Download as pdf or txt
Download as pdf or txt
You are on page 1of 24

End Mill & Drill Series

for Micro Machining


EMM(-TH), EMD-TH
Epoch Micro End Mill, Epoch Micro Drill
Other end mill for micro machining

N e w P ro d u c t N e w s No.605E -5 2 0 1 7 - 7
Te c h n i c a l D a t a

Features 01 Epoch Micro series

Features and usages


Technical Data

・The size of Epoch Micro End Mill was expanded from φ0.03mm to φ0.5mm and it become all
 24 items.
・Epoch Micro Drill that newly does the lineup is the carbide drills for various micro-machining.
・Epoch Micro Drill from tool diameter φ0.08mm to φ0.2mm is done and the lineup is done by the
 size of each 0.01mm.
Epoch Micro Series

Epoch Micro End Mill


Other End Mills for Micro-machining

Common adult hair


(0.1mm)

①Minimum dia. is φ0.03mm, and all items have 2flutes and 30°helix angle.
 So they enabled sharp edge and cut well.
②Guaranteed ultra-high shank accuracy enables minimum run-out.

Other end mills for micro-machining

Long neck type


Regular neck type
Straight type Pencil type

Square EPDS CS P.10


End Mill HYPS-C TiAlN φ6 shank P.22
EPDS-TH TH P.10

Ball EPSB-TH TH P.16 EPDB CS P.12


EPDBP-TH TH P.14
End Mill HYPB-C TiAlN φ6 shank P.23 EPDB-TH TH P.12

Radius
End Mill EPDR-TH TH P.17 EPDRP-TH TH P.20

02
Features 02 Micro-TH Coating for high-accuracy cutting
・Micro-TH coating is super-smooth coating developed for micro-tool required higher accuracy.
・Micro-TH coating realized higher performance even in micro-tool (under 0.1mm) due to less

Technical Data
 macro-particle.
・The characteristic is the same of conventional TH coating.
 (Oxidizing temp. : 1100° C Layer hardness : 3600HV)

・Comparison of coating Conventional


surface conditions

Epoch Micro Series


・Comparison of coating Conventional
condition for φ0.03mm tool

Other End Mills for Micro-machining


Features 03 High accuracy shank standard

High accuracy
shank

It doesn't mark the Shank The Shank edge


part at all. side is used.

It is very important to suppress the swinging of the tool for micro-machining.


In micro-machining, a little swinging is connected with the damage of the tool.
Then, the improvement of the shank accuracy is attempted by adopting the marking method
on the shank edge sideas a new method of the display.
And we guarantee that the shank roundness is under 0.2μm and the shank cylindrical profile
is under 0.5μm.

03
Te c h n i c a l D a t a

F ield d ata

01 Micro carving
Technical Data

■ Work material:Copper tungsten (Cu-W) , Tool Size:φ0.04×2NT

Cutting conditions

EMM20004
n=50,000min-1 Carving height
vf=200㎜/min 0.25mm
ap=0.004㎜
Epoch Micro Series

mist

02 Direct machining of Sintered High-speed Tool Steel


■ Work material:Powder high speed steel HAP72(70HRC) , Tool Size:R0.1×2NT
Other End Mills for Micro-machining

Cutting conditions

Roughing Finishing
EPSB2002-H-TH EPSB2001-H-TH
n=40,000min-1, vf=200㎜/min
ap=0.01㎜ ap=0.005㎜
ae=0.05㎜ ae=0.01㎜
mist

03 Finishing of micro lens


■ Work material:Pre-hardened steel (40HRC), Tool Size:R0.05×2NT, Under neck:0.3mm

Cutting conditions Epoch Deep Ball Conventional Ball End Mill

EPDB2001-0.3-TH
n=40,000min-1
vf=180㎜/min
ap=0.004㎜
ae=0.008㎜
wet

04
04 Machining of micro fluid chip

Technical Data
■ Work material:Stainless steel SUS304,  Tool Size:φ0.09×2NT

Cutting conditions
EMM20009
n=40,000min-1 vf=100㎜/min
ap=0.008㎜
wet

Epoch Micro Series


Other End Mills for Micro-machining
05 Machining of micro fan
■ Work material:SUS420J2(54HRC), Tool Size:R0.05×2NT, R0.1×2NT, R0.3×2NT

S-size
L-size
L-size

M-size

Cutting conditions

Revolution Feed rate ap ae


Machining part Process Using Tool n vf
min-1 mm/min (mm) (mm)

Roughing EPSB2006-N-TH 40,000 800 0.03 0.3

M-size Semi-finishing EPSB2002-N-TH 40,000 600 0.01 0.02

Finishing EPSB2002-N-TH 40,000 400 - 0.0.1

Roughing EPSB2002-N-TH 40,000 600 0.01 0.1

S-size Semi-finishing EPSB2001-N-TH 40,000 200 0.005 0.01

Finishing EPSB2001-N-TH 40,000 100 - 0.005

05
Te c h n i c a l D a t a

06 Connector electrode processing


■ Work material:Copper (Cu), Tool Size:R0.1×2NT, Under neck length:1mm

Cutting conditions
Technical Data

Roughing Finishing

n=50,000min-1
vf=600㎜/min vf=700㎜/min
ap=0.015㎜ ap=0.03㎜
ae=0.2㎜ ae=0.01㎜
wet
1㎜
Epoch Micro Series

07 Epoch Micro Drill


■ Work material:Stainless steel SUS304,  Tool Size:φ0.2×2NT
Other End Mills for Micro-machining

Cutting conditions
400th hole
EMD0020 Epoch Micro Drill Conventional Drill
n=25,000min-1
vf=50㎜/min(0.002㎜/rev)
Step=0.02㎜

Hole depth=1mm(Stopping hole)

wet

Large burr

06
08 Map of Japan (Micro-slotting)
■ Work material:Pre-hardened steel (40HRC), Tool Size:φ0.04×2NT

Cutting conditions

Technical Data
EMM20004
n=40,000min-1 vf=50㎜/min
ap=0.001㎜
Cutting depth=0.01㎜

Epoch Micro Series


Other End Mills for Micro-machining
09 Drawing of NASCA (Micro-slotting)
■ Work material:Copper (Cu), Hardened steel ARK1(60HRC) Tool Size:φ0.04×2NT

Cutting conditions

Copper (Cu)
Copper Hardened steel
(Cu) ARK1 (60HRC)
EMM20004 EMM20004-TH
-1
n=40,000min n=40,000min-1
vf=400㎜/min vf=100㎜/min
ap=0.004㎜ ap=0.001㎜
Cutting depth=0.04㎜ Cutting depth=0.01㎜
wet mist

Hardened steel ARK1(60HRC)

07
Epoch Micro Series
Square End Mills

Epoch Micro End Mill


Technical Data

Tolerance on dia. :Right table

Ds
Dc

D1 (mm)
Tool Dia. Tolerance on Dia.
Dc
Dc

EMM200 (-TH) (Total 24 items) Micro-TH


Epoch Micro Series

Size (mm)
Non coating TH coating
Tool Flute Neck Overall Shank
Item code Stock Item code Stock dia. length dia. length dia.
Dc R D1 L Ds
EMM20003 ● EMM20003-TH ● 0.03 0.045 0.5 40 4
EMM20004 ● EMM20004-TH ● 0.04 0.06 0.5 40 4
EMM20005 ● EMM20005-TH ● 0.05 0.075 0.5 40 4
EMM20006 ● EMM20006-TH ● 0.06 0.09 0.5 40 4
Other End Mills for Micro-machining

EMM20007 EMM20007-TH 0.07 0.105 0.5 40 4


EMM20008 ● EMM20008-TH ● 0.08 0.12 0.5 40 4
EMM20009 EMM20009-TH 0.09 0.135 0.5 40 4
EMM20010 ● EMM20010-TH ● 0.1 0.15 0.5 40 4
EMM20020 ● EMM20020-TH ● 0.2 0.3 0.625 40 4
EMM20030 ● EMM20030-TH ● 0.3 0.45 0.75 40 4
EMM20040 ● EMM20040-TH ● 0.4 0.6 0.875 40 4
EMM20050 ● EMM20050-TH ● 0.5 0.75 1 40 4
●:Stocked Items.  No Mark : Manufactured upon request only.

Dc

Recommended cutting conditions EMM EMM-TH ap

Recommended Non-Coating TH-Coating


range
1 2 3
Work Mild steel material, Pre-Hardened Steels,
Aluminum alloys
material Non-Ferrous, Resins Staineless Steels Hardened Steels(35HRC~)
Depth of cut a p≦0.1D c a p≦0.05Dc a p≦0.05Dc
ap (mm)
Tool Dia. Dc Revolution n Feed rate v f Revolution n Feed rate v f Revolution n Feed rate v f
(mm) min-1 mm/min min-1 mm/min min-1 mm/min
0.03, 0.04 50,000 380 50,000 190 50,000 130
0.05, 0.06 50,000 520 50,000 260 50,000 170
0.07, 0.08 50,000 660 50,000 330 50,000 220
0.09, 0.1 50,000 800 50,000 400 50,000 270
0.2 50,000 940 50,000 470 50,000 310
0.3 50,000 1,080 50,000 540 50,000 360
0.4 50,000 1,220 50,000 610 50,000 410
0.5 50,000 1,360 50,000 680 50,000 450
【Note】 1. Use the appropriate coolant for the work material and machining shape.
2. These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining,
the condition should be adjusted according to the machining shape, purpose and the machine type.
3. If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.
4. Please use slotting only. This is not recommended for side milling.

08
Carbide Micro Drill

Epoch Micro Drill


●The cutting rubbish is smoothly exhausted by adopting the Micro-TH coating.

Technical Data
●The long-lived machining is possible from the resin, nonferrous metals, and stainless steels to
the alloy steel.

