Product Bulletin
Ultracote
(Paints & Coatings) HEAVY DUTY, HIGH PERFORMANCE
GENERIC CLASS: Two component aliphatic
polyurethane coating.
PRODUCT DESCRIPTION: Ultracote 635 HB is a
high build, tile like finish having outstanding
resistance to abrasion, splashes and fumes of various
acids, solvents, alkalies, salts, water and other
corrosive and staining chemicals, pollutants, smoke,
and dirt. Excellent color retention and gloss on long-
term weather exposure and is ultraviolet resistant.
TYPICAL USES: Primarily as a high performance
architectural and maintenance coating, tank finish,
aircraft, offshore and marine structures, sports
equipment, railway cars, chemical processing plants,
mining equipment, pulp and paper mills, oil refinery,
etc.
LIMITATIONS: Not recommended for immersion
service.
RESISTANCE TO: Acids, Alkalies, Solvents, Salt,
and Water
TEMPERATURE RESISTANCE: (Dry Basis)
Sustained : 200oF (93oC)
Intermittent : 250oF (121oC)
FLEXIBILITY: Excellent. Passes 1/8" bend zuhr
conical mandrel at 2 to 3 mils (50 to 75 microns).
SURFACE HARDNESS: Konig pendulum hardness
of 100 seconds (Glass Standard = 250 seconds); DIN
Standard 53157.
WEATHERING: Excellent
ABRASION RESISTANCE: Excellent. Pass 1,000
cycles Taber CS-17 wheel, 1,000 gram weight.
RECOMMENDED PRIMER: May be applied over
most epoxies, zinc rich primers and others as
recommended.
This supersedes all previous publications. Always consult your Ultracote representative for latest product information and requirement.
ULTRACOTE 635 HB
(Polyurethane Coating)
TOPCOAT REQUIRED: May be topcoated by
itself.
CALCULATED VOLUME SOLIDS:
Ultracote 635 HB 60±2%
RECOMMENDED DRY FILM THICKNESS PER
COAT:
2 - 3 mils (50 - 75 microns)
CALCULATED COVERAGE PER MIXED
GALLON:
962 sq. ft. per mil (23.6 sq. m./ li. @ 25 microns)
481 sq. ft. @ 2 mils (11.8 sq. m./ li @ 50 microns)
321 sq. ft. @ 3 mils (7.9 sq. m./ li. @ 75 microns)
NOTE: Assume loss factor when estimating job
requirements at prevailing condition.
SHELF LIFE: One year at recommended storage
temperature.
COLORS: Various colors.
FINISH: High Gloss.
COMPONENT: Two (Base and Reactor)
FLASH POINT: (Pensky-Martens Closed Cup)
Ultracote 635 HB (Mixed) 85oF (29oC)
Ultracote Thinner #40 77oF (25oC)
SURFACE PREPARATION: All surfaces to be
coated must be dry, cleaned and free of dust, dirt, oils,
rust and other contaminants. Prepare per SSPC-SP-
182.
STEEL: Apply over properly primed surface.
WELDING: Welding should precede coating. In the
event welding or flame cutting is performed on metal
already coated with this product, do so in accordance
with the latest instructions in USA Standard Z49:1
"Safety in Welding and Cutting". All welded, burned
 Ultracote 635 HB, Page 2
or otherwise damage areas should be cleaned to base
metal, prepared and recoated as specified. Atomizing Pressure: 75-90 psi.
Pot Pressure: 10-20 psi.
MIXING: For use, mix together base and curing
agent components in recommended quantities. Agitate NOTE: Low temperature or longer hoses require
to obtain a uniform homogenous mixture. The use of higher pot pressure. Proper atomization is necessary to
power mixer is recommended for larger quantities. Do obtain a smooth finish.
not use mixed material beyond pot life.
AIRLESS SPRAY: Use 3/8" minimum I.D. material
MIXING RATIO: 4 parts component A (Base) to 1 hose and an in-line 60 to 100 mesh filter. Hold gun
part component B (Curing Agent) by volume. approximately 18-20 inches from the surface and at
right angle to the surface.
NOTE: Components are not interchangeable.
e. q. Component A of one color may not be used with Mfr. & Gun Pump
Component B of another color and vise versa. DeVilbiss JGB-507 QFA-514 or QFA-519
Graco 205-591 President 30:1 or
THINNER: Thin up to 10% by volume with Bulldog 30:1
Ultracote Thinner #40. Binks Model 700 Mercury 5C or B8-36 37:1
Use a .015" - .017" tip with 2,200 psi.
POT LIFE: 4 hours @ 75oF (24oC) and less at higher Use teflon packings.
temperatures. Atomizing Pressure: 2,700-3,300 psi.
Manifold Filter: 10 Mesh
APPLICATION TEMPERATURES:
Material : 40-100oF (4-38oC) BRUSH: Use a natural bristle brush applying with
Surfaces : 40-110oF (4-43oC) full strokes. Avoid rebrushing.
Ambient : 40-110oF (4-43oC)
Humidity : 0-85% ROLLER: Use 1/4" nap synthetic cover. Do not use
medium or long nap roller.
Do not apply when surface temperature is less than 5oF
(2oC) above the dew point. DRYING TIME:
To Touch : 1 hr. @ 90oF (32oC)
SPRAY TECHNIQUE: Use sufficient air volume for To Handle : 4 hrs. @ 90oF (32oC)
correct operation of equipment. Use a 50% overlap To Recoat : 4 hrs. @ 90oF (32oC)
with each pass of the gun. Final Cure : 3 days

