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OF
FORM 1
Submitted to
Submitted by
Form – 1
1
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
11. Nearest town, city, district Nearest Town: Mahad (12 Kms),
headquarters along with distance in City : Mahad (12 Km)
kms. District HQ: Alibaug (110 Kms)
12. Village panchayats, Zila Parishad, Industrial Area Mahad
Municipal Corporation, Local body
(complete postal addresses with
telephone nos. to be given)
13. Name of the applicant M/s. Aqupharm Chemicals Private Limited
14. Registered address Amar Synergy, 9th &10th Floor,
12B, Sadhu Vaswani Road, Pune -411001
(Annexure III: -Company Registration Certificate)
15. Address for correspondence: Amar Synergy, 9th &10th Floor,
12B, Sadhu Vaswani Road, Pune -411001
Name Gurupad Revansiddappa Kondaguli
Designation (Owner/Partner/CEO) Project Head
Address Amar Synergy, 9th &10th Floor,
12B, Sadhu Vaswani Road, Pune -411001
Pin Code 411001
E-mail kondaguli.gurupad@aquapharm.net
Telephone No. 020- 66090000
Fax No. 020-26053396
16. Details of Alternatives Sites None. Project site is located in Mahad MIDC area. Industrial
examined, if any. Location of these Area is already identified for chemical and other type of
sites should be shown on a Topo industries.
sheet
17. Interlinked Project No
18. Whether separate application of Not Applicable
interlinked project has been
submitted?
19. If Yes, date of Submission Not Applicable
20. If no, reason Not Applicable
21. Whether the proposal involves No
approval/clearances under: if yes,
details of the same and their status
to be given.
The Forest (Conservation) Act, 1980?
The Wildlife (Protection) Act, 1972?
The C.R.Z Notification, 1991?
22. Whether there is any Government No
Order /Policy relevant/ relating to
the site?
2
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
(II) Activity
1. Construction, operation or decommissioning of the Project involving actions, which will cause
physical changes in the locality (topography, land use, changes in water bodies, etc.)
3
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
B. Amine Phosphonate
1,1’-Bis(phosphono) dimethylamine (100% Basis)
1,1’-Bis(phosphono) morpholine (100% Basis)
Ploy Amino Poly Ether Polymethylene
Phosphonic Acid (100% Basis)
Diethylene Triamine Penta Methylene
Phosponic Acid (100% Basis)
Ethylene Diamine Tetramethylene Phosphonic
Acid (100% Basis) OR Amine Phosphonates
derivatives and family (100% Basis)
C. Salt of Alkyl Phosphonate
HEDP salts Liquids (100% Basis)
HEDP Salts Powder (100% Basis)
4
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
5
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
6
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
7
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
2.Use of Natural resources for construction or operation of the Project (such as land, water,
materials or energy, especially any resources which are non-renewable or in short supply):
8
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
Operation Phase:
Operation Phase-
Mahad industrial area has all the necessary
infrastructure. It has good water supply
distribution network.
Quantity: 750 CMD.
Source: MIDC.
2.3 Minerals (MT) No -
2.4 Construction material – stone, Yes Construction Material:
aggregates, sand / soil (expected Sand/ Stone/Bricks: 35 CUM
source – MT) Aggregates-75 CUM
Cement-20 MT
Metal: 150 MT
Construction material will be procured from local
market.
2.5 Forests and timber (source – MT) No -
2.6 Energy including electricity and fuels Yes Construction Phase-
(source, competing users) Unit: fuel Construction Work – 15 MVA
(MT), energy (MW) Source: MSEB
Operation Phase-
Electricity: The electrical power
Connected Load 500kW
Demand Load 350 kW
Source of power: MSEDCL
Fuel type:
Quantity: Coal for Boiler- 3000 Kg/hr
Diesel for DG set – 450 Lit/ Hr
2.7 Any other natural resources (use No --
appropriate standard units)
9
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
10
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
11
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
12
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
13
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
14
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
7.Risks of contamination of land or water from releases of pollutants into the ground or into
sewers, surface waters, groundwater, coastal waters or the sea:
15
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
8. Risk of accidents during construction or operation of the Project, which could affect human
health or the environment
9. Factors which should be considered (such as consequential development) which could lead to
environmental effects or the potential for cumulative impacts with other existing or planned
activities in the locality
16
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
Supporting infrastructure
(roads, power supply, waste
or waste water treatment,
etc.)