Tolerance on dia.:
 0
-0.005

φDc φDs

R
L

Epoch Micro Series


 0
-0.004

EMD00 -TH (Total 13 items) Micro-TH


Size(mm)
Item code Stock Tool dia. Flute length Overall length Shank dia. Note
Dc R L Ds
EMD0008-TH □ 0.08 0.8 37 3
EMD0009-TH □ 0.09 0.9 37 3

Other End Mills for Micro-machining


EMD0010-TH □ 0.1 1.0 37 3
EMD0011-TH □ 0.11 1.1 37 3
EMD0012-TH □ 0.12 1.2 37 3
EMD0013-TH □ 0.13 1.3 37 3
EMD0014-TH □ 0.14 1.4 37 3
EMD0015-TH □ 0.15 1.5 37 3
EMD0016-TH □ 0.16 1.6 37 3
EMD0017-TH □ 0.17 1.7 37 3
EMD0018-TH □ 0.18 1.8 37 3
EMD0019-TH □ 0.19 1.9 37 3
EMD0020-TH □ 0.2 2.0 37 3
□:Stocked by specified distributor. Contact with our sales department.

Recommended cutting conditions EMD-TH


Mild Steels, Alloy Steels Stainless Steels Cast Iron
Carbon Steels
(~200HB) (~30HRC)
SS、SC SCM SUS FC、FCD
Tool dia. Revolution Feed rate Step Revolution Feed rate Step Revolution Feed rate Step Revolution Feed rate Step
Dc n f n f n f n f
(mm) min-1 mm/rev (mm) min-1 mm/rev (mm) min-1 mm/rev (mm) min-1 mm/rev (mm)

0.08  10,000 0.0008 10,000 0.0008 10,000 0.0008 10,000 0.0008


0.1Dc 0.1Dc 0.1Dc 0.1Dc
 ~0.2 ~30,000 ~0.002 ~30,000 ~0.002 ~30,000 ~0.002 ~30,000 ~0.002

【Selection of cutting conditions】


* These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
be adjusted according to the machining shape, purpose and the machine type.
* Please select the cutting conditions with a feed rate of 1% of the tool diameter as a general criteria.
* These cutting conditions are based on using water-soluble cutting lubricant (diluted 10 to 20 times).
* When mounting a tool, use a collet without scratches or stains.
* Adjust the conditions as necessary according to the workpiece storage conditions and machine conditions.
* If the maximum revolution rate of the machine being used does not reach the rate stated in the standard cutting conditions, use the machine
at its maximum revolution rate.
09
Other end mills for micro-machining (under φ0.5)

Epoch Deep Square Square

    : 0
Tolerance on diameter
     -0.007
Helix Angle:30°
φD 1
Technical Data

θκ
φDc

φDs
R
R2
L Tolerance on shank  0
       :
-0.005

EPDS200 - (-TH) (Total 58 items)


Epoch Micro Series

CS Coating TH Coating Size(mm) Interference The effective under-neck length


Tool Under Flute Neck Overall Shank Neck angle for the various draft angles
Item Code Stock Item Code Stock dia. neck θκ
length length dia. length dia. R

)
Dc R2 R D1 L Ds 0.5° 1° 1.5° 2° 3°
EPDS2001-0.3 □ EPDS2001-0.3-TH □ 0.3 0.15 0.08 45 4 1 11.58 0.46 0.49 0.51 0.53 0.58
EPDS2001-0.5 □ EPDS2001-0.5-TH □ 0.1 0.5 0.15 0.08 45 4 1 11.35 0.67 0.71 0.74 0.76 0.82
EPDS2001-1 □ EPDS2001-1-TH □ 1 0.15 0.08 45 4 1 10.81 1.20 1.25 1.29 1.33 1.40
EPDS2002-0.5 □ EPDS2002-0.5-TH □ 0.5 0.3 0.17 50 4 10 11.3 1.21 1.38 1.55 1.72 2.06
EPDS2002-1 □ EPDS2002-1-TH □ 0.2 1 0.3 0.17 50 4 10 10.75 1.78 1.99 2.20 2.40 2.78
EPDS2002-1.5 □ EPDS2002-1.5-TH □ 1.5 0.3 0.17 50 4 10 10.25 2.34 2.59 2.83 3.05 3.47
Other End Mills for Micro-machining

EPDS2003-1 □ EPDS2003-1-TH □ 1 0.45 0.27 50 4 10 10.72 1.78 1.99 2.20 2.40 2.78
EPDS2003-1.5 □ EPDS2003-1.5-TH □ 1.5 0.45 0.27 50 4 10 10.21 2.34 2.59 2.83 3.05 3.47
EPDS2003-2 □ EPDS2003-2-TH □ 0.3 2 0.45 0.27 50 4 10 9.75 2.89 3.18 3.44 3.69 4.14
EPDS2003-2.5 □ EPDS2003-2.5-TH □ 2.5 0.45 0.27 50 4 10 9.32 3.44 3.76 4.05 4.31 4.79
EPDS2003-3 □ EPDS2003-3-TH □ 3 0.45 0.27 50 4 10 8.93 3.99 4.34 4.64 4.92 5.42
EPDS2004-1 □ EPDS2004-1-TH □ 1 0.6 0.37 50 4 10 10.69 1.78 1.99 2.20 2.40 2.78
EPDS2004-1.5 □ EPDS2004-1.5-TH □ 1.5 0.6 0.37 50 4 10 10.17 2.34 2.59 2.83 3.05 3.47
EPDS2004-2 □ EPDS2004-2-TH □ 2 0.6 0.37 50 4 10 9.7 2.89 3.18 3.44 3.69 4.14
EPDS2004-2.5 □ EPDS2004-2.5-TH □ 2.5 0.6 0.37 50 4 10 9.27 3.44 3.76 4.05 4.31 4.79
EPDS2004-3 □ EPDS2004-3-TH □ 0.4 3 0.6 0.37 50 4 10 8.87 3.99 4.34 4.64 4.92 5.42
EPDS2004-3.5 □ EPDS2004-3.5-TH □ 3.5 0.6 0.37 50 4 10 8.51 4.54 4.91 5.23 5.52 6.05
EPDS2004-4 □ EPDS2004-4-TH □ 4 0.6 0.37 50 4 10 8.17 5.08 5.48 5.82 6.12 6.67
EPDS2004-5 □ EPDS2004-5-TH □ 5 0.6 0.37 50 4 10 7.58 6.17 6.60 6.97 7.30 7.89
EPDS2004-6 □ EPDS2004-6-TH □ 6 0.6 0.37 50 4 10 7.06 7.24 7.72 8.12 8.47 9.09
EPDS2005-1 □ EPDS2005-1-TH □ 1 0.75 0.47 50 4 10 10.66 1.78 1.99 2.20 2.40 2.78
EPDS2005-1.5 □ EPDS2005-1.5-TH □ 1.5 0.75 0.47 50 4 10 10.13 2.34 2.59 2.83 3.05 3.47
EPDS2005-2 □ EPDS2005-2-TH □ 2 0.75 0.47 50 4 10 9.64 2.89 3.18 3.44 3.69 4.14
EPDS2005-2.5 □ EPDS2005-2.5-TH □ 2.5 0.75 0.47 50 4 10 9.21 3.44 3.76 4.05 4.31 4.79
EPDS2005-3 □ EPDS2005-3-TH □ 0.5 3 0.75 0.47 50 4 10 8.81 3.99 4.34 4.64 4.92 5.42
EPDS2005-4 □ EPDS2005-4-TH □ 4 0.75 0.47 50 4 10 8.1 5.08 5.48 5.82 6.12 6.67
EPDS2005-5 □ EPDS2005-5-TH □ 5 0.75 0.47 50 4 10 7.5 6.17 6.60 6.97 7.30 7.89
EPDS2005-6 □ EPDS2005-6-TH □ 6 0.75 0.47 50 4 10 6.98 7.24 7.72 8.12 8.47 9.09
EPDS2005-8 □ EPDS2005-8-TH □ 8 0.75 0.47 50 4 10 6.13 9.38 9.93 10.37 10.76 11.45
EPDS2 - □ EPDS2 - -TH □ ※0.6~

※ The lineup of the item of φ0.6 or more is done. Please refer to our product catalogue and each series cataloge separately
  for the size

□:Stocked by specified distributor. Contact with our sales department.

When you want to order TH coated items from us, please add the suffix -TH at the end of the item code.

10
Recommended cutting conditions EPDS EPDS-TH

※ For details about the CS series, refer to work groups 1 - 4.


  For details about the TH series, refer to work groups 4 - 6.
series

Technical Data
Recommended range
series
1 2 3 4 5 6
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 70% 50% 45%
Under ※ Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Tool Dia. neck Standard
(mm) Length depth of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min
0.3 0.006 50,000 500 50,000 500 50,000 475 48,600 346 42,750 255 40,050 206
0.1 0.5 0.004 50,000 500 50,000 500 50,000 475 48,600 346 42,750 255 40,050 206

Epoch Micro Series


1 0.003 50,000 455 50,000 455 48,600 430 43,700 315 38,500 232 36,050 187
0.5 0.02 50,000 708 45,000 638 40,500 574 38,250 403 33,750 301 31,500 242
0.2 1 0.014 50,000 708 45,000 638 40,500 574 38,250 403 33,750 301 31,500 242
1.5 0.008 48,600 630 40,500 525 36,450 472 34,425 362 30,375 271 28,350 218
1 0.021 48,000 680 40,000 567 36,000 510 34,000 358 30,000 267 28,000 215
1.5 0.021 48,000 680 40,000 567 36,000 510 34,000 358 30,000 267 28,000 215
0.3 2 0.012 43,200 560 36,000 467 32,400 420 30,600 322 27,000 241 25,200 194
2.5 0.01 43,200 560 36,000 467 32,400 420 30,600 322 27,000 241 25,200 194
3

