RT35 Parts Manual

ROUGH TERRAIN CRANE
SPARE PARTS CATALOG FOR

ROUGH TERRAIN CRANE
SPARE PARTS CATALOG
Address:Quantang Indust=rial Park, 2nd Yuanda Road,

Changsha Economic and Technological Development
Zone, Hunan Province, China
Postcode: 410131
Website: www.zoomlion.com
RT35 ROUGH RERRAIN CRA NE
November, 2013 Edition: 1

SPARE PARTS CATALOG FOR ROUGH TERRAIN CRANE
To Users
We appreciate your choice of our machine for your application. We will try our best to
provide you with thoughtful and quality service.
This catalog introduc es the structural and assembling features of spare parts.
Carefully reading and understanding of the material presented in this catalog will save your
repair and ordering time.
For your better use of this spare parts catalog, the following symbols are meant to:
SYMBOL REMARKS
▲ Optional 1
△ Optional 2
▼ Optional 3
▽ Optional 4
● Optional
H Used in high-temperature region
L Used in low-temperature region
A Exchangeable
B Displaceable
C Non-removable
D Removable
E The part not directed in the drawing
F Unsellable part
Declaration
Our products and technical documents are subject to technical improvements and changes
without notice.Therefore, please acquaint yourself with our updated technology information.
RT35 ROUGH TERRAIN CRANE Ⅰ

CONTENTS
CHAPTER I CRANE
1.1 RT35-2 Rough terrain crane D00755700000020000Y.........................................................1-2
CHAPTER 2 BOOM SYSTEM
2.1 Basic boom assy. D00755708500000000Y..........................................................................2-2
2.11Support assy. D00755708500400000Y...............................................................................2-4
2.2 Telescopic section 1 assy. D00755708600000000Y.............................................................2-6
2.2.1Pulley assy. D00755908600400000Y.................................................................................2-8
2.2.2 Support assy.D00755708600400000Y............................................................................2-10
2.3 Telescopic section 2 assy. D00755708700000000Y...........................................................2-12
2.3.1 Cable guide pulley D00755708700400000Y ........................................................... ......2-16
2.3.2 Guide pulley assy.D00755708700600000Y.....................................................................2-18
2.3.3 Supporting seat assy D00755708700800001Y...............................................................2-20
2.4 Telescopic section 3 assy. D00755708800000000Y .........................................................2-22
2.4.1 Pulley assy. D00755708800400000Y .............................................................................2-24
2.5 Rooster sheave D00755701200000000Y ........................................................................2-26
2.5.1 Pulley assy. D00755708800400000Y..............................................................................2-28
2.6 Main boom assy. D00755700100000000Y ........................................................................2-30
2.6.1 Rope guide assy. D00755700100600000Y ....................................................................2-34
2.7 Main boom and derricking cylinderinstallation of RT35 Rough Terrain Crane
D00755704700400001Y .........................................................................................................2-36
2.8 Jib D00755700200000002Y ..............................................................................................2-38
2.8.1 Roller D00755900201000001Y........................................................................................2-42
2.8.2 Pulley assy. 1 D00755700201800000Y...........................................................................2-44
2.8.3 Pulley assy. D00755708800400000Y..............................................................................2-46
2.8.4 Roller assy. D00755700202600000Y..............................................................................2-48
2.9 Jib installation D00755704700800000Y.............................................................................2-50
2.10 Telescoping system D00755701800000000Y..................................................................2-52
2.10.1Roller assy.. D00755701800200000..............................................................................2-56
2.10.1.1 Guide pulley assy. D00755701800230000Y........................................................... ...2-58
2.10.2 Derricking cylinder D00755708400300000_6400.........................................................2-60
RT35 ROUGH TERRAIN CRANE Ⅲ

