JIS Dx4207 94 MM 4933608 0524737 709 mm UDC 629.113.012.551-33, JAPANESE INDUSTRIAL STANDARD Tyre valves for automobiles JIS D 4207-» 2 Translated and Published by Japanese Standards Association Printed in Japan 9s D aeorJIS Dey207 94 MM 4933608 0524718 LHS In the event of any doubt arising, the original Standard in Japanese is to be final authority, Copyright by the Japanese Industral Standards ‘ue Tan 14 145656 2000JIS Dx¥207 94 MM 4933608 0524719 58) Mi UDC 629.113.012.551-33 JAPANESE INDUSTRIAL STANDARD JIs ‘Tyre valves for automobiles D 4207-1994 1. Scope This Japanese Industrial Standard specifies the tyre valves to be used for wheels of automobiles including two wheeled vehicles (hereafter referred to as valves"). Remarks 1. This Standard may apply to the valves to be used in wheels of industrial vehicles, construction vehicles and agricultural machines. 3 2. The following standards are cited in this Standard: JIS D 4211 Tyre valve cores for automobiles JIS K 6259 Testing methods of resistance to ozone cracking for vuleanized rubber JIS Z 8703 Standard atmospheric conditions for testing 3, The units and numerical values given in {_) in this Standard are based on the traditional unit system and are currently the criteria in force. However, they shall be regarded as informative reference values on and after April 1st, 1995. 2. Definitions For the purpose of this Standard, following definitions apply: (1) Terms relating to components (a) yalve stem The part which has a hole for supply or discharge of air") in tyre tube or tyre, and forms the mainstay of valve (see Fig. 1). This means the parts of the valve exeluding valve core, valve cap, vaive nut, valve washer, valve grommet, valve core housing and valve spud. Note (*) In some cases liquid such as water and the like is used. Fig. 1. Valve stem, valve core and valve spud Valve core 7 tH =) b a7 \ Valve stom. . Valve stem a Valve opud eee ES Copyright by the Japanese Industral Standards ‘ue Tan 14 145656 2000JIS Ds4207 94 MM 4933608 OS24720 273 am 2 D 4207-1994 (b) valve core The check valve to be attached to valve stem or valve core Rousing for control of compressed air (see Fig. 1). (©) valve grommet, The part made of elastic material to keep the sirtight- ness between valve stem or the like and rim or valve core housing (see Fig. 2). There are two types of packing type and O-ring ype. (d) valve core housing The part with a hole to supply or discharge air, and with such construction that the valve core is able to be attached. This is attached for its service to valve stem which uses liquid such as water and the like (see Fig. 2). (e) valve spud The part to support the valve stem (see Fig. 1). (f) valve extension A kind of extension tube which is used to make feeding of air to inside tyre in dual tyres of automobiles easy (see Fig. 3). Fig. 2. Valve stem, valve core housing and valve grommet ‘Valve core housing Y Valve grommet (O-ring) —_}— Fig. 3. Valve stem and valve extension (2) Terms relating to classification (a) rubber base valve The valve for tube constructed by using valve stem ‘which has the rubber washer only in the lower part (see Attached Fig. 1). Copyright by the Japanese Industral Standards ‘ue Tan 14 145656 2000JIS D#420? 94 MM 4933608 0524721 337 mm 3 D 4207-1994 (b) rubber covered valve The valve for tube constructed by using valve stem covered with rubber washer at all parts except the valve cap mount- ing part (see Attached Fig. 2). (©) serew-on valve The valve for tube so constructed that the valve spud with rubber washer may be assembled with valve stem different in length and the like (see Attached Fig. 3). (@) snap-in valve The valve for tubeless tyre so constructed as to keep Eirughtnees Between rim and valve by inserting valve stem into valve hole of rim and compressing the rubber washer part (see Attached Fig. 4). (&) clamp-in valve The valve for tubeless tyre of such construction that Sirtightness between rim and valve is kept by compression of the valve grommet attached to valve stem and the like, by fastening the valve nut (ee Attached Fig. 5). 