Other End Mills for Micro-machining


0.008 43,200 560 36,000 467 32,400 420 30,600 322 27,000 241 25,200 194
1 0.04 38,400 847 32,000 706 28,800 635 27,200 446 24,000 333 22,400 268
1.5 0.028 38,400 847 32,000 706 28,800 635 27,200 446 24,000 333 22,400 268
2 0.028 38,400 847 32,000 706 28,800 635 27,200 446 24,000 333 22,400 268
2.5 0.022 34,560 697 28,800 581 25,920 523 24,480 401 21,600 299 20,160 241
0.4 3 0.016 34,560 697 28,800 581 25,920 523 24,480 401 21,600 299 20,160 241
3.5 0.012 34,560 697 28,800 581 25,920 523 24,480 401 21,600 299 20,160 241
4 0.01 34,560 697 28,800 581 25,920 523 24,480 401 21,600 299 20,160 241
5 0.01 30,720 542 25,600 452 23,040 406 21,760 260 19,200 230 17,920 181
6 0.006 30,720 542 25,600 452 23,040 406 21,760 260 19,200 230 17,920 181
1 0.05 38,400 847 32,000 706 28,800 635 27,200 446 24,000 333 22,400 268
1.5 0.05 38,400 847 32,000 706 28,800 635 27,200 446 24,000 333 22,400 268
2 0.035 38,400 847 32,000 706 28,800 635 27,200 446 24,000 333 22,400 268
2.5 0.03 34,560 697 28,800 581 25,920 523 24,480 401 21,600 299 20,160 241
0.5 3 0.02 34,560 697 28,800 581 25,920 523 24,480 401 21,600 299 20,160 241
4 0.02 34,560 697 28,800 581 25,920 523 24,480 401 21,600 299 20,160 241
5 0.013 34,560 697 28,800 581 25,920 523 24,480 401 21,600 299 20,160 241
6 0.013 30,720 542 25,600 452 23,040 406 21,760 260 19,200 230 17,920 181
8 0.008 30,720 464 25,600 387 23,040 348 21,760 247 19,200 194 17,920 147
※Standard cutting depth is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting
 depth factors in the above table.

【Note】
1. Use the appropriate coolant for the work material and machining shape.
2. These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition
should be adjusted according to the machining shape, purpose and the machine type.
3. If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.

11
Other end mills for micro-machining (under R0.3)
Epoch Deep Ball Ball

Helix Angle:20° Tolerance on R :Right table  Tolerance on shank : 0


R κ Neck R
θ -0.005
φD1

φD s
φDc
Technical Data

R
R2
L Tolerance on Dia. :Right table (mm)
Ball radius Tolerance on Tolerance on
R R Dia.
 0

(-TH) (Total 60 items)


R≦0.25 ±0.003

EPDB200 -
-0.006
 0
0.25<R ±0.005 -0.010

CSコート THコート Size(mm) Interference The effective under-neck length


Angle
Ball Tool Under Flute Neck Overall Shank Neck for the various draft angles
Item Code Stock Item Code Neck
Stock Radius Dia. Length Length Dia. Length Dia. R θκ

)
R Dc R D 1 L D s
Epoch Micro Series

R2 0.5° 1° 1.5° 2° 3°
EPDB2001-0.2 □ EPDB2001-0.2-TH □ 0.2 0.08 0.08 45 4 1 11.76 00.35 00.37 00.39 00.41 00.44
EPDB2001-0.3 □ EPDB2001-0.3-TH □ 0.05 0.1 0.3 0.08 0.08 45 4 1 11.64 00.46 00.48 00.5 00.53 00.57
EPDB2001-0.5 □ EPDB2001-0.5-TH □ 0.5 0.08 0.08 45 4 1 11.4 00.67 00.7 00.73 00.76 00.81
EPDB2002-0.5 □ EPDB2002-0.5-TH □ 0.5 0.15 0.17 50 4 10 11.42 01.2 01.35 01.52 01.68 02.01
EPDB2002-1 □ EPDB2002-1-TH □ 1 0.15 0.17 50 4 10 10.86 01.76 01.97 02.17 02.37 02.74
EPDB2002-1.5 □ EPDB2002-1.5-TH □ 1.5 0.15 0.17 50 4 10 10.35 02.32 02.57 02.8 03.02 03.44
0.1 0.2
EPDB2002-2 □ EPDB2002-2-TH □ 2 0.15 0.17 50 4 10 09.88 02.88 03.16 03.42 03.66 04.11
EPDB2002-2.5 □ EPDB2002-2.5-TH □ 2.5 0.15 0.17 50 4 10 09.46 03.43 03.75 04.03 04.28 04.76
EPDB2002-3 □ EPDB2002-3-TH □ 3 0.15 0.17 50 4 10 09.07 03.98 04.33 04.62 04.9 05.4
Other End Mills for Micro-machining

EPDB2003-1 □ EPDB2003-1-TH □ 1 0.25 0.27 50 4 10 10.89 01.76 01.96 02.16 02.35 02.72
EPDB2003-1.5 □ EPDB2003-1.5-TH □ 1.5 0.25 0.27 50 4 10 10.36 02.32 02.56 02.79 03.01 03.42
EPDB2003-2 □ EPDB2003-2-TH □ 0.15 0.3 2 0.25 0.27 50 4 10 09.88 02.88 03.16 03.41 03.65 04.09
EPDB2003-2.5 □ EPDB2003-2.5-TH □ 2.5 0.25 0.27 50 4 10 09.45 03.43 03.74 04.02 04.27 04.74
EPDB2003-3 □ EPDB2003-3-TH □ 3 0.25 0.27 50 4 10 09.05 03.98 04.32 04.62 04.89 05.39
EPDB2004-1 □ EPDB2004-1-TH □ 1 0.3 0.37 50 4 10 10.91 01.75 01.95 02.14 02.33 02.7
EPDB2004-1.5 □ EPDB2004-1.5-TH □ 1.5 0.3 0.37 50 4 10 10.37 02.31 02.55 02.78 02.99 03.4
EPDB2004-2 □ EPDB2004-2-TH □ 2 0.3 0.37 50 4 10 09.88 02.87 03.15 03.4 03.63 04.07
EPDB2004-2.5 □ EPDB2004-2.5-TH □ 2.5 0.3 0.37 50 4 10 09.43 03.42 03.73 04.01 04.26 04.73
0.2 0.4
EPDB2004-3 □ EPDB2004-3-TH □ 3 0.3 0.37 50 4 10 09.03 03.97 04.31 04.61 04.88 05.37
EPDB2004-3.5 □ EPDB2004-3.5-TH □ 3.5 0.3 0.37 50 4 10 08.65 04.52 04.88 05.2 05.48 06
EPDB2004-4 □ EPDB2004-4-TH □ 4 0.3 0.37 50 4 10 08.3 05.07 05.45 05.79 06.09 06.63
EPDB2004-4.5 □ EPDB2004-4.5-TH □ 4.5 0.3 0.37 50 4 10 07.99 05.61 06.02 06.37 06.68 07.24
EPDB2005-1 □ EPDB2005-1-TH □ 1 0.35 0.47 50 4 10 10.94 01.74 01.94 02.13 02.31 02.68
EPDB2005-2 □ EPDB2005-2-TH □ 2 0.35 0.47 50 4 10 09.88 02.86 03.14 03.39 03.62 04.06
EPDB2005-3 □ EPDB2005-3-TH □ 3 0.35 0.47 50 4 10 09 03.97 04.3 04.6 04.87 05.36
EPDB2005-4 □ EPDB2005-4-TH □ 4 0.35 0.47 50 4 10 08.27 05.06 05.45 05.78 06.08 06.61
0.25 0.5
EPDB2005-5 □ EPDB2005-5-TH □ 5 0.35 0.47 50 4 10 07.64 06.15 06.57 06.94 07.26 07.84
EPDB2005-5.5 □ EPDB2005-5.5-TH □ 5.5 0.35 0.47 50 4 10 07.36 06.69 07.13 07.51 07.85 08.45
EPDB2005-6 □ EPDB2005-6-TH □ 6 0.35 0.47 50 4 10 07.1 07.23 07.69 08.08 08.43 09.05
EPDB2005-8 □ EPDB2005-8-TH □ 8 0.35 0.47 50 4 10 06.23 09.37 09.9 10.34 10.73 11.41
EPDB2006-1 □ EPDB2006-1-TH □ 1 0.4 0.57 50 4 10 10.98 01.74 01.93 02.11 02.3 02.66
EPDB2006-2 □ EPDB2006-2-TH □ 2 0.4 0.57 50 4 10 09.88 02.86 03.13 03.38 03.61 04.04
EPDB2006-3 □ EPDB2006-3-TH □ 3 0.4 0.57 50 4 10 08.98 03.96 04.3 04.59 04.85 05.35
EPDB2006-4 □ EPDB2006-4-TH □ 4 0.4 0.57 50 4 10 08.22 05.06 05.44 05.77 06.07 06.6
EPDB2006-5 □ EPDB2006-5-TH □ 5 0.4 0.57 50 4 10 07.59 06.14 06.57 06.93 07.25 07.83
EPDB2006-6 □ EPDB2006-6-TH □ 0.3 0.6 6 0.4 0.57 50 4 10 07.04 07.22 07.69 08.08 08.42 09.04
EPDB2006-7 □ EPDB2006-7-TH □ 7 0.4 0.57 50 4 10 06.57 08.3 08.8 09.21 09.58 10.22
EPDB2006-8 □ EPDB2006-8-TH □ 8 0.4 0.57 50 4 10 06.16 09.36 09.9 10.34 10.72 11.4
EPDB2006-9 □ EPDB2006-9-TH □ 9 0.4 0.57 50 4 10 05.79 10.43 10.99 11.46 11.86 12.56
EPDB2006-10 □ EPDB2006-10-TH □ 10 0.4 0.57 50 4 10 05.47 11.49 12.09 12.57 12.99 13.72
EPDB2006-12 □ EPDB2006-12-TH □ 12 0.4 0.57 50 4 10 04.92 13.61 14.26 14.78 15.23 16
EPDB2 - □ EPDB2 - -TH □ ※0.4~ ※0.8~

※The lineup of the item of R0.4 or more is done. Please refer to our product catalogue and each series cataloge separately for the size.
□:Stocked by specified distributor. Contact with our sales department.
When you want to order TH coated items from us, please add the suffix -TH at the end of the item code.

