SKF Explorer Self-Aligning Roller Bearings Upgraded For Even Longer Service Life

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SKF Explorer self-aligning roller bearings

upgraded for even longer service life

SKF has upgraded its SKF Explorer self- Table 1


aligning roller bearing assortment by Adjusted contamination factor and viscosity ratio values for upgraded self-aligning roller bearings
improving wear resistance. This was done
Contamination Contamination Adjusted contamination
with a new heat treatment that substantially
conditions factor hc factor hc, adj
improves the hardness of the bearing steel
with maintained toughness. Typical contamination 0,2 0,4
Slight contamination 0,5 0,6
This breakthrough is particularly impor- Normal cleanliness 0,7 0,7
tant for applications where there are high
levels of contamination or where lubrication Lubrication Viscosity ratio Adjusted viscosity ratio
conditions k kadj
conditions are inadequate. The potential
rating life increase can be calculated using Very thin film 0,4 0,5
the information below. 0,6 0,7
0,8 0,9
Min. recommended film 1 1

Table 2 Calculating the improvement


Estimated rating life factor for upgraded spherical roller bearings and CARB bearings The SKF rating life method is generally used
to calculate the life of rolling bearings.
hc 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0
For roller bearings, the following applies:

k 10
q C w –3–
2,0 1,3 1,0 1,0 1,0 L10m = aSKF —
4,0 1,0
2,0 2,0 1,8 1,5 1,2
1,0 1,0 1,0 1,0 < P z
2,0 1,8 1,0 1,0 1,0
3,0 1,0 1,0 1,0 1,0 1,0
2,0 2,0 1,7 1,5 1,2
2,0 2,0 1,4 1,0 1,0
10
2,0 1,0 1,0 1,0 1,0 1,0 1 000 000 q C w –3–
2,0 1,9 1,6 1,4 1,2 L10mh = aSKF ————– —
2,0 2,0 2,0 1,6 1,3 60 n < P z
1,0 1,0 1,0 1,0 1,0 1,0
1,9 1,6 1,4 1,3 1,1
1,1 2,0 2,0 1,9 1,6 1,2 1,2 1,2 1,1 1,0
0,9
1,0 1,8 1,6 1,4 1,3 1,1 1,1 1,1 1,1 1,1 where
1,2 2,0 2,0 1,8 1,5 1,5 1,6 1,7 1,7 1,3
0,8 L10m = basic rating life
1,1 1,7 1,5 1,3 1,2 1,2 1,3 1,3 1,3 1,3
0,7
1,2 2,0 2,0 1,6 1,5 1,6 1,7 1,8 1,9 2,0 [millions of revolutions]
1,1 1,6 1,4 1,3 1,2 1,3 1,3 1,3 1,4 1,4 aSKF = SKF life modification factor
1,2 2,0 1,8 1,5 1,6 1,7 1,8 1,9 2,0 2,0
0,6 C = basic dynamic load rating [kN]
1,1 1,5 1,4 1,3 1,3 1,3 1,4 1,4 1,4 1,4
0,5
1,3 1,9 1,6 1,6 1,8 1,9 2,0 2,0 2,0 2,0 P = equivalent dynamic bearing load
1,2 1,4 1,3 1,3 1,4 1,4 1,4 1,5 1,5 1,5 [kN]
1,3 1,6 1,6 1,8 1,9 2,0 2,0 2,0 2,0 2,0
0,4 L10mh = SKF rating life [operating hours]
1,2 1,3 1,3 1,4 1,4 1,5 1,5 1,6 1,6 1,6
1,3 1,2 1,2 1,1 n = rotational speed [r/min]
0,3 1,0 1,0 1,0 1,0 1,0 1,0
1,2 1,1 1,1 1,1
1,1 1,1 1,1
0,2 1,0 1,0 1,0 1,0 1,0 1,0 1,0
1,1 1,0 1,0
0,1 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0

Light loads C/P ≈ 20


Heavy loads C/P ≈ 6
This calculation method takes fatigue, lubri- Diagram 1
cation and contamination into account – not Factor aSKF for Explorer spherical roller bearings and CARB bearings
wear.
As the upgraded bearing steel is more
­resistant to surface damage due to contami- aSKF
nated or poor lubrication conditions, it is 10
­important to consider this improvement
when calculating bearing life. To do this, the
factors for contamination level, hc, or the 5
viscosity ratio, k, can be adjusted with the
values in table 1, page 1.
There are two rules when calculating
2

4
the expected increase in the life of upgraded

k=
SKF Explorer self-aligning roller bearings:

2
1
0,8
1
• The increase of the aSKF factor is limited

6
0,
to 2.

5
0,
• Either hc,adj or kadj, whichever is larger, 0,5 0,
4
can be used when calculating the adjusted
aSKF factor. 0,3

As a result of further tests, the values in 0,2


0,2
table 1 and table 2, page 1 may be adjusted
0,15
in the future.
0,1
To make it easier to calculate the improve- 0,1
ment, table 2, page 1 contains life adjust- 0,005 0,01 0,02 0,05 0,1 0,2 0,5 1 2
P
ment factors based on these two rules. hc ––u
P
For additional information, contact the
SKF application engineering service.

Example 2 Select the rating life factor from


Bearing 22220 E: C = 425 kN; Pu = 49 kN table 2, page 1 for hc = 0,2; k = 0,8 and
(SKF Rolling bearings catalogue 10000). C/P ~6 which is 1,7.
Operating conditions:
P = 70 kN; hc = 0,2; k = 0,8 Accordingly, the expected rating life increase
for the upgraded SKF Explorer bearing
1 Calculate the SKF rating life using Online 22220 E in this case is 70%. The adjusted
tools on skf.com or by calculations accord- rating life is then 184 Mrev ¥ 1,7=312 Mrev.
ing to SKF Rolling bearings catalogue
10000. Note: While upgraded SKF Explorer self-
hc (Pu/P) = 0,2 ¥ 0,7 = 0,14; aligning roller bearings can operate longer
k = 0,8. Insertion in diagram 1 gives under contaminated or inadequate lubrication
aSKF ≈ 0,45 ­conditions. Long bearing service life still
10 ­depends on a clean, well lubricated operating
q C w ––
L10mh = aSKF — 3 environment.
<Pz

= 0,45 ¥ (425/70)^10/3=184 Mrev

® SKF and SKF Explorer are registered trademarks of the SKF Group.
© SKF Group 2013
The contents of this publication are the copyright of the publisher and may not be reproduced (even
extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy
of the information contained in this publication but no liability can be accepted for any loss or damage
whether direct, indirect or consequential arising out of the use of the information contained herein.
PUB BU/P8 12896/1 EN · November 2013

skf.com

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