ETHANOL FROM BROKEN RICE

[EIRI/EDPR/4036] J.C.: 2169XL

INTRODUCTION

In the processing of ethanol, alcohol, maltodextrin and other items with broken
rice as raw materials, we can use our technology to separate the rice protein first,
then use the starch to get ethanol maltodextrin, etc., in this way, you can get
High-quality food grade purity more than 80% rice protein, which has no
allergens, non-genetically modified, the ability to absorb more than soy protein
and other proteins, For example,

300 Tons per day processing of broken rice production line, the production of
maltodextrin and food-grade protein, maltodextrin production line from the Party-
owned, we responsible for providing food-grade protein production line. The
production of 300 days per year, 20 hours per day, the hourly processing of 15
tons of broken rice, broken protein in accordance with the protein content of 7%
(wet basis) to 80% protein recovery, can be prepared food-grade rice protein 1.1
tons / hour (22 tons / day, 6600 tons / year), which protein content of 80% (dry
basis), moisture content of 5%.

Man has been making alcoholic drinks for a very long time. Precisely how and
when the pleasing effects of alcohol were first discovery we cannot be sure, but
almost certainly the discovery came about by happy accident; honey, fruit juice
the sap in the hollow of a tree would all if left for long enough at the right
temperature forment spontaneously and cause a feeling of well being in whoever
drank them.

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The term `alcohol' was first applied to the spirits of wine, ethyl alcohol and now it
refers to a series of substances with similar characteristics. Ethyl alcohol is the
active constituent of al introcating liquore obtained by the fermentation of
soccharine materials. It is present in the form of esters in several volatile oils,
Ethyl alcohol has been described as one of the most enotic synthetic
oxygencontaining organic chemicals because of its unique combinations of
properties as a solvent, a germicide, a beverage, an antifreeze, a fuel a depressant
and especially because of its versatility as chemical intermediate for other
organicchemicals.

Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name
derived from two Arabic words, al and kohl.

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 PROPERTIES OF ALCOHOL

Physical Properties:-

Ethyl alcohol under ordinary conditions is a volatile, flammable, clear, colorless

liquid. Its odor is pleasant, familiar and characteristic, as is tase when it is
suitably diluted with water.

The physical and chemical properties of ethyl alcohol are primarily dependent
upon the hydroxyl group. This group imparts polarity to the molecule and also
gives rise to inter molecular hydrogen bonding. These two properties account for
the differences between the physical behaviors of lower molecular weight. Alcohols
and that of hydrocabons of equivalent weight. Indared spectrographic studies have
shown that, in the liquid state, hydrogen bonds are formed by the attraction of the
hydroxyl hydrogen of one molecule and the hydroxyl oxygen of a second molecule.
The effects of this bonding is to make liquid alcohol behaves as though it were
largely dimerized. This behavior is analogues to that of water, which however, is
more strongly bonded and appears to exist in liquid clusters of more than two
molecules. The association of ethyl alcohol, it should be noted, is confined to the
liquid state; in the vapor state it is monomeric. A summary of physical properties
of ethyl alcohol is present in Table:

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 CONTENTS

INTRODUCTION
PROPERTIES OF ALCOHOL
PHYSICAL PROPERTIES
TABLE: PHYSICAL PROPERTIES OF ETHANOL
SOURCES OF ALCOHOL
USES AND APPLICATION
BROKEN RICE
MARKET OVERVIEW OF ETHANOL IN INDIA
ETHANOL MARKET (FUEL AND INDUSTRIAL)
ETHANOL MARKET (MILLION LITERS)
TRADE
SHORTFALL IN ETHANOL SUPPLIES
FLUCTUATIONS IN SUPPLY OF RAW MATERIAL
SECOND GENERATION ETHANOL PRODUCTION
GLOBAL OUTLOOK
CONCLUSION
PETROL CONSUMPTION
OVERVIEW OF DISTILLERY IN INDIA
NEWS BRANDS IN PREMIUM CATEGORY TO DRIVE GROWTH MOMENTUM
WHITE SPIRITS TO GAIN SHARE IN LONGER RUN
INDUSTRY OUTLOOK
ALCOHOL BASED INDUSTRY IN INDIA
MANUFACTURERS/SUPPLIERS OF ETHANOL
LIST OF FEW DISTILLERIES IN INDIA
MANUFACTURERS/SUPPLIERS OF ETHANOL
ETHANOL BLENDING IN INDIA
PROCUREMENT OF ETHANOL
GOVERNMENT INITIATIVES
CCEA RECOMMENDATIONS
NATIONAL POLICY ON BIOFUELS 2018
BENEFITS OF EBP
CHALLENGES OF EBP
PROBLEMS WITH DIVERTING CANE TO PRODUCE ETHANOL
CRITICISM
WHY ETHANOL BLENDING IN PETROL MIGHT NOT WORK FOR INDIA
IMPACT ON NET SOWN AREA
WAY FORWARD
INDIA’S BIOFUEL POLICY: SALIENT FEATURES & RECENT DEVELOPMENTS
ADDED FACTS:

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IMPEDIMENTS
INSTITUTIONAL MECHANISM
SUPPLY AND DEMAND OF ETHANOL
INDIA. ETHANOL PRODUCTION, SUPPLY AND CONSUMPTION
PRODUCTION
INDIA: ETHANOL USED AS FUEL AND OTHER INDUSTRIAL
CHEMICALS (MILLION LITERS)
CONSUMPTION
TRADE
IMPORTS
EXPORTS
TRADE AND TECHNICAL NAMES
UNITS OF MEASUREMENT
ORGANISM USED IN THE PRODUCTION OF ALCOHOL
TYPE OF YEAST
SHAPE AND SIZE OF CELLS
CONTENTS OF THE CELL
YEAST SPARES
B.I.S. SPECIFICATION
SEQUENCES IN ETHANOL PRODUCTION FROM BROKEN RICE
BROKEN RICE HANDLING SYSTEM
FLOUR WEIGHING AND BATCHING
SLURRY PREPARATION
COOKING
ETHANOL FRODUCTION FROM BROKEN RICE/GRAIN
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
(A) ALCOHOL PRODUCTION FROM BROKEN RICE
1) GRAIN HANDLING AND MILLING
FERMENTATION:
DISTILLAITON-
TECHNOLOGY FOR ETHANOL FROM BROKEN RICE
ACID HYDROLYSIS OF DAMAGED RICE
INCUBATION AT VARYING CONDITIONS
ACID HYDROLYSIS AT VARYING TEMPERATURES
ACID HYDROLYSIS AT VARYING PHYSICAL TREATMENT
THERMO CHEMICAL PROCESS IN HYDROLYSIS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF BROKEN RICE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SILO
SUPPLIERS OF HAMMER MILLS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF REACTORS

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SUPPLIERS OF D.G. SETS
SUPPLIERS OF BOILERS
SUPPLIERS OF CONDENSER
SUPPLIERS OF DISTILLATION COLUMN
SUPPLIERS OF SCRUBBER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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 COST ESTIMATION

Plant Capacity 50 KL./Day

Land & Building (24,000 sq.mt.) Rs. 14.14 Cr
Plant & Machinery Rs. 27.38 Cr
Working Capital for 2 Months Rs. 8.85 Cr
Total Capital Investment Rs. 56.37 Cr
Rate of Return 30%
Break Even Point 51%

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