12
Recommended cutting conditions EPDB EPDB-TH
※For details about the CS series, refer to work groups 1 - 4. For details about the TH series, refer to work groups 4 - 6.
series
Recommended range
series
1 2 3 4 5 6
Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Work material

Technical Data
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 80% 65% 60%
R Tool Under ※ Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
neck Standard
Dia. Length depth of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) (mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min
0.2 0.008 50,000 300 50,000 250 50,000 250 50,000 225 50,000 200 50,000 188
0.05 0.1 0.3 0.006 50,000 300 50,000 250 50,000 250 50,000 225 50,000 200 50,000 188
0.5 0.004 50,000 300 50,000 250 50,000 250 50,000 225 50,000 200 50,000 188
0.5 0.02 50,000 420 50,000 350 50,000 350 50,000 325 45,500 273 42,000 210
1 0.014 50,000 420 50,000 350 50,000 350 50,000 325 45,500 273 42,000 210

Epoch Micro Series


1.5 0.008 50,000 378 50,000 315 48,600 306 45,900 269 40,500 219 37,800 170
0.1 0.2
2 0.008 50,000 378 50,000 315 48,600 306 45,900 269 40,500 219 37,800 170
2.5 0.006 48,000 323 48,000 269 43,200 242 40,800 212 36,000 173 33,600 134
3 0.004 48,000 323 48,000 269 43,200 242 40,800 212 36,000 173 33,600 134
1 0.021 50,000 600 50,000 500 50,000 500 50,000 450 45,000 383 42,000 336
1.5 0.016 50,000 600 50,000 500 50,000 500 50,000 450 45,000 383 42,000 336
0.15 0.3 2 0.012 50,000 540 50,000 450 48,600 437 45,900 372 40,500 310 37,800 272
2.5 0.01 50,000 540 50,000 450 48,600 437 45,900 372 40,500 310 37,800 272
3 0.008 50,000 540 50,000 450 48,600 437 45,900 372 40,500 310 37,800 272
1 0.04 50,000 691 48,000 576 43,200 518 40,800 449 36,000 360 33,600 336

Other End Mills for Micro-machining


1.5 0.034 50,000 691 48,000 576 43,200 518 40,800 449 36,000 360 33,600 336
2 0.028 50,000 691 48,000 576 43,200 518 40,800 449 36,000 360 33,600 336
2.5 0.022 50,000 560 43,200 467 38,880 420 36,720 364 32,400 292 30,240 272
0.2 0.4
3 0.016 50,000 560 43,200 467 38,880 420 36,720 364 32,400 292 30,240 272
3.5 0.012 50,000 560 43,200 467 38,880 420 36,720 364 32,400 292 30,240 272
4 0.01 50,000 560 43,200 467 38,880 420 36,720 364 32,400 292 30,240 272
4.5 0.008 46,080 470 38,400 392 34,560 353 32,640 305 28,800 245 26,880 228
1 0.045 48,000 960 40,000 800 36,000 720 34,000 612 30,000 540 28,000 476
2 0.035 48,000 960 40,000 800 36,000 720 34,000 612 30,000 540 28,000 476
3 0.03 43,200 778 36,000 648 32,400 583 30,600 496 27,000 437 25,200 386
4 0.02 43,200 778 36,000 648 32,400 583 30,600 496 27,000 437 25,200 386
0.25 0.5
5 0.018 43,200 778 36,000 648 32,400 583 30,600 496 27,000 437 25,200 386
5.5 0.015 38,400 653 32,000 544 28,800 490 27,200 416 24,000 367 22,400 324
6 0.013 38,400 653 32,000 544 28,800 490 27,200 416 24,000 367 22,400 324
8 0.008 38,400 653 32,000 544 28,800 490 27,200 416 24,000 367 22,400 324
1 0.05 48,000 1,440 40,000 1,200 36,000 1,080 34,000 884 30,000 720 28,000 560
2 0.042 48,000 1,440 40,000 1,200 36,000 1,080 34,000 884 30,000 720 28,000 560
3 0.034 48,000 1,440 40,000 1,200 36,000 1,080 34,000 884 30,000 720 28,000 560
4 0.024 43,200 1,231 36,000 1,026 32,400 923 30,600 756 27,000 616 25,200 479
5 0.02 43,200 1,166 36,000 972 32,400 875 30,600 716 27,000 583 25,200 454
0.3 0.6 6 0.015 43,200 1,166 36,000 972 32,400 875 30,600 716 27,000 583 25,200 454
7 0.015 38,400 979 32,000 816 28,800 734 27,200 601 24,000 490 22,400 381
8 0.015 38,400 979 32,000 816 28,800 734 27,200 601 24,000 490 22,400 381
9 0.012 38,400 979 32,000 816 28,800 734 27,200 601 24,000 490 22,400 381
10 0.009 33,600 857 28,000 714 25,200 643 23,800 526 21,000 428 19,600 333
12 0.007 28,800 691 24,000 576 21,600 518 20,400 424 18,000 346 16,800 269
※(1) Standard cutting depth is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting
depth factors in the above table.
※(2) When performing cutting where cutting chips may cause clogging, such as for rib processing, blind grooves, etc., cutting depth setting
should be set by multiplying a cutting depth factor to calculate the cutting depth amount, and this amount should then be reduced to 80%
of the calculated value.
Cutting depth setting example:
When cutting rib groove contours in quenched steel (50HRC) using an EPDB2006-1-TH tool:
Cutting depth = 0.05 (standard cutting depth) × 0.65 (cutting depth factor for Group 4 quenched steel) × 0.8 (for closed-area cutting) = 0.026mm

【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.

13
Other end mills for micro-machining (under R0.3)

Epoch Pencil Deep Ball Ball

【Note】
※:R2 or higher does not have backdraft shape.
Technical Data

Under neck length


R2
Helix Angle:30° Tolerance on R :Right table  Neck R
R
D1 θκ
θn
dn
φD c φDs R’
Back taper on
peripheral edge:3~5°
R R2
L Tolerance on shank: 0
-0.005
Tolerance on Dia. :Right table (mm)
Ball radius Tolerance on Tolerance on
Epoch Micro Series

R R Dia.
 0
R≦0.25 ±0.003

EPDBP200 - - -TH
-0.006
 0
(Total 16 items) 0.25<R ±0.005 -0.010

Size(mm)
Interference The effective under-neck length
Ball Tool Under Neck Flute Neck Under Overall Shank Neck Approx Angle
Item Code Stock radius neck θ for the various draft angles.
dia. neck angle length dia.1 neck length dia. R κ
length dia. length

)
R Dc R2 θn R D1 dn L Ds R' 0.5° 1° 1.5° 2° 3°
EPDBP2002-1-04-TH ● 1 0.4 0.15 0.17 0.182 50 4 7 1.35 10.89 1.55 1.72 1.88 2.03 2.31
EPDBP2002-1.5-04-TH ● 1.5 0.4 0.15 0.17 0.189 50 4 7 1.77 10.39 2.06 2.28 2.47 2.64 2.97
0.1 0.2
Other End Mills for Micro-machining

EPDBP2002-2-09-TH ● 2 0.9 0.15 0.17 0.228 50 4 10 1.1 10.01 - 2.81 3.14 3.42 3.92
EPDBP2002-2.5-09-TH ● 2.5 0.9 0.15 0.17 0.244 50 4 10 1.1 9.6 - 3.32 3.7 4.01 4.54
EPDBP2003-2-04-TH ● 2 0.4 0.25 0.27 0.294 50 4 7 2.19 9.94 2.57 2.83 3.03 3.23 3.59
EPDBP2003-3-09-TH ● 0.15 0.3 3 0.9 0.25 0.27 0.356 50 4 10 1.2 9.21 - 3.85 4.25 4.58 5.15
EPDBP2003-4-09-TH ● 4 0.9 0.25 0.27 0.388 50 4 10 1.2 8.53 - 4.87 5.35 5.73 6.35
EPDBP2004-2-04-TH ● 2 0.4 0.3 0.37 0.394 50 4 7 2.2 9.93 2.57 2.82 3.03 3.23 3.57
EPDBP2004-3-04-TH ● 3 0.4 0.3 0.37 0.408 50 4 7 2.44 9.1 3.6 3.92 4.18 4.4 4.8
EPDBP2004-4-04-TH ● 4 0.4 0.3 0.37 0.422 50 4 10 2.44 8.39 4.76 5.24 5.61 5.93 6.51
0.2 0.4
EPDBP2004-4-09-TH ● 4 0.9 0.3 0.37 0.486 50 4 10 1.25 8.49 - 4.87 5.35 5.72 6.34
EPDBP2004-5-04-TH ● 5 0.4 0.3 0.37 0.436 50 4 10 2.44 7.78 5.78 6.33 6.74 7.1 7.71
EPDBP2004-5-09-TH ● 5 0.9 0.3 0.37 0.518 50 4 10 1.25 7.89 - 5.9 6.44 6.85 7.53
EPDBP2005-4-04-TH ● 4 0.4 0.35 0.47 0.521 50 4 7 2.49 8.35 4.62 5.00 5.3 5.55 5.99
EPDBP2005-8-09-TH ● 0.25 0.5 8 0.9 0.35 0.47 0.710 50 4 10 1.3 6.45 - 8.96 9.67 10.18 10.99
EPDBP2005-12-09-TH ● 12 0.9 0.35 0.47 0.836 50 4 10 1.3 5.21 - 13.05 13.94 14.55 15.49
EPDBP20054-2-04-TH ● 2 0.4 0.37 0.52 0.543 50 4 4 1.8 9.95 2.36 2.55 2.7 2.83 3.06
EPDBP20054-4-04-TH ● 4 0.4 0.37 0.52 0.571 50 4 7 1.8 8.35 4.55 4.96 5.26 5.52 5.97
EPDBP20054-5-04-TH ● 5 0.4 0.37 0.52 0.585 50 4 7 1.8 7.72 5.57 6.04 6.38 6.66 7.15
0.27 0.54
EPDBP20054-6-04-TH ● 6 0.4 0.37 0.52 0.599 50 4 10 1.8 7.19 6.73 7.37 7.82 8.21 8.87
EPDBP20054-6.5-04-TH ● 6.5 0.4 0.37 0.52 0.606 50 4 10 1.8 6.94 7.24 7.91 8.38 8.78 9.46
EPDBP20054-7-04-TH ● 7 0.4 0.37 0.52 0.613 50 4 10 1.8 6.72 7.76 8.45 8.94 9.35 10.05
EPDBP2006-2-04-TH ● 2 0.4 0.4 0.57 0.592 50 4 4 2.17 9.93 2.42 2.59 2.73 2.85 3.08
EPDBP2006-4-04-TH ● 4 0.4 0.4 0.57 0.620 50 4 7 2.54 8.31 4.62 5 5.29 5.54 5.98
EPDBP2006-6-04-TH ● 6 0.4 0.4 0.57 0.648 50 4 10 2.54 7.14 6.8 7.41 7.85 8.23 8.88
EPDBP2006-6-09-TH ● 6 0.9 0.4 0.57 0.746 50 4 10 1.35 7.26 - 6.92 7.52 7.96 8.68
EPDBP2006-8-09-TH ● 8 0.9 0.4 0.57 0.809 50 4 10 1.35 6.38 - 8.96 9.67 10.18 10.98
0.3 0.6
EPDBP2006-10-04-TH ● 10 0.4 0.4 0.57 0.704 50 4 10 2.54 5.57 10.89 11.70 12.27 12.73 13.52
EPDBP2006-10-09-TH ● 10 0.9 0.4 0.57 0.872 50 4 10 1.35 5.70 - 11.01 11.81 12.37 13.25
EPDBP2006-12-09-TH ● 12 0.9 0.4 0.57 0.934 55 4 10 1.35 5.14 - 13.05 13.94 14.54 15.49
EPDBP2006-15-04-TH ● 15 0.4 0.4 0.57 0.774 55 4 10 2.54 4.37 15.99 17.01 17.69 18.24 19.27
EPDBP2006-15-09-TH ● 15 0.9 0.4 0.57 1.029 55 4 10 1.35 4.49 - 16.1 17.11 17.78 18.81
EPDBP2 - - -TH ● ※0.4~ ※0.8~
※The lineup of the item of R0.4 or more is done. Please refer to our product catalogue and each series cataloge separately
 for the size
●:Stocked Items.

