WT 32KL PRU WTVV - Service Manual & Part Catalog

SN : 18.
1053
Water Truck 32KL Cap.

ISO 9001 : 2015
on VOLVO FMX 440 8x4
SERVICE
MANUAL
& PARTS CATALOG
Water Truck 32KL Cap.

on VOLVO FMX 440 8x4
CUSTOMER:
PT. EKA DHARMA JAYA SAKTI
SN : 18.1053 www.porterrekayasa.com
PT. PORTER REKAYASA UNGGUL
WATER TRUCK 30KL on VOLVO FMX 440 8x4
HEAD & WORKSHOP OFFICE : REPRESENTATIVE OFFICE :
Jl. Gatot Subroto KM. 8 Jatake Jl. MT Haryono No. 90-C
Tangerang, Banten - Indonesia 15136 Kel. Sepinggan Baru
Phone : +62-21 - 591 8951 Balikpapan Selatan
Fax : +62-21 - 591 9037 Kalimantan Timur
Website : www.porterrekayasa.com Phone : +62-542 - 881-0282
Email : sales@porterrekayasa.com +62-542 - 881-0283
CONTACT DETAILS
 MARKETING
 Mr. Dony Wijaya Cell. Phone : +62 812 5242 3236
Email :
dony@porterrekayasa.com
 PRODUCT SUPPORT
 Mr. Yayat Syarif H. Phone : +62 852 8800 5096
Email :
yayat@porterrekayasa.com
 SPARE PART & SERVICES

 Mr. Iman S. Dirgantara Phone : +62 812 97 05 727
Email : iman.dirgantara@porterrekayasa.com
Contact Details i
DISCLOSURE
Published by
PT. PORTER REKAYASA UNGGUL
Under Contract to
PT. EKA DHARMA JAYA SAKTI
This manual contains proprietary information. Reproduction in whole or in part without the writ-
ten permission of PT. PORTER REKAYASA UNGGUL is expressly forbidden.
Any person and or the responsible legal body who copies or causes to have copies made will be
prosecuted to fullest extent of the law.
Copies this manual are controlled distribution to the offices listed below. Holders of the manual
are responsible for its safekeeping and in corporations of amendment as they are issued.
This book is designed for WATER TRUCK 32KL on VOLVO FMX 440 8x4 completed with the system
attached which has following serial number :
Serial Number : 18.1053
Disclosure ii
INTRODUCTION
The purpose of this manual is to familiarize you

with the controls of your vehicle and to provide suf-
ficient information to enable you to perform minor
routine services necessary for continued efficient
operation. To protect your equipment, study this
manual before you start to operate the vehicle.
Every effort has been made to assure that your new

vehicle has been engineered and manufactured to
provide continued trouble-free service. Materials
selected to manufacture the many parts which
make up the vehicle exhaustive test and research
to make certain that acceptable, safe service life is
realized.
In additional, this manual is purposed to give you

good and unequivocal information for the use and
maintenance of your vehicle. We strongly advise to
store this manual in a save place in the vehicles cab-
in for later consultation.
Introduction iii
TABLE OF CONTENT
CONTACT DETAILS �� i
DISCLOSURE �� ii
INTRODUCTION �� iii
TABLE OF CONTENT �� iv
1. SPESIFICATION & GENERAL ARRANGEMENT DRAWING �� 1

1.1. Specification of Water Truck 30.000 Liters of Capacity �� 2
1.2. General Arrangement Drawing �� 4
2. OPERATING INSTRUCTIONS �� 5

2.1. Introductions �� 6
2.2. General �� 6
2.3. Operating Procedures �� 7
2.3.1. At the Beginning of Each Shift �� 7
2.3.2. Road Watering Operation Procedures �� 7
2.3.3. Water Cannon / Monitor Operation Procedure�� 9
2.3.4. Filling the Tank from a Reservoir Using the Onboard Pump Set�� 9
3. MAINTENANCE SCHEDULE �� 11

3.1. General �� 12
3.2. Water Tanker System Maintenance Attention �� 12
3.3. Maintenance Schedule Chart �� 13
4. SCHEMATIC DIAGRAM �� 15

4.1. Schematic of Hydraulic System �� 16
4.2. Schematic of Pneumatic System �� 18
4.3. Schematic of Electric System �� 19
5. PART LIST COMPONENTS �� 21

5.1. Hydraulic System Part List �� 22
5.2. Water System Part List �� 24
5.3. Electric-Pneumatic Control Part List �� 26
5.4. Other Part List �� 27
Table of Content iv
6. SUPPORTING PARTS MANUAL �� 28

6.1. HYVA Gear Pump �� . 29
6.2. VICKERS Vane Motor�� . 36
6.3. SOUTHERN CROSS 100x65-250 Series Centrifugal Pump�� . 40
6.4. MAGNUM MM40 Monitor Water Cannon �� . 49
Table of Content v
1
SPECIFICATION & GENERAL
ARRANGEMENT DRAWING
Specification and General Arrangement Drawing 1

