OEE

(Overall Equipment Effectiveness)

What is OEE ?
 Best Practice way to monitor &
improve the effectiveness and
efficiency of your processing
equipment

Availability X Performance X Quality = OEE

 OEE
Availability = Machine Available for Production

Performance = Machine run at max. speed

Quality = Right first time production

Why do we calculate
OEE ?
It can help you minimize Downtime,
Speed losses & Quality Losses
 SIX BIG LOSSES
Downtime Speed Losses Quality Losses

Machine startup
Machine Breakdown, e.g.
rejects e.g scrap,
equipment failure, Small machine Stops
rework, reprocess, In-
unplanned maintenance e.g Jams, Misfeeds etc.
process fabric
etc.
damage etc.
Machine Setup and Production Rejects
adjustments e.g batcher Reduce Machine e.g scrap, reprocess,
changeover, adjustments, Speed In-Process fabric
warm up etc. damage etc.
OEE(Overall Equipment Effectiveness)
Factors
Plant Operating Time
Planned Shut
Planned Production Time
Down
Planned Shut
Operating Time or Run Time Down Time
Down
Speed Planned Shut
Net Operating Time Down Time
Loss Down
Fully Productive Speed Planned Shut
Quality loss Down Time
Time Loss Down
How to calculate OEE ?
 Example DATA for Calculated of OEE

Shift time = 8 hrs = 480 min

Shift Breaks = 2 x 15 min = 30 min
Lunch breaks = 1 x 30 min = 30 min
Downtime = 47 min
Max Design Run Rate = 60 meters per min
Total fabric meters processed = 19,271 meters
Rejected meters = 212 meters
Reprocess meters = 211 meters
Planned Production Time = (Shift length – Breaks) = 480 – 60 = 420 min

Operating Time or Run = (Planned Production Time – Downtime) = 420 – 47 = 373

min

Right First Time Production = (Total Production – Rejected – Reprocess)= 19271 –

212 – 211 = 18848 mtrs

Availability = Operating Time/Planned Production Time

= (373/420) = 89 %

Performance =(Total Production /Operating Time)/Max. Design

Rate
= (19271/373)/60 = 86 %

Quality = (Right First Time Production/Total Production)

= (18848/19271) = 98 %
 OEE = Availability X Performance X Quality
= 89% X 86% X 98%
= 75 %

World Class OEE is 85%

In order to achieve this Target, Availability 90%,

Performance 95% and Quality 99%.