14
Recommended cutting conditions EPDBP-TH
1 2 3 4 5
Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Work material

Technical Data
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 100% 90% 80% 65% 60%
Ball Tool Under Neck Standard Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Radius Dia. neck Angle depth
R Length of Cut n vf n vf n vf n vf n vf
(mm) (mm) (mm) ( °) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min
01 0.4 0.017 40,000 800 34,000 680 28,000 504 26,000 416 26,000 364
01.5 0.4 0.009 40,000 800 34,000 680 28,000 504 26,000 416 26,000 364
0.1 0.2
02 0.9 0.007 32,000 461 27,200 392 22,400 323 20,800 266 20,800 233
02.5 0.9 0.004 26,000 333 22,100 283 18,200 204 16,900 189 16,900 162
02 0.4 0.025 40,000 1,200 34,000 1,020 28,000 756 26,000 624 26,000 546

Epoch Micro Series


0.15 0.3 03 0.9 0.013 32,000 691 27,200 588 22,400 484 20,800 399 20,800 349
04 0.9 0.010 26,000 499 22,100 424 18,200 306 16,900 284 16,900 243
02 0.4 0.035 40,000 1,600 34,000 1,360 28,000 1,008 26,000 832 26,000 728
03 0.4 0.020 40,000 1,600 34,000 1,360 28,000 1,008 26,000 832 26,000 728
04 0.4 0.007 32,000 922 27,200 783 22,400 645 20,800 532 20,800 466
0.2 0.4
04 0.9 0.009 32,000 922 27,200 783 22,400 645 20,800 532 20,800 466
05 0.4 0.006 26,000 666 22,100 566 18,200 408 16,900 379 16,900 324
05 0.9 0.007 26,000 666 22,100 566 18,200 408 16,900 379 16,900 324
04 0.4 0.040 40,000 2,000 34,000 1,700 28,000 1,260 26,000 1,040 26,000 910

Other End Mills for Micro-machining


0.25 0.5 08 0.9 0.010 26,000 728 22,100 619 18,200 446 16,900 414 16,900 355
12 0.9 0.005 22,400 627 19,040 533 15,680 384 14,560 357 14,560 306
02 0.4 0.050 40,000 2,160 34,000 1,836 28,000 1,361 26,000 1,123 26,000 983
04 0.4 0.037 40,000 2,160 34,000 1,836 28,000 1,361 26,000 1,123 26,000 983
05 0.4 0.031 40,000 1,512 34,000 1,428 28,000 1,176 26,000 1,040 26,000 832
0.27 0.54
06 0.4 0.025 26,000 1,244 22,100 1,058 18,200 871 16,900 676 16,900 629
06.5 0.4 0.020 26,000 1,011 22,100 859 18,200 619 16,900 575 16,900 493
07 0.4 0.015 26,000 899 22,100 812 18,200 585 16,900 543 16,900 465
02 0.4 0.055 40,000 2,400 34,000 2,040 28,000 1,512 26,000 1,248 26,000 1,092
04 0.4 0.035 40,000 2,400 34,000 2,040 28,000 1,512 26,000 1,248 26,000 1,092
06 0.4 0.018 32,000 1,382 27,200 1,175 22,400 968 20,800 799 20,800 699
06 0.9 0.020 32,000 1,382 27,200 1,175 22,400 968 20,800 799 20,800 699
08 0.9 0.020 26,000 998 22,100 849 18,200 612 16,900 568 16,900 487
0.3 0.6
10 0.4 0.013 26,000 874 22,100 743 18,200 535 16,900 497 16,900 426
10 0.9 0.015 26,000 874 22,100 743 18,200 535 16,900 497 16,900 426
12 0.9 0.010 26,000 874 22,100 743 18,200 535 16,900 497 16,900 426
15 0.4 0.005 22,400 753 19,040 640 15,680 461 14,560 367 14,560 367
15 0.9 0.006 22,400 753 19,040 640 15,680 461 14,560 367 14,560 367
※(1) Standard cutting depth is shown as the criteria for Group 1 workpieces. For other groups, adjust the cutting depth according to the cutting
depth factors in the above table.
※(2) When performing cutting where cutting chips may cause clogging, such as for rib processing, blind grooves, etc., cutting depth setting
should be set by multiplying a cutting depth factor to calculate the cutting depth amount, and this amount should then be reduced to 80%
of the calculated value.
Cutting depth setting example:
When cutting rib groove contours in quenched steel (50HRC) using an EPDBP2006-2-04-TH tool:
Cutting depth = 0.055 (standard cutting depth) × 0.65 (cutting depth factor for Group 4 quenched steel) × 0.8 (for closed-area cutting) = 0.028mm

【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
  be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.

15
Other end mills for micro-machining (under R0.3)
Epoch Super Hard Ball Ball

R accuracy
High-accuracy rating product :−0.005mm≦R accuracy≦+0.001mm  R Neck R
D1
Standard rating product :−0.007mm≦R accuracy≦+0.003mm

φD s
φDc
R
Technical Data

R2
L
 0
-0.004

EPSB200 - -TH (Total 12 items) Under neck length 1.5Dc type


Size(mm) Incline The effective
Item Code under-neck
Ball Tool Flute Neck Under Overall Shank Neck angle length for the
radius dia. length dia. neck length Dia. R θκ various draft
angles
High-accuracy Standard length
rating product rating product R Dc R D1 R2 L Ds (°
) 3° or less
EPSB2001-H-TH EPSB2001-N-TH ● 0.05 0.1
Epoch Micro Series

0.08 - 45 4 1 11.87 0.08


EPSB2002-H-TH EPSB2002-N-TH ● 0.1 0.2 0.15 - 45 4 1 11.74 0.15
EPSB2003-H-TH EPSB2003-N-TH ● 0.15 0.3 0.25 - Without 45 4 2 11.61 0.25
neck
EPSB2004-H-TH EPSB2004-N-TH ● 0.2 0.4 0.3 - escape 45 4 2 11.47 0.30
EPSB2005-H-TH EPSB2005-N-TH ● 0.25 0.5 0.35 - 45 4 2 11.33 0.35
EPSB2006-H-TH EPSB2006-N-TH ● 0.3 0.6 0.4 - 45 4 4 11.18 0.40
EPSB2 -H-TH EPSB2 -N-TH ● ※0.4~ ※0.8~

EPSB200 - . -N-TH (Total 6 items) Under neck length 3Dc type


Other End Mills for Micro-machining

Size(mm) Incline
angle The effective under-neck lengt
Ball Tool Flute Neck Under Overall Shank Neck for the various draft angles
Item Code Stock radius dia. length dia. neck length Dia. R θκ
length
(°

R Dc R D1 R2 L Ds 0.5° 1° 2° 3°
EPSB2001-0.3-N-TH ● 0.05 0.1 0.08 0.08 0.3 45 4 1 11.64 0.46 0.48 0.53 0.57
EPSB2002-0.6-N-TH ● 0.1 0.2 0.15 0.17 0.6 45 4 1 11.30 0.80 0.83 0.88 0.93
EPSB2003-0.9-N-TH ● 0.15 0.3 0.25 0.27 0.9 45 4 2 11.00 1.21 1.27 1.37 1.47
EPSB2004-1.2-N-TH ● 0.2 0.4 0.3 0.37 1.2 45 4 2 10.69 1.52 1.59 1.71 1.82
EPSB2005-1.5-N-TH ● 0.25 0.5 0.35 0.47 1.5 45 4 2 10.39 1.83 1.91 2.05 2.17
EPSB2006-1.8-N-TH ● 0.3 0.6 0.4 0.57 1.8 45 4 4 10.08 2.30 2.44 2.68 2.88
EPSB2 - . -N-TH ※0.4~ ※0.8~

※The lineup of the item of R0.4 or more is done. Please refer to our product catalogue and each series cataloge separately
 for the size
●:Stocked Items.

