Measuring Instruments

for Large Dimensions

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

TESA – THE SPECIALISTS FOR LONG

LENGTHS
Large sizes in mechanical engineering mean dimensions in excess of 500 mm.

Besides various measurement procedures like those that apply large internal or external
micrometers with two-point contact, tape rules (wrapping round the outside diameter),
V-bases, rotating measuring disks (rolling-contact) and optical systems (triangulation
with theodolites), resort is often to make use of simple testing means like fixed gauges
(inside calliper gauges), gauge blocks combinations or telescopic adjustable gauges.

For large dimensions from 250 mm up to several meters, TESA offers various types
of measuring instruments that have long proven their value in practical use.

Here’s an example of a proportional relationship. With a bore of 1200 H7, the tolerance
zone is 0,1 mm. Reducing both values by a factor of 100 would give a manufacturing
tolerance as low as 1 µm. Of course, things are not as simple, but this example gives
some ideas about the proportions.

Whatever the sizes, from a simple distance between two surfaces parallel to one another
to large diameters, their measurement is always a challenge to take up. Apart from
the usual influences, which are proportional to the size and add to your contributions in
the uncertainty budget, those due to gravity play a key role in distortion.

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

✓ TESA UNITEST Internal Micrometer

Measures internal dimensions in the micrometer’s axis with 2-point contact
DIN 863 T4 with the workpiece to be checked – Optional accessories are available for
(Style B) inspecting centring shoulders and blind bores as well as auxiliary means for
Measuring element external measuring.
Micrometer Extensions with built-in gauge rods can be mounted on the measuring
and dial gauge
to 0,01 mm element, thus allowing any dimension within the application range to be
measured, directly.
Micrometer: Precise, easy-to-handle micrometer – Horizontal or vertical position
0,1 mm
of use – Constant measuring force – Integrated dial gauge to show you
Micrometer: the culmination point.
25 mm

0,5 mm

Dial gauge:
± 0,22 mm

0,7 to 1 N

8 µm

Measuring bolts
Spherical end
for measuring
in the micrometer
axis. All inserts are inter-
changeable.

Tungsten
carbide tipped

Extensions
26 mm dia.
steel tube mm in
with snap-ring
system. Also with built-in TESA UNITEST complete set
gauge rods.

Tungsten
carbide tipped mm in
One spherical 01110700 Intern. dimen. 200 ÷ 1400 01120700 8 ÷ 56
and one flat
measuring faces Consisting of:
Additional data

Wooden case
mm mm µm in
Setting standard 01110901 Measuring element for inter. dimen. 200 ÷ 225 01120901 8÷9
with identification
number 01141001 Setting standard for internal/external dimensions 200 01151001 8
01110801 Extension 25 0,7 01120801 1
Declaration of 01110802 Extension 50 1 01120802 2
conformity
01110804 Extension 100 1,5 01120804 4
01110808 Extension 200 2,5 01120808 8
01110812 Extension 300 3,5 01120812 12
01110820 Extension 500 5,5 01120820 20
01160901 Special screwdriver 01160901
01162302 Wooden case for complete set 01162302
Optional Accessories
01141101 Extension 1000 10 01151101 40
01160701 Pair of tungsten carbide tipped 01160701
measuring bolts for blind bores
01162301 Auxiliary elements for external measurement 01162301
Measuring depth : ≤ 10
01140801 Suspension device, complete Measuring depth : ≤ 100 01150801

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

TESA UNIMASTER ✓
Universal Measuring Instrument
DIN 863 T4
Provides the features necessary for direct measurement of specially large (Style B)
internal and external dimensions. Messelement
TESA UNIMASTER is similar to internal micrometers with two-point contact Micrometer and
with the workpiece. Performs direct measurement of any dimension within dial test indicator:
0,01 mm
the extended application range by simply adding the needed extensions with
built-in gauge blocks to the measuring element. Micrometer:
Accurate, robust and easy-to-handle – Can be used either vertically or 25 mm
horizontally with a constant measuring force – Incorporates a lever-type
1 mm
dial test indicator that clearly shows the culmination point – Ensures stable
measuring owing to both negligible deflection and thermal protection Dial test
on each extension. indicator:
± 0,4 mm
15 to 20 N.
Mobile
ball-bearing
anvil under spring pressure.
Reversible
probing direction
to allow both
internal and external
measuring

