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    wps astm 516 gr 70

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    Wps Astm 516 GR 70

    Uploaded by

    Ashraf Bottani

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    WELDING PROCEDURE SPECIFICATION NO.1-42-1 FOR GAS TUNGSTEN ARC WELDING (GTAW) AND SHIELDED METAL ARC WELDING (SMAW) OF CARBON STEEL PIPE, VALVES, FITTINGS AND FLANGES USING INSERT FOLLOWED BY E7018 WITH OR WITHOUT POSTWELD HEAT TREATMENT eg. > THIS DOCUMENT IS THE PROPERTY OF (Company) Jointly Developed With The NATIONAL CERTIFIED PIPE WELDING BUREAU 5410 Grosvenor Lane, Suite 120 Bethesda, MD 20814 This Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) are the property of the National Certified Pipe Welding Bureau. They are issued for adoption by members only and are to be returned to the Bureau on termination of membership. ABBREVIATIONS ANSI American National Standards Institute 1430 Broadway, New York, NY 10018 ASME American Society of Mechanical Engineers 345 East 47th Street, New York, NY 10017 AWS American Welding Society, Inc. 550 N.W. LeJeune Road, P.O. Box 351040 Miami, FL 33135 Reproduction and use of this WPS and supporting PQR’s by other than members of the Bureau is unauthorized, © Copyrighted in the United States and Canada 1975 by the National Certified Pipe Welding Bureau Reprinted 1987 WELDING PROCEDURE SPECIFICATION (WPS) 142-1 Orginal WS Date: 2-26-75 Supporting PQRS: —87106,87107,87115 2 (1419) Reviston Date: 4-15-87 7108,87109,87114 Welding Process: Gas Tungsten Arc (GTAW) / Shielded Metal Are (SHAM) ‘Type: Manual Joints (gu-402) Joint Design: S4,SBev,V,UsJyFIIlet, Repetr, Bul dup Details: See other side for typical Joints Backing: Insert for GTAW, Required for E7018 Backing Materiel Type: Carbon Ste Base Metals (OW-403) Fitter Metals (Qu-404) Root) Intermediate | Balance P-Number: 1 Group Numb Spect fleation Number (SFA) 5.30 5.18 341 ‘to PeNunber: 1 Group Nunber wets-1 or -2 | eRros-2 or-3 | E7018 Thickness Range 6 6 4 Groove Welds: 1/16 toa" 1 1 1 Fillet Welds: AIT Moximur Deposited Wold Pipe Diameter Range Wotal Thickness ~ Groove Vam inet. root] 8 Groove Welds: >I 0.0, - Fillets an an alt maiteiueies = il Woximun Boad Thickness: ven vee 3am Flux Trade Name: N/A Wr wa Consumable Insert: Cle 1,2,3 oF 5 None. N/A Positions (Qw-405) Postweld Heat Treataont Technique (O¥=410) Welding Positions: AI! ton-407) string or Wave Bead: El ther Welding Progression: nit | Te"B+ Range: None or 1100/1250 *F Method of Backgouglng: None eiine[eanossaiW/8) Initlal end laterpass Cleaning: Wire Brushing, Preheat and Interpass Electri Grinding, ehtoping. Ghorectortatics (Qx-409) Orifice or Gas Cup Size: #4 to #12 Otel Hetlon: N/A Contact Tube to Work Distance: N/A Current Type: Direct Polarity: See Table paperage: Soe Teble Multiple or Single Poss: EIther as (QN-408) Electrode Feed Speed: W/A ieieiseeteteareieceeees aa Shlotaing Gas: 100% Argon Voltage: N/A Sree Comesition: welding Gr. Travel Speed: See Table Flow Rate: 8-20 CFH Tungsten Type: 24 Thorle ee ieattevetee ee Gos Backing: Recomended Tungeten size: s/52ort/0*| Tate velsing to aiaire raat ond at conoet. Po TiieaGaieias eae peel iee ‘This Ts especto! ly teportent with Class T iat amuelae| oon Puleed Current (Ea) inserts. tee Zandpaper, not every cloths orien Fitter Moret current volts