Recommended cutting conditions EPSB-TH


1 2 3 4
Work material Hardened Steels Hardened Steels Hardened Steels Hardened Steels
(45~55HRC) (55~65HRC) (65~68HRC) (68~72HRC)
SKD61,SKT4 SKD11,SKH51 SKH, Welded HSS HAP, Powdered HSS
Ratio to depth of cut 100% 90% 70% 60%
Tool dia. R ※ Standard depth of cut (mm) Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
n vf n vf n vf n vf
(mm) (mm) ap ae min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min
0.1 0.05 0.003 0.009 50,000 1,200 50,000 1,050 50,000 900 50,000 750
0.2 0.1 0.008 0.024 50,000 1,800 50,000 1,575 50,000 1,350 50,000 1,125
0.3 0.15 0.012 0.036 50,000 1,800 50,000 1,575 50,000 1,350 50,000 1,125
0.4 0.2 0.016 0.048 50,000 2,400 50,000 2,100 50,000 1,800 50,000 1,500
0.5 0.25 0.02 0.06 50,000 2,400 50,000 2,100 50,000 1,800 45,800 1,374
0.6 0.3 0.03 0.09 48,000 2,880 44,800 2,352 41,600 1,872 38,200 1,433
※The figures in Basic Cutting Depth column indicate only a rule of thumb for work group 1. For the other groups, see the figures in Cutting Ratio
 column and adjust your tools accordingly.

【Note】①Use the appropriate coolant for the work material and machining shape.
②These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining,
 the condition should be adjusted according to the machining shape, purpose and the machine type.
③If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.

16
Other end mills for micro-machining (under φ0.5)
Epoch Deep Radius Radius

Tolerance on Corner r:±0.005 Helix Angle:30°

Neck R

φD 1
r θκ

φD s
φD c

Technical Data
Back taper on R
peripheral edge:1.5~6°
R2
Tolerance on Dia. : 
 0 L
−0.015
Tolerance on shank :  0
−0.005

EPDR200 - . - -TH (Total 18 items)

Size(mm)
Interference Actual effective length

Epoch Micro Series


Item code Stock Tool Corner Under Flute Neck Overall Shank Neck angle in incline angles
dia. radius neck length dia. length dia. R θκ
length
Dc r R2 R D1 L Ds (°
)
0.5° 1° 1.5° 2° 3°
EPDR2002-0.5-005-TH ● 0.5 0.15 0.17 50 4 4 11.36 0.92 1.00 1.07 1.15 1.29
EPDR2002-1-005-TH ● 1 0.15 0.17 50 4 7 10.81 1.63 1.79 1.95 2.09 2.37
0.2 0.05
EPDR2002-1.5-005-TH ● 1.5 0.15 0.17 50 4 7 10.3 2.18 2.38 2.56 2.72 3.04
EPDR2002-2-005-TH ● 2 0.15 0.17 50 4 10 9.84 2.89 3.17 3.43 3.67 4.12
EPDR2003-1-005-TH ● 1 0.25 0.27 50 4 4 10.78 1.46 1.57 1.67 1.77 1.95
EPDR2003-1.5-005-TH ● 1.5 0.25 0.27 50 4 7 10.26 2.18 2.38 2.56 2.72 3.04

Other End Mills for Micro-machining


EPDR2003-2-005-TH ● 0.3 0.05 2 0.25 0.27 50 4 7 9.79 2.73 2.95 3.15 3.34 3.68
EPDR2003-2.5-005-TH ● 2.5 0.25 0.27 50 4 7 9.36 3.27 3.52 3.74 3.94 4.31
EPDR2003-3-005-TH ● 3 0.25 0.27 50 4 10 8.97 3.99 4.33 4.63 4.91 5.41
EPDR2004-1-005-TH ● 1 0.3 0.37 50 4 4 10.75 1.46 1.57 1.67 1.77 1.95
EPDR2004-1.5-005-TH ● 1.5 0.3 0.37 50 4 4 10.22 2.00 2.13 2.26 2.37 2.57
EPDR2004-2-005-TH ● 2 0.3 0.37 50 4 7 9.74 2.73 2.95 3.15 3.34 3.68
EPDR2004-2.5-005-TH ● 0.05 2.5 0.3 0.37 50 4 7 9.31 3.27 3.52 3.74 3.94 4.31
EPDR2004-3-005-TH ● 3 0.3 0.37 50 4 7 8.91 3.81 4.09 4.32 4.54 4.92
0.4
EPDR2004-3.5-005-TH ● 3.5 0.3 0.37 50 4 7 8.54 4.35 4.65 4.90 5.13 5.53
EPDR2004-4-005-TH ● 4 0.3 0.37 50 4 10 8.21 5.08 5.47 5.81 6.11 6.66
EPDR2004-2-01-TH ● 2 0.3 0.37 50 4 7 9.79 2.72 2.94 3.14 3.33 3.67
EPDR2004-3-01-TH ● 0.1 3 0.3 0.37 50 4 7 8.95 3.81 4.08 4.32 4.53 4.91
EPDR2004-4-01-TH ● 4 0.3 0.37 50 4 10 8.24 5.07 5.47 5.80 6.10 6.65
EPDR2005-1-005-TH ● 1 0.35 0.47 50 4 4 10.71 1.46 1.57 1.67 1.77 1.95
EPDR2005-2-005-TH ● 2 0.35 0.47 50 4 4 9.69 2.54 2.69 2.83 2.95 3.18
EPDR2005-3-005-TH ● 3 0.35 0.47 50 4 7 8.84 3.81 4.09 4.32 4.54 4.92
0.05
EPDR2005-4-005-TH ● 4 0.35 0.47 50 4 7 8.13 4.89 5.20 5.47 5.71 6.13
EPDR2005-5-005-TH ● 5 0.35 0.47 50 4 10 7.53 6.16 6.60 6.97 7.30 7.88
EPDR2005-6-005-TH ● 6 0.35 0.47 50 4 10 7 7.24 7.71 8.11 8.46 9.08
0.5
EPDR2005-1-01-TH ● 1 0.35 0.47 50 4 4 10.77 1.46 1.56 1.66 1.76 1.93
EPDR2005-2-01-TH ● 2 0.35 0.47 50 4 4 9.74 2.53 2.69 2.82 2.95 3.17
EPDR2005-3-01-TH ● 3 0.35 0.47 50 4 7 8.88 3.81 4.08 4.32 4.53 4.91
0.1
EPDR2005-4-01-TH ● 4 0.35 0.47 50 4 7 8.17 4.89 5.20 5.46 5.70 6.12
EPDR2005-5-01-TH ● 5 0.35 0.47 50 4 10 7.55 6.16 6.59 6.96 7.29 7.87
EPDR2005-6-01-TH ● 6 0.35 0.47 50 4 10 7.03 7.24 7.71 8.10 8.45 9.07
EPDR2 - - -TH ● ※0.6~

※The lineup of the item of φ0.6 or more is done. Please refer to our product catalogue and each series cataloge separately
 for the size
●:Stocked Items.

17
Other end mills for micro-machining (under φ0.5)

Epoch Deep Radius Radius

Recommended cutting conditions EPDR-TH


Technical Data

Standard cutting condition

1 2 3 4 5 6
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 80% 65% 60%
Tool r Under Standard Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Dia. neck depth
Length of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) (mm) (mm) min
-1 mm/min min
-1 mm/min min
-1 mm/min min
-1 mm/min min
-1 mm/min min-1 mm/min
Epoch Micro Series

00.5 0.02 50,000 307 50,000 258 50,000 230 50,000 205 50,000 180 50,000 160
01 0.014 50,000 307 50,000 258 50,000 230 50,000 205 50,000 180 50,000 160
0.2 0.05
01.5 0.008 50,000 276 50,000 240 48,600 223 45,900 202 45,900 170 45,900 153
02 0.008 50,000 246 42,000 202 37,800 181 36,700 176 36,700 162 36,700 147
01 0.021 50,000 696 50,000 585 50,000 516 50,000 456 50,000 336 50,000 320
01.5 0.016 50,000 696 50,000 585 45,000 516 45,000 456 45,000 336 45,000 320
0.3 0.05 02 0.012 45,000 620 45,000 530 45,000 460 45,000 420 45,000 300 45,000 290
02.5 0.01 40,000 551 40,000 471 40,000 409 40,000 373 40,000 267 40,000 258
03 0.008 40,000 504 35,000 412 35,000 358 35,000 326 30,000 200 30,000 194
01 0.025 50,000 691 50,000 580 50,000 518 50,000 461 40,000 320 36,000 270
Other End Mills for Micro-machining

01.5 0.02 50,000 691 50,000 580 50,000 518 50,000 461 40,000 320 36,000 270
02 0.016 45,000 620 45,000 520 45,000 470 45,000 410 36,000 290 34,000 240
0.05 02.5 0.015 40,500 560 40,500 480 40,500 400 40,500 370 33,400 270 30,600 220
03 0.014 40,000 480 40,000 410 40,000 370 40,000 330 32,800 240 25,600 200
0.4
03.5 0.012 36,000 420 36,000 380 36,000 320 36,000 300 29,400 200 22,920 180
04 0.008 30,000 370 30,000 320 30,000 280 30,000 250 21,600 160 19,200 150
02 0.028 45,000 620 45,000 520 45,000 470 45,000 410 36,000 290 34,000 240
0.1 03 0.016 40,000 480 40,000 410 40,000 370 40,000 330 32,800 240 25,600 200
04 0.01 30,000 370 30,000 320 30,000 280 30,000 250 21,600 160 19,200 150
01 0.03 50,000 1,070 50,000 898 50,000 756 40,000 464 30,000 378 28,000 315
02 0.023 50,000 1,070 50,000 898 50,000 756 40,000 464 30,000 378 28,000 315
03 0.017 45,000 960 45,000 810 45,000 684 36,000 414 27,000 315 24,500 261
0.05
04 0.017 40,000 850 40,000 720 40,000 603 32,000 378 24,000 279 20,000 234
05 0.011 30,000 640 28,800 540 24,000 380 19,400 280 18,000 250 15,000 200
06 0.008 30,000 570 28,800 480 24,000 380 19,400 260 18,000 250 15,000 200
0.5
01 0.035 50,000 1,070 50,000 898 50,000 756 40,000 464 30,000 378 28,000 315
02 0.03 50,000 1,070 50,000 898 50,000 756 40,000 464 30,000 378 28,000 315
03 0.02 45,000 960 45,000 810 45,000 684 36,000 414 27,000 315 24,500 261
0.1
04 0.02 40,000 850 40,000 720 40,000 603 32,000 378 24,000 279 20,000 234
05 0.013 30,000 640 28,800 540 24,000 380 19,400 280 18,000 250 15,000 200
06 0.013 30,000 570 28,800 480 24,000 380 19,400 260 18,000 250 15,000 200
※Standard cutting depth is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting
 depth factors in the above table.

