iCR 3600 Flat Gear and Motor Replacement

Please read and understand the entire work instruction before beginning any procedures.
WARNING: iCRco assumes no liability for damage done to the CR unit while following these instruc-
tions. These instructions should be carried out by an iCRco approved technician. If at any point these
instructions become unclear, please contact Technical Support at 1-310-921-9559.

1. Make sure the CR unit is powered off. Remove the power cord from the unit.

2. Remove nine (9) 6-32 x 38 ” flathead undercut screws from the back cover.

WARNING: This unit is operated with hazardous voltages which can shock, burn, or cause
death. Residual charge may still be present in the power supply boards. Exercise extreme caution
when removing power plugs from power boards.

3. Remove the internal USB connector from its external connection, the power switch plugs from the
main power supply and the eraser power supply and the external fan power plug.

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4. Remove four (4) 10-32 x 12 ” truss head screws from the feet.

5. Remove four (4) 6-32 x 83 ” flathead screws from the front cover.

6. Slide the top cover back, then lift the cover off.

7. Slide the door to the open position.

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8. There is a plastic release latch on the underside of the door. Squeeze the latch towards the feet of
the unit to release the door from the door slide, then slide the rail back, removing it from the door.

9. Remove two (2) 6-32 x 14 ” & two (2) 6-32 x 1” truss head from the brush bar cover.

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10. Cover the scan slot with a piece of masking tape to prevent dust entry into the system.

11. Remove nine (9) 6-32 x 41 ” screws from the Eraser Cover.

12. Remove the Eraser Cover by gently pulling it away from the machine.

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13. Remove eight (8) 10-32 x 12 ”screws from the chassis.

CAUTION: The Technician should be extremely careful when lifting the module out of the shell,
as any cables still attached to the module may be damaged. Double check that all wires (external
power, external USB, external fan) are all disconnected before removing the module from the shell.

14. With two (2) or more people, lift the module out of the outer shell.

15. With a wax pencil, mark the Home Sensor position, so that upon re-assembly, the Home Sensor
will be properly aligned.

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16. Remove two (2) 4-40 x 16
” pan head screws from the home sensor.

17. Remove four (4) 6-32 x 38 ” flathead and one (1) 6-32 x 38 ” truss head screw from the Right Angle
assembly.

18. Gently ease the Right Angle assembly away from the unit.

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19. Using an eyeglasses screwdriver, loosen & remove the motor wires from the Motor Controller
Board.

Notice: The screws holding the motor wires to the Motor Controller Board are made to stay in
the plastic housing. Do not try and remove the screws or damage to Motor Controller Board may
occur.

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20. Remove three (3) 32
” nuts from the motor.

21. The Motor will be freed from the Gear Rack, carefully pull the Motor away from the unit.

22. Remove two (2) 4-40 x 38 ” flathead screws from the Gear Rack, then gently pull the Gear Rack away
from the unit.

23. Fasten the new Gear Rack into place using two (2) 4-40 x 83 ” flathead screws.

24. Place the new Motor over the three bolts. Ensure that the teeth of the Motor are properly interlocked
with the teeth of the Gear Rack.

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25. Fasten the new Motor using three (3) 32
” nuts.

26. Using an eyeglasses screwdriver, fasten the motor wires back to the Motor Controller Board. Note
the order of the wires in the graphic below. Do not over tighten the screws, as it may cause damage
to the Motor Controller Board.

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27. Fasten the Right Angle assembly using four (4) 6-32 x 38 ” flathead and one (1) 6-32 x 38 ” truss head
screw.

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28. Fasten the Home Sensor to the Right Angle assembly using two (2) 4-40 x 16 ” pan head screws.
Take into account the position mark made in step 15, and position the Home Sensor accordingly.

29. With two (2) or more people, place the module back in the outer shell.

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30. Fasten the module to the outer shell using eight (8) 10-32 x 12 ”screws.

31. Fasten the Eraser Cover to the unit using nine (9) 6-32 x 14 ” screws.

32. Remove the tape from over the Scan Slot.

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33. Fasten the Brush Bar using two (2) 6-32 x 14 ” & two (2) 6-32 x 1” truss head screws.

34. Slide the Door back onto the rail.

35. Fasten the front cover using four (4) 6-32 x 38 ” flathead screws.

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36. Fasten the feet to the unit using four (4) 10-32 x 12 ” truss head screws.

37. Reconnect the internal USB connector, the power switch plugs to the main power supply and the
eraser power supply and the external fan power plug.

38. Fasten the Back Cover to the unit using nine (9) 6-32 x 38 ” flathead undercut screws.

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