ome Lever | process [class | Diasoe Size] Type/Polarity] Amps Preneat to 200°F 15 re 1 GtAv | As Atove |178 or 5732] ocse 15-110 avired tor thickness ie 2 craw | As Above | 3/52 or 178] vcs 75495 wien Backing Ges Is used Tr" shol Ibe Argon 8¢ syeoi | sw | e018 sre oor 70-100 320 cre otencet] saw | E7018 ws oor 26 | ‘These values ore recomonded only astoncet| — SaAW 7018 3732 RP 120-190 26 not _nandotory’ ‘The undersigned contractor, 9 mesber of The Netlonel Certified Pipe Welding Bureau, hereby edopts this Jointly developed procedure as Its company Welding Procedure Specification and certifies that this. Procedure has been qualities as shown on the attached Procedure Qual Ifleatlon Record. Contractor: 8 Title: wes 142-1 CPN Fors h-482 4/87 Typical Joints S V6" 732 WS 3/32"+1/64~0 3/82°# 1/32 032" MAX TYP. Alternative Root Gap Spacings When Backing Rings Are Used, the Root Gap Spacing Shall be 3/16" Nominal, When Consumable Inserts Are Used, the Root Gap Spacing Shalt be the Width of the Insert Plus No More than 1/32". Refer to SFA5.30 for Standard Dimensions for Consumable Inserts. Sllp-on Flange and Socket Fillet Weld Fit-up and Weld Sizes T= pipe nominal thickness | ty Fe SS f Pe 1/16" approximately. Smaller of T or 1/4" before welding = the lesser of1.4T or the hub thickness when using B31.3. xX o= { = the lesser of 1.09T or the hub thickness when using B31.1. nin ‘the size shown on engireering drawings (This size supersedes above sizes.) e Procebure QUALIFICATION RecorD (POR) WS fol lowed during weldlag of test coupon: —__F¥P=}___ test gates, —s/ta¢77 Welding Process(s) used:———as Tungsten Acc / Shlalded Matal Acc type; —__Magumt Bese Metal Specification: —Ac333 Grade | __fo Gase Mota! Specification: —_Ac353 Grade 1 __ PeNo:——L—— Group Nor —L— to Puno: 1 ‘Group No: —L— Thickness: ——Da250 Dioneter If Pipe: ——3* Joint Type: Single V-Groove xithout backing. yr Mata Specit ication: —SEA Salf/ SFA Sal ays Cieseifleation: —£705-2/67018 _F-Nos 6/4 AcNos—__L____ Filter Moret Size: 3/32, 3/32 supplementary Fliter Wotal:, A Wold Metal Deposit Thickness: ——_Q.063/0.169 ____waximun Pass Thickness: —QalB8 Prevent Temp (°F); 60 Interpass Temp (*F):—400 welding Positlon/Progresston: —S@- unlit Tungsten Type/Stxe; 2X Thorin. 3/32" current: Dt Polarity: SE/BP rave} Speed:—bela 1pm Postweld Heat Trestnent (°F): Nong _____ heat treatment Time (ies); 8A Shlelding Ges Composition: Maldlia Grade Argon.30 cracking Gas: ————Hana used ___cr Steinger/Woave Boyd; ————_Meave/aave ___transter Hodes, MA Oset Nation: ——_MA______single/mutt1-Poss: —Multl __stngle/mutti=Are: —Sinale Process | Fitter cless [plancter| Anperago| travel Speed other 1 | otaw 708-2 sys2 nto | at-1/2 tom 2 | su e701e 3/32 | 100 zs Reduced Section Tensile Tests. Specimen Now|wisth/Die.| Tatcrness | Area | Vit. Load (Ibs) | its Stress (ost) | Feture Location me 0.749 | otee | 0.138 10,000 72,000 Duct te-Bese Metal To o.750 | 0.180 | 0.135 10,000 74,000 Duct te-Base Moral Guldeg Bond Tests [1 Qv-452.2 (Sle) | X 1 OW-462.3(0) (Trans REF) 1 1 QW=#62.3(0) (Long RAF) Fece 2 No detects-acceptedie Root 3 No dotectenecceptable Face 5 Wo dotects-ecceptable Root & No detecta-acceptable Welder's none: ___Ba 1. Beccy ____ Stamp No si ‘Test Number: 67428 wotding Witnessed by: __K. La Kluge Specimens Evalunted by:___MaMatiellosg Constry We cortity thet the statements