2.10.3 Telescoping cylinder D00755708400100000_6400Y.....................................................2-62
2.10.4 Securing device for hook D00755914300000000Y.......................................................2-64
2.11 Name plate (Chinese ans English versions) D00755707020000000Y.............................2-66
2.12 Name plate (English version) D00755707010000000Y....................................................2-70
CHAPTER 3 CHASSIS
3.1 Slewing table installation D00757701700000002Y .............................................................3-2
3.2 Cooling system D00757701300000002Y.............................................................................3-6
3.3 Intercooling system D00757700900000001Y.......................................................................3-8
3.4 Air intake system D00757701400000001Y................................................................ ........3-10
3.4.1 Air filter D1000100162_30507Y.......................................................................................3-12
3.5 Exhaust system D00757701200000002Y...........................................................................3-14
3.6 Fuel supply system D00757701100000002Y.....................................................................3-16
3.7 Preheating starter D00757700800000000Y.......................................................................3-18
3.8 Steering system D00757703420000000Y..........................................................................3-20
3.8.1 Steering cylinder D00757708400900000_6400Y............................................................3-22
3.9 Steering system D00757703400000000Y..........................................................................3-24
3.9.1 Steering cylinderD00757708420900000_6400Y.............................................................3-26
3.10 Engine housing and its installation D00757705100000002Y...........................................3-28
3.11Toolbox installation D00757709400000001Y.....................................................................3-30
3.12 Rear suspension D00757703320000000Y.......................................................................3-32
3.12.1 Suspension cylinder D00757708401100000_6400Y.....................................................3-34
3.13 Wheel and rim D00757703120000000Y...........................................................................3-36
3.14 Propeller shaft assembly D00757702220000000Y...........................................................3-38
3.15 Chassis frame assembly D00757702820000000Y...........................................................3-40
3.16 Tire housing D00757705200000002Y..............................................................................3-42
3.16.1Horizontal cylinder D00755708400500000_6400Y........................................................3-44
3.16.2 Front vertical cylinder D00755708400700000_6400Y...................................................3-46
3.17 Outrigger assembly D00755700800000000Y...................................................................3-48
3.18 Outrigger D00755701300000001Y...................................................................................3-50
CHAPTER 4 ELECTRICAL SYSTEM
4.1 Schematic diagram - electrical system, chassis (Hirschmann)D00755706140000001Y.......4-2
4.2 Schematic diagram - electrical system, superstructure (Hirschmann)D00755706140000001Y
Ⅳ RT35 ROUGH TERRAIN CRANE

................................................................................................................................................. 4-15
4.3 Schematic diagram - electrical system, driver’s cab (Hirschmann)D00755706140000001Y....
................................................................................................................................................. 4-27
4.4Electrical system (Hirschmann) D00755706240000001Y.................................................. 4-38
4.5 Electrical system (GREER) D00755706210000001Y........................................................4-50
CHAPTER 5 HYDRAULIC SYSTEM
5.1 Pipe layout - superstructure hydraulic system D00755701620000001Y .............................5-2
5.1.1 Turntable valve element assembled D00755704810800000Y...................................... .5-26
5.1.2 Cab valve element assembled D00755914810800000Y.................................................5-44
5.1.3 Slewing brake valve D1010303988_6500Y.....................................................................5-48
5.1.4 Slewing cushion valve D1010300495_6500Y..................................................................5-50
5.2 Pipe layout drawing, chassis hydraulic system D00755701720000001Y...........................5-60
5.2.1 Chassis frame valve element assembled D00755704810600000Y................................5-82
5.2.2 Oil pump drive device D00755703900000001Y ..........................................................5-100
5.2.3 Centre revolving joint installation D00755704810200000Y...........................................5-102
5.2.4 Relief control valve block D1010302066_102440Y......................................................5-104
5.2.5 Gear pump D1010000693_102328Y.............................................................................5-106
5.2.6 2-wheel / 4-wheel drive changeover valve D1010302467_102440Y.............................5-108
5.2.7 Solenoid valve D1010302063_102440Y........................................................................5-110
5.2.8 Radiator D1010400111_100026Y..................................................................................5-112
5.2.9 Central revolving joint D1140109716_6500Y.................................................................5-114
5.3 Hydraulic oil tank D00755703000000001Y.......................................................................5-116
5.4 Hydraulic oil tank installation D00755704810400000Y.....................................................5-118
5.5 Schematic diagram - hydraulic system D00755701510000000Y.....................................5-122
CHAPTER 6 SLEWING SYSTEM
6.1 Slewing mechanism assembly D00755704400000000Y......................................................6-2
6.1.1 Reducer D1030200843_100014Y.....................................................................................6-4
6.2 Slewing bearing assembly D00755704500000000Y............................................................6-8
6.3 Swing lock device D00755705900000000Y.......................................................................6-10
6.4 Hoist gear D00755703500000000Y...................................................................................6-12
6.4.1 Winch reducer D1030200814_100013.Y........................................................................6-14
6.5 Driver’s cab assembly D00755705000000000Y................................................................6-18
RT35 ROUGH TERRAIN CRANE Ⅴ