8. Classification The valves shall ha classified into 5 classes shown in Table 1. Table 1. Classification of valves Remarks Classification Construction ‘Type (example) Use Rubber base valve Attached Fig. 1 | TR4, TR 78A Rubber covered valve | Attached Fig.2 | TR18,TR15 | Valve for tube Serew-on valve Attached Fig. 3 | JSJ 1175 ‘Snap-in valve Attached Fig. 4 | TR 413, TR 414 — —| Valve for tubeless tyre valve Attached Fig. 5 | JS 430, TR 570 ‘The valve cores shall be in accordance with the specifications of JIS D 4211. 2. In the case where the length of valve stem is extended, he valve extension may be attached to the mouth of valve stem. 4, Performances 4.1 Position of valve core shaft end The position of valve core shaft end mea- sured in accordance with 7.3.1 shall not protrude by more than 0.25 mm from the end face of the mouth of valve stem nor sink by more than 0.90 mm. 4.2 Airtightness between valve core and valve stem There shall be no air leak- age when the test for airtightness between valve core and valve stem is conducted in accordance with 7.3.2. However, in the case where air bubble is generated at the mouth, if the bubble does not separate within 1 min, the air leakage may be re- garded as not existent. 4.3 Airtightness between valve cap and valve stem The airtightness between valve cap and valve stom shall apply to valve eaps with rubber packing and when the test is conducted in accordance with 7.8.3, the air leakage per 1 min shall be 0.2 ml or under. Copyright by the Fapanese Industral Standards ‘ue Tan 14 145657 2000JIS Dxu207 94 MM 4933608 0524722 O7b a 4 D 4207-1994 4A Airtightness between valve extension and valve stem The airtightness be- tween valve extension and valve stem shall apply to valve extensions equipped with valve core, and when the test is conducted in accordance with 7.3.4, the air leakage per 1 min shall be 0.2 ml or under. 4.9 _Airtightness between snap-in valve and rim The airtightness between snap- in valve ata Hin shall be a follows: (1) Low temperature airtightness When the test is conducted in accordance with 1355 Chy-the ait Teakage por 1 min shall be 0.2 ml or under, (2) High temperature airtightness When the test is conducted in acordance with TSB) the air Teakage per T min shall be 0.2 ml or under. 4.6 Ozone resistance of snap-in valve As for the ozone resistance of snap-in Jalve, when the test is enndusted in accordance with 7.3.6, the size and depth of crack’ generated on rubber surface of valve stem shall be 1 or under defined in ‘Table 1 of 4.6 of JIS K 6259. 4.7 Tensile strength The tensile strength shall apply to the valve stem of rubber base valve, valve stem of rubber covered valve and valve spud of screw-on valve and when the test is conducted in accordance with 7.8.7, the tensile strength between the rubber washer of valve stem and valve spud, and the body shall comply with Table 2. Table 2. Tensile strength External diameter of rubber washer Tensile strength mm N tkefl 935 and over up to but excluding #70 “450 ( 46) and over 970 and over 1890 (196) and over 5. Form and dimension: 5.1 Form und dimensions of valve parts The form and dimensions of valve parts shall be agreed between parties concerned with delivery. However, the form and dimensions of valve core shall be in accordance with JIS D 4211, and those of valve extension shall comply with 5.2. 5.2 Form and dimensions of valve extension ‘The valve extension shall be classi- fied into 2 types of A type and B type, and the forms and dimensions shall be as shown in Fig. 4. Copyright by the Tapanese Industral Standards ‘ue Tan 14 145657 2000JIS Dx4207 94 MM 4933L08 0524723 TO2 a 5 D 4207-1994 Fig. 4. Forms and dimensions of valve extensions Uni Atype av jt 4 fe oad ‘Shaft Spring AA Remarks: An example of internal structure is shown. B type 5.3. Dimensions of core chamber of valve stem The core chamber of valve stem shall be classified into 3 types of A type, B type and C type, and their dimensions shall be as shown in Fig. 5. Copyright by the Fapanese Industral Standards ‘ue Tan 14 145657 2000JIS Dxu207 94 MH 4933608 0524724 949 mm 6 D 4207-1994 Fig. 5. Dimensions of core chamber of valve stem Unit: mm B type C type Nelan4 | Oi . : | aL | 3 fy || | [ ae Cr a 1 Lis T | [sume : i Note @) ‘The internal thread of 5V1 may he threaded up to the end face of core chamber. Remarks: The classes of valve cores applicable to each core chamber shall be as given in Table 3. Table 8. Classification of valve cores Core chamber ‘Class of valve caret) ‘Atype __| A type, Ah type, B type and Bh type Btype | BiypeandBhtype Ctype | C type Note *) In accordance with JIS D 4211. 