In this record are correct, end thet the tes? coupons were prepared, welded 14h the requirements of Section IX of the ASME Code, 20) NCPNE Form Qu-#03_ 4/87 POR Number: 87106 and tested In accordance WATIONAL CERTIFIED PIPE WELOING BUREAU Contractor: ey bate: PROCEDURE QUALIFICATION REcoRD (POR) WS followed during welding of test coupon: ——————fwP=3___ test dere; —8c15-27___ Welding Process(s) used:——Gas Tuncsten Arc / Shielded Metal Arc Type: Maun Bese Mote! Specification: ——A:S32 Grade 1___to Base Metal Specification: ——Ac333 Grade 1 Penor——L— Group No: to Pte: 1 Group Not —L_Talekness: —__04250 Plate Diameter If Pl Single V-Groove without Sacking Fitter Motel Spectticetion: —SEA Sal8/ SEA Sal AWS Classiticatton: —£20S-2/E7018 __F-nos_/4 AcMo; 1 Filler Meta! Size: 3/32. 3/32 Supplementary Filler Morel; ——WA Wels Meta! Deposit Thickness: —__Q,065/0,188 __Maxinu Pass Thiekress; alfa Proheot Tomp (*F): £2 Interpass Temp (*F):—A00 welding Pos!t/on/Progression: —SG unbill Tungsten Type/Size: 24 Thorin, 3/32" _ current: D2 Polarity: SE/RP Travel Seeed:__pelow — Ipm Postvold Hest Trentment (°F):——__1125 eat Treatment Time (Hrs): Shlelsing Gas Composition: Meldins Grade Argon,30 CF Backing Ges: Hone. used __cr Stringer/Meove Gens: anva/eave __ transfer Moyes, uA set tetton; —_NA______singte/mutti-Pess: Mult __stngte/mutti-are: Single Jolnt Type: Layer | process | Fiiter ciess [oianeter|Amperage| rave! Shoes| other 1] craw 708-2 sysz | 0 | 11-172 pm 2 | ome E7018 3/32 | 100 23 Reduced Section Tensile Tests [specimen No.[widtn/Ole.| Tickness | Area | Uit, Load (1bs)| uit, stress (pst) | Fellure Location 1 e748 | 0,210 12,000 76,400 Duct tle-Bose Metal 4 o.7aa | 0.205 11,500) 75,000 Duct le-Bose Meter Guided Bend Fests (1 on-e52.2 (Side) 1 x 1 Qw-462,3(0) (Trans RAF) 11 Q#=462,3(b) (Long RAF) Face 2 No detects Root 3 No defect sn Face 5 No defects-acceptabie Root 6 Ne detects-acceptebl Welder's None: ___B, Ja Berry __ stamp No. st Test Nomber: ___ 874 Welding Witnessed by: Ka. Kluge ____ Specimens Evetuated by:___MadKating Constr Wo cortity that the statements In tnis record are correct, and that the test coupons were prepared, welded ‘and tested In accordance with the requirements of Section IX of the ASE Codey NATIONAL CERTIFIED PIPE WECOING BUREAU CPW Form own483_ 4/87 POR Number: 87107 Procepure QUALIFICATION REcoRD (POR) WS followed during welding of test coupon: SPV 131 A, Bay 0 ___ Test pate 21/29/02 Welding Process(s) used;———Gas Tungsten Arc / Shielded Metal Arc Type: —_—_Manual ese Hate! Speciticetlon: —-SA-S16 Grade 10 to pase Meta! Specitlcation: —SAS16 Grade 70 1 croup no: to Peto: ——t Grou Not Treen L EB pianeter it Pte: Jolnt Type; Sinaia VeSroove without backing. 1/8 root onenlng Specttication: —SEA SalB/ SEA ZI ANS classification: —E7OS:2/E7018 _favios 6/4 > LF iter Meta sizes 8 8 supptanentory Fitter Motor; a Wald Mote! Deposit Thickness: ————_-Q.315/1.125" _saxtnum Pass Talcan ous Praneet Toop (°F): 1S interpass Tome (°F): —200 welding Post tlon/Prograssion: IG Tungsten Typo/Size: 24 Tharla, 1/8" currant; 00 Polarity: SE/82 Travel Speed: —Dalow — 1pm Postwold Heat Trestwent (*F):———_L100:1200___ ent Trastment Time (Hrs) 12 shleléing Gas Composition: —taldina Geode Acaon.20 cr Backing Gas: Hone used or o bese; —Strlncer/Stringer.

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