1.1. Specification of Water Tank 32.000 L of Capacity
DIMENSION
Length : Approximately 6.952 mm
Width : Approximately 2.730 mm
Height of Side : Approximately 1.775 mm
Capacity : 32.000 Liters of Capacities
CONSTRUCTION
Tank Body : Non pressurized single (1) compartment tank of a “Double D” design to be
fabricated from 6 mm mild steel plate SS400 for side and top wall, and 8 mm mild
steel plate SS400 for floor. The tank is completed with baffles to reduce the effect
of product surge.
Main Hole/Hatch : Tank is equipped with semi permanent bolt hatch on the top of tank for inspection
with 500 mm of diameter.
Funnel : A fabricated loading funnel fitted on the center of the vehicle complete with
removable mesh strainer and deflector plate to break the force of incoming water.
Bottom Filling : 1 (one) set 4 inch male-fimale cam lock for bottom filling.
Lifting Lug : 4 (four) lifting lugs fabricated in to the tank for removal of the tank from the truck.
Piping/plumbing : All pipes to be fabricated which is fully galvanized, including flanges.
Others : Full length main runners under tank and full length coming to top of tank with
non-slip paint suitable walkway.
Access ladder will be mounted at rear and side of the tank.

Pump unit and spray head to be mounted on platform at rear of the tank. Platform
to be fitted with galvanized anti-slip grating and safety handrails with ergonomic
range of height.
HIDRAULIC SYSTEM
Hyd. Oil Tank : Approximately 200 liters fitted at the rear of cabin completed with filler breather,
oil level & temperature gauge, internal suction filter and return line filter connect
with Hydraulic Fan Cooler.
Safety Device : An automatic low level switch to be fitted in case of low level water in the tank
then automatically shut down the water dispensing system.
Hydraulic Pump : HYVA Hydraulic Gear Pump 092L-BI-4H-BRITE Series P/N : 14562030 Fixed
Displacement Pump to each application is coupled with PTO.
Hydraulic Motor : VICKERS 26M65A a high performance vane motor is coupled to water pump.
Control Valve : Suitable solenoid operated directional hydraulic control valve is fitted.
Cooler : PRU Standard Fabricated cooling system plus 24 VDC fan cooler.

WATER DISPENSING SYSTEM
Water Pump : SOUTHERN CROSS ISO-PRO 100x65-250 heavy duty centrifugal pump with high
flow rate up to 1200 L/m.
Sprayer Head
: 2 (two) only MAGNUM 10 19D or equivalent spray head are fitted on the rear
side.
All spray head to incoporate air operation on-off valve operation and fully
adjustable to achieve good saturation pattern at side.
Water Cannon : MAGNUM MM40 water cannon with manually operated butterfly valve.
Buffer System : Gravity spray bar construct from 4” pipe with manually operated butterfly valve
to cover in order the main system is break down.
CONTROL
• Electrical power on/off to control the system.
• Air switches for each spray heads with visual indicator for activate it.
• Electric switches for strobe light and work light.
• Low warning arranged series with buzzer.
PAINTING
Type of Paint : PRU Standard Paint, external tank to be blast cleaned.
Primer : Epoxy
Coating : Polyurethane type
Tank/Module Color : White, including logo.
ACCESSORIES
• Supply and fit rubber mud flup.
• Attached serial number and manufacturer’s identification.
• Supply 1 set manual book guide line in English version.
WARRANTY TERMS & POLICY

Equipment/structure manufactured by PT. PORTER REKAYASA UNGGUL is guaranteed for one year from
date of shipment and will rectify any fault which in the opinion of the company needs rectification by
reason of defective materials, workmanship or design.
Components such as Axles, Cylinders, Pumps, Motors, Valves and etc. that are manufactured by other
vendors will be subject to the warranty terms of those manufacturers. Also excluded from general
guarantee are normal wear items, including seals, hoses / fittings, and paint finish.
We reserve the right to modify or alter materials, dimensions, design, and construction when necessary
to improve the performance of the equipment and/or accessories, or to meet customer requirements.
We expressly disclaim any liability for damage or injuries resulting from the use, operation, service,
maintenance, or failure of equipment.

