Element

CARBON C 12.0110

HYDROGEN H 1.0080
NITROGEN N 14.0070
OXYGEN O 15.9990
SULPHUR S 32.0650

CHLORINE Cl 35.4460
FLOURINE F 18.9940
BROMINE Br 79.9040
IODINE I 126.9045

HELIUM He 4.0026
NEON Ne 20.1797
Argon Ar 39.9480
Krypton Kr 82.7980
Xenon Xe 131.2930
Radon Rn 222.0000
 0.00
0.0000
0.000

Element

CARBON DIOXIDE
MOISTURE
NITROGEN
OXYGEN
SULPHUR DIOXIDE

HYDRO CHLORIC
HYDROFLOURIC
HYDRO BROMINED
HYDORGEN IODIDE

HELIUM
NEON
Argon
Krypton
Xenon
Radon

Hydrogen
METHANE
NITROUS OXIDE
NITROGEN DIOXIDE

Mole O2

Mole O2 * Mole Weight of O2

Mole O2 /Mole % O2

Mole of Air * Av Mole Of Air

 Molecule

Carbon Dioxide CO2 44.00900 44.0090000

0.0000000
Water H2O 18.01500 18.0150000
Nitrogen N2 28.01400 28.0140000
Oxygen O2 31.99800 31.9980000
Sulphur Dioxide SO2 64.06300 64.0630000
0.0000000
Halogen 0.0000000
Hydrogen Chloride HCl 36.45400 36.4540000
Hydrogen Flouride HF 20.00300 20.0030000
Hydrogen Bromide HBr 80.91200 80.9120000
Hydrogen Iodide HI 127.91300 127.9130000
IDEAL GAS 0.0000000
HELIUM He 4.00300 4.0030000
NEON Ne 20.18000 20.1800000
Argon Ar 39.94800 39.9480000
Krypton Kr 82.79800 82.7980000
Xenon Xe 131.29300 131.2930000
Radon Rn 222.00000 222.0000000
Other 0.0000000
Hydrogen H2 2.01600 2.0160000
METHANE CH4 16.04300 16.0430000
NITROUS OXIDE N2O 44.01300 44.0130000
NITROGEN DIOXIDE NO2 46.00500 46.0050000
MADHUR TAKEN MADHUR TAKEN

12.0110 44.0090 44.0098

1.0080 18.0150 18.0153

14.0070 28.0140 28.0134
15.9990 31.9980 31.9988
32.0650 64.0630 64.0638

35.4460 36.4540 36.4539

18.9940 20.0020 20.0020
79.9040 80.9120 80.9120
126.9045 127.9125 127.9120

4.0026 4.0026 4.0026

20.1797 20.1797 20.1797
39.9480 39.9480 39.9480
82.7980 82.7980 82.7980
131.2930 131.2930 131.2930
222.0000 222.0000 222.0000

2.0160 2.0159
16.0430 16.0428
44.0130 44.9280
46.0050 46.0055
 MOLE WT
Chemical Name

CARBON CO2 44.009

HYDROGEN H2O 18.015

NITROGEN N2 28.014
OXYGEN O2 31.998
SULPHUR SO2 64.063

CHLORINE HCl 36.454

FLOURINE HF 20.003
BROMINE HBr 80.912
IODINE HI 127.913

HELIUM He 4.003
NEON Ne 20.18
Argon Ar 39.948
Krypton Kr 82.798
Xenon Xe 131.293
Radon Ra 222

H2 2.016
METHANE CH4 16.043
NITROUS OXIDE N2O 44.013
NITROGEN DIOXIDE NO2 46.005
TALLY

DRY
WET

TOTAL

DRY %
WET %

TOTAL
 TOTAL FLUE -5 Moles
FLUE -4 TOTAL SPRAY DRYER

3524.33 3524.330 80.08

5085.03 11454.97 16539.996 918.12

28627.60 28627.602 1021.90
4742.67 4742.668 148.22
47.95 47.950 0.75

92.56 92.559 2.54

0.00 0.000 0.00
0.00 0.000 0.00
0.00 0.000 0.00

0.03 0.027 0.01

0.26 0.264 0.01
487.53 487.535 12.20
0.13 0.133 0.00
0.15 0.155 0.00
0.00 0.000 0.00

