3B 2
SW4A, SW4B 3
SW5A, SW5B 4
Subrack 3
Power inputs
Power outputs
a2 a4 b2 b4
(+) (+) (+) (+)
a1 a2 a3 a4 a1 a3 b1 b3 b1 b2 b3 b4
(-) (-) (-) (-) (+) (+) (+) (+) (-) (-) (-) (-)
Subrack 2
Subrack 1 Subrack 2
a1(-) a2(-)
b1(+) b2(+)
b1(-) b2(-)
Subrack 3 Subrack 4
Power cables
a3(+) a4(+)
a3(-) a4(-)
b3(-) b4(-)
32
c Installing and Routing Power Cables
WARNING
Do not install or remove power cables while the equipment is powered on. Ensure that the power is switched off prior
to removing or installing a power cable to avoid bodily injuries.
Cable tie
Diagonal pliers
Phillips screwdriver
1 2 3
1 Remove the subrack cover. 2 Plug the end (with DB3 3 Route power cables
connector) of the power cable connected to the subrack.
into the PIU board and tighten
the screw.
4 5 6
4 Bundle the power cables (if there 5 Restore the subrack cover 6 The power cables have
is no outside fiber winding back to the original position. been installed.
direction, just bundle cables in
the inside one).
33
5 Installing and Routing Network Management Cables
Network cable
STAT STAT
PROG PROG
AUX AUX
NM_ETH1
NM_ETH2
STAT STAT
PROG PROG
AUX AUX
ETH1
ETH2
STAT
PROG
STAT STAT
PROG PROG
AUX AUX
Network cable
STAT STAT
PROG PROG
AUX AUX
NM_ETH1
STAT STAT
PROG PROG
AUX AUX
NM_ETH2
ETH1
ETH2
STAT
STAT
PROG
STAT
PROG
PROG
AUX AUX
AUX
AUX
CAUTION
NMS computer
When inter-subrack protection
is configured(Ring-Like
Connections), the ETH3
STAT STAT
interface cannot be used for
the communication between
PROG PROG
AUX AUX
34
5 Installing and Routing Network Management Cables
Network cable
STAT STAT
PROG PROG
AUX AUX
NM_ETH1
STAT STAT
PROG PROG
CAUTION
NMS computer
Connect RJ-45 cables
according to the picture
and do not connect RJ-45
cables to the LAMP
STAT STAT
PROG PROG
interfaces.
AUX AUX
Network cable
STAT STAT
PROG PROG
AUX AUX
NM_ETH1
STAT STAT
PROG PROG
AUX AUX
NM_ETH2
ETH1
ETH2
STAT
STAT
PROG
STAT
PROG
PROG
AUX AUX
AUX
AUX
CAUTION
NMS computer Connect RJ-45 cables
according to the picture
and do not connect RJ-45
STAT STAT
cables to the LAMP
interfaces.
PROG PROG
AUX AUX
35
e Non Master/Slave Mode
Network cable
STAT STAT
PROG PROG
AUX AUX
NM_ETH1
NMS computer NM_ETH2
STAT STAT
ETH1
PROG PROG
AUX AUX
ETH2
STAT
PROG
AUX
AUX
CAUTION
STAT STAT
PROG PROG
AUX AUX
Connect RJ-45 cables according
to the picture and do not connect
RJ-45 cables to the LAMP
interfaces.
NOTE
Connect the NE with the SC1\SC2
STAT
PROG
STAT
PROG board to the NMS computer.
AUX AUX
Cable tie
NOTE
Use a straight-through
cable to directly connect Diagonal pliers
two subracks.
Use a crossover cable or
a straight-through cable to
directly connect a subrack
to the NMS computer.
Connect network cables to Route network cables. Bundle the network cables (if there is
the AUX board. no outside fiber winding direction, just
bundle cables in the inside one).
36
6 Installing and Routing Alarm and Indicator Cables
ALMO2 SERIAL
ALMO1
Subrack 4 Subrack 8
ALMO2 SERIAL
ALMO1
ALMO2 SERIAL
Subrack 3 Subrack 7
ALMO1
ALMO1
ALMO2 SERIAL
Subrack 2 Subrack 6
ALMO1
ALMO2 SERIAL
ALMO1
Subrack 1 Subrack 5
ALMO2 SERIAL
ALMO1
ALMO1
Subrack 4
LAMP2
SERIAL
CAUTION
Subrack 3 LAMP1
The LAMP interfaces on the
EFI board provide 5 V power
for the indicators on a
LAMP2 cabinet. It cannot connect to
an RJ45 cable intended for
SERIAL the NM_ETH, ETH, ALMO,
or CLK interface; otherwise,
Subrack 2 the EFI board, the
LAMP1 connected test instrument,
or the equipment housing
LAMP1 the EFI board will be
damaged.