6.6 Driver’s cab D1130000414_100037Y.................................................................................6-20
6.7 Air conditioning D00755907600000000Y............................................................................6-42
6.7.1Special A/C D1130100319_100026Y................................................................................6-44
6.8 Cab heater D00755907510000001Y..................................................................................6-46
6.81 heater D1200300013_102208Y........................................................................................6-48
6.9 Counterweight assembly D00755704700600000Y.............................................................6-50
Ⅵ RT35 ROUGH TERRAIN CRANE

ROUGH TERRAIN CRANE
CHAPTER I CRANE
RT35-2 ROUGH TERRAIN CRANE

D00755700000020000Y
CRANE
CRANE
18
17
21
16
14
35
13
11
10
37
38
2 3 4
1-2 RT35 ROUGH TERRAIN CRANE


D00755700000020000Y
CRANE
POS. CODE DESCRIPTION QTY. REMARK
CRANE
00755700000020000 RT35-2 rough terrain crane
1 00755708800000000 •Telescopic boom section 3 assy. 1
4 00755708500000000 •Basic boom assy. 1
5 00755701800000000 •Telescoping system 1 E
6 00755708400100000 •Telescoping cylinder 1 E
7 00755700100000000 •Main boom assy. 1 E
8 1090400125 •Main load hook 1 E
9 1090400127 •Auxiliary hook 1 E
10 00755708400300000 •Derricking cylinder 1
11 1130000414 •Driver's cab 1
12 00755705000000000 •Driver's cab assembly 1 E
13 00755703400000000 •Slewing table and its attachments assy. weld 1
ed
14 00755907600000000 •Air conditioning 1
15 00755708200000000 •Hoist rope 1 E
16 00755703500000000 •Hoist gear 1
17 00755700600000000 •Counterweight 1
18 00755708400700000 •Vertical cylinder 4
19 00755708400500000 •Horizontal cylinder 4 E
20 00755700800000000 •Outrigger assembly 4 E
21 00755701300000001 •Outrigger 4
22 1140109716 •Central revolving joint 1 E
23 00755704400000000 •Slewing mechanism assembly 1 E
24 00755704500000000 •Slewing bearing assembly 1 E
25 00755706140000001 •Schematic diagram - electrical system (Hirsc 1 A
hmann)
26 00755706110000001 •Schematic diagram - electrical system 1 A
(GREER )
27 00755706240000001 •Electrical system (Hirschmann) 1 A
28 00755706210000001 •Electrical system (GREER) 1 A
29 00755706320000000 •Installation-electrical system 1 E
30 00755705900000000 •Swing lock device 1 E
31 00755701510000000 •Schematic diagram - hydraulic system 1 E
RT35 ROUGH TERRAIN CRANE 1-3


D00755700000020000Y
CRANE
CRANE
18
17
21
16
14
35
13
11
10
37
38
2 3 4


D00755700000020000Y
CRANE
CRANE
32 00755701620000000 •Pipe layout - superstructure hydraulic syste 1 E
m
33 00755701720000000 •Pipe layout drawing, chassis hydraulic syste 1 E
m
34 00755704810000000 •Hydraulic elements installation 1 E
35 00755703000000001 •Hydraulic oil tank 1
36 204060043 •Hydraulic oil 800L E
37 00757700000020000 •Chassis, RT35 rough terrain crane 1
38 00755700200000002 •Jib 1
39 00755701200000000 •Rooster sheave 1 E
40 00755704700000000 •Structural element installation 1 E
41 1991800130 •Angle indicator 1 E
42 00755700000000020 •Paint diagram 1 E
43 00755703900000001 •Oil pump drive device 1 E
44 00755907510000001 •Cab heater 1 E
45 00755914300000000 •Securing device for hook 1 E

ROUGH TERRAIN CRANE
CHAPTER 2 BOOM SYSTEM

BASIC BOOM ASSY.

D00755708500000000Y
6
1
3
BOOM SYSTEM
2 7
7
6
6
9
11
10
9
12
13
14 4
21 19
19
22
20
23
16
15
18 17

BASIC BOOM ASSY.