On irregular surfaces, coat the edges first, making an NOTE: Curing and drying retarded @ lower
extra pass later. May require mist coat to prevent temperature.
bubbling over inorganic zinc rich primers.
STORAGE CONDITION:
CONVENTIONAL SPRAY: Use 3/8" or 5/16" Temperature : 40oF (4oC) to 110oF (43oC)
minimum I.D. material hose. Hold gun approximately Humidity : 0 - 100%
12-14 inches from the surface and at right angle to the
surface. PACKAGING: Gallon (3.785 liters)
Pail (4 & 5 Gallons)
Mfr. & Gun Fluid Tip Air Cap
Binks #18 or #62 63B 63B
DeVilbiss P-MBC or JGA FX 704
Approx. .043" I.D.
 Ultracote 635 HB, Page 3

SAFETY INFORMATION: This product (and any recommended thinners) contains solvents and/or other chemical ingredients. Adequate health and safety precautions
should be observed during storage, handling, application and curing. Keep away from sparks, heat and open flame and use necessary safety equipment such as air mask,
non-sparking tools and ladders, etc. When working in tanks, rooms and other enclosed spaces, adequate ventilation must be provided. Keep out of reach of children.

WARRANTY & LIMITATION OF SELLER'S LIABILITY: Ultracote Paints and Coatings Corporation, warrants only its paints represented herein meet the formulation
standards of Ultracote Paints and Coatings Corporation.

THE WARRANTY DESCRIBED IN THE ABOVE PARAGRAPH SHALL BE IN LIEU OF ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, INCLUDING BUT NOT
LIMITED TO ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THERE ARE NO WARRANTIES THAT EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF.

The buyer's sole and exclusive remedy against Ultracote Paints and Coatings Corporation shall be for replacement of the product or refund of the purchase price in the event
that a defective condition of the product should be found to exist. NO OTHER REMEDY (INCLUDING BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS) SHALL BE
AVAILABLE TO THE BUYER. The sole purpose of this exclusive remedy shall be to provide buyer with replacement of the product or refund of the purchase price of the
product if any defect in materials is found to exist. This exclusive remedy shall not be deemed to have failed its essential purpose so long as Ultracote Paints and Coatings
Corporation is willing and able to replace the defective materials or refund the purchase price.

Technical and application information herein is provided for the purpose of establishing a general profile of the coating and proper coating application procedures. Test
performance results were obtained in a controlled environment and Ultracote Company makes no claim that these tests or any other tests, accurately represent all
environments. As application, environmental and design factors can vary significantly, due care should be exercised in the selection and use of the coating.

ULTRACOTE PAINTS & COATINGS CORPORATION

Main Office: No. 114 Eagle St. corner F. Legaspi St., Brgy. Ugong, Pasig City, Philippines
Tel. Nos. +63 2 671-3409 / 671-9261; Telefax Nos. +63 2 671-3410 / 671-7778
Cebu Office: Rm. 307 N & N Cortes Arcade, AC Cortes Avenue, Mandaue City, Philippines
Tel. No. +63 32 344-0268; Telefax No. +63 32 344-1638
E-mail: contact@ultracote.net | Website: http://www.ultracote.net