1.2. General Arrangement Drawing

2
OPERATING
INSTRUCTIONS
Operating Instructions 5
2.1. Introductions
Before operating your vehicle it is necessary to get familiar with the use and working of this water
tanker system. Therefore you have to read this manual carefully in order to use the vehicle in a safe
and proper way. Defects and injuries are often related to inexpertness use and incomplete mainte-
nance of your system.
2.2. General
While the main purpose of the Tanker is for road watering, it has been designed to be a multifunctional
piece of equipment. Typical uses of the Tanker are as follows:
1. Road Watering with Spray Heads or Gravity Spray Bar.
2. Fire Fighter (Water only) with Monitor or Spray Heads.
3. Washing down heavy equipment with high-pressure jets from the monitor.
The tank has a capacity of 30,000 liters and can be filled from an overhead storage tank through the fill
funnel located in the top of the tank or from a reservoir such as a lake, pond, river etc. using the onboard
pump provided through 4” cam lock.
This water dispensing system drive by Engine-PTO’s for more safely and long lasting.
Water pumping is carried out by a SOUTHERN CROSS ISO-SOUVEREIGN 100*65-250 heavy duty centrif-
ugal pump which has 1350 liter/minute flow rate. The control and monitoring panel for the system and
pump unit is located in the driver’s cabin and includes an automatic shutdown system which is activated
and shuts the hydraulic system down in the event of low water level in the tank.
The system is fitted with a 10 bar water pressure relief valve which opens when excessive pressure is de-
veloped in the system, it can be caused the engine RPM is too high for the water volume being dispensed
or the engine is run at high RPM and all dispensing points are closed. This prevents damage to the pump
and in particular the pump seals from the water in the pump overheating.
There is also a control switch located alongside the driver which controls the water delivery volume and
pressure by increasing or decreasing the engine RPM. Additional controls located in this control box in-
clude pneumatic switches to control the spray heads, electric switches for all strobe lights and work lights
and an audio visual alarm, which alerts the operator when the water level is low. The alarm is activated
by a float switch installed in the tank, which also shuts down the system when water falls below the safe
working level.
Water dispensing is completed with two MAGNUM SPRAY HEADS located at the rear platform of the
tanker for road watering. These spray heads can be adjusted for spray angle and type to ensure optimum
distribution of water on the road.
Moreover as be alternative for road watering, we can also use a GRAVITY SPRAY BAR which manual oper-
ated use gravitation for watering.
There is a MAGNUM WATER MONITOR located on the top of tank at rear, which can be used to direct a jet
of water in the desired direction.
To complete the function of water discharging system, there is 1 ½” suction hose at right side of platform
which can be used for hand watering, washing down, fire fighter and filling storage tanks by connecting
the hose to suction hose.
There is a 4” male coupler suction located on the left side of platform, which can used as be filling point
when we want to filling water from a reservoir.
2.3. Operating Procedures
2.3.1. At the Beginning of Each Shift
1. Check the hydraulic oil level in the tank.
2. Check the water level in the tank and refill as necessary.
3. Briefly open the tank drain valve (gravity valve) and check that pure water is discharged.
Should water not flow freely from the drain or if significant amounts of sediment are dis-
charged, the tank should be emptied by the normal method and then returned to mainte-
nance for cleaning of all sediment.
4. Ensure the main butterfly valve for supply of water from the tank to the pump inlet is in the
open position and all other valves are in the correct position for the desired operation.
5. Ensure all items are properly secured for operation.
2.3.2. Road Watering Operation Procedures

In this case the Hydraulic Gear Pump is coupled to PTO Engine, it should to start the Engine first
by pushing the ignition start switch to the “Start” position. As soon as the engine has started and
the oil pressure rises to normal, release the Tattletale button.
a. By Spray Heads :
1. Set all Butterfly Valves to the required position
a. Butterfly Valve to Water Pump  Open Position
b. Butterfly Valve Pump to Spray Heads  Open Position
c. Butterfly Valve for Drain Suction  Closed position
d. Butterfly Valve for Water Canon  Closed position
e. Butterfly Valve for Gravity Spray Bar  Closed position
Picture 2.1 On Board Pump Set
2. Drive the Truck to about 100 meters before the desired watering point.
3. Turn on the Main Switch located the cabin dashboard.
Picture 2.1 Main Control Switch on dashboard
4. Put the truck in gear and accelerate to the desired road watering speed.
5. When the truck reaches the point where road watering is to begin, select the required spray
head(s) on the cab control panel and turn to the “On” position.
6. Increase the water output and pressure by increase the engine RPM until the desired output
is reached.
7. Continue road watering operation until the end of the area of watering is reached or the tank
reaches the low water level.
8. If the end of the road watering area is reached before the water in the tank is exhausted, the
road watering operation must be stopped by :
a. Return the RPM engine to the idle position.
b. Turn the spray heads switch off and close butterfly valve for spray head.
c. Turn the Main Switch off and close butterfly valve for water pump.
d. If watering is to be suspended for more than 1 minute the engine should be switched off
to prevent pump seal damage.
9. If water in the tank is exhausted before the end of the area of road watering is reached, the
low water level will warn to the operator by indicator light then automatically shut down the
water dispensing system.
b. By Gravity Spray bar :
This tanker is completed with gravity spray bar as buffer system in the case of the water dis-
pensing system is break down. The system can be operated by turn the butterfly valve for
gravity spray bar located under the water pump to “open” position. That’s are ready to road
watering. After the area of road watering is reached stop watering by close the valve.
2.3.3. Water Canon / Monitor Operation Procedure
1. Set all valves to the required position :
a. Butterfly Valve to Water Pump  Open Position
b. Butterfly Valve Pump to Spray Heads  Closed Position
c. Butterfly Valve for Drain Suction  Closed position
d. Butterfly Valve for Water Canon  Open position
2. Drive the Truck to about 100 meters before the desired watering point.
3. Turn on the Main Power Switch located the main electrical control panel.
4. Mount the rear operator platform, release the swivel locks and point the Monitor to the de-
sired direction.
5. Fully open Butterfly Valve for water canon and start spraying water by monitor.
6. When spraying with the Monitor is completed, close butterfly valve for water canon to stop
spraying operation and dismount the operator platform.
7. If water in the tank is exhausted before Monitor operation is completed, the low water level
alarm will sound the warning light will come on then automatically shut down the water dis-
pensing system.
2.3.4. Draining Water from the Tank Using the Onboard Pump Set
1. Set all butterfly valves to the required position
a. Butterfly Valve to Water Pump  Closed Position
b. Butterfly Valve Pump to Spray Heads  Closed Position
c. Butterfly Valve for Drain Water  Open position
d. Butterfly Valve for Water Canon  Closed position
2. Remove the cam-lock cap located under the tank and connect the suction hose assembly.
3. Open Butterfly Valve for drain water.
4. When the tank is empty, close the butterfly valve for drain water.
5. Remove the suction hose from the Cam-lock coupling and refit the Cam-lock cap.
6. Dismantle the suction hose assembly and return to the appropriate storage positions.
Note :
If water in the tank in the limit level, the low water level light will warn to the operator then automatically
shut off the water dispensing system. In this condition, there is little water spare in the tank. If we want to
continue operation as the emergency condition or to exhaust all residual water in the tank, switch “On”
the emergency switch which located in the right behind of cabin. And returns the emergency switch to
“Off”, when water in the tank is filled.
Picture 2.2 Emergency Button
This vehicle also completed with work lamp and strobe lamp to support in being process and fulfill safety
requirement.
Picture 2.3 Work/Strobe Lamp Switch
Attention:
1. Always shutdown the water dispensing system after the operations have been completed and
when all butterfly valves are in the closed position to prevent pump seal damage.
2. Carry out regular inspections of the tanker and report any problems or concerns.
3. The tank should be kept filled with water at all times.
4. Frequently check and confirm the operation of the low level alarm.
Caution:

High pressure jets from the Monitor can cause bodily harm, never point them at any person.

Beware, a wet tank can be very slippery, climbing on the tank can be hazardous.

Always exercise extreme caution and use only designated hand rails and no skid walkways.
3
MAINTENANCE
SCHEDULE
Maintenance Schedule 11
3.1. General
Our products are built to high standards and are engineered to give years of dependable service, but
regular attention is recommended for continuous efficient running.
Maintenance procedures are carefully set out in this booklet to enable the operator to obtain the most
satisfactory performance from the equipment and operators are expected to perform these recom-
mended maintenance procedures as a condition of our warranty.
When renewing parts, use only genuine parts, as they are correctly designed and manufactured to ex-
acting standards of quality control to ensure optimum performance.
When ordering parts, always quote the component or equipment serial number and type designation.
Illustrated parts lists are available on “Part List Components” Section.
The following schedule refers to Water Tanker System running under normal conditions. During servic-
ing, replace defective items with genuine parts.
3.2. Water Tanker System Maintenance Attention
 An eventual maintenance contract for your system

does not release you of your obligation to take care
of good maintenance.
 Filling the oil tank above the maximum level can

result in overflow of the tank.
 Clean the outside of the filler opening of the tan

prior to refilling to avoid contamination of the hy-
draulic system.
 Grease all turning points prior to long lasting

standstill to avoid sticking turning points by rust.
 If there is direct eye contact with hydraulic oil then

rinse it out with plenty of water for at least 15 min-
utes. Then consult a physician.
 Maintenance near or on rotating parts is danger-

ous
3.3. Maintenance Schedule Chart
Six-Monthly
Initially and
after 2 wks
Bi-Weekly
Quarterly
Annually
Monthly
2-Yearly
Weekly
Other
Daily
Comments

days
Item TASK 1 7 14 30 90 180 365 730
>>
1. Attachment Structure
Grease the bushing and all turning

X X
parts through grease nipples
Check all structural for wear or
X X
cracks
Check and adjust all bolt/nut
X X
torque’s
2. Hydraulic & Pneumatic Line
Ensure the Hydraulic Oil Level & Use Oil Shell

X X
add to permitted level as necessary Tellus 68
Check Hydraulic Lines for Leaks X
Check Pneumatic Lines for Leaks X
Ensure the hydraulic & Pneumatic
X
system are working properly
Ensure Condition of Hoses & Fit-
X
tings are fitted properly

3. Electric Line
Check Electrical Lines for Fretting X

Check Strobe Light Operation X
Check Work Light Operation X
Check Rear Brake & Turn Lights and
X
clean lenses as necessary
Ensure the Control Panel is working
X
properly
Control Box Fuses X
Check the solenoid valve spool/coil
X
for malfunction

4. Water Dispensing System
Check Spray Head Positioning &

X X
Adjust to reach for good saturation
Check Pump - Bearings & Seals for
X
leaks
Check All Nut & Bolt Torque and
X
retighten as necessary
Clear Debris from Pump Inlet

X
Strainer
Check Water Lines for Leaks X
Check the gear coupling for loose,
X
wear or crack
Check all butterfly valve for leak X
Ensure the Monitor /Water canon
X
working properly

NOTES:
1. The life expectancies of the various components are
estimates only
2. If the product fails any portion of the weekly inspection, it must be internally in-
spected immediately.
3. Please refer to the appropriate detailed parts and maintenance manual on each product in “Supporting
Parts Manual” Section.
4
SCHEMATIC
DIAGRAM
Schematic Diagram 15
4.1. Schematic of Hydraulic System
4.2. Schematic of Pneumatic System
4.3. Schematic of Electric System
5
PART LIST
COMPONENTS
Part List Components 21