0.00 0.000 0.00

0.03 0.027 0.00
0.01 0.013 0.00
0.01 0.012 0.00
42608.31 11454.97 54063.27
2183.8434

Temp 250.0
37523 Molar volume
16540

54063

69.41%
30.59%

100.00%
 Mole
Wt %
%
30 273.15

6.52% 0.04 30 273 303

30.59% 0.42 30 273 303

52.95% 0.47 30 273 303
8.77% 0.07 30 273 303
0.09% 0.00 30 273 303

0.17% 0.00 30 273 303

0.00% 0.00 30 273 303
0.00% 0.00 30 273 303
0.00% 0.00 30 273 303

0.00% 0.00 30 273 303

0.00% 0.00 30 273 303
0.90% 0.01 30 273 303
0.00% 0.00 30 273 303
0.00% 0.00 30 273 303
0.00% 0.00 30 273 303

0.00% 0.00 30 273 303

0.00% 0.00 30 273 303
0.00% 0.00 30 273 303
100.0% 1.00

C 523.0 K
42.9 m3/kg m
93714.9 m3/hr 26.032 m3/sec

0.577 kg/m3
 m3/hr

24.9 1991.95

24.9 22837.3
24.9 25418.7
24.9 3686.74
24.9 18.6178

24.9 63.1564
24.9 0
24.9 0
24.9 0

24.9 0.16917
24.9 0.32536
24.9 303.566
24.9 0.04002
24.9 0.02928
24.9 0

24.9 0.0423
24.9 0.00716
24.9 0.00651
54320.6
 CONDITION =2 FOR ATOMIZATION AIR
CONDITION =1 FOR SPARY DRYER AIR

MOLE WT

Chemical Name

CARBON CO2 44.009

HYDROGEN H2O 18.015

NITROGEN N2 28.014
OXYGEN O2 31.998
SULPHUR SO2 64.063

CHLORINE HCl 36.454

FLOURINE HF 20.003
BROMINE HBr 80.912
IODINE HI 127.913

HELIUM He 4.003
NEON Ne 20.18
Argon Ar 39.948
Krypton Kr 82.798
Xenon Xe 131.293
Radon Ra 222

H2 2.016
METHANE CH4 16.043
NITROUS OXIDE N2O 44.013
NITROGEN DIOXIDE NO2 46.005

TALLY

DRY
WET

TOTAL

DRY %
WET %

TOTAL
FLUE -4 TOTAL WATER ATO AIR COOLING
AIR

3524.33 0.29 0.29

5085.03 11362.93 5.96 5.96

28627.60 424.56 424.56
4742.67 130.09 130.09
47.95 0.00 0.00

92.56 0.00 0.00

0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00

0.03 0.00 0.00

0.26 0.00 0.00
487.53 7.23 7.23
0.13 0.00 0.00
0.15 0.00 0.00
0.00 0.00 0.00

0.00 0.00 0.00

0.03 0.00 0.00
 0.01 0.00 0.00
0.01 0.00 0.00

42608.31 11362.93 568.15 568.15

0.00 0.00 0.00

Temp 250.0
38647.6512893954 Molar volume
16459.88154951580

55107.5328389112

70.13%
29.87%

100.00%
 Mole
Wt %
%
TOTAL FLUE -5 Moles

30

3524.911 80.10 6.40% 0.04 30

16459.882 913.68 29.87% 0.41 30

29476.721 1052.21 53.49% 0.47 30
5002.857 156.35 9.08% 0.07 30
47.950 0.75 0.09% 0.00 30

92.559 2.54 0.17% 0.00 30

0.000 0.00 0.00% 0.00 30
0.000 0.00 0.00% 0.00 30
0.000 0.00 0.00% 0.00 30

0.028 0.01 0.00% 0.00 30

0.272 0.01 0.00% 0.00 30
502.003 12.57 0.91% 0.01 30
0.137 0.00 0.00% 0.00 30
0.159 0.00 0.00% 0.00 30
0.000 0.00 0.00% 0.00 30

