Aircraft and Turbine

Engine Maintenance Tools

Over many years Hydratight has provided world class bolted
joint solutions and continues to set international standards in
joint integrity for its customers on a global scale. By supplying
a comprehensive range of products and services, supported
by strong, experienced engineering teams we apply global
standards through our network of local operations.

One Company
Hydratight works in partnership with the world’s leading Original Equipment
Manufacturers (OEMs). Using the latest computer technology and market
leading development facilities, we continue to push back the boundaries
of technology to provide fast, accurate and reliable solutions to critical
assembly problems.

Our people are the key to our success—Hydratight’s staff are qualified,
competent, innovative and able to work closely with customers to ensure a
total understanding of their requirements.

Total Support
Totally committed to safety and quality—all Hydratight products and services
are designed, manufactured and carried out within a management system, in
accordance with ISO 9001 (Quality Management), ISO 14001 (Environmental
Management) and OHSAS 18001 (Occupational Health and Safety).

Hydratight’s extensive bolting and machining services include:

• Torque and tension on-site bolting equipment
• On-site portable machining equipment
• Product sales, rental and technical support
• Product service and training
• Custom design and tool production

Our Specialist Aerospace Tools Brand

Since 1949, Hydratight, under the brand name of Sweeney, has led in the
design, development and manufacture of highly specialized tools, and the
handling equipment for aircraft and turbine engines’ maintenance.

Sweeney is recognized as the leader in professional tooling, offering total

design and production capabilities to meet customer’s needs. The Sweeney
brand provides solutions for any torque maintenance requirement, from a
specific tool for reciprocating engine propellers to consultation, design and
manufacture of an entire tool system for a new turbine engine.

Engineering Driven Safety Focused Solutions

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Torque Multipliers
Sweeney torque multipliers are the industry standard. For over
56 years we have set the pace for innovative products. From
the 707 to the 787 and from the C-130 to the joint strike fighter,
we have you covered. Simple, economical, reliable.

Sweeney Aerospace Torque Multipliers are high ratio, multiple reduction

gear mechanisms providing a means for loosening and tightening threaded
assemblies that demand very high torque values.

Each model is designed with an internal splined drive or square drive

that connects to sleeve sockets which are specially designed for each
application. Anchor pins are located on the back and/or front surfaces for
versatility of anchoring.

At the heart of the Sweeney offering is the model 8200, the multiplier of choice
for commercial and military applications up to 12,000 ft-lbs (16,262 Nm). Model 8105

Specifications UOM 8105p 8200p / 8200DS* 8300

in-lbs 36,000 144,000 360,000
Rated output
ft-lbs 3,000 12,000 30,000
capacity
Nm 4,067 16,262 40,675
Anchor pin in 10.5
center-to-center mm 266.7
Anchor pins 1" (25 mm) diameter, 1" (25 mm) long
lbs 31 54 54
Weight
kg 14.06 24.49 24.49
in 14.94 17.91 17.91
Length
mm 379 455 432
in 12.75 12.5 12.5 Model 8200/8200 DS
Width
mm 324 318 318
in 6 7.53 7.53
Height
mm 152 191 178
Torque ratio 8:1 11.1:1 42:1
Input drive 3/4" (19 mm) square female
Output drive Internal spline, 43 teeth 8/16 pitch
* Model 8200DS (double spline) also available
p
NSN Part numbers Model 8105: 5120-00-406-3037, Model 8200: 5120-00-377-9652

The model 8100 is no longer available. All 8100 torque multipliers

should be replaced by the 8200.
Model 8300

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Models 8112 and 8111
For moderate to heavy-duty torque solutions.

Sweeney models 8112 and 8111 incorporate an automatic brake system

that inhibits reverse torque from the multiplier’s output being transferred to
the multiplier’s input drive. These models are also equipped with a primary
input drive for high torque/low speed use, as well as a secondary input for
low torque/high speed applications.

Specifications UOM 8112p 8111

in-lbs 600,000 1,000,000
Rated output
ft-lbs 50,000 83,333
capacity
Nm 67,791 112,985
Anchor pin in 15.25 22
center-to-center mm 387.35 558.8
Model 8112
Anchor pins 1" (25 mm) diameter, 1" (25 mm) long
lbs 270 395
Weight
kg 122.5 179
in 34.28 32.5
Length
mm 871 826
in 24.19 27.69
Width
mm 614 703
in 10.19 10.19
Height
mm 259 259
Torque ratio 65:1 125:1
Input drive 3/4" (19 mm) square female
Output drive Internal spline, 43 teeth 8/16 pitch Model 8112 in use
p
NSN Part numbers Model 8112: 5120-00-222-5001

Model 8111

Model 8111 with 8202A

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Torque Multiplier Accessories
Sweeney offers a wide selection of accessories that increase
ease of use as well as extend the range of applications.

Slings are available for the 8100 and 8200 series of multipliers. These
slings attach directly to the multipliers and aid in the lifting and positioning
of the tools during use. Also available are work handles with extendible
arms which provide increased leverage and ratchet adapters which turn a
standard breaker bar into a ratchet.