5.4 Threads of valves The threads to be used in valves shall comply with the specifications of Annex. 6. Appearance The appearance of valves shall be good in finishing and assem- bling and free from flaws, cracks and other harmful defects. 7. Performance test 71.1 Goneral conditions of test 7.1.1 Temperature and humidity The temperature and humidity of laboratory, Uintess apectally designated, shall-be the ordinary temperature and ordinary humid. ity specified in JIS Z'8703. Copyright by the Japanese Industral Standards ‘ue fan 14 1456582000JIS Dah207 94 MM 49399b08 O52u725 885 Mm 7 D 4207-1994 7.1.2 Fastening torque of valve cores and valve caps The fastening torque of valve stem and valve core or valve cap shalll be as shown in Table 4. Table 4. Fastening torque Unit: Neem (kgf-em) Core chamber Fastening torque of valve core | Fastening torque of valve cap ‘A type and B type 17 to 34 (1.7 tw 3.5) 10 to 29 (1.0 to 30) C type Ba ta Ba (9.5 to BB) 1 29 to 49 (3.0 to 5.0) 7.2 Toot devices 7.2.1 Airtightness test vessel The internal volume of airtightness test vessel shail be 500 ml or over and dimensions of valve attachi Fig. 6. Fig. 6. Dimensions of valve attaching holes Fig. 7. Unit: mm_ Fig. 6-1 Attaching hole 611.5 Fig. 6-2 Attaching hole 915.9 Ann Plane part 620 min. | 02005 +4 1g hole shall be as shown in External diameter of sealing surface External Sameer cee Remarks: The attaching hole #11.6 applies to the snap-in valve with external diameter of sealing surface #15 and the attaching hole 615.9 to that with external diameter of sealing surface 619.3 (see Fig. 7). 7.2.2 Plate for ozone test As for the plate for vzone test, its « material shall be aluminium and Its dimensions shall comply with Fig. 8 and dimensions of valve attaching holes shall comply with Fig. 6. ‘The attached state of valve is shown in Fig. 9. Copyright by the Japanese Industral Standards ‘ue fan 14 1456582000JIS Dxy207 94 MM 4933608 524726 742 Mm 8 1D 4207-1994 Fig. 8 Fig. 9 Unit: mm awe attaching ole _— iN fey} oe Se 50min._| \ sete tor valve fixing wire 7.3 Test 7.8.1 Position of valve core shaft end As for the position of valve core shaft end, install the valve core shown in Table 3 in the valve stem with the fastening torque shown in Table 4 and measure the protrusion or depression from the end face of the mouth of valve stem, 7.3.2 Airtightness between valve core and valve stem As for the airtightness test Totivees ves ore an valve stem, attach the valve core shown in Table 3 to the valve stem with the fastening torque in Table 4 and then push the end face of valve core twice or thrice to blow out air. Successively, put the specimen in water and examine the existence of air leakage from the mouth. In this procedure, make the air pressure 830 kPa (8.5 kgf/cm*} and position the mouth upward in water at a depth about 20 mm. For heat resistance valve core, confirm the airtightness, leave the specimen in a thermostatie bath at 100°C for 24h, then return it to ordinary temperature and carry out the airtightness test again. 7.3.3 Airtightness of valve cap and valve stem _ As for the airtightness test of valve cap and valve-stem, aflach the valve cap with suitable dimension for core chamber of valve stem to the valve stem with the fastening torque in Table 4, successively put the specimen into water, and examine the existence of air leakage from the mouth. In this procedure, make the air pressure 830 kPa (8.5 kgf/em*} and position the mouth upward in water at a depth about 20 mm. 7.3.4 _ Airtightness between valve extension and valve stem Mount a valve exten- sion of Bfype tn which a valve core is attached with a Tastening torque of 17 Neom to 84 Neom {1.7 kgf-em to 3.5 kgf-cm) to a valve stem with a fastening torque of 200 N-cm (20 kef.cm). Successively put this specimen in water and examine existence of air leakage from the joint and mouth. In this procedure, make the air pressure 830 kPa (8.5 kgf/em*) and position the mouth upward in water at a depth about 20 mm. 7.3.5 Airtightness between