D00755708500000000Y

00755708500000000 Basic boom assy.
1 00755708500001010 •Plate 2
2 00755708500001020 •Pin 4
3 1040500298 •Pin 4
4 00755708500200000 •Basic boom welded 1
BOOM SYSTEM
5 00755708500001030 •Slide block 2
6 1040200110 •Nut 6
7 00755908700001150 •Bolt 6
8 204110014 •Lithium-based Grease 1kg E
9 00755708500400000 •Support assy. 2
10 00755708500001050 •Pin 2
11 1050100055 •Automatic lubricating bearing 2
12 1040300066 •Washer 8
13 1040300063 •Washer 8
14 1040000267 •Bolt 8
15 00755708500001070 •Slide block 2
16 1040100173 •Screw 4
17 1040100122 •Screw 2
18 00755908700001190 •Guide block 2
19 00755708500001090 •Spacer sleeve 2
20 00755708500001100 •Limit block 1
21 1040300065 •Washer 1
22 1040000269 •Bolt 1
23 00755708500001110 •Shaft 1

SUPPORT ASSY.
D00755708500400000Y
8
BOOM SYSTEM
1 4

SUPPORT ASSY.
D00755708500400000Y

00755708500400000 Support assy.
1 00755708500410000 •Support 1
2 00755708500401011 •Slide block 1 1
3 00755708700801020 •Reformed bolt 1
4 1040300061 •Seal ring 1
BOOM SYSTEM
5 1040200165 •Nut 1
6 1040500065 •Pin 1
7 00755708500401031 •Slide block 2 1
8 1040100109 •Screw 1

TELESCOPIC BOOM SECTION 1 ASSY.

D00755708600000000Y
3 21
1
2 20
20
BOOM SYSTEM
19
21
21
22
23
29 22
30
31 4
26 25
28 12
27
5
6
7
11
10
9
24
18
14
16
13 15
17
18


D00755708600000000Y

00755708600000000 Telescopic boom section 1 assy.
1 00755708500001010 •Plate 2
2 00755708500001020 •Pin 4
3 1040500298 •Pin 4
4 00755708600200000 •Telescopic boom section 1 welded 1
BOOM SYSTEM
5 00755708600001010 •Slide block 2
6 00755708600001020 •Threaded pipe 2
7 1080000001 •Oil cup 2
9 00755708600001030 •Adjusting plate 1 1x90x132 2
12 00755908600400000 •Pulley assy. 2
13 00755708600001060 •Pin 1 2
14 00755708600001070 •Plate 2
15 1040000096 •Bolt 4
16 1040300062 •Washer 4
17 00755708600001080 •Slide block 2
18 1040100080 •Screw 6
19 00755708600001090 •Slide block 2
20 00755908700001150 •Bolt 6
21 1040200110 •Nut 6
22 00755708600400000 •Support assy. 2
23 00755708600001100 •Pin 2 2
24 00755708600001111 •Slide block 2
25 00755708500001070 •Slide block 2
26 1040100173 •Screw 4
27 1040100122 •Screw 2
28 00755908600001070 •Guide block 2
29 1040300066 •Washer 8
30 1040300063 •Washer 8
31 1040000267 •Bolt 8

PULLEY ASSY.
D00755908600400000Y
BOOM SYSTEM

PULLEY ASSY.
D00755908600400000Y

00755908600400000 Pulley assy.
1 00755908600401010 •Pulley 1
2 00755908600401020 •Anti-friction bearing 2
3 204110014 •Lithium-based Grease 1.0kg E
BOOM SYSTEM

SUPPORT ASSY.
D00755708600400000Y
8
BOOM SYSTEM

SUPPORT ASSY.
D00755708600400000Y

00755708600400000 Support assy.
1 00755708600410000 •Support 1
2 00755708600401011 •Slide block 1 1
3 00755708700801020 •Reformed bolt 1
4 1040300061 •Washer 1
BOOM SYSTEM
5 1040200165 •Nut 1
6 1040500065 •Pin 1
7 00755708600401021 •Slide block 2 1
8 1040100109 •Screw 1


D00755708700000000Y
17 18 21
16
20
20
19
20
BOOM SYSTEM
21
21
25 24
22
28 23
26 27
41
37, 38
30
32 39,40
31 25 29
34 1
4
10
33 35 36 9 5
8 6
2 3
14
15
3
13
12
11


D00755708700000000Y

2 00755708700001011 •Slide block 2
3 1040100037 •Screw 6
4 00755708700001020 •Block 2
BOOM SYSTEM
5 00755708700001030 •Sheath 2
6 1019900312 •Oil cup 2
8 00755708700001040 •Adjusting shim 1 2
9 00755708700001050 •Adjusting shim 2 2
10 00755708700001060 •Adjusting shim 3 2
11 00755708700400000 •Cable guide pulley 2
12 00755708700001070 •Ring 2
13 00755708700001080 •Pin 1 2
14 1040300282 •Retainer ring 2
15 00755708700001090 •Slide block 2
16 00755708700001100 •Pin 4
17 1040500906 •Pin 4
18 00755708700001110 •Plate 2
19 00755708700001120 •Slide block 2
20 00755908700001150 •Bolt 6
21 1040200110 •Nut 6
22 00755708700600000 •Guide pulley assy. 2
23 00755708700001140 •Spacer ring 2
24 1040001614 •Bolt 4
25 1040300063 •Washer 12
26 00755708700001150 •Pin 2 2
27 00755708700001160 •Plate 2
28 00755708700001170 •Sheath 2 2
29 00755708700800001 •Supporting seat assy. 2
30 00755708700001180 •Pin 2
31 1040000288 •Bolt 8
32 1040300066 •Washer 8
33 00755708700001190 •Slide block 2
34 1040101207 •Screw 2