0.000 0.00
0.028 0.00 0.00% 0.00 30
 0.013 0.00 0.00% 0.00 30
0.012 0.00 0.00% 0.00 30

55107.53
2218.2144 100.0% 1.00

C 523.0 K
42.9 m3/kg m
95189.8 m3/hr 26.442 m3/sec

0.579 kg/m3
 m3/hr
273.15

273 303 24.9 1992.28

273 303 24.9 22726.6

273 303 24.9 26172.6
273 303 24.9 3889
273 303 24.9 18.6178

273 303 24.9 63.1564

273 303 24.9 0
273 303 24.9 0
273 303 24.9 0

273 303 24.9 0.1742

273 303 24.9 0.33502
273 303 24.9 312.575
273 303 24.9 0.04121
273 303 24.9 0.03015
273 303 24.9 0

273 303 24.9 0.04355

273 303 24.9 0.00737
273 303 24.9 0.0067

55175.5
 MOLE WT
Chemical Name

CARBON CO2 44.009

HYDROGEN H2O 18.015

NITROGEN N2 28.014
OXYGEN O2 31.998
SULPHUR SO2 64.063

CHLORINE HCl 36.454

FLOURINE HF 20.003
BROMINE HBr 80.912
IODINE HI 127.913

HELIUM He 4.003
NEON Ne 20.18
Argon Ar 39.948
Krypton Kr 82.798
Xenon Xe 131.293
Radon Ra 222

H2 2.016
METHANE CH4 16.043
NITROUS OXIDE N2O 44.013
NITROGEN DIOXIDE NO2 46.005

TALLY

DRY
WET

TOTAL

DRY %
WET %

TOTAL
 TOTAL FLUE -5 Moles
FLUE -4 TOTAL SPRAY DRYER

3524.33 3524.330 80.08

5085.03 12677.03 17762.062 985.96

28627.60 28627.602 1021.90
4742.67 4742.668 148.22
47.95 47.950 0.75

92.56 92.559 2.54

0.00 0.000 0.00
0.00 0.000 0.00
0.00 0.000 0.00

0.03 0.027 0.01

0.26 0.264 0.01
487.53 487.535 12.20
0.13 0.133 0.00
0.15 0.155 0.00
0.00 0.000 0.00

0.00 0.000 0.00

0.03 0.027 0.00
0.01 0.013 0.00
 0.01 0.012 0.00

42608.31 12677.03 55285.34

2251.6794

Temp 300.0
37523 Molar volume
17762

55285

67.87%
32.13%

100.00%
 Mole
Wt %
%
30 273.15

6.37% 0.04 30 273 303

32.13% 0.44 30 273 303

51.78% 0.45 30 273 303
8.58% 0.07 30 273 303
0.09% 0.00 30 273 303

0.17% 0.00 30 273 303

0.00% 0.00 30 273 303
0.00% 0.00 30 273 303
0.00% 0.00 30 273 303

0.00% 0.00 30 273 303

0.00% 0.00 30 273 303
0.88% 0.01 30 273 303
0.00% 0.00 30 273 303
0.00% 0.00 30 273 303
0.00% 0.00 30 273 303

0.00% 0.00 30 273 303

0.00% 0.00 30 273 303
0.00% 0.00 30 273 303

100.0% 1.00

C 573.0 K
47.0 m3/kg m
105863.6 m3/hr 29.407 m3/sec

0.522 kg/m3
 m3/hr

24.9 1991.95

24.9 24524.6
24.9 25418.7
24.9 3686.74
24.9 18.6178

24.9 63.1564
24.9 0
24.9 0
24.9 0

24.9 0.16917
24.9 0.32536
24.9 303.566
24.9 0.04002
24.9 0.02928
24.9 0

24.9 0.0423
24.9 0.00716
24.9 0.00651

56007.9
 CONDITION =2 FOR ATOMIZATION AIR
CONDITION =1 FOR SPARY DRYER AIR

MOLE WT

Chemical Name

CARBON CO2 44.009

HYDROGEN H2O 18.015

NITROGEN N2 28.014
OXYGEN O2 31.998
SULPHUR SO2 64.063

CHLORINE HCl 36.454

FLOURINE HF 20.003
BROMINE HBr 80.912
IODINE HI 127.913

HELIUM He 4.003
NEON Ne 20.18
Argon Ar 39.948
Krypton Kr 82.798
Xenon Xe 131.293
Radon Ra 222