5.1. Hydraulic System Part List
No. Part no. Description/Picture Qty
1 140.16.300 1 pc
HYVA 100L/79L Hydraulic Tank
2 147 80 306 1 pc
HYVA Return Line Filter
3 081 02 116 1 pc
HYVA Filler Breather
4 14562030 1 pc
HYVA Gear Pump 092-BI-4H-Brite Series
5 --- 1 pc
HYVA Oil Level & Temperature Gauge
6 BV.HV.1.1-2 1 pc
HYVA Brass Ball Valve 1 ½”

7 26M 65A1C20 1 pc
VICKERS 26M65 Hydraulic Vane Motor
8 PC100/1-8 1 pc
NUCLEO Modular Directional Control Valve
9 KC5018 1 pc
KC5018 Chain Coupling
10 LA-G20-31.5BZ-80 1 pc
Flow Control with Check Valve 1”
11 AH1012-CD1 1 pc
COOLBIT Hydraulic Fan Cooler

5.2. Water System Part List
1 PSGD2A 1 pc
SOUTHERN CROSS PSGD2 100X65-250 Centrifugal Pump
2 CDCV-W 1 pc
TOZEN Doubledoor Check Valve 4”
3 BFV-W W/P 16 BAR 3 pcs
YONE Butterfly Valve 4”
4 W/P PN10 2 pcs
YONE Butterfly Valve 2½”
5 MFW.A 1 pc
HISEC Safety Valve 2”
6 2234 1 pcs
MAGNUM Water Cannon - MM40

7 400DC 1 pc
4“ CAMLOCK Alumunium Cap
8 A400 1 pc
4“ CAMLOCK Alumunium Body
9 200.209.TFJ205 1 pc
TOZEN Twin Flex Rubber Joint 2½”
10 200.209.TFJ205 2 pcs
TOZEN Twin Flex Rubber Joint 4”
11 7182278 2 pcs
MAGNUM Spray Head Maxi

5.3. Electric-Pneumatic Control Part List
1 PL4224.AH 1 pc
PRIMER LIGHT PL4224-AH 12-36VDC Strobe Lamp
2 PL1511 1 pc
PRIMER LIGHT Work Lamp
300.318.ELEC.20-
3 1 pc
PL1511.24
PRIMER LIGHT Work Lamp (PL1511) 24 volt
4 KW-210ARW 2 pcs
LED Rear Combination Lamp
5 JF32-LS 1 pc
Low Level Switch
6 PA5110 1 pc
Buzzer Standard 12-48VDC 80dB

5.4. Other Part List
1 300.338.FLAP950.700.2 2 pcs
Mud Flap 950x700mm 2 ply
2 300.360.BELT.06 2 pcs
Mud Guards
3 BX-1040360394 1 pc
Toolbox

6
SUPPORTING PARTS
MANUAL
Supporting Parts Manual 28

6.1 HYVA
SUPPORTING PARTS
HYVA Supporting Parts 29

6.1.1. Hyva Gear Pump 2030
HYVA GEAR PUMPS

EXTERNAL GEAR TYPE - BRITE SERIES
Hyva gear pump type : gear pump 092L - BI - 4H - BRITE
part number : 145 62 030
page # 1 / 2 rotation : bi-rotational
specifications power and torque

3
displacement per revolution : 91,56 cm
Pressure (bar) 50 100 150 200 250 265
maximum peak pressure : 265 bar
maximum intermittent pressure : 265 bar
maximum continuous pressure : 205 bar
maximum speed without load : min-1 Torque (Nm) 84 159 230 298 359 375
max. speed at intermittent press. : 2250 min-1
min. speed at intermittent press. : 400 min-1
o
oil temperature range : -2580 C Power (kW)
inlet pressure range (suction side) : 123 bar (abs)
500 4 8 12 16 19 20
recommended oil viscosity range : 12100 mm2/s (cSt)
maximum starting viscosity : 750 mm2/s (cSt) 1000 9 17 24 31 38 39
filtration :
- working pressure < 200 bar : 25 m 1500 13 25 36 47 56 59
- working pressure > 200 bar : 10 m 2000 18 33 48 62 75 78
connection :
- inlet - straight internal thread : 1,25 “ B.S.P. 2500 22 42 60 78 94 98
- outlet - straight internal thread : 1,25 “ B.S.P.
minimum suction hose bore diameter : 1,75 inch
shaft DIN 5462 : 8*32*36 mm Flow (L/min.)
mass : 17,0 kg
noise level at 900 min-1 and 100 bar : 64,8 dB(A) 500 44 43 43 42 42 42
noise level at 1500 min-1 and 100 bar : 68,3 dB(A) 1000 88 86 85 85 84 84
1500 132 130 128 127 127 127

efficiency diagram on request
2000 176 173 171 169 169 169
2500 220 216 213 212 211 211

pressure definition
p (bar)
1)
hydraulic pump symbol
2)
3)
max. 20 s max. 8 s
1) max. peak pressure 2) max. intermittent pressure 3) max. continuous pressure
subject to change without notice DO-E 14562030 / 07 05 29 / RV AB

HYVA GEAR PUMPS

EXTERNAL GEAR TYPE - BRITE SERIES
Hyva gear pump type : gear pump 092L - BI - 4H - BRITE
part number : 145 62 030
page # 2 / 2 rotation : bi-rotational
drawing for part number reference only 24