D00755708700000000Y
17 18 21
16
20
20
19
20
BOOM SYSTEM
21
21
25 24
22
28 23
26 27
41
37, 38
30
32 39,40
31 25 29
34 1
4
10
33 35 36 9 5
8 6
2 3
14
15
3
13
12
11


D00755708700000000Y

35 00755708700001200 •Guide block 2
36 1040100059 •Screw 2
37 00755708700001210 •Adjusting block 1 at head 2
38 00755708700001220 •Adjsuting block 2 at head 2
39 00755708700001230 •Adjsuting block 3 at head 2
BOOM SYSTEM
40 00755708700001240 •Adjusting block 4 at head 2
41 00755708700001250 •Spacer ring 2

CABLE GUIDE PULLEY

D00755708700400000Y
BOOM SYSTEM
2
1

CABLE GUIDE PULLEY

D00755708700400000Y

00755708700400000 Cable guide pulley
1 00755708700401010 •Cable guide pulley 1 1
2 1040100105 •Screw 4
3 00755708700401020 •Cover 1
4 1050200738 •Bearing 1
BOOM SYSTEM

GUIDE PULLEY ASSY.

D00755708700600000Y
BOOM SYSTEM
1
3

GUIDE PULLEY ASSY.

D00755708700600000Y

00755708700600000 Guide pulley assy.
2 1040100058 •Screw 4
4 00755708700601020 •Cover 1
BOOM SYSTEM

SUPPORTING SEAT ASSY.

D00755708700800001Y
BOOM SYSTEM
3 8
6 2
1
4

SUPPORTING SEAT ASSY.

D00755708700800001Y

00755708700800001 Supporting seat assy.
1 00755708700810001 •Supporting seat welded 1
2 00755708700801012 •Slide block 1
3 00755708700801020 •Reformed bolt 1
4 1040300061 •Washer 1
BOOM SYSTEM
5 1040200165 •Nut 1
6 1040500395 •Pin 1
7 00755708700801032 •Slide block 1
8 1040100109 •Screw 1


D00755708800000000Y
21
13 23 22
12
BOOM SYSTEM
11 14
17 19 18
12
29 30
15 14
12
16
25 17 19 18
24
28
26
20
27
21
4
1 8
9
10
5
6
3
2


D00755708800000000Y

2 1040100080 •Screw 2
3 00755708800001020 •Plate 1
4 00755708800001030 •Supporting block 2
BOOM SYSTEM
5 00755708800001040 •Sheath 2
6 1080000007 •Oil cup 2
8 00755708800001050 •Adjsuting plate 1 2
9 00755708800001060 •Adjsuting plate 2 2
10 00755708800001070 •Adjsuting plate 3 2
11 00755708800001080 •Pipe 1
12 006340000007 •Spring-loaded pin 6
13 00755708800001090 •Spacer sleeve 1 1
14 00755708800001100 •Shaft 2
15 00755708800001110 •Rope guard 1 1
16 00755708800001120 •Rope guard 2 1
17 00755708800001130 •Baffle 4
18 1040000114 •Bolt 8
19 1040300067 •Washer 8
20 00755708800001140 •Spacer sleeve 2 5
21 00755708800400000 •Pulley assy. 6
22 00755708800001150 •Spacer sleeve 3 1
23 00755708800001160 •Spacer sleeve 4 1
24 00755708800001170 •Pin 1
26 1090100302 •Fitting 1
27 1090100088 •Wire clamp 3
28 00755908800001180 •Washer 1
29 1040200073 •Nut 2
30 00755708800001200 •Wire securing stud 1

