What is an Inert Gas or IG System

on Ships?
Oil tankers carry oil of different grades and quality, having property to produce
flammable vapors and gases when loaded for transportation. Even with no cargo on
board, there can be harmful flammable gases present in the hold. When the vapor
produced by an oil cargo is mixed with certain concentration of air primarily containing
oxygen, it can result in explosion which results in damages to the property, marine
pollution and loss of life

For safety against such explosion, Inert gas system is used on board. It can be through
as a separate inert gas plant or flue gas produced by ship’s boiler.

What is Inert gas and Inert gas system?

Inert gas system is the most important integrated system for oil tankers for safe
operation of the ship.

Inert gas is the gas which contains insufficient oxygen (normally less then 8 %) to
suppress combustion of flammable hydrocarbon gases.
Inert gas system spreads the inert gas over the oil cargo hydrocarbon mixture which
increases the lower explosion limit LEL (lower concentration at which the vapors can be
ignited), simultaneously decreasing the Higher explosion limit HEL (Higher
concentration at which vapor explodes). When the concentration reaches around 10 %,
an atmosphere is created inside tank in which hydrocarbon vapors cannot burn. The
concentration of inert gas is kept around 5% as a safety limit.

Components and description of IG system:

The following components are used in a typical inert gas system in oil tankers:

 1.  Exhaust gases source: inert gas source is taken from exhaust uptakes of boiler or
main engine as contains flue gases in it.

2.  Inert gas isolating valve: It serve as the supply valve from uptake to the rest of the
system isolating both the systems when not in use.

3.  Scrubbing tower: Flue gas enters the scrub tower from bottom and passes through
a series of water spray and baffle plates to cool, clean and moist the gases. The SO2
level decreases up to 90% and gas becomes clear of soot.

4.  Demister: Normally made of polypropylene, it is used to absorb moisture and water

from the treated flue gas.

5.  Gas Blower: Normally two types of fan blowers are used, a steam driven turbine
blower for I.G operation and an electrically driven blower for topping up purpose.

6. I.G pressure regulating valve: The pressure within the tanks varies with the
property of oil and atmospheric condition. To control this variation and to avoid
overheating of blower fan, a pressure regulator valve is attached after blower discharge
which re-circulates the excess gas back to scrubbing tower.
7.  Deck seal: Purpose of the deck seal is to stop the gases to return back which are
coming from the blower to cargo tanks. Normally wet type deck seals are used. A
demister is fitted to absorb the moisture carried away by the gases.

8.  Mechanical non return valve: It is an additional non return mechanical device inline
with deck seal.

9. Deck isolating valve: The engine room system can be isolated fully with the deck
system with the help of this valve.

10.  Pressure Vacuum (PV) breaker: The PV breaker helps in controlling the over or
under pressurization of cargo tanks. The PV breaker vent is fitted with flame trap to
avoid fire to ignite when loading or discharging operation is going on when in port.

11. Cargo tank isolating valves: A vessel has numbers of cargo holds and each hold
is provided with an isolating valve. The valve controls the flow of inert gas to hold and is
operated only by a responsible officer in the vessel.

12. Mast riser: Mast riser is used to maintain a positive pressure of inert gas at the time
of loading of cargo and during the loading time it is kept open to avoid pressurization of
cargo tank.
13. Safety and alarm system: The Inert gas plant is provided with various safety
features to safeguard the tank and its own machinery.

Following are various alarms (with Shutdown) incorporated in the Inert Gas plant on
board ship:

 High Level in scrubber leads to alarm and shutdown of blower and scrubber
tower
 Low pressure sea water supply (approx. 0.7 bar) to scrubber tower leads to
alarm and shutdown of blower
 Low pressure sea water supply (approx. 1.5 bar) to deck seal leads to alarm and
shutdown of blower
 High inert gas temperature (approx. 70 deg C) leads to alarm and shutdown of
blower
 Low pressure in line after blower (approx. 250mm wg) leads to alarm and
shutdown of blower
 Oxygen content high (8%) leads to alarm and shutdown of gas delivery to deck
 Low level in deck seal leads to alarm and shutdown of gas delivery to deck
 Power failure leads to alarm and shutdown of blower and scrubber tower
 Emergency stop leads to alarm and shutdown of blower and scrubber tower

Following are various alarms incorporated in the Inert Gas plant:

 Scrubber low level

 Deck seal High level
 Low O2 Content (1%)
 High O2 Content (5%)
 Low lube oil pressure alarm

Working of Inert Gas Plant

Image for representation purpose only. All rights reserved.
The basis of inert gas production in the IG plant is the flue gas generated from the
ship’s boiler. The high temperature gas mixture from the boiler uptake is treated in an
inert gas plant which cleans, cools and supplies the inert gas to the individual tanks via
PV valves and breakers to ensure safety of tank structure and atmosphere.

The system can be divided into two basic groups:

a) A production plant to produce inert gas and deliver it under pressure, by means of
blower(s), to the cargo tanks.

b) A distribution system to control the passage of inert gas into the appropriate cargo
tanks at the required time.

Image for representation purpose only. All rights reserved.

Brief working procedure
1. Boiler uptake gases are drawn to the scrubber unit via flue gas isolating valve(s)
to the scrubber unit.
2. In the scrubber unit the gas is cooled, cleaned and dried before being supplied in
to the tanks.
3. Motor driven inert gas blowers supplies the treated gas from scrubber tower to
the tanks through . They are mounted on rubber vibration absorbers and isolated
from the piping by rubber expansion bellows.
4. Regulation of gas quantity delivered to deck is taken care of by the gas control
valves and the deck pressure is managed by pressure controller. If the deck
pressure is lower than the set point the output signal will be raised to open the
valve more, and vice versa if the deck pressure is lower than the set-point. These
valves will then work in cooperation to keep both the deck pressure / blower
pressure at their respective set point without starving or overfeeding the circuit.
5. Before entering the deck line, the gas passes through the deck water seal which
also acts as non-return valve automatically preventing the back-flow of explosive
gases from the cargo tanks.
6. After the deck seal the inert gas relief is mounted to balance built-up deck water
seal pressure when the system is shut down. In case of a failure of both the deck
seal and the non-return valve, the relief valve will vent the gases flowing from the
cargo tank into the atmosphere
7. The oxygen analyser which is fitted after the blower separates the “production”
and “distribution” components of the plant and analyzes the oxygen content of the
gas and if it is more than 8%, it alarms and shut downs the plant