2
8
18 15
25
6
27
19
30 9 28
13 31
10 29
26
16
11
22 4
21
23
17
1
3 14
5
spare part list gear pump 145 62 030 seal kit

pos. code no. description qty. code no. description qty.
1 145 62 030 01 body 1 024 60 005 seal kit complete 1
2 145 62 030 02 front cover 1
3 022 59 405 thrust plate Brite 2 (comprises 13, 14, 15, 16, 17, 21 & 26)
4 145 62 030 04 drive shaft 1
5 145 62 030 05 driven gear 1
6 145 62 030 06 roller bearing 2
8 145 62 030 07 screw 8 general information and mounting
9 145 62 030 09 dowel 1/8" 2
possibilities.
10 145 62 030 10 washer 8
11 145 62 030 11 lock washer 1 The mentioned data on page 1 is for mineral based oil.
13 145 62 030 13 O-ring 1 For other fluids, please contact our engineering dept.
14 145 62 030 14 seal 2
15 145 62 030 15 shaft seal 1 The filtration as mentioned is for tippers only. For different
16 145 62 030 16 shaft seal 1 applications we advise filtration according ISO 4406 class 17/14.
17 145 62 030 17 shaft seal 1
18 145 62 030 18 circlip 1 To avoid cavitation, the suction hose must be kept as short and
19 145 62 030 19 circlip 1 straight as possible, and the minimum oil level in the oil tank must
21 145 62 030 21 back-up ring 2 be above the inlet of the pump.
22 145 62 030 22 spacer 1
23 145 62 030 23 spacer for cover 1
24 145 62 030 24 sleeve bearing 4 Side and/or rear ports can be used as desired.
25 145 62 030 25 threaded locking ring 1
26 145 62 030 26 back-up washer steel 1 Torque plugs:
27 145 62 030 27 support shaft 1 ¾" 60 Nm
28 145 62 030 28 ball 2 1" 75 Nm
29 145 62 030 29 steel bushes 4 1¼" 115 Nm
30 145 62 030 30 steel plug 2
31 145 62 030 31 protection plug 1
subject to change without notice DO-E 14562030 / 07 05 29 / RV AB

6.1.2. Gear Pump Kit
GEAR PUMP KIT

KIT CB 082 WITH OPTIONS
Hyva kit : gear pump 082L - BI - 4H - BR
page # 1 / 1 kit number : CB 082
6
7 3 5
4
gear pump 082L - BI - 4H - BR : CB 082 AC gear pump 082L - BI - 4H - BR : CB 082 AD

pos. code description qty. pos. code description qty.
2 147 99 000 hose pillar LD28 - 1"BSPOT 1 1 147 99 020 hose pillar 90o LD28 - 1"BSPOT 1
3 145 62 025 gear pump 082L - BI - 4H - BR 1 3 145 62 025 gear pump 082L - BI - 4H - BR 1
4 013 13 848 bonded seal 1" 1 4 013 13 848 bonded seal 1" 1
5 017 17 933 straight adapter 1"BSPOT - 1"BSPOT 1 5 017 17 933 straight adapter 1"BSPOT - 1"BSPOT 1
7 146 24 850 ISO -seal 4H 1 7 146 24 850 ISO -seal 4H 1
high pressure adapter : straight 1" hose connection high pressure adapter : straight 1" hose connection
suction adapter : straight 1¾" hose connection suction adapter : 90o 1¾" hose connection
gear pump 082L - BI - 4H - BR : CB 082 BC gear pump 082L - BI - 4H - BR : CB 082 BD

pos. code description qty. pos. code description qty.
2 147 99 000 hose pillar LD28 - 1"BSPOT 1 1 147 99 020 hose pillar 90o LD28 - 1"BSPOT 1
3 145 62 025 gear pump 082L - BI - 4H - BR 1 3 145 62 025 gear pump 082L - BI - 4H - BR 1
4 013 13 848 bonded seal 1" 1 4 013 13 848 bonded seal 1" 1
5 017 17 933 straight adapter 1"BSPOT - 1"BSPOT 1 5 017 17 933 straight adapter 1"BSPOT - 1"BSPOT 1
6 013 17 982 adapter 90o 1"BSPIT - 1"BSPOT 1 6 013 17 982 adapter 90o 1"BSPIT - 1"BSPOT 1
7 146 24 850 ISO -seal 4H 1 7 146 24 850 ISO -seal 4H 1
high pressure adapter : 90o 1" hose connection high pressure adapter : 90o 1" hose connection
suction adapter : straight 1¾" hose connection suction adapter : 90o 1¾" hose connection
subject to change without notice DK-E CB082 / 07 06 01 / RV AB