5 µm

Measuring bolts

Tungsten
carbide tipped
Measuring bolts
supplied
in pairs:
• No. 01110203 for internal
measuring in the micrometer
axis.
• No. 01110205 for internal/
external measuring, meas.
depth up to 60 mm from
the lower edge of the
micrometer.
• No. 01110208, extra-rigid
for external measuring,
meas. depth up to 75 mm
from the lower edge of the
micrometer

Extensions
38 mm dia.
diameter steel
tube with
snap ring system.
Built-in gauge rod.

Tungsten
carbide tipped
One spherical
and one flat
measuring faces

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

mm in
TESA UNIMASTER complete set

mm in
01110000 Internal dim. 250 ÷ 1475* 01120000 10 ÷ 59*
External dim. 225 ÷ 1450* 9 ÷ 58*
Consisting of:

Additional Data mm mm µm in
Wooden case 01110300 Measuring element internal dim. 250 ÷ 275 01120300 10 ÷ 11
external dim. 225 ÷ 250 9 ÷ 10
Measuring 01110203 Pair of measuring bolts for internal measuring 01120203
element and
setting standard 01110205 Pair of measuring bolts for internal/external 01120205
with identification number measuring, with length to 75
01110208 Pair of measuring bolts for extern. measuring, length 100 01120208
Declaration
of conformity 01110501 Setting standard internal dimension 250 01120501 10
external dimension 225 9
01110101 Extension 25 0,7 01120101 1
01110102 Extension 50 1 01120102 2
01110103 Extension 75 1,2 01120103 3
01110104 Extension 100 1,5 01120104 4
01110105 Extension 125 1,5 01120105 5
01110106 Extension 150 2 01120106 6
01110112 Extension 300 3,5 01120112 12
01110118 Extension 450 4,5 01120118 18
01110124 Extension 600 6,5 01120124 24
01130001 Special screwdriver for extensions 01130001
01110401 Set of suspension accessories 01110401
(4 brackets together with 4 clamps)
01112401 Wooden case for complete set 01112401
Optional Accessories
01110140 Extension 1000 10 01120140 40
01162001 Pair of measuring bolts for internal/external 01162001
dimensions and grooves Measuring depth ≤ 20
Tungsten carbide inserts Ø 4 x 7
01160001 Support roller supplied individually (2 items are needed) 01160001
* Using 3 extensions at the very most

01110208 01110205 01110203 01162001

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

TESA INOTEST ✓
Comparative Measuring Instrument Measuring element
Mobile
Allows large internal and external dimensions to be measured by comparison. ball-bearing
Consists of a measuring element with interchangeable inserts as well as anvil,
10 mm measuring travel
a set of extensions. Since there is no material measure, the indication is Watertight dial
set using a separate reference standard that can either be a gauge block, gauges 01470104
setting ring or horizontal measuring bench. and 01480100
Measuring inserts for inspection in tool axis, or offset inserts – Vertical 0,01 mm or
or horizontal position of use – Integrated dial gauge to show the culmination 0.0005 in
point – Constant measuring force – Extensions with heat insulating grip.
10 mm
or 0.40 in
Additional
technical data,
see section E
4 to 7 N.
Reversible
probing direction
to allow both internal and
external measuring

Measuring bolts

Tungsten
carbide tipped
Measuring
bolts supplied
in pairs:
• No. 01131901 for internal
measuring in the instrument
axis
• No. 01131902 for internal/
external measurement,
measuring depth up to
30 mm from the lower edge
of the tool

Extensions

25 mm dia. steel
tube. 19 mm dia.
telescopic tube that can be
clamped.

