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Gear Pump (Pilot) - Test: Testing and Adjusting
Gear Pump (Pilot) - Test: Testing and Adjusting
Page 1 of 8
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Product: EXCAVATOR
Model: 320B L EXCAVATOR 4MR
Configuration: SUPPLEMENTARY SERVICE INFORMATION (DISASSEMBLY &
ASSEMBLY) F 4MR00001-UP (MACHINE)
i01036670
Illustration 1 g00742201
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Flow meter tool layout
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
3. Release the pressure in the hydraulic system. Refer to Testing And Adjusting, "Hydraulic System
Pressure - Release".
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Illustration 2 g00534627
Circuit diagram
(3) Tee
(6) Cap
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(10) Pressure tap
(14) Engine
4. Install the following tools in accordance with the flow meter tool layout and the circuit diagram. Refer to
Illustration 1 and Illustration 2.
Illustration 3 g00344072
Top of main control valves
b. Remove pilot line (8) from the connector that is located on top of main control valves (5). Install
cap (6) on the connector.
c. Install port connector (40), seal (39), adapter (38), seal (34) and nipple assembly (36) to the end of
pilot line (8) .
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Illustration 4 g00344499
Swing motor
(2) Connector
d. Disconnect makeup line (4) from connector (2) at the top of swing motor (1) .
e. Assemble and install seals (30), tee (3), swivel elbow (41), coupling (37), seal (34) and nipple
assembly (36) to connector (2) at the top of swing motor (1) .
g. Connect portable hydraulic tester (7) and test hoses between nipple assembly (36) at pilot line (8)
and nipple assembly (36) at the swing motor.
Illustration 5 g00344078
Pilot oil manifold compartment
h. Install 6000 kPa (870 psi) pressure gauge (11) at pressure tap (10) on pilot oil manifold (9) .
6. Place the machine controls at the following settings: Power Mode, engine speed dial "10" and AEC
switch OFF. Make reference to Testing And Adjusting, "Operational Checks" for engine rpm settings.
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9. Check the pilot relief valve setting at pressure gauge (11). The pressure gauge should show a reading of
4100 ± 200 kPa (595 ± 29 psi). If the pilot relief valve setting is not within the specification, adjust pilot
relief valve (15). Refer to Testing and Adjusting, "Relief Valve (Pilot) - Test and Adjust" for adjustment
procedures for the pilot relief valve.
Illustration 6 g00344084
Portable hydraulic tester (flow meter)
10. Turn valve (16) on portable hydraulic tester (7) clockwise until pressure gauge (11) at pressure tap (10)
shows a reading of 4100 ± 200 kPa (595 ± 29 psi).
11. Record the pilot pump flow at 4100 ± 200 kPa (595 ± 29 psi) in Table 1.
Table 1
New
36 ± 2 (9.5 ± 0.5)
Specification for pump flow liter/min (US gpm)
Service Limit
30 (7.9)
Note: Specifications for pump flow are based on an engine speed of 1800 rpm. To get more accurate test
results, measured flow should be corrected by the following calculation.
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Table 2
Copyright 1993 - 2006 Caterpillar Inc. Sat Jan 14 15:22:23 UTC+0630 2006
All Rights Reserved.
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