Housing development
Extractive industries
Supply industries
Other
9.2 Lead to after-use of the site, which No Present land use of site is already industrial.
could have an impact on the Hence no change of land use is envisaged.
environment
9.3 Set a precedent for later Yes The said project will be developed in an
developments environment sustainable manner
9.4 Have cumulative effects due to Yes There may be impact due in the near future due
proximity to other existing or to additional industries in the immediate
planned projects with similar vicinity of the project site.
effects
17
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
18
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
1. Executive summary of the project – giving a idea of the objectives of the proposal, use of resources,
justification, etc. In addition, it should provide a compilation of EIA report, including EMP and the
post project monitoring plan in brief
2. Detailed project description comprising of site selection, land requirement along with break up,
master layout plan of the industry, process description along with process flow diagram, raw
material requirement & it source, chemical reaction balance of the project, water budgeting along
with flow diagram, detailed on material balance & solid waste generation, process technology,
details of proposed source-specific pollution control schemes.
3. Details on water conservation & management viz. Rain water harvesting
4. Three months non-monsoon baseline study w.r.t environmental attributes air, water, noise, soil,
biological environment, socio-economic
19
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
1. Ambient air quality PM2.5, PM10, Ambient air quality PM10/PM2.5: Gravimetric
SO2, NOx , O3, samples are monitored method
CO, nMHC at 6 locations for 24 SO2: Modified West and
hours twice a week for Gaeke Method (IS: 5182,
the study period. Part II)
NOx: Jacobs and Hochheiser
1- Upwind (1no) Method (IS 5182 Part VI)
2- Downwind(3nos) Ozone – Online Ozone meter
3- Crosswind (3 nos) Other Parameters
CO, Pb, Hg and as per
standard ToR
2 Meteorology Surface: Wind Primary data: Monitoring data for primary
speed and Hourly continuous data IS: 8829
direction, readings during the
temperature, study period at plant
relative site
humidity and Secondary data
rainfall collected from National
Data Centre Pune for
nearest observatory
3 Water quality Physical, Primary data :- Standard methods for
Chemical and Ground water samples Examination of Water and
Bacteriological were collected from 6 Wastewater’ published by
parameters. locations and surface American Public Health
water samples were Association (APHA)
collected from 2
locations
4 Ecology Flora & Fauna Field survey conducted Reconnaissance survey,
with in study once during the study Quadrate Study and direct
area period and the data &indirect evidence of faunal
collected from members.
secondary sources.
5 Noise Noise levels in Continuous 24 – hourly IS:4954 as adopted by CPCB.
dB(A) monitoring at 6
locations once during
the study period
20
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
21
Form 1 for proposed Synthetic Organic Chemicals Manufacturing Unit by M/s. Aquapharm Chemicals
Private Limited at
L-45/5,6,7, MIDC Mahad, Tal. Mahad & Dist. Pune, Maharashtra.
“I hereby given undertaking that the data and information given in the application and enclosures are
true to the best of my knowledge and belief and I am aware that if any part of the data and
information submitted is found to be false or misleading at any stage, the project will be rejected and
clearance given, if any to the project will be revoked at our risk and cost”.