Additional data

Plastic case

Dial gauge
with serial
number

Dial gauge with

inspection report

Declaration
of conformity

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

mm in
TESA INOTEST complete set

mm in
01111900 Internal dimen. 275 ÷ 1025 01121900 11 ÷ 41
External dimen. 250 ÷ 1010 10 ÷ 40
Consisting of:

mm mm in
01112301 Measuring element with dial gauge 01122301
01131901 Pair of measuring bolts for internal measuring 01131901
01131902 Pair of measuring bolts for internal/external 01131902
measuring with length to 60
01132001 4 resting rods Ø 7 x 40 01132001
00160101 3 insulating grips (order number for 1 item) 00160101
01112001 Extension internal dimensions 275 ÷ 335 01122001 11 ÷ 13
external dimensions 250 ÷ 310 10 ÷ 12
01112002 Extension internal dimensions 325 ÷ 435 01122002 13 ÷ 17
external dimensions 300 ÷ 410 12 ÷ 16
01112003 Extension internal dimensions 425 ÷ 635 01122003 17 ÷ 25
external dimensions 400 ÷ 610 16 ÷ 24
01112004 Extension internal dimensions 625 ÷ 1035 01122004 25 ÷ 41
external dimensions 600 ÷ 1010 24 ÷ 40
01162303 Plastic case for complete set 01162303
Optional Accessories
01141901 Extension for extending 01151901
the application range by 500 20
01141902 Extension for extending 01151902
the application range by 1000 40
01162001 Pair of tungsten carbide measuring bolts 01162001
for internal/external dimensions Ø4x7
01162002 Pair of tungsten carbide measuring bolts 01162002
for grooves Ø4x7
01161900 Measuring device for small 01161900
- internal dimensions 35 ÷ 280 1.4 ÷ 11
- external dimensions 15 ÷ 255 0.6 ÷ 10

01162001

01161900
01131901

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

ETALON 532 Internal Micrometer

This internal micrometer is designed for measurements with 2-point contact.
Extensions with built-in gauge rods to increase the measuring range – Stiff
screw coupling.

Factory
standard

Micrometer element

0,01 mm

15 mm

Complete sets 072109101 072109107 072109108 072109117 072109128 0,5 mm

mm 50 ÷ 170 50 ÷ 290 50 ÷ 530 50 ÷ 1010 50 ÷ 1510 Spherical

(R = 15 mm)
Consisting of:
Tungsten carbide
tipped
mm mm µm Extensions
072103576 Micrometer
element 50 ÷ 65 3 • • • • • Reference
gauge rods
072103585 Extension 15 4,5 • • • • •
072105462 Extension 30 4,5 • • • • • 29 mm
072109030 Extension 60 5 • • • • •
072103586 Extension 120 5 • • • • Tungsten carbide
072109055 Extension 240 6 • • • tipped
072109066 Extension 480 6,5 • • Additional data
072109089 Extension 500 6,5 • Wooden or
plastic case

Declaration
of conformity

ROCH Periphery Tapes ✓

Steel tapes with a dual graduation for measuring external circumferences
and diameters of cylindrical parts on machines and other fittings – Suitable Factory
for malleable parts such as plastic tubing – Used for inspecting tanks or standard
boilers – Also designed for checking steel or concrete pipes, rims, tires etc.
0,1 mm

See table

Diameter Circumference 16 x 0,2 mm

mm mm mm type section
0951750222 20 ÷ 300 60 ÷ 950 0,15 Steel band
0951750223 300 ÷ 700 940 ÷ 2200 0,20
0951750224 700 ÷ 1100 2190 ÷ 3460 0,20
Shipping
0951750225 1100 ÷ 1500 3450 ÷ 4720 0,25 packaging
0951750226 1500 ÷ 1900 4710 ÷ 5980 0,30
0951750227 1900 ÷ 2300 5960 ÷ 7230 0,35 Declaration
of conformity