Part No. Description Specification information

81002 Sling Used on models 8100 and 8200
Adapts splined multipliers to 81002 Sling
81046 Adaptor
2-7/8" (73 mm) female hex
Allows customers to produce own sockets
86511L Socket
and power with Sweeney splined multipliers
Input: 3/4" (19 mm) square female
67 Ratchet Adaptor
Output: 3/4" (19 mm) square male
Length: telescopes from
63 Work Handle 18"–30" (457.2 mm–762 mm)
Output: 3/4" (19 mm) square male
67 Ratchet Adapter
Output: 1/2" (12.7 mm) square male
53 Torque Wrench
Adjustable: 30–250 ft-lbs (40–339 Nm)
Note: For manual operation in applying torque, models 53, 63 and the 67 hand tools may
be used with models 8200, 8111, 8112 and the 8300.

63 Work Handle

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Auxiliary Torque Multipliers
The Sweeney 8202 series provides additional multiplication to
make those difficult torque procedures even easier. Input torque
is reduced by an additional 6.5:1 ratio.

8202A Pneumatic Torque Multiplier

The model 8202A Air Torque Multiplier is designed to provide controlled air
operation of model 8105, 8200, 8111, 8112 and 8300 torque multipliers.

Specifications UOM 8202A

Maximum psig 90
input air bar 6.2
in-lbs 2,256
Output direct
ft-lbs 188
drive (1:1)
Nm 255
Output reduced in-lbs 15,060
speed drive ft-lbs 1,255
(6.5:1) Nm 1,661

Weight
8202-45 torque lbs 11
multiplier kg 5
8202-90 gearbox lbs 11
& airmotor kg 5
8106-90A air lbs 3 Model 8202A with Model 8300
control kit kg 1.4
Model 8202 (total lbs 25
weight) kg 11.3
1" (25 mm) diameter
Anchor pins
1" (25 mm) long
NSN part number for the 8202A: 5130-01-211-2188

8202-290 Mechanical Torque Multiplier

The model 8202-290 provides controlled operation of model
8105, 8200, 8111, 8112 and 8300 torque multipliers. The
manually operated unit eliminates the need of reacting the input
torque and holds torque through an anti-backlash device.

Specifications UOM 8202-290

in-lbs 2,256
Output direct
ft-lbs 188
drive (1:1)
Nm 255
Output reduced in-lbs 15,060 Model 8202-290 with Model 8200
speed drive ft-lbs 1,255
(6.5:1) Nm 1,661

Weight
8202-45 torque lbs 13
multiplier kg 5.9
lbs 4
4600-285 Ratchet
kg 1.81
Model 8202-290 lbs 17
(total weight) kg 7.7
NSN part number for the 8202-290: 5120-01-364-9523

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Electronic Torque Multipliers
Sweeney electronic torque multipliers are compact and
lightweight, and with digital read out, are designed to accurately
measure output torque.

Sweeney digital torque multipliers are each fitted with a display providing
real-time torque feedback during operation.

The 8300 series and 8210 have a fixed display while the 8510D and 8550D
come equipped with a tethered full color touch screen display. The tethered
display has internal memory logging each torquing application. The logged
event can be exported from the device via email, memory stick, or SDS card.

A combination of spur and planetary gears with a high overall efficiency allows
these models to have low input torque requirements while producing high
output torque. Model 8210

All models feature:

• Microprocessor based electronic readout
• Clockwise and counterclockwise readings
• High torque ratios
• Ratchet type backlash device
• Three scales: in-lbs, ft-lbs and Nm
• 3/8" (9.5 mm) square female input drive
• Accuracy: +/- 2% from 20%–100% of full scale

Specifications UOM 8510D 8312 8325 8550D 8365 8210

in-lbs 12,000 14,400 30,000 60,000 78,000 144,000
Rated output
ft-lbs 1,000 1,200 2,500 5,000 6,500 12,000 Model 8550D with monitoring screen
capacity
Nm 1,356 1,627 3,390 6,780 8,813 16,262
Input drive in 1/2 3/8 3/8 1/2 3/8 3/4
(square female) mm 12.7 9.5 9.5 12.7 9.5 19
Output drive in 1 3/4 1 1-1/2 1-1/2
N/A
(square female) mm 25.4 19 25 38 38
Anchor pin in 0.47 1/2 3/4 3/4 3/4 1
diameter mm 11.9 12.7 19 19 19 25.4
Anchor pin in 39/64 3/4 3/4 1
length mm 15.47 19 19 25.4
Anchor pin in 3 6 7.5 7 10 10.5
center-to-center mm 76.2 152.4 190.5 177.8 254 266.7
lbs 10.5 22 40 32 60 83
Weight
kg 4.8 10 18.1 14.5 27.2 37.64
in 4.4 10.3 11 5.6 12.25 17.91 Model 8325
Length
mm 112 262 279 142 311 455
in 4.4 6.3 8.5 5.6 9.5 12.5
Width
mm 112 160 216 142 241 318
in 5.1 7 7.5 7.6 8 7.53
Height
mm 129.5 178 191 193 203 191
Torque ratio 5.1:1 120:1 192:1 26.5:1 165:1 11.1:1
Reporting capabilities Yes No No Yes No No

Model 8325 in application

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Turbine Engine Turning Tool
Digital Turning Tools—Providing a safe, controlled, cost effective
way to rotate turbine engines during borescope inspection.