SERIAL
Subrack 1
LAMP2
37
c Routing Alarm and Indicator Cables
Cable tie
Diagonal pliers
Phillips screwdriver
Remove the subrack cover. Connect alarm and indicator cables Route alarm and indicator
to the subrack interface area. cables.
NOTE
Use the clock cascading cables to connect clock and time interfaces between the master and slave subracks.
Use the clock cascading cables to connect clock interfaces between NEs and use the straight through cables to
connect time interfaces.
For the cables used to connect the OptiX OSN 6800 to other equipment, see Clock/Time Cable in the
Hardware Description.
38
a Installing and Routing Clock Cables
NOTE
The shielded cables without protection boot are used for transmitting clock signals. Do not use the CLK port
and the IN/OUT port at the same time.
STG
Clock signal
output
TOD
Slave subrack Slave subrack
CLK
IN
Slave subrack Slave subrack
OUT
Cable tie
NOTE
Select A or B according to Diagonal pliers
the actual situations.
1 4 White/Orange
Pair
2 5 Orange A A
A
3 7 White/Green B
Pair
4 1 Blue
5 2 White/Blue
B
Pair B
6 8 Green
39
8 Installing and Routing Cables to the CRPC/ROP
SW1A
SW6A SW1B
SW6B CRPC/ROP
power cables
Tributary power
output terminals
Power cable of
CRPC frame
Subrack 3
Subrack 2
ETH1 ETH2
Subrack 1
STAT
PROG
AUX
CRPC 2
MON SYS LINE
Communication cable between the
CRPC board and subrack
LAN
RS232-1 RS232-2
CRPC 1
Mapping between CRPC and
LAN
RS232-1 RS232-2
Lead one end of the working and protection power cables to the power ports of the CRPC/ROP frame. Route the other
end of the power cables along the cable routing area on the right side of the cabinet to the power cable terminal socket
on the top of the cabinet.
Plug the cord end terminal of the power cable directly, from up to down, into the tributary power output terminal socket.
Tighten the screw to secure the cable.
Plug one end of the crossover network cable into the LAN port on the CRPC/ROP board. Plug the other end to the ETH1
or ETH2 port on the AUX board in the corresponding subrack. If two CRPC/ROP frames are required, the network cables
to the second CRPC/ROP are connected to the ETH1 or ETH2 port in the last slave subrack of the NE.
NOTE
When the master and slave subracks are connected in ringlike structure, connect one CRPC/ROP board to the
ETH3 port in the master subrack using a cable and another to the ETH3 port in the slave subrack using a cable.
40
Installing and Routing Fibers
NOTE
The open corrugated pipe cannot
be loaded with too many optical
fibers. A maximum of 60 fibers with Internal pipe
2 mm diameter are recommended
for an open corrugated pipe with 32
mm diameter.
The length for the open corrugated External
pipe to enter the cabinet is about pipe
10 cm.
WARNING
Do not look or stare into optical fibers directly without eye protection.
NOTE
When routing fibers on the sides to a cabinet, bind the fibers only at the fiber-routing holes
on the back of the rotary fiber spool.
When routing and installing fibers onsite, you need to clean fiber end faces.
For detailed operations, see the multimedia at the following website:
http://support.huawei.com/carrier/docview!docview?nid=DOC1000132657
NOTE
Choose a coiling fiber spool according to the length of redundant fibers. Wind the fibers
around the big spool first and then the smaller spool. The fibers should not be coiled too
tightly or too loosely. Ensure that the bending radius of fibers is not less than 30 mm.
1 2
Fiber
3 4 Fiber holder
Fiber extractor
41
b External Fibers in Underfloor Cabling Mode
NOTE
Choose a coiling fiber spool according to the length of redundant fibers. Wind the fibers around the big spool first and then the
smaller spool. The fibers should not be coiled too tightly or too loosely. Ensure that the bending radius of fibers is not less than 30
mm.
After the fiber installation, insert fiber plugs in idle interfaces and cover idle fibers with fiber caps.
When routing fibers on the sides to a cabinet, bind the fibers only at the fiber-routing holes on the back of the rotary fiber spool.
1 2
WARNING
Do not look or stare into
optical fibers directly without
eye protection. Fiber
3 4
Fiber holder
Fiber extractor
CAUTION
Do not look or stare into optical fibers directly without eye protection.
NOTE
Ensure that the radius of a fiber bend is 50 Fiber holder
mm or larger. CRPC fibers and other fibers
are bundled to the cabinet separately.