snap-in valve and rim As for airtightness test be- tween snap-in valve and Fim, attach the valve core and valve eap to snap-in valve with the fastening torque in Table 4 and then conduct the test. as follows: Copyright by the Japanese Industral Standards ‘ue fan 14 1456582000JIS Dx4207 94 MM 4933608 0524727 658 a @ 9 D 4207-1994 Low temperature airtightness Attach the valve to valve attaching hole of airtightness test vessel of 7.2.1 and then make the air pressure in airtightness test vessel at ordinary temperature to 200 kPa (2.0 kgt/em}. Next, allow the specimen to stand as it is in atmosphere at ~40°C for 4 h or over, then put it in alcohol at 40°C, rotate the valve through 360° while it is inclined by 25° to axis of attaching hole and examine the existence of air leakage from valve attaching hole part. In this procedure, make the speed to rotate through 360° to about 30 s, and ponition the mouth upward in alcohol at/a depth about 20 mm from liquid surface. High tomperature airtightnoss Attach the valve to valve attaching hole of Sintightness test vessel of 72.1 and then make the air pressure in airtightness test vessel to 200 kPa (2.0 keffem*) at ordinary temperature. Next, allow the specimen to stand as it is in atmosphere at 100°C for 72 h, then put it in the water at 65°C, rotate the valve through 360° while it is inclined by 25° to axis of valve attaching hole, and examine the oxistonco of air leakage from valve attaching hole part. In this procedure, make the speed to rotate through 360° to about 50 s, and position the mouth upward in water at a depth about 20 mm. 7.3.6 Ozone resistance of snap-in valve Conduct the ozone resistance test of snap-in valve as stated below. @ @) 3) 13.1 @ @) Use the ozone tester complying with 4.2 of JIS K 6259. Coat the valve surface with soap water, attach the valve to the valve attaching hole of plate for ozone test of 7.2.2 and then clean this assembly with city water to remove soap component. Next, fix the valve with wire so that it inclines to axis of valve attaching hole by 10°, then put the specimen in the ozone tester of ozone concentration in bath 500 = 50 ppb and temperature in bath 38 + 2°C and allow it to stand as it is for 72h. ‘Take out the specimen from the ozone tester and examine the existence of cracks generated on rubber surface. Tensile strength Conduct the tensile strength test as follows: Attach the grip able to fix the threaded part of body in tensile direction, to the ‘upper side of tensile tester and the grip having a hole with the diameter specified in Table 5 able to fix the mbher washer perpendicularly to tensile direction, to the lower side. Nest, attach the valve stem or valve spud to the grips at upper side and lower side and fix them, then conduct the tensile test at a speed 120 + 10 mm/min, obtain the maximum load at which the rubber washer breaks and take this load as the tensile strength. Copyright by the Japanese Industral Standards ‘ue Tan 14 145659 2000JIS De4207 94 MM 493308 0524728 594 mm 10 D 4207-1994 Table 5. Hole diameters of grips Unit: mm, Hole diameter of rubber | External diameter of rubber washer | External diameter washer fixing grip of body 019.0201 1985 and over up to but excluding 955 = 31.5401 955 and over Under 930 988.040.1 655 and over #30 and over Remarks: The external diameters of bodies and rubber washers in valve stems and valve spuds shall be as given in Figs. 10 and 11. Fig. 10. Valve stem Fig. 11. Valve spud Boay External diameter of body |-___Extornal diameter of rubher washer _ Rubber washer ‘Bxternal diameter of body External diamoler of rubber washer | 8. Designation of products The valves shall be designated by number of this Standard, dlassification and type. Example: JIS D 4207 Rubber base valve TR 78A 9. Marking The valve shall, in general, be marked with the following items: (1) Manufacturer's name or abbreviation @) Type (3) Year and month of manufacture or their abbreviation Copyright by the Fapanese Industrial Standards ‘ue Tan 14 145659 2000JIS Dx¥207 94 MM 4933608 0524725 420 Mi pry D 4207-1994 Attached Fig. 1. Rubber base valves 11 (TR 4) 1-2 (TH 75A, TH 78a) Valve cap Valve eens _Valve care _Nalve aut Valve washer Rubber washer Ne 1-3 (TR 87) 1-4 5 2) 1-5 (TR 218) Remarks: The representative type(s) is (are) shown in ( ). Attached Fig. 2. Rubber covered valves Attached Fig, 8, Screw-on valves 2-1 (TR13, TR 15) 3-1 (SI 1175) _Nalve cap _Valve stem a _Valve core _ Rubber washer Remarks: The representative type is shown in( ). Remarks: The representative types are shown in (_ ). Copyright by the Japanese Industrial STandards ‘ue Tan 14 145659 2000JIS D*4207 94 MM 4933608 0524730 b42 mm 12 D 4207-1994 Attached Fig. 4. Snap-in valves 441 (TR 418, TR 414) Remarks: The representative types are shown in ( ). Attached Fig. 5. Clamp-in valves 5-1 US 430) 5-2 (TR 570) 5-8 (V 3-20-2) Nalve eap Valve se 3-4 (TRJ 630) 1] Rave ep Valve mat | /vaive core = Rim Valve stem Valve washer ‘Valve stem =a San Sve oped Remarks: The representative type is shown in (_), Copyright by the Fapanese Industrial Standards ‘ue fan 14 145700 2000JIS De4207 94 MM 4933608 0524731 089 mm 13 D 4207-1994 Annex. Tyre valve threads 1. Scope This Annex specifies the basic profile, designation, permissible limit dimensions and tolerance of threads to be used for the tyre valves for automobiles. Remarks: The thread specified in thia Annex is in accordance with the fol- lowing International standards: 1SO 4570-1 Tyre valve threads—Part 1: Threads 6V1, 5V2, 6V1 and 8V1 ISO 4570-2 Tyre valve threads—Part 2: Threads 9V1, 10V2, 12V1, 13V1 ISO 4570-3 Tyre valve threads—Part 3: Threads 8V2, 10V1, 11V1, 18V2, 15V1, 16V1, 17V1, 172, 17V3, 19V1, ov 2. Basic profile P : piteh D : major diameter ) - internal Da: piteh diameter } ar D,: minor diameter d_: major diameter " External 2 : pitch diameter } cad : minor diameter Copyright by the Japanese Industral Standards ‘ue fan 14 145700 2000JIS D#4207 $4 MM 4933L08 0524732 TLS mm 14, D 4207-1994 3. Designations, permissible limit dimensions and tolerances ore ald Pood ‘re aaaner ieee, | Pe ar a a D Syi] Saxons 502) aor] 4406] 5350] soos] 09/0195] ea0i] 4597/0206 svi] taxon | tre] 15H] 150 | 69on) 7.108] tase) 7.88 0188] 7238) 7036] 0208 v2] _79%1.086 | 7.505) 1.727 ‘093 | «ou] 7.930] 7971] 7250] 0221 | 7.035] 6.702| 0258 9Vi] 94x | 9423] 9271 0.152 x29 #527] 9525] 9121] 900) ax | ees] @.661| 0.204 wovi} 96x10 | 9650) 0.550) (100 ‘100 | 552) 600] 9.480| 9 a0] 0300 1.730] 0.150 10¥2| 103x090" [r0312|10.100) 0212 ‘cave 9120] i004] 9990) ois] 0125 | 9550) 9380, 0.200 ivi} niaxt270 [11.079] 10874) 0205, (107 | 9.522 1.135 10. Tozer] 0337 [10.088] 9729) 0.908 Tavi] w22K0977 [12248] 12030) 0218 ‘0154 [10990] 12.819] 1794/1. 0.125 [19.370] 11.176] 0.208 _ TaVI] wax 12T0 [12667] 461] 0.206 | ‘109 1.110 |1700| 2017] Ts] 0442 [1.68 | 1.325] 0.20 13V2) 1270704 [12678] 12523] 0151 ‘Gao 1-0 [1.200122 2.165] 0413 [12.039 11.887] 0202 1s V1] 150«:.00 | 4900/8795] 0105 G105 [Fase 15.187 | 488 ine] 0205 [18.950] 18750] 0.200 TeV 1] 1sAx0981 [150471567 | C2170 ‘2.007 [14698] 15875] 15,389] 15.268) 0.126 15.088] 14.859] 0.229 Tevif rox 99 _f16900) 16795] 0305, ‘0705 [1558 17.197 6466 | 16000) 0106 [960] 730) 0200 17 V2) 17.5% :1.088 [17.432] 17.250] 0.182 10.100 |16.134|17.468 16966) 16775) 0.181 [16560] 16307] 0.253 Tava) 1731300 [17-106] 17300] 0257 [i [onan [ira recs] 568| 6.139] 06 [1605] 15.08) 0355 TOV] 190%: sae [r90i1) 18774) ozs [77.980] Yass) 0226 [17.058] 12050] 18.168] 18.019| O68 | 17.679) 17328) 0255 teVif 90650100 |a0.a00_ 50200] aa [vosio[ 0-700) oro [19057] 649] 19.995) ros | 0110 9.450 19.250|0.200 Remarks 1. The minimum of minor diameter of external thread and the maximum of major diameter of internal thread are not specified. 2. The comers of crests of external thread may be rounded in the range of tolerance, Copyright by the Japanese Industral Standards ‘ue fan 14 145700 2000JIS De4207 94 MM 4933608 0524733 95) mm D 4207-1994 Edition 1 Japanese Text Established by Minister of International Trade and Industry Date of Establishment: 1952-02-12 Date of Revision: 1994-11-01 Date of Public Notice in Official Gazette: 1994-11-01 Investigated by: Japanese Industrial Standards Committee Divisional Council on Aircraft and ‘Automobiles ‘This English translation is published by: Japanese Standards Association 1-24, Akasaka 4, Minato-ku, Tokyo 107 Japan ‘© JSA, 1995 Printed in Tokyo by Hohbunsha Co, Led. Copyright by the Fapanese Industral Standards ‘ue fan 14 145701 2000