PULLEY ASSY.
D00755708800400000Y
BOOM SYSTEM
2 4
2
3

PULLEY ASSY.
D00755708800400000Y

00755708800400000 Pulley assy.
1 00755708800401010 •Pulley 1
3 00755708800401020 •Spacer ring 1
BOOM SYSTEM

ROOSTER SHEAVE
D00755701200000000Y
10
8
10
BOOM SYSTEM
11
9 12
11
3 12
1
3
3
7
6
5
2
14
13
13

ROOSTER SHEAVE
D00755701200000000Y

00755701200000000 Rooster sheave
1 00755701200200000 •Rooster sheave welded 1
2 00755701200001010 •Pin 1
4 00755708800400000 •Pulley assy. 1
BOOM SYSTEM
5 00755701200001020 •Baffle 2
6 1040002173 •Bolt 4
7 1040300067 •Washer 4
8 00755701200001030 •Pull ring 1 1
9 00755701200001040 •Pin 1 1
10 00755701200001050 •Pull ring 2 2
11 00755701200001060 •Pin 2 2
13 00755701200001070 •Spacer ring 2
14 00755701200001080 •Pulley spindle 1

PULLEY ASSY.
D00755708800400000Y
BOOM SYSTEM
2 4
2
3

PULLEY ASSY.
D00755708800400000Y

00755708800400000 Pulley assy.
1 00755708800401010 •Pulley 1
3 00755708800401020 •Spacer ring 1
BOOM SYSTEM

MAIN BOOM ASSY.

D00755700100000000Y
13 14
15
14 13
33 32
34 36
35
BOOM SYSTEM
11 10 12 25
24
23
6
7
1
5
2
4
3
9 44
8
7 16
6
13 14
24 14 13
45
46 20
18 23
19
21 11 10
22 12
17
47 30
31
40
43
41
37 26
41 42 39 28 29 27
39 26
7
38 28 29 27
44
45
46
47

MAIN BOOM ASSY.

D00755700100000000Y

00755700100000000 Main boom assy.
1 00755700100200000 •Cover plate assy. 2
2 00755700100001010 •Plate 1 2
3 00755700100001020 •Plate 2 2
4 00755700100001030 •Plate 3 2
BOOM SYSTEM
5 1040300210 •Washer 6
6 1040000267 •Bolt 8
7 1040300063 •Washer 12
8 1040300066 •Washer 2
9 00755700100001040 •Cover plate at boom head 1
10 1040300062 •Washer 16
11 1040000109 •Bolt 16
12 00755700100001050 •Baffle 8
13 00755700100001060 •Spacer sleeve 8
14 1050200261 •Deep grooved ball bearing 8
15 00755700100001070 •Drum 1 1
16 1040100054 •Screw 4
17 1040100089 •Screw 2
18 00755700100401010 •Adjsuting block 1 6
19 00755700100401020 •Adjsuting block 2 6
20 00755700100401030 •Adjsuting block 3 6
21 00755700100401040 •Adjsuting block 4 6
22 00755700100001080 •Plate 6
23 00755700100001090 •Pin 8
24 00755700100001100 •Drum 2 2
25 00755700100001110 •Drum 3 1
26 00755700100001120 •Grooved plate 4
27 1040000204 •Bolt 16
28 1040300048 •Washer 16
29 1040300060 •Washer 16
30 1040100080 •Screw 9
31 00755700100001130 •Plate 4 3
32 00755700100001150 •Aligning block 12
33 1040100208 •Screw 12
34 1040300211 •Washer 60

MAIN BOOM ASSY.

D00755700100000000Y
13 14
15
14 13
33 32
34 36
35
BOOM SYSTEM
11 10 12 25
24
23
6
7
1
5
2
4
3
9 44
8
7 16
6
13 14
24 14 13
45
46 20
18 23
19
21 11 10
22 12
17
47 30
31
40
43
41
37 26
41 42 39 28 29 27
39 26
7
38 28 29 27
44
45
46
47

MAIN BOOM ASSY.

D00755700100000000Y

35 1040200113 •Nut 12
36 1040300067 •Washer 12
37 1040100158 •Screw 4
38 1040200192 •Nut 4
39 00755900100001181 •Pad 2
BOOM SYSTEM
40 00755700100600000 •Rope guide assy. 1
41 1040300106 •Washer 4
42 00755900100001190 •Pin 2
43 1040500057 •Pin 2
44 Basic boom assy. 1
45 Telescopic boom section 1 assy. 1

ROPE GUIDE ASSY.

D00755700100600000Y
BOOM SYSTEM
8
5
4
6
7
2
1
3

ROPE GUIDE ASSY.