Fibers must be routed and bundled Cable clip
properly but not over-tightly. After installing
fibers, insert plugs in optical interfaces
without fiber connections and cap the fibers
not connected to optical interfaces. Cable clip
NOTE Fiber
When fibers splice through the E2000-
E2000 connector on the ODF, purchase
an E2000 ODF box for fiber routing and
installation. For details, see the E2000-
ODF BOX Installation Guide.
42
4 Installing and Routing Fibers to a DCM Frame
NOTE
When you connect fibers to DCMs, make sure that the DCMs and fibers are correctly connected in
the two directions based on the engineering documents specific to the site.
Fiber holder
1 2 3
Cable clip
Fiber
When installing or maintaining fibers, do not look into optical ports without eye protection.
• The following uses a 19-inch cabinet as an example to describe the fiber installation and routing in a cabinet.
The fiber installation and routing in an ETSI cabinet is similar.
• Bind fibers after laying out them. Ensure that fibers are not squeezed and the bend radius of fibers is 40 mm
or larger.After installing fibers, insert plugs in optical ports without fiber connections and cap fibers not
connected to opticalports.
43
6 Installing and Routing Fibers Between Subracks
1 2 3
4 5
Fiber extractor
Fiber
Fiber holder
NOTE
After the fiber installation, insert fiber plugs in idle interfaces and cover idle fibers with fiber caps.
NOTE
Choose a coiling fiber spool according to the length of redundant fibers. Wind the fibers around the big spool first
and then the smaller spool. The fibers should not be coiled too tightly or too loosely. Ensure that the bending
radius of fibers is not less than 30 mm.
WARNING
Do not look or stare into optical fibers directly without eye protection.
Use the tool on the board panel to Insert fibers and close the
CAUTION open the cover of an interlock switch. cover.
1. The LINE port on the
TN12RAU1/TN12RAU2 board
has an interlock switch. You
must perform the procedure in
the figures on the right to insert
or remove fibers.
2. Fibers cannot be inserted or
removed when the cover of the
interlock switch is closed.
44
Installing the Orderwire Phone
SC1
STAT
ACT
PROG
SRV
EOW
CLASS 1
LASER
PRODUCT
TM
RM
SC1
Fan
SC1
STAT
ACT
PROG
2 SRV
EOW
EOW
3 CLASS 1
LASER
PRODUCT
1
TM
RM
SC1
1 Secure the mount set of the orderwire telephone on the air deflector by using a double faced adhesive tape.
2 Plug one end of the telephone wire into the EOW port on the SC1 or SC2 board in the subrack.
3 Plug the other end of the telephone wire into the port on the phone set. Then, put the phone set into the plastic base.
45
Installing the Digital Video O/E Conversion Chassis
Optical port
Areas A and B each provide six power inputs for mutual backup. In areas A and B,
select a total of two power inputs (working and protection) that are identified with the
same number to provide power to the O/E conversion chassis.
A B
Front
AC input AC input
(100-240 V) (100-240 V)
O/E conversion
Rear Power port chassis
c d
Installing O/E Conversion Chassis
Power Consumption
in 19 " Rack
DC Output Voltage 12 V
b
a b
NOTE
NOTE Open the front door of the rack and then install fibers on
Open the rear door of the rack and then install cables on the front.
the rear.
a Route power cables and network cables along the left side of
the rack and insert them into corresponding ports.
a Route fibers along the left side of the rack. If there are a large
number of fibers, you can route certain fibers along the right
side of the rack.
b Route electrical signal cables along the right side of the
rack and insert them into the corresponding ports. b Insert fibers into the corresponding ports.
46
Checking the Installation
1 Installation Checklist
No
What to Check For Method
.
The cabinet is positioned in the proper place as prescribed by the engineering
1 Visual inspection
design.
The cabinet components must be installed correctly, without damaged or loosen
2 Visual inspection
parts. There should be no fingerprints, scratch marks or other stains on the cabinet.
3 Cable holes at the top and the bottom of the cabinet are securely sealed. Visual inspection
Cables are not damaged or broken, and there are not any joints on the cable. The
5 Visual inspection
cable connectors are connected correctly and securely.
Cables are laid horizontally or vertically without crossing, and there is moderate
6 bundling at the bending radius of the fiber patch cords. Labels at both ends of the Visual inspection
cable and fiber are marked correctly, clearly, and neatly.
The fibers routed outside the cabinet are protected in a corrugated pipe, and are
7 Visual inspection
protected from being pulled out by other cables or objects.
The bending radius of the fiber patch cords is not less than 30 mm. There are not
8 Visual inspection
any sharp components along the routing path for the fibers.
Fibers are placed in order and are properly bound with optical binders. There are
9 Visual inspection
not any sharp edges.
All vacant slots must be covered by filler panels. The air intake vent and air exhaust
10 Visual inspection
vent of the subrack must not be blocked.