6.1.3. Oil Tank
HYVA OIL TANK R
Hyva Oil tank model： Standard tank series

Page # 1 / 1
Part NO. V TYPE L B H L1 L2 ΦD

56281 052 52L 066L/052L-CM-MP-RF 500 300 500 90 155 Φ11
56281 060 60L 076L/060L-CM-MP-RF 570 300 500 90 155 Φ11
56281 077 77L 098L/077L-CM-MP-RF 720 300 500 123 290 Φ11
56281 088 88L 112L/088L-CM-MP-RF 820 300 500 123 290 Φ11
56281 108 108L 132L/108L-CM-MP-RF 750 350 550 123 305 Φ13
56281 120 120L 148L/120L-CM-MP-RF 840 350 550 123 305 Φ13
56281 130 130L 153L/130L-CM-MP-RF 700 350 685 123 250 Φ13
56281 140 140L 165L/140L-CM-MP-RF 750 350 685 123 305 Φ13
56281 158 158L 185L/158L-CM-MP-RF 840 350 685 123 305 Φ13
Part list Mounting instruction
NO. Part NO. Name QTY Remark Installation of tank support beam
1 Tank body 1 Check tank opening and connections if there are residual
packing, pollutant or micro granule before mounting.
2 081 02 129 Oil level indicator 1
3 L206A Heighten flange ASSY 1 KIT
The tank should be mounted closely to cylinder while
4 081 02 116 Air filter ASSY 1 KIT mounting it on support beam, and be sure that after mount-
5 14780306 Return filter ASSY 1 ing:
a. The side of oil level indicator should be towards out-
side；
Description
b. Do not interfere with other parts of vehicle, installation
of HP oil hoses and operation of ball valves under
Pay attention to the following points
tank.
● Mount the tank according the mounting instructions；
● Fill the tank with the recommended hydraulic oil to the
Use the rubber pads together with the bolts, washers and
centre of the spy glass (level indicator)； self-locking nuts. Make sure all four bolts are evenly tight-
● Change the oil once a year； ened. Do not overtighten the bolts, since this can damage
● Replace the return filter and air breather filter every 6 pads and cause deformation of tank, so it will cause leak-
months；and replace them every 3 months at least in age.
severe environment (for example mining area)；
Seal the ball valves and connections correctly with fluid
● Do not use the tank as support or to stand on； sealant or Teflon tape.
● Do not weld to the oil tank.
Content such as have change without prior notice EC‐C OIL 5628 1000 20110105 RV AA

6.1.4. Air Breather Filter

6.6.2. Air Breather Filter

6.1.5. Return Line Filter

6.6.3. Return Line Filter

Vickers®
Service Data
Vane Motors
Vane Motors
25M & 26M Series
-20 Design
6.2 VICKERS 26M65

Vane Motor
Revised 12/01/87 M-2741-S
VICKERS Vane Motor 36

Model Designation Cover

2*M*A-**20 312140
2*M*B-**20 317283
11165 Screw
(4 req’d)
Torque to
100 5 lb. ft.
Pressure
Vane Kit
Screw Plate
10
Model Cartridge Back-up (2req’d) S/A Pin Pressure
”O” Ring Rotor Vanes Ring
Designation Kit Ring Torque to (Including (2 req’d) Plate
30
2-4 lbf. ft. Bushing
Springs
and Pins)
2*M42*-**20 923160 313426
2*M55*-**20 923161 271699 187000 276618 312145 312155 923158 158465 313427 312143
2*M65*-**20 923162 313428
These parts are services in Cartridge Kit
 Vickers, Incorporated 1997

All Rights Reserved

Model Designation Bearing

25M**-**20 1705
26M**-**20 232750
120128
Retaining Ring
191400 Lock Ring
Screw Mounting Bracket
Model
Back-up Ring (See table) (2 req’d) (Incl. Screws)
199740 FB-B-10 2*M**()-**20
”O” Ring (See table)
(Viewed from Shaft End)
312152 2 = Body Port @ 12 O’clock Position
Hub Adapter 3 = Body Port @ 3 O’clock Position
6 = Body Port @ 6 O’clock Position
Seal (See table) 9 = Body Port @ 9 O’clock Position
”O” Ring
(See table)
Mounting Bracket
”O” Ring (See table)
(See table)
Back-up Ring
(See table)
224476 Wiper
394976 Shaft Seal
190362 Washer
Screw (See table)
Model Designation Body

2*M*A-**20 312139
2*M*B-**20 317282
Model Designation Shaft Key

2*M**-1*20 312153
9955
2*M**-3*20 431243
2*M**-11*20 312154
Model Cartridge Back-up Back-up

”O” Ring ”O” Ring ”O” Ring Seal
Designation Kit Ring Ring
2*M42*-**20 923160
2*M55*-**20 923161 187000 271699 154080 271791 312388 278708
2*M65*-**20 923162
These parts are serviced in Cartridge Kit
Service all units with

F3 Seal Kit 923157

Model Code
1 2 3 4 5 6 7 8 9
1 Model Series 4 Port Connections 7 Port Locations

(Viewed from cover end)
25 - Standard bearing A- 4 bolt flange
26 - Heavy duty bearing B- Str. thread A - Cover port opposite body port
B - Cover port 90 CCW from body port
C - Cover port in line with body port
2 Vane Motor 5 Bracket Mounting D - Cover port 90 CW from body port
(Viewed from shaft end)
M
2- Body port @ 12 o’clock
8 Design Number
3- Body port @ 3 o’clock
3 Ring Capacity Torque 6- Body port @ 6 o’clock 20
Rating (lbf. in per 100 PSI) 9- Body port @ 9 o’clock
25 - 25
9 Special Features
30 - 30
6 Shaft Type
35 - 35
42 - 42 1 - Straight keyed
55 - 55 3 - Straight threaded
65 - 65 11 - Splined
When ordering spare cartridge parts, it is recommended

they be obtained in cartridge kits. Kits are assembled and
tested before shipment.
For satisfactory service life of these components in industrial applications, use full flow filtration to provide fluid which meets
ISO cleanliness code 20/18/15 or cleaner. Selections from Vickers OFP, OFR, and OFRS series are recommended.
Printed in U.S.A.