D00755700100600000Y

00755700100600000 Rope guide assy.
1 1040300062 •Washer 4
2 006340000013 •Baffle 30 2
3 1040000109 •Bolt 4
4 00755900100001050 •Spacer sleeve 2
BOOM SYSTEM
6 00755900100001030 •Pin 2
7 00755700100610000 •Rope guide 1
8 00755700100601010 •Drum 1

MAIN BOOM AND DERRICKING CYLINDER

INSTALLATION OF RT35 ROUGH TERRAIN CRANE
D00755704700400001Y
BOOM SYSTEM
10
7 11
3
1 2
4
6
5

MAIN BOOM AND DERRICKING CYLINDER

INSTALLATION OF RT35 ROUGH TERRAIN CRANE
D00755704700400001Y
00755704700400001 Main boom and derricking cylinder installati
on of RT35 rough terrain crane
1 1040000164 •Bolt 2
2 1040300068 •Washer 2
3 00755704700401050 •Baffle 1
BOOM SYSTEM
4 00755704700401021 •Derricking cylinder pin 1
5 1040000101 •Bolt 1
6 00755704700401040 •Chuck plate 1
7 00755704700401031 •Main boom mounting pin of RT35 rough 1
terrain crane
8 1019900312 •Oil cup 1
9 Derricking cylinder 1
11 Slewing table and its attachments assy. weld 1
ed

JIB
D00755700200000002Y
42
41
43 42
12
12
11
BOOM SYSTEM
44 9
52
40 9 12
37 40 9
39 53 9 11
38 9 10
31
10 32
6 30 9 10
36
45 9
40 35 10
37 33
34 32
40 26 36 31
39 2727
2729
12 17
53 28 8
38
52
9
9
7
10
16
6 17
19
6 20
15
4
4 18
5
21
14 47
23
6 22
13 46 24
5 4 47 25
5
48
50 49
51
1 3
2

JIB
D00755700200000002Y

00755700200000002 Jib
1 00755700200001010 •Pin 1 4
2 006340000008 •Retaining pin 4
3 00755700200200001 •Adaptor 1
4 00755700200001020 •Pin 2 10
BOOM SYSTEM
5 00755700200001030 •Pad 12
7 00755700200400001 •Lattice boom 1
8 00755700200600001 •Box-shaped boom 1
9 1999900003 •Key ring 10
10 00755901310001010 •Wire rope 5
11 00755700200001042 •Rope guard pin 2
12 006340000032 •Retaining pin 4
13 00755700200800000 •Pull bracket 2
14 00755700200001050 •Pin 3 2
15 00755700200001061 •Plate 2
16 1040000067 •Bolt 2
17 1040300054 •Washer 26
18 1040200758 •Nut 4
19 00755700200001070 •Plate 1
20 00755900201000001 •Roller 1
21 00755900201200001 •Pin 1
22 1040000267 •Bolt 1
23 1040300063 •Washer 1
24 00755700202800000 •Carrier 1
25 1040001805 •Bolt 2
26 00755700200001080 •Slide block 8
27 00755700200001090 •Pad 24
28 1040000920 •Bolt 24
29 00755700200001100 •Plate 8
30 00755700200001110 •Pin 4 1
32 00755700200001120 •Spacer sleeve 2
33 00755700201400000 •Drum 2 1
34 00755700201600000 •Drum 3 1

JIB
D00755700200000002Y
42
41
43 42
12
12
11
BOOM SYSTEM
44 9
52
40 9 12
37 40 9
39 53 9 11
38 9 10
31
10 32
6 30 9 10
36
45 9
40 35 10
37 33
34 32
40 26 36 31
39 2727
2729
12 17
53 28 8
38
52
9
9
7
10
16
6 17
19
6 20
15
4
4 18
5
21
14 47
23
6 22
13 46 24
5 4 47 25
5
48
50 49
51
1 3
2

JIB
D00755700200000002Y

35 00755700200001130 •Pin 5 1
37 00755700201800000 •Pulley assy. 1 2
38 1040000132 •Bolt 2
39 00755700202000000 •Pin 2 2
BOOM SYSTEM
40 00755700200001140 •Spacer sleeve 2 4
41 00755708800400000 •Pulley assy. 1
42 00755700200001150 •Spacer sleeve 3 2
43 00755700200001160 •Pin 6 1
44 1040300384 •Retaining ring 1
45 00755700202200000 •Pin 3 1
46 00755700200001170 •Stud 2
47 1040200292 •Nut 4
48 00755700202400000 •Bracket 2
49 00755700200001180 •Pin 7 2
51 00755700202600000 •Roller assy. 2
52 00755700200001191 •Rope guard pin 2
53 1039800340 •Spring washer 2