Date: 18-01-2021
Place: Pune
22
Annexure 1- List Of Products
Total 105980
Production
Capacity
Annexure 2- Location Map
Description:
FlowChart
DMF
Pcl3
H3PO3
Recovery
Reacti By-Product
on
Acetone
reacto
Water r
DMAMDP(100%Basi
s
6
PRODUCT:1,1'-Bis(phosphono) morpholine (100% bases)
Description:
FlowChart
Formylmorpholine
Pcl3
H3PO3
Recovery
Accl Reacti By-Product
on
Acetone
reacto
Water r
MMDP(100%Basis
6
PRODUCT: Chloro-tolyltriazole (Cl-TT)
Description:
Charge tolyltriazole & water in to reactor. Start stirring & heating of reactor and then add hypochlorite slowly in the reactor
under stirring. After complete addition of hypochlorite ensure the dissolution of the mass. Start heating of the reactor using
the steam. Maintain the reaction to temp about 65 – 700C. Digest the reaction mass by applying heating for 5hrs.Then cool
& analyze the mass
FlowChart
Tolyltriazole Reactor
Water
React NaOCl (10% as Cl )
ion
Product
6
PRODUCT: PolyDADMAC
Description:
Charge DADMAC & water in to reactor. Start stirring & heating of reactor and then add ammonium per sulfate solution slowly
in the reactor under stirring below 700C temperature. After complete addition of catalyst maintain the reaction temperature
about 70-750C. Digest the reaction mass by applying heating for 3hrs.Then cool & analyze the mass
FlowChart
DADMAC ( 60%)
Reactor Ammonium per sulfate solution
Water
React
ion
Product
6
PRODUCT: MGDA
Description:
Prepare DL Alanine & MCA solution in separate reactor by c.lye below 30deg & PH approx 13. Charge DL
Alanine solution in reaction reactor & heat to 65deg.Add MCA in reaction reactor in 3hrs at 65-70deg by
maintain pH 9-10.After MCA addition cure mass at 75-80deg for 4hrs.PH adjust to 10.Distilled out water up
to 73% solid. Cool mass to 85deg.Filter mass at 850C.Wash wet cake NaCl by water. Dilute product to 40%
& analyze. Distilled water & NaCl wash water recycle for next batch.
Flow Chart
Water
Alanine Reactor
MCA
C.lye (49%) C.lye(49%)
Water
Water
Distilltion
Concentrated
Product
Product
6
PRODUCT ; DDAC (100% basis)
• Description :
Charge 391kg N-Dimethyl Decyl amine in reactor.Start Stirring.To this start addition of 373Kg
1-Chlorodecane slowly at Room temp.) .To this mixture add 760 Kg Isopropyl Alcohol .Heat the
mixture Slowly to 80-85 deg.C cure the Reaction mas at 85 deg.C for 9 hrsAfter 48 hrs digestion
add 38 kg 1- Chlorodecane and after 72 hrs digestion again add 38 kg 1- chlorodecane.Check the
Unreacted Amine content in RM It should below 1%Arrange Distillation to concentrate the mass
for 78-80% as product.Analyze the material for all parameters.Filter the material.Cool & pack in
suitable containers.
Flow chart ;
1. N,N Dimethyl
Decyl amine
2. Chlorodecane
3. IPA
Reactor Product DDAC
• Description :
Charged L- Asp. Acid & water,start stirring.& adjust pH 10.5 by using 49 % NaOH. to get clear
solution Then Start addition of Ethylene Dibromide (EDB)After addn was over,start heating &
maintain the temp to ~ 85 degC & cure the mass further for 6 hours
Check pH of RM in between & maintain it ~ 10.5 by adding 49% NaOH. After 6 hrs curing raised
the temprature to Reflux Condition (103 deg. C ) for one hr.Monitor reaction by Ca
sequestration. & % Assay, % Nabr content by Autotitrator.
Cool the RM at 25 degC and added DM water to get product conc. 5 – 6 % RM slowely Acidify by
conc . HCL at pH 2-3 Solid S,S EDDS product precipitated Cool to 25 degC and filter it.
Wash the product thrice with distilled water. Collect washing separately.