6.3. SOUTHERN CROSS

100x65-250 Series
Centrifugal Pump
Southern Cross Centrifugal Pump 40















6.4. MAGNUM MM40

Monitor Water Cannon
Magnum MM40 Water Canon 49

MAGNUM AUSTRAL
Reno, Nevada. USA. WATER TRUCK 32KL on VOLVO FMX 440 8x4Australia
Melbourne,
www.mywatermark.com www.magnumaustralia.com
MM40 - Manual Monitor

Easy installation
Pressure tested to 3000 kpa
40mm (1 ½") BSP M Inlet Connection
Engineered balanced and compact design
- see dimensions
Positive fixed positional swivel brake locking
Designed for mobile or fixed mounted applications
R
Patented "non-flog" Magnum Australia swivel
bearings
Accepts Magnum Mini Valve (MMV/B) for
adjustable fan spray
Director nozzle supplied as standard - 16mm ( 5 /8 ")
orifice - 30 metres water throw at 7 bar
All s/s fasteners and locking components
12 month product warranty
Spare parts readily available
Fully serviceable
520
299 300
water monitor
360
300
631
Inlet 1 1/2 ” BSPM (40mm)

840 Nozzle outlet 5 /8 ” (16mm)
M M 4 0
Anaid Nominees Pty Ltd ABN 86 004 924 994

35 Parkhurst Drive, Knoxfield, Victoria, Australia 3180 Telephone: (61 3) 9801 8433 Facsimile: (61 3) 9800 3240
Email: tanks@magnumaustralia.com Web: www.magnumaustralia.comMagnum MM40 Water Canon 50
Monday, April 28, 2008 17:11:10
Magnum MM40 Water Canon 51

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SN : 18.

Water Truck 32KL Cap.

Water Truck 32KL Cap.

 SPARE PART & SERVICES

PT. PORTER REKAYASA UNGGUL

PT. EKA DHARMA JAYA SAKTI

Serial Number : 18.1053

The purpose of this manual is to familiarize you

Every effort has been made to assure that your new

In additional, this manual is purposed to give you

1. SPESIFICATION & GENERAL ARRANGEMENT DRAWING ���������������������������������������������������������� 1

Specification and General Arrangement Drawing 1

1.1. Specification of Water Tank 32.000 L of Capacity

Capacity : 32.000 Liters of Capacities

Specification and General Arrangement Drawing 2

WATER DISPENSING SYSTEM

• Low warning arranged series with buzzer.

Tank/Module Color : White, including logo.

WARRANTY TERMS & POLICY

Specification and General Arrangement Drawing 3

1.2. General Arrangement Drawing

Specification and General Arrangement Drawing 4

2. Fire Fighter (Water only) with Monitor or Spray Heads.

2.3. Operating Procedures

2.3.1. At the Beginning of Each Shift

1. Check the hydraulic oil level in the tank.

2. Check the water level in the tank and refill as necessary.

5. Ensure all items are properly secured for operation.

2.3.2. Road Watering Operation Procedures

1. Set all Butterfly Valves to the required position

a. Butterfly Valve to Water Pump  Open Position

b. Butterfly Valve Pump to Spray Heads  Open Position

c. Butterfly Valve for Drain Suction  Closed position

d. Butterfly Valve for Water Canon  Closed position

e. Butterfly Valve for Gravity Spray Bar  Closed position

Picture 2.1 On Board Pump Set

3. Turn on the Main Switch located the cabin dashboard.

Picture 2.1 Main Control Switch on dashboard

a. Return the RPM engine to the idle position.

b. By Gravity Spray bar :

2.3.3. Water Canon / Monitor Operation Procedure

1. Set all valves to the required position :

a. Butterfly Valve to Water Pump  Open Position

b. Butterfly Valve Pump to Spray Heads  Closed Position

c. Butterfly Valve for Drain Suction  Closed position

d. Butterfly Valve for Water Canon  Open position

e. Butterfly Valve for Gravity Spray Bar  Closed position

1. Set all butterfly valves to the required position

a. Butterfly Valve to Water Pump  Closed Position

b. Butterfly Valve Pump to Spray Heads  Closed Position

c. Butterfly Valve for Drain Water  Open position

d. Butterfly Valve for Water Canon  Closed position

e. Butterfly Valve for Gravity Spray Bar  Closed position

3. Open Butterfly Valve for drain water.

Picture 2.2 Emergency Button

Picture 2.3 Work/Strobe Lamp Switch

3. The tank should be kept filled with water at all times.

3.2. Water Tanker System Maintenance Attention

 An eventual maintenance contract for your system

WT 32KL PRU WTVV - Service Manual & Part Catalog

WT 32KL PRU WTVV - Service Manual & Part Catalog

WT 32KL PRU WTVV - Service Manual & Part Catalog

1. SPESIFICATION & GENERAL ARRANGEMENT DRAWING �� 1