H2 2.016
METHANE CH4 16.043
NITROUS OXIDE N2O 44.013
NITROGEN DIOXIDE NO2 46.005

TALLY

DRY
WET

TOTAL

DRY %
WET %

TOTAL
FLUE -4 TOTAL WATER ATO AIR COOLING
AIR

3524.33 0.33 0.33

5085.03 12990.97 6.81 6.81

28627.60 485.39 485.39
4742.67 148.73 148.73
47.95 0.00 0.00

92.56 0.00 0.00

0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00

0.03 0.00 0.00

0.26 0.00 0.00
487.53 8.27 8.27
0.13 0.00 0.00
0.15 0.00 0.00
0.00 0.00 0.00

0.00 0.00 0.00

0.03 0.00 0.00
 0.01 0.00 0.00
0.01 0.00 0.00

42608.31 12990.97 649.55 649.55

0.00 0.00 0.00

Temp 300.0
38808.7470554459 Molar volume
18089.62297634290

56898.3700317888

68.21%
31.79%

100.00%
 Mole
Wt %
%
TOTAL FLUE -5 Moles

30

3524.994 80.10 6.20% 0.03 30

18089.623 1004.14 31.79% 0.43 30

29598.379 1056.56 52.02% 0.46 30
5040.136 157.51 8.86% 0.07 30
47.950 0.75 0.08% 0.00 30

92.559 2.54 0.16% 0.00 30

0.000 0.00 0.00% 0.00 30
0.000 0.00 0.00% 0.00 30
0.000 0.00 0.00% 0.00 30

0.028 0.01 0.00% 0.00 30

0.273 0.01 0.00% 0.00 30
504.076 12.62 0.89% 0.01 30
0.138 0.00 0.00% 0.00 30
0.160 0.00 0.00% 0.00 30
0.000 0.00 0.00% 0.00 30

0.000 0.00
0.028 0.00 0.00% 0.00 30
 0.013 0.00 0.00% 0.00 30
0.012 0.00 0.00% 0.00 30

56898.37
2314.2419 100.0% 1.00

C 573.0 K
47.0 m3/kg m
108805.0 m3/hr 30.224 m3/sec

0.523 kg/m3
 m3/hr
273.15

273 303 24.9 1992.32

273 303 24.9 24976.9

273 303 24.9 26280.6
273 303 24.9 3917.98
273 303 24.9 18.6178

273 303 24.9 63.1564

273 303 24.9 0
273 303 24.9 0
273 303 24.9 0

273 303 24.9 0.17491

273 303 24.9 0.3364
273 303 24.9 313.866
273 303 24.9 0.04138
273 303 24.9 0.03028
273 303 24.9 0

273 303 24.9 0.04373

273 303 24.9 0.0074
273 303 24.9 0.00673

57564.1
MASS OUT SPRAY QUIENCHER Kg/hr

WATER ADDED Kg/hr

ATO AIR ADDED Kg/hr
COOLING AIR ADDED Kg/hr

DRY Kg/hr

WET Kg/hr

TOTAL SALT Kg/hr

SALT % IN SPRAY WATER Kg/hr

DRY MASS %

WET MASS%

FLUE GAS DENSTY kg/m3

FLUE VOLUME m3/hr

HEAT AVALABLE IN FLUE GASES IN Kcal/hr

HEAT REMOVED FROM FLUE GASES Kcal/hr

HEAT AVALABLE IN FLUE GASES OUT Kcal/hr

CHEMICAL COMPOSITION

SIZING CALCULATION
 SPRAY DRYER (DEFAULT) SPRAY QUENCHER (DEFAULT)