【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition
  should be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.

18
Technical Data
High efficiency cutting condition

1 2 3 4 5 6
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 80% 65% 60%
Tool r Under Standard Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Dia. neck depth
Length of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) (mm) (mm) min
-1 mm/min min
-1 mm/min min
-1 mm/min min
-1 mm/min min-1 mm/min min-1 mm/min

Epoch Micro Series


00.5 0.02 50,000 922 50,000 922 45,000 829 42,500 705 37,500 553 35,000 452
01 0.014 50,000 922 50,000 922 45,000 829 42,500 705 37,500 553 35,000 452
0.2 0.05
01.5 0.008 50,000 922 47,000 866 42,750 788 40,375 670 35,625 525 33,250 429
02 0.008 50,000 922 42,000 774 40,500 746 38,250 635 33,750 498 31,500 406
01 0.021 50,000 1,208 48,000 1,161 43,200 1,045 40,800 733 36,000 547 33,600 441
01.5 0.016 47,500 1,147 45,600 1,103 41,040 993 38,760 697 34,200 520 31,920 419
0.3 0.05 02 0.012 45,000 998 38,880 860 34,992 774 33,048 594 29,160 443 27,216 357
02.5 0.01 45,000 998 38,880 860 34,992 774 33,048 594 29,160 443 27,216 357
03 0.008 42,750 881 36,936 760 33,242 684 31,396 525 27,702 392 25,855 316
01 0.025 46,080 1,239 38,300 1,032 34,560 929 32,256 793 28,800 620 26,726 508

Other End Mills for Micro-machining


01.5 0.02 46,080 1,239 38,300 1,032 34,560 929 32,256 793 28,800 620 26,726 508
02 0.016 46,080 1,115 38,300 929 34,560 836 32,256 714 28,800 557 26,726 457
0.05 02.5 0.015 43,200 1,062 36,000 885 32,400 796 30,600 677 27,000 531 25,200 434
03 0.014 35,250 780 29,325 649 26,437 585 24,675 499 22,031 390 20,445 320
0.4
03.5 0.012 33,048 731 27,540 609 24,786 548 23,409 518 20,655 406 19,278 332
04 0.008 29,029 642 24,150 535 21,772 481 20,320 411 18,143 321 16,837 263
02 0.028 48,000 1,180 40,000 983 36,000 885 34,000 752 30,000 590 28,000 482
0.1 03 0.016 36,720 812 30,600 677 27,540 609 26,010 575 22,950 451 21,420 368
04 0.01 30,240 669 25,200 557 22,680 502 21,420 474 18,900 372 17,640 303
01 0.03 46,080 1,239 38,300 1,032 34,560 929 32,256 793 28,800 620 26,726 508
02 0.023 46,080 1,239 38,300 1,032 34,560 929 32,256 793 28,800 620 26,726 508
03 0.017 37,325 1,101 31,104 917 27,994 826 26,438 634 23,328 473 21,773 381
0.05
04 0.017 33,178 978 27,648 815 24,883 734 23,501 563 20,736 420 19,354 339
05 0.011 29,030 856 24,192 713 21,773 642 20,563 493 18,144 368 16,934 297
06 0.008 25,805 666 21,504 555 19,354 499 18,278 320 16,128 282 15,053 222
0.5
01 0.035 46,080 1,239 38,300 1,032 34,560 929 32,256 793 28,800 620 26,726 508
02 0.03 46,080 1,239 38,300 1,032 34,560 929 32,256 793 28,800 620 26,726 508
03 0.02 37,325 1,101 31,104 917 27,994 826 26,438 634 23,328 473 21,773 381
0.1
04 0.02 33,178 978 27,648 815 24,883 734 23,501 563 20,736 420 19,354 339
05 0.013 29,030 856 24,192 713 21,773 642 20,563 493 18,144 368 16,934 297
06 0.013 25,805 666 21,504 555 19,354 499 18,278 320 16,128 282 15,053 222
※Standard cutting depth is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting
 depth factors in the above table.

【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition
  should be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.

19
Other end mills for micro-machining (under φ0.5)

Epoch Pencil Deep Radius Radius


Technical Data

Tolerance on Corner r:±0.005 Helix Angle:30°


Neck R Under neck length
r R2
θκ
D1 θn
dn
φDc φD s

Back taper on R'


peripheral edge:1.5~6° R
R2
 0
Tolerance on Dia.:  L
−0.015

 0
Tolerance on shank:
Epoch Micro Series

−0.005

EPDRP200 - - -TH (Total 8 items)

Size(mm) Interference Actual Effective Length


Tool Corner Under Neck Flute Neck Under Overall Shank Neck Approx angle
Item code Stock dia. radius neck Angle length dia. neck length dia. R neck θκ in Incline Angles
length dia. length (° )
Other End Mills for Micro-machining

Dc r R2 θn R D1 dn L Ds R' 0.5° 1° 1.5° 2° 3°


EPDRP2002-2-09005-TH ● 0.2 0.05 2 0.9 0.15 0.17 0.228 50 4 10 1.1 9.96 - 2.82 3.15 3.44 3.93
EPDRP2004-4-09005-TH ● 4 0.9 0.3 0.37 0.486 50 4 10 1.25 8.39 - 4.91 5.38 5.76 6.38
0.05
EPDRP2004-5-09005-TH ● 5 0.9 0.3 0.37 0.518 50 4 10 1.25 7.80 - 5.93 6.47 6.88 7.56
0.4
EPDRP2004-4-0901-TH ● 4 0.9 0.3 0.37 0.486 50 4 10 1.25 8.42 - 4.90 5.37 5.74 6.37
0.1
EPDRP2004-5-0901-TH ● 5 0.9 0.3 0.37 0.518 50 4 10 1.25 7.83 - 5.92 6.46 6.87 7.55
EPDRP2005-5-0901-TH ● 5 0.9 0.35 0.47 0.616 50 4 10 1.3 7.75 - 5.93 6.47 6.88 7.55
EPDRP2005-8-0901-TH ● 0.5 0.1 8 0.9 0.35 0.47 0.710 50 4 10 1.3 6.39 - 9.00 9.70 10.21 11.02
EPDRP2005-10-0901-TH ● 10 0.9 0.35 0.47 0.773 55 4 10 1.3 5.72 - 11.04 11.84 12.40 13.28
EPDRP20 - - -TH ● ※0.6~

※The lineup of the item of φ0.6 or more is done. Please refer to our product catalogue and each series cataloge separately
 for the size
●:Stocked Items.

20
Recommended cutting conditions EPDRP-TH

Standard cutting condition

1 2 3 4 5 6

Technical Data
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 80% 65% 60%
Tool r Under Standard Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Dia. neck depth
Length of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) (mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min

0.2 0.05 2 0.007 40,000 896 39,600 887 35,640 798 33,660 754 29,700 591 27,720 483
4 0.009 36,115 1,078 30,096 899 27,086 809 25,582 764 22,572 599 21,067 489
0.05
5 0.007 32,102 852 26,752 710 24,077 639 22,739 528 20,064 466 18,726 373

Epoch Micro Series


0.4
4 0.009 38,016 1,135 31,680 946 28,512 851 26,928 804 23,760 631 22,176 515
0.1
5 0.007 33,792 897 28,160 747 25,344 673 23,936 556 21,120 490 19,712 392
5 0.013 36,495 1,308 30,413 1,090 27,372 981 25,851 753 22,810 562 21,289 453
0.5 0.1 8 0.008 29,196 814 24,330 678 21,897 610 20,681 468 18,248 350 17,031 282
10 0.007 21,897 610 18,248 509 16,423 458 15,511 351 13,686 262 12,773 211

High efficiency cutting condition

Other End Mills for Micro-machining


1 2 3 4 5 6
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels Hardened Steels Hardened Steels
Alloy Steels Tool Steels (35~45HRC) (45~55HRC) (55~65HRC)
(180~250HB) (25~35HRC)
Ratio to standard depth of cut 120% 100% 90% 80% 65% 60%
Tool r Under Standard Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
Dia. neck depth
Length of Cut n vf n vf n vf n vf n vf n vf
(mm) (mm) (mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min

0.2 0.05 2 0.007 50,000 1,244 49,500 1,232 44,550 1,109 42,075 1,047 37,125 821 34,650 671
4 0.009 45,144 1,498 37,620 1,248 33,858 1,123 31,977 1,061 28,215 832 26,334 680
0.05
5 0.007 40,128 1,183 33,440 986 30,096 888 28,424 733 25,080 647 23,408 518
0.4
4 0.009 47,520 1,577 39,600 1,314 35,640 1,182 33,660 1,117 29,700 876 27,720 715
0.1
5 0.007 42,240 1,246 35,200 1,038 31,680 934 29,920 772 26,400 681 24,640 545
5 0.013 45,619 1,816 38,016 1,514 34,214 1,362 32,314 1,045 28,512 780 26,611 629
0.5 0.1 8 0.008 36,495 1,130 30,413 942 27,372 848 25,851 650 22,810 486 21,289 391
10 0.007 27,372 848 22,810 706 20,529 636 19,388 488 17,107 364 15,967 294
※Standard cutting depth is shown as the criteria for Group 2 workpieces. For other groups, adjust the cutting depth according to the cutting
 depth factors in the above table.