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
Instrument
ETALON ZEDURAM ETALON ZEDURAM Universal
✓ Measuring Instrument – Electronic
The other way of measuring – Brings quality control into practice.
LC display
• Easy, reliable measuring – even in the toughest surrounding conditions.
1 mm, 0,1 mm, • Perfect for inspecting large internal and external diameters as well as radii,
0,01 mm, circumferences, heights and angles.
0,01° • Capable to compute the mean value of n single values.
10 x 6,5 mm
• Error-free reading of the numerical display.
(H x W) • Permanently ready-to-measure with battery power.
• Infrared data transfer to the printer.
Metric/inch
conversion
Internal/external
diameters Versatility
from
350 up to 20 000 mm or
• Measures metal, plastic or wood
14 to 800 in pieces of work.
Radii on concave and convex • Checks forming processes, e.g.
surfaces from on metal sheets and tubes.
175 up to 10 000 mm or
7 up to 400 in • Inspects distortion during
height (drawing): bending and continuous rounding
–120 to + 250 mm operations of metal sheets into
–4,75 to + 9,8 in
Angle (drawing): cylinders or boiler bottoms and
–50° to + 95° the like.
Diameter • Measures manufactured and
sizes machined pattern parts (profiles)
from
350 to 2000 mm: 0,05% made from metal, plastic or wood.
2000 to 5000 mm: 0,1%
5000 to 10 000 mm: 0,3%
10 000 to 20 000 mm: 0,6%
Heights: 0,04 mm
Angles: 0,03° Cylindrical Surface Measurement
Infrared • Measures internal and external diameters from 350
data transfer up to 20 000 mm.
(ZEDURAM 2020
only) • Measures radii on concave and convex surfaces
from 175 up to 10 000 mm.
2 batteries • Displays any related circumference.
1,5 V, AA, LRC 6

10 °C to 40 °C

-10 °C to 50 °C

80%, with no
condensation

EN 50081-2
EN 50082-2
Housing in anodiz-
ed aluminium;
resting cylinders
in hardened steel

420 x 160 x 90 mm
(max. L x H x D)
Net weight of
main part: 2,4 kg;
gross weight of
ZEDURAM complete:
4,6 kg (No. 01139001)
5,1 kg (No. 01139002)

Height Measurement
• Measures height in the form of step and thickness
dimensions up to 250 mm.
• Determines internal dimensions such as the distance
between two parallel surfaces if the probe constant is
taken into account.

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Angle Measurement Plastic case

• Allows workpiece positioning with or without the use of the rules
Identification
number

Declaration
of conformity

HP 82240 B Printer

✓
Matrix printer for
use with the 57 mm
wide thermal
paper roll HP 821175
Cableless, infrared
data transfer
(ZEDURAM 2020)
Transfer distance:
≤ 450 mm / ≤18 in
Max. reception angle:
± 60° (horizontal)
-10° to + 20° (vertical)
α 4 batteries
1,5 V, AA,
type LRC 6
+
– 0 °C to 50 °C
α

-40 °C to 60 °C

5% to 95%
at 40 °C,
non-condensing
Security:
EN 60950:
1992 +A1, A2
01139001 ETALON ZEDURAM 2010
EN 50082-1
For measuring large diameters as well as EN 55022:
heights and angles; numerical display with 1994 Class B
1 to 0,01 mm resolution; battery-powered. EN 61000-3-2:1995
EN 61000-3-3:1995
furnished with:
04768002 1 Set of 4 batteries, 1,5 V, AA, type LRC 6 91 x 61 x 186 mm
3 Resting discs
2 Rules for angle measurement 0,4 kg

01139002 ETALON ZEDURAM 2020

Identical to No. 01139001, but with added
infrared data transfer capability
Also included:
1 Matrix printer with infrared data transfer,
type HP 82240B
1 Thermal paper roll, 57 mm wide,
type HP 821175

250 mm
9.8 in

0 0

-120 mm
-4.75 in

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

Laser Distance Meters

• Fast and effective – Capture long distances very quickly, with no additional
help.
• Accurate and reliable – Measure any distance up to 200 meters most
accurately and reliably.
• User-friendly – Eliminate the need for tiresome manual calculation.
• Versatile – Made for indoor and outdoor applications as well as in any
hard-to-access areas.