800 800

250 250

54063 55108

11455 11362.93
0 568.15
0 568.15

37523 38648

16540 16460

515 511

4.50% 0.00%

69.41% 70.13%

30.59% 29.87%

0.577 0.579

93715 95190

Kcal/hr 10429693 10429693

Kcal/hr 7799933 7799933

Kcal/hr 3848365 3902665

SPRAY DRYER (ACTUAL) SPRAY QUENCHER (ACTUAL )

900 900

300 300

55285 56898

12677 12990.97
0 649.55
0 649.55

37523 38809

17762 18090

570 585

4.50% 0.00%

67.87% 68.21%

32.13% 31.79%

0.522 0.523

105861 108805

12187865 12187865

8943784 8927356

4908922 5040503
MASS OUT SPRAY QUIENCHER Kg/hr

WATER ADDED Kg/hr

ATO AIR ADDED Kg/hr
COOLING AIR ADDED Kg/hr

DRY Kg/hr

WET Kg/hr

TOTAL SALT Kg/hr

SALT % IN SPRAY WATER Kg/hr

DRY MASS %

WET MASS%

FLUE GAS DENSTY kg/m3

FLUE VOLUME m3/hr

HEAT AVALABLE IN FLUE GASES IN Kcal/hr

HEAT REMOVED FROM FLUE GASES Kcal/hr

HEAT AVALABLE IN FLUE GASES OUT Kcal/hr

CHEMICAL COMPOSITION

SIZING CALCULATION
 OUT PUT FOR FINAL SCREEN

Kcal/hr

Kcal/hr

Kcal/hr
MASS OUT SPRAY QUIENCHER Kg/hr

WATER ADDED Kg/hr

ATO AIR ADDED Kg/hr
COOLING AIR ADDED Kg/hr

DRY Kg/hr

WET Kg/hr

TOTAL SALT Kg/hr

SALT % IN SPRAY WATER Kg/hr

DRY MASS %

WET MASS%

FLUE GAS DENSTY kg/m3

FLUE VOLUME m3/hr

HEAT AVALABLE IN FLUE GASES IN Kcal/hr

HEAT REMOVED FROM FLUE GASES Kcal/hr

HEAT AVALABLE IN FLUE GASES OUT Kcal/hr

CHEMICAL COMPOSITION

SIZING CALCULATION
Kcal/hr

Kcal/hr

Kcal/hr
MASS OUT SPRAY QUIENCHER Kg/hr

WATER ADDED Kg/hr

ATO AIR ADDED Kg/hr
COOLING AIR ADDED Kg/hr

DRY Kg/hr

WET Kg/hr

TOTAL SALT Kg/hr

SALT % IN SPRAY WATER Kg/hr

DRY MASS %

WET MASS%

FLUE GAS DENSTY kg/m3

FLUE VOLUME m3/hr

HEAT AVALABLE IN FLUE GASES IN Kcal/hr

HEAT REMOVED FROM FLUE GASES Kcal/hr

HEAT AVALABLE IN FLUE GASES OUT Kcal/hr

CHEMICAL COMPOSITION

SIZING CALCULATION
 OUT PUT FOR FINAL SCREEN

Kcal/hr

Kcal/hr

Kcal/hr
DEFAULT SCC FLUE
OUT

COOLNG AR
CALCULATON
 ACTUAL SCC FLUE OUT

CONDTON FOR COOLNG

AIR CALCULATON

CONDITION -1 ACTUAL CONDITION -2 FOR ACTUAL CONDITION -3 FO

AIR COOLING HOT AIR COOLING HOT AIR & ATO
CALCULATON CALCULATON COOLING CALCU

AIR REQUIRED HOT AIR REQUIRED

 CONDITION -3 FOR ACTUAL
HOT AIR & ATO WATER
COOLING CALCULATON

WATER REQUIRED
HOT AIR REQURED