CAUTION
Check whether a fixed optical attenuator was added before powering on the subrack. Refer to configuration
rules for attenuators prior to proceeding.
Turn off the switch to the power supply, and then use an ohmmeter to measure the resistance between NEG (-),
RTN(+) and PGND.
CAUTION
Turn off all power switches on the power distribution box after the test.
47
2 Checking the Equipment Prior to Powering On
CAUTION
Maximum Power Consumption Circuit When the supply voltage is
Subrack Name
of a Single Subrack Breaker not the required, do not
connect the power.
OptiX OSN 6800 1350 W 32 A
Check the connection between the core end terminal of the power cable and the corresponding output terminal of
the power distribution box. Check if all power connectors are connected tightly. If not, use the flat-head screwdriver
to tighten the captive screws on the connectors of power cables.
Check the connection of the other end (with OT naked crimping connector) of the power cable with the PIU board.
Each subrack must be provided with two lines of power supply.
Turn on the power switch of the part A on the DC power distribution box for each subrack. Check if the subrack are
powered on. If powered on, go on turning on the power switch of the part B and then turn off the power switch of
the part A. Check if the subrack are powered on. If powered on, turn on the power switch of the part A.
Check the cabinet power indicator at the top of the cabinet. The green indicator stays on.
When the subrack is powered on, the fan starts to operate. Check the air ventilation at the top and the bottom of
the subrack.
Observe the STATE indicator on the front panel of the fan. Normally, it is always green.
If the STATE indicator is constantly red, it indicates that two or more fans are faulty.
If the STATE indicator is constantly yellow, it indicates that one fan is faulty.
WARNING
Do not insert or remove power plugs and the PIU when the power is on.
48
Setting Up Optical Paths
Station A Station B
East
West
Fiber jumper a b c d
a Measure the optical power at the OUT port on the FIU board at the transmit end and record
the reading as a.
b Measure the output optical power of the ODF at the transmit end and record the reading as b.
c Measure the input optical power of the ODF at the receive end and record the reading as c.
d Measure the input optical power at the IN port on the FIU board at the receive end and record the
reading as d.
Subtract reading b from reading a to determine the fiber insertion loss on the line side of the upstream station. This
insertion loss must be lower than 1 dB. The fiber connectors on span 1 require cleaning if the insertion loss is
greater than 1 dB. The fibers on span 1 need to be replaced if the insertion loss remains greater than 1 dB after the
fiber connectors are cleaned.
Subtract reading d from reading c to determine the fiber insertion loss on the line side of the downstream station. This
insertion loss must be lower than 1 dB. The fiber connectors on span 2 require cleaning if the insertion loss is greater
than 1 dB. The fibers on span 2 need to be replaced if the insertion loss remains greater than 1 dB after the fiber
connectors are cleaned.
After ensuring that the optical paths on spans 1 and 2 are functioning properly, calculate the actual line attenuation
between the two stations according to the Line attenuation = a - d + 2 formula. (In the formula, 2 indicates 2 dB, the
insertion loss of each FIU board.) The line attenuation must be equal to or lower than the line attenuation specified in
the design documents. In the event that the line attenuation does not fall within the specified range, inform the
customer to rectify or replace the fibers on span 3.
After all issues are resolved, restore all fibers and cable connections, and set up all optical paths from west to east.
Repeat the preceding operations to set up all the optical paths from east to west and ensure that the optical paths
between the existing stations are functioning properly.
49
Engineering Labels
1 Attaching Labels
NOTE
Attach a label to a cable, 2 cm away from the connector.
To:
To:
B03 --- -48V2
B03 --- -48V2
Cable
Identification plate
Attach the identification plate on top of the
cable when the cable is routed horizontally.
Cable
Label
Fold upwards
NOTE
If a cable is routed vertically, the label needs to face to the right. If a cable is routed horizontally, the label needs
to face downwards.
50
2 Standard Engineering Labels
TO:
TO: MN (BC): BC is written right
A01 -48V2
B03 -48V2 under MN. On the loaded open
B08 rack side: MN identifies the row
and column number of the power
distribution facilities such as the
MN(BC) - -48V1 control open rack and power
Labels for MN(BC) - -48V2 distribution box. BC identifies the
power cables MN(BC) - BGND A label on the A label on the row and column number of the –
loaded open rack power distribution 48 V connecter. BGND and
MN(BC) - PGND side, which cabinet side, which
PGND are not assigned rows or
contains contains
information about information about columns for identification.
the position of the the position of the On the power distribution cabinet
cable on the cable on the side: Only MN is required to
power distribution loaded open rack indicate the open rack number.
cabinet. side.
51
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Shenzhen 518129
People’s Republic of China
www.huawei.com