Design Calculating For Piperack Span

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DESIGN CALCULATING FOR

PIPERACK SPAN

SID AND DED PEMBANGUNAN TANGKI CURAH CAIR TERMASUK


FASILITAS PEMANAS DAN PENDUKUNG KAINNYA BESERTA
FASILITAS DARAT

DI PT PTP CABANG BENGKULU

A 20/01/2021 Issued fo Review KRT BD IMS

PRE CHK APP


REV DATE DESCRIPTION
CONTRACTOR

Document No.

Pages
ENGINEERING DEPARTMENT
PIPE RACK SPAN CALCULATION Sheet 3 of 7
Revision 0

PROJECT : PERENCANAAN SID & DED TANGKI CURAH CAIR

Data
Nominal pipe size (NPS)
dn = 200 mm
Material: A 106

Pipe pressure and temperature Pipe yield strength


P= 7 bar Table A-1 (ASME B3.1.1-2007)
t= 50 ºC st = 35 ksi
Pipe filled with water
Pipe basic allowable stress at
It will be considered the weight given temperature
of two men at the center of Ref. 2a. Table A-1
the pipe. t= 122 ºF
Concentrated weight sallow = 17,1 ksi
mc = 200 kg sallow = 117,9 MPa
wc = 1962 N
Pipe insulation weigth Maximum bending stress
wi = 0 N/m sb = sallow * 0.3
sallow = 117,9 MPa
Pipe dimensions sb = 35,37 MPa
The schedule is to be determined sb = 3,5E+07 Pa

Schedule initially assumed Steel elasticity module


Sch = 40
E= 2E+11 Pa
Material A106 pipe
do = 219,06 mm
di = 0,21906 m
di = 202,7 mm
di = 0,2027 m

note: Fluida yang digunakan air, sebab air lebih


Equatorial inertia moment tinggi masa jenisnya dari pada CPO dan
I = (p/64) *( de^4-di^4) saat pengujian hidrotest mengunakan air
do = 0,2 m
di = 0,203 m
4
I = 3,02E-05 m

Area of pipe section


A= (p/4) * di^2
di = 0,2027 m
A= 0,0323 m²

Water volume per meter pipe


V= A*1
A= 0,032 m²/m
V= 0,032 m³/m
ENGINEERING DEPARTMENT
PIPE RACK SPAN CALCULATION Sheet 3 of 7
Revision 0

PROJECT : PERENCANAAN SID & DED TANGKI CURAH CAIR

Water load
ww = rw * g * V
rw = 1000 kg/m³
V= 0,032 m³/m
ww = 316,6 N/m

Pipe load (steel)


wp = rp*g*(p/4)*(de^2-di^2)

rp = 8000 kg/m³
de = 0,219 m
di = 0,203 m
wp = 425,34 N/m

Insulation load (no insulation)


wi = 0 N/m

Total load
w= ww + wp + wi
ww = 316,6 N/m
wp = 425,3 N/m
wi = 0 N/m
w= 741,9 N/m

Concentrated weight
wc = 1962 N

Deflection Result
Deflection at ther center of a simple For
supported beam with a uniform load Lselected = 5 m
w and a concentrated load "wc". there is a deflextion
ycalc = 1,85 mm

5  w  L4  8  w c  L3
y Requirement
384  E  I ycalc <= Lselected / 600
Lselected = 5 m
Deflection value for the Lselected / 600 = 0,0083 m
selected length Lselected / 600 = 8,33 mm
ycalc = (5*w*L^4 + 8*wc*L^3) / (384*E*I)
w= 741,9 N/m Check
Lselected = 5,0 m ycalc = 1,85 mm
wc = 1962 Lselected / 600 = 8,33 mm
E= 2,00E+11 Pa thus
I= 3,02E-05 m4 ycalc <= Lselected / 600

ycalc = 0,0018 m Correct


ycalc = 1,85 mm

Pipe Span
Lcalc = (-b + (b^2 - 4*a*c)^0.5 ) / (2*a)
w 2 wc s I
L  L- b 0 b= 245
16 8 d a= 46,37
a= w/16 c= -4.871
w= 742 N/m Lcalc = 7,941 m
a= 46,4 Let
Lselected = 5 m
b= wc /8 (Jarak piperack to piperack)
wc = 1962 N The selected length Lselected
b= 245 hast to meet two conditions:
1. Lselected <= Lcalculated to meet
c= -sb * I /de the condition for the maximum
sb = 3,5E+07 Pa bending stress.
I= 3,02E-05 2. ycalc <= Lselected / 600 to meet
de = 0,2191 m the additional design condition.

c= -4.871,3

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