【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
  be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.

21
Other end mills for micro-machining (under φ0.5)

Epoch Precision Miniature End Mill Square

Helix Angle:30° Side Angle:15° Helix Angle:30° Side Angle:15°


Technical Data

2 Flutes φ6 2 Flutes φ6

Tolerance on Dia.: 0 Tolerance on shank: 0 Tolerance on Dia.: 0 Tolerance on shank: 0


−0.015 −0.005 −0.015 −0.005

HYPS200 -C (Total 4 items) Regular neck HPSLN200 -C (Total 1 item) Long neck
Size(mm) Size(mm)
Item Code Stock Tool Flute Neck Under Overall Item Code Stock Tool Flute Neck Under Overall
Epoch Micro Series

dia. Length Dia. neck Length dia. Length Dia. neck Length
length length
HYPS2002-C ● 0.2 0.3 - Without 50 HPSLN2005-C ● 0.5 0.6 0.45 2.5 60
HYPS2003-C ● 0.3 0.4 - neck 50 HPSLN200 -C ● ※0.6~
escape
HYPS2004-C ● 0.4 0.5 - 50 ※The lineup of the item of φ0.06 or more is done. Please refer to
HYPS2005-C ● 0.5 0.6 0.45 1.6 50  our product catalogue and each series cataloge separately for
HYPS200 -C ● ※0.6~  the size
※The lineup of the item of φ0.06 or more is done. Please refer to ●:Stocked Items.
 our product catalogue and each series cataloge separately for
 the size
Other End Mills for Micro-machining

●:Stocked Items.

Recommended cutting conditions HYPS-C HPSLN-C


1 2 3 4
Copper Carbon Steels Stainless Steels Pre-harden Steels
Work material
Alloy Steels Tool Steels (35~45HRC)
(180~250HB) (25~35HRC)
Ratio to depth of cut 120% 100% 90% 80%

Tool Dia. ※Standard depth Revolution Feed rate Revolution Feed rate Revolution Feed rate Revolution Feed rate
of cut n vf n vf n vf n vf
(mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min

0.2 0.02 50,000 708 45,000 638 40,500 574 38,250 403
0.3 0.025 48,000 680 40,000 567 36,000 510 34,000 358
0.4 0.04 38,400 847 32,000 706 28,800 635 27,200 446
0.5 0.05 38,400 847 32,000 706 28,800 635 27,200 446

【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
  be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.

22
Other end mills for micro-machining (under R0.3)

Epoch Precision Miniature End Mill Ball

Tolerance on R:±0.007 Side Angle:15° Helix Angle:30° Tolerance on R:±0.007 Side Angle:15° Helix Angle:30°

Technical Data
2 Flutes φ6 2 Flutes φ6

Tolerance on Dia.: 0 Tolerance on shank: 0  0


Tolerance on Dia.: Tolerance on shank: 0
−0.015 −0.005 −0.015 −0.005

HYPB2  -C (Total 5 items) Regular neck HPBLN2  -C (Total 2 items) Long neck
Size(mm) Size(mm)
Item code Stock Ball Tool Flute Neck Under Overall Item code Stock Ball Tool Flute Neck Under Overall

Epoch Micro Series


radius dia. length dia. neck length radius dia. length dia. neck length
length length
HYPB2002-C ● 0.1 0.2 0.3 - 50 HPBLN2005-C ● 0.25 0.5 0.6 0.45 2.5 60
HYPB2003-C ● 0.15 0.3 0.4 - 50 HPBLN2006-C ● 0.3 0.6 0.7 0.55 3 60
HYPB2004-C ● 0.2 0.4 0.5 - 50 HPBLN200 -C ● ※0.4~ ※0.8~
HYPB2005-C ● 0.25 0.5 0.6 0.45 1.6 50 ※The lineup of the item of R0.4 or more is done. Please refer to
HYPB2006-C ● 0.3 0.6 0.7 0.55 1.7 50  our product catalogue and each series cataloge separately for
HYPB200 -C ● ※0.4~ ※0.8~  the size
※The lineup of the item of R0.4 or more is done. Please refer to
 our product catalogue and each series cataloge separately for ●:Stocked Items.

Other End Mills for Micro-machining


 the size

●:Stocked Items.

Recommended cutting conditions HYPB-C HPBLN-C


1 2 3 4
Work material Copper Carbon Steels Stainless Steels Pre-harden Steels
Alloy Steels Tool Steels (35~45HRC)
(180~250HB) (25~35HRC)
Ratio to depth of cut 120% 100% 90% 80%

Tool Dia. R ※ Standard


depth of cut 回転数n 送り速度vf 回転数n 送り速度vf 回転数n 送り速度vf 回転数n 送り速度vf
(mm) (mm) (mm) min-1 mm/min min-1 mm/min min-1 mm/min min-1 mm/min

0.2 0.1 0.02 50,000 420 50,000 350 50,000 350 50,000 325
0.3 0.15 0.025 50,000 600 50,000 500 50,000 500 50,000 450
0.4 0.2 0.04 50,000 691 48,000 576 43,200 518 40,800 449
0.5 0.25 0.045 48,000 960 40,000 800 36,000 720 34,000 612
0.6 0.3 0.05 48,000 1,440 40,000 1,200 36,000 1,080 34,000 884

【Note】
① Use the appropriate coolant for the work material and machining shape.
② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should
  be adjusted according to the machining shape, purpose and the machine type.
③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.

23
The diagrams and table data are examples of test results, and are not guaranteed values.
"Epoch" , “ ” and “ ” are registered trademarks of Mitsubishi Hitachi Tool Engineering, Ltd. in Japan.

Attentions on Safety
1. Cautions regarding handling
(1) When removing the tool from its case (packaging), be careful that the tool does not pop out or is dropped. Be particularly careful regarding contact with the tool flutes.
(2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands.

2. Cautions regarding mounting


(1) Before use, check the outside appearance of the tool for scratches, cracks, etc. and that it is firmly mounted in the collet chuck, etc.
(2) If abnormal chattering, etc. occurs during use, stop the machine immediately and remove the cause of the chattering.

3. Cautions during use


(1) Before use, confirm the dimensions and direction of rotation of the tool and milling work material.
(2) The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted as
appropriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material.
(3) Cutting tools are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to
workers, fire, or eye damage from such flying pieces, a safety cover should be attached when work is performed and safety equipment such as safety goggles should
be worn to create a safe environment for work.
(4) There is a risk of fire or inflammation due to sparks, heat due to breakage, and cutting chips. Do not use where there is a risk of fire or explosion. Please caution of
fire while using oil base coolant, fire prevention is necessary.
(5) Do not use the tool for any purpose other than that for which it is intended.

4. Cautions regarding regrinding


(1) If regrinding is not performed at the proper time, there is a risk of the tool breaking. Replace the tool with one in good condition, or perform regrinding.
(2) Grinding dust will be created when regrinding a tool. When regrinding, be sure to attach a safety cover over the work area and wear safety clothes such as safety
goggles, etc.
(3) This product contains the specified chemical substance cobalt and its inorganic compounds. When performing regrinding or similar processing, be sure to handle the
processing in accordance with thelocal laws and regulations regarding prevention of hazards due to specified chemical substances.

Official Web Site


http://www.mmc-hitachitool.co.jp/e/
Head Office
Hulic Ryogoku Bldg. 8F, 4-31-11, Ryogoku, Sumida-ku, Tokyo, Japan 130-0026 Database for selection Cutting Tool Products【TOOL SEARCH】
International Sales Dept. : TEL +81-3-6890-5103 FAX +81-3-6890-5128 Search Web

Europe MMC Hitachi Tool Engineering Europe GmbH China MMC Hitachi Tool Engineering(Shanghai),Ltd.
Itterpark 12, 40724 Hilden,Germany. 11F, Chuang Xing Financial Center, 288 Nanjing RD (West) Shanghai, China 200003
Tel +49-(0)2103-24820 Fax +49-(0)2103-248230 Tel +86-(0)21-3366-3058 Fax +86-(0)21-3366-3050
America MITSUBISHI MATERIALS U.S.A. CORPORATION Thailand MMC Hardmetal(Thailand)Co.,Ltd. HT-Division
DETROIT OFFICE Customer service 399 Interchange 21 Building, 20th Floor, Unit no. 2015, Sukhumvit 21 Asoke Road, Klongtoey Nua,
41700 Gardenbrook Road, Suite 120, Novi, MI 48375-1320 U.S.A. Wattana, Bangkok 10110, Thailand
Tel +1(248) 308-2620 Fax +1(248) 308-2627 Tel +66-(0)2-611-2520 Fax +66-(0)2-611-2521
CHICAGO OFFICE India Hitachi Metals (India) Pvt. Ltd.
1314B North Plum Grove Road, Schaumburg, IL 60173 U.S.A. Plot No 94 & 95,Sector 8, IMT Manesar ,Gurgaon-122050 , Haryana, India
Tel +1(847) 252-6371 Fax +1(248) 308-2627 Tel +91-124-4812315 Fax +91-124-2290015

DISTRIBUTED BY:

Specifications for the products listed in this catalog are subject to change
without notice due to replacement or modification. Printed using
2017-7
(K)
vegetable oil ink. Printed in JAPAN 2006-4:FP

You might also like