✓ TESA SPACER 100

Distance measurement within everyone’s reach!
Laser
switches off Small but strong, this laser meter fits any pocket and can be used every-
itself after where. Provided with a laser range up to 100 m along with shortcut keys that
3 min. or 6 min. for the tool.
Automatically for both. make addition, subtraction, surface and volume calculations easier.

IP54

-10°C to + 50°C

-25°C to + 70°C

Identification
number

Suited
carrying case

Declaration
of conformity
User’s manual
with safety
instructions

Shortcut keys enabling

– Addition and subtraction of
measured values
– Calculation of surfaces and
volumes
– MIN/MAX distance measurement

01130010 TESA SPACER 100

Provided with one set of 2 batteries, AAA, type LR 03, 1,5 V. Also with dust cover.
Optional Accessory
04761059 1 Set of 4 spare batteries, AAA, type LR 03, 1,5 V.

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

TESA SPACER 200

Versatile, also with ergonomic design
Handy, easy-to-use. Includes a viewfinder for easy targeting along with a
practical folding datum end piece for measuring short and long distances.
Identifies the right datum value automatically.

✓
Laser
switches off
itself after
3 min. or 6 min. for the tool.
Automatically for both.
Ergonomic design
– Laser range up to 200 m IP54
– Folding datum end piece
– Built-in view finder
(2x magnification) -10°C to + 50°C
– Integrated spirit level
-25°C to + 70°C

Identification
number

Suited
carrying case

Declaration
of conformity
User’s manual
with safety
instructions

01130020 TESA SPACER 200

Provided with one set of 2 batteries, AAA, type LR 03, 1,5 V. Also with dust cover.
Optional Accessory
04768002 1 Set of 4 spare batteries, AAA, type LR 03, 1,5 V.
Also available upon request
Model with Bluetooth wireless connection

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 MEASURING INSTRUMENTS FOR LARGE DIMENSIONS

Main functionalities with additional key features

Spacer 100 Spacer 200

Surfaces / Volumes • •
Space measurement – •
Release switch – •
MIN/MAX distances, continuous measurement • •
Addition / Subtraction • •
Storage of constant values – 1
Recall of last measured values 19 20
Illuminated display • •
Multifunction end piece – •
Coupling thread for tripod 1/4” – •
Integrated view finder – •
Built-in spirit level – •
Technical Data

Spacer 100 Spacer 200

Accuracy* ± 1,5 mm ± 2 mm

Laser range 0,05 ÷ 100 m 0,05 ÷ 200 m

0,000 m, 0,00 m 0,000 m, 0,00 m, 0 mm
Numerical scale 0.00 ft, 0.00 1/16 ft in, 0.00 ft, 0.00 1/32 ft in,
0’00’’ 1/16, 0.0 in, 0 1/16 in 0’00’’ 1/32, 0.0 in, 0 1/32 in
Distance 10, 50, 100 m 10, 50, 100 m
Laser point diameter 6, 30, 60 mm 6, 30, 60 mm

Autonomy ≈ 5'000 measurements ≈ 10'000 measurements

Batteries Type AAA, 2 x 1,5 V Type AA, 2 x 1,5 V

Dimensions 135 x 45 x 31 mm 148 x 64 x 36 mm

Weight (with batteries included) 145 g 241 g

Laser wavelength 635 nm, < 1mW 635 nm, < 1mW
* Measuring accuracy up to 30 m (standard deviation 2 σ). The max. deviation may be measured under bad conditions, e.g. high
sunlight radiation or low reflective pointed surface. This deviation may increase by at least ±10 mm over 30 m without target plate.
Laser safety
Both laser distance meters belong to the safety class II. This means that even if the laser beam is inadvertently focused by the eye,
the natural reflex of blinking will prevent any eye damage.

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