Features:
• Borescope operator can control turbine rotation
• Automatic blade counting
• Flag blades for quick return to review
• Adjustable torque limit to 150 ft-lbs (203 Nm)—this is the most torque
available from any turnover tool
• Most commercial and military engines loaded in engine library
• Motor is designed to fit all previous versions of Sweeney engine
interface adapters
• Automatic/manual modes
• Variable speed and pause interval

Benefits:
• Reduces inspection time
• Improves accuracy in positioning turbines for inspection
• New motor control technology will allow unprecedented accuracy
(0.006 degrees) in positioning blades
• Quick set up—integrated carry case is designed to hold the unit with all the
cables attached, so you can just pull out the motor/adapter pendant and you
are ready to go
• USB port on controller allows connectivity to laptops to download inspection
DTT motor installed on a gear box
reports for storage or print
• Pendant is light and easy to use; it is shaped to fit in one hand or hung close
by to be read by the operator
• Torque overload sensor shuts down operation if excessive torque occurs,
which can protect expensive components from damage
• Foot control for hands-free operation

For more information, please visit hydratight.com/dtt.

Specifications UOM SWE189DTT

Total system lbs 35
weight kg 15.9
System container in 10 x 18 x 24
dimensions mm 254 x 457 x 610
Vac 85–260
Power input Hz 47–440
W Max 200
Continuously variable
Speed from 20 degrees/min
to 360 degrees/min
Bi-directional with backlash
Direction compensation adjustable
by user
User selectable 30–150 ft-lbs
Torque
(40.67–203 Nm)
Acceleration/ 0.2 s minimum, 5 s maximum
deceleration incrementally adjustable

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Turbine Engine Maintenance Tools
Hydratight, manufacturer of Sweeney tools, is an ISO 9000
certified company with state of the art manufacturing and
engineering capabilities. We manufacture a full complement
of turbine engine tooling such as anchors, sockets, pushers,
pullers and lifting fixtures.

When you purchase any of Sweeney’s turbine engine tools, be assured

that you will receive the same high quality products and support that you
can expect from all Hydratight products. Our tools are always compatible or
improved versions of original OEM tools that are required for overhaul and
maintenance operations. We guarantee the fit, form and function of all of
our tools. Full tooling catalogs and cross reference lists are available for the
engines listed below:

• General Electric
• Pratt & Whitney
• Rolls Royce
• IAE

Puller

Puller

Socket

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Ground Support Equipment

Helicopter Maintenance Tools

Hydratight offers Sweeney brand torque tools, anchor plates, sockets, work
stands and maintenance hoists for several airframe and engine manufacturers.

Propeller Handling Tools

Hydratight’s Sweeney brand of propeller handling tools are used for applying
the correct torque to propeller shaft retaining nuts and engine thrust bearing
nuts. Complete tool sets are available including sockets, rings and a work
handle to safely and correctly complete propeller assemblies. In addition, a
lift assembly provides an easy and safe method for handling propellers during
SWE 13750 Tower Hoist
removal and installation. Sweeney offers kits for many propeller models
including Curtiss, Hamilton Sunstrand, Aero Products and DeHavilland.

8271 Lift in use

Engine stand

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Torque Testing and Calibration Services
Hydratight offers full service and calibration for many models
of torque wrenches including all Hydratight and Sweeney
branded torque wrenches and torque testers. We are also a
manufacturer service center for many other top brand names.

Most torque tools have an industry standard recommendation of a yearly

calibration cycle. Hydratight recommends sending your tools in on an annual
basis to be certified and serviced.

Our repair center offers:

• Full service inspection, lubrication and certification
• NIST traceable as found and as left paper certificates provided with
each service
• Quick turnaround time
• Expedited service available (48–72 hours) upon request
• Repair estimates provided before service

Repair Facilities
USA
Hydratight/Sweeney Repair
2010 Clemont St
Antigo WI 54409 USA
Tel: +1 715-627-5521
Fax: +1 715-627-5554
Toll Free: 800-569-6807
us.repair@hydratight.com

Japan
Yokohama Engineering Services
Mr. Eiji Tsunoda
1707-1 Saedo-cho
Yokohama-shi Japan 224-0054
Tel: +81 0459 29 2577
Fax: +81 0459 37 6636
eiji.tsunoda@yes.ecne.jp

United Kingdom
Turbine Tools Ltd
Unit 2, Copthorne Business Park
Dowlands Lane
Copthorne West Sussex
RH10 9RX United Kingdom
Tel/Fax: +44 1342 716600
office@turbinetools.co.uk
turbinetools.co.uk

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Our global network means that you can rely Email us at: solutions@hydratight.com
on the right people, products, and services Or find your local representative at:
wherever you are in the world. hydratight.com/contact

Hydratight provides support

through service centers ( ) and
authorized representatives ( )

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