Flow chart ;
L Aspartic acid
Ethylene dibromide
Reactor Product EDDS
Water
First Step 100% Basis
caustic lye
75 deg. C for 8 hrs
calcium hydroxide
Biproduct
(Mother Liquor)
Annexure 5- Master Layout Plan
STAMP OF APPROVAL :
LEGEND
SR.NO. BUILDING TYPE TYPE SIZE HT. B/U AREA
AREA STATEMENT
1 SECURITY CABIN R.C.C. 7.3X5,2.5X2 3 20
AREA OF PLOT NO. L- 45 / 5, 6, 7 = 46171.00 SQ. M. 2 ADMIN.,Q.C.,CANTEEN R.C.C. 30X20 4 1800
AMENITY SPACE (5%) = 2309.00 SQ. M. 3 FINISHED GOODS GODOWNS STR.SHED 60X58 12&6 4920
OPEN SPACE (10%) = 4618.00 SQ. M. 4 RAW MATERIALS GODOWNS STR.SHED 35X30 12&6 1760
5 PHOSPONATE PLANT(3nos) R.C.C.,G+4 18X30 25 12150
PARKING SPACE (12%) = 5541.00 SQ. M. REVISION NO. DATE.
9.2
ADDED PHOSPONATE PLANT(2nos) 2 19-10-20
7 P.C.C.PANEL ROOM STR.SHED 25X9 12&6 225
8 COAL SHED STR.SHED 50X15 7 900
9 BOILER STR.SHED 55X11 9 900
43.3
15.1
14 WATER TANK + PUMP HOUSE 15X22 450
69.0 20.0 15 COOLING TOWER 15X20 300
10.0
15.0
MCC CONTROL 9M
SID
6.0
NORTH LINE & KEY PLAN
UTILITY ROOM 10 EM
AR
6 GIN
NORTH
.0
----- 6.0 M WIDE ROAD -----
15
WATER
35.0 18.0 7.0 18.0 7.0 18.0 TANK DRAWN BY CHECKED BY
RAW G+4 G+4 G+4 1512 L. LTRS
.0 14 PUMP 7.0
BHASME
OPEN
RAW
MATERIAL
MATERIAL
STORAGE 13
PL DM
HOUSE PROJECT
30.0
30.0
30.0
30.0
30.0
15X15M PHOSPONATE PHOSPONATE PHOSPONATE
GODOWN PLANT 1 PLANT 2 PLANT 3 POLYMER PLANT AN PROPOSED INDUSTRIAL
20X30M PCL3& 18X30M 18X30M 18X30M (IN FUTURE) T PROJECT FOR
ACCL. RAW 25M HT. 25M HT. 25M HT. 40X30M
12M HT.
7.5
MATERIAL AQUAPHARM CHEMICALS
STORAGE PVT LTD.
4 15X15MX6M HT
5 44.0 IN PLOT NO. : L 45 / 5, 6 & 7,
MAHAD INDUSTRIAL AREA
DIST-RAIGAD
SHEET TITLE
15.0 MASTER PLAN
COOLING
OPEN SPACE
30.0 TOWER
20.0
ADMIN., Q.C.
46.0
WEIGH BRIDGE
15X20M
20.0
1800 SQ.M.
FINISHED GOODS
----- 15 M WIDE ROAD -----
GODOWN
14.9
15.0 55.0
58.0
64.8
10.0
OIL12
11.0
TRANSFORMERS
STORAGE 9 BOILER
PCC PANEL
ROOM
SPACE
D.G.SET
FOR
SHED
FINISHED 15.0
25.0
GOODS
20.0
15.0
30X20M CHIMNEY
GIN
7 900 SQ.M. PLANT P.R.BERI
E MAR
1 COAL SHED
P. R. BERI
REGD. NO. CA/76/2745
M.S.(U.S.A.); F.I.E, M.A.C.I.
15.0
Builtspace Designs
SECURITY beri
11.0
Pvt. Ltd.
SECURITY 11M SIDE MARGIN 9M SIDE MARGIN CABIN 8
MAIN
CABIN GATE 1
9M SID
Builtspace Designs
METERING SERVICES beri Pvt. Ltd.
KIOSK GATE KOLHAPUR PUNE