ROLLER
D00755900201000001Y
BOOM SYSTEM

ROLLER
D00755900201000001Y

00755900201000001 Roller
1 00755900201001011 •Drum 1
2 1050200416 •Deep grooved ball bearing 2
BOOM SYSTEM

PULLEY ASSY. 1
D00755700201800000Y
BOOM SYSTEM
3 1
2

PULLEY ASSY. 1
D00755700201800000Y

00755700201800000 Pulley assy. 1
1 00755700201801010 •Pulley 1
BOOM SYSTEM

PULLEY ASSY.
D00755708800400000Y
BOOM SYSTEM
2 4
2
3

PULLEY ASSY.
D00755708800400000Y

00755708800400000 Pulley assy.
1 00755708800401010 •Pulley 1
3 00755708800401020 •Spacer ring 1
BOOM SYSTEM

ROLLER ASSY.
D00755700202600000Y
BOOM SYSTEM

ROLLER ASSY.
D00755700202600000Y

00755700202600000 Roller assy.
1 00755700202601010 •Roller 1
BOOM SYSTEM

JIB INSTALLATION
D00755704700800000Y
17
B
BOOM SYSTEM
A
16
A
17 4
5 6
2 7
2
3 3
9
10
8
11
16
4
B 13
5
17
12
2
2
3 3
14 15
16

JIB INSTALLATION
D00755704700800000Y

00755704700800000 Jib installation
1 00755904700410000 •Shim block 1 E
2 00755904700401060 •Pad 4
3 1040000177 •Bolt 8
4 1040002430 •Bolt 4
BOOM SYSTEM
5 1040200097 •Nut 4
6 00755904700420000 •Pin 1
8 00755704700810000 •Bracket 1
9 00755904700401050 •Pin 2
11 00755904700460000 •Folding bracket 1
12 00755904700470001 •Pin bracket 1
13 00755904700480000 •Pin 1
14 1040200096 •Nut 1
15 1040000149 •Bolt 1
16 Jib 1

TELESCOPING SYSTEM
D00755701800000000Y
3 54
BOOM SYSTEM
47
45 48
10 46
11
42
36 24
4 23
37 49 21
55 25
54 1 50 23
52 53 22
19 18 20
42
36 34 36
35 51
41
6
2 33
31
7 31
26 31
30 32 37
30
2729 8
28 9 4 52
41
6 36 25
42 23
43 22
29 2 20
44 24
28 44 23
12 21
7
54
53
14 15 17 16
13
38 40
39

TELESCOPING SYSTEM
D00755701800000000Y

00755701800000000 Telescoping system
1 00755701800200000 •Roller assy. 1
2 00755701800400000 •Extension / retraction rope I 1
3 00755701800600000 •Extension / retraction rope II 2
4 00755701800800000 •Boom retraction rope II 1
BOOM SYSTEM
5 00755701801000000 •Boom retraction rope I 2
6 00755701800001010 •Pin I 2
8 00755701800001020 •Baffle 1 2
9 1040101403 •Screw 4
10 00755701800001031 •Pin 2 2
12 00755701801200000 •Securing device for wire rope 1
13 1040100039 •Screw 4
14 00755701800001040 •Guard board 1 2
15 00755701800001050 •Grooved plate 2
16 1040000109 •Bolt 4
17 1040300062 •Washer 4
18 1040000573 •Bolt 6
19 1040300054 •Washer 6
20 1040300106 •Washer 4
21 1040200097 •Nut 4
22 1040200741 •Nut 4
23 00755701800001060 •Washer 1 8
24 1040300053 •Washer 4
25 1040200507 •Nut 4
26 00755701800001070 •Pin 3 1
27 00755701800001080 •Retaining ring 1
28 1040100097 •Screw 6
29 1040300067 •Washer 6
30 00755701800001180 •Spacer sleeve 2
31 00755701800001190 •Seal ring 6
32 00755701800001110 •Pin 4 2
33 00755701801400000 •Protection plate 1 of wire rope 1
34 1040300066 •Washer 4

TELESCOPING SYSTEM
D00755701800000000Y
3 54
BOOM SYSTEM
47
45 48
10 46
11
42
36 24
4 23
37 49 21
55 25
54 1 50 23
52 53 22
19 18 20
42
36 34 36
35 51
41
6
2 33
31
7 31
26 31
30 32 37
30
2729 8
28 9 4 52
41
6 36 25
42 23
43 22
29 2 20
44 24
28 44 23
12 21
7
54
53
14 15 17 16
13
38 40
39

TELESCOPING SYSTEM
D00755701800000000Y

35 1040000288 •Bolt 4
36 1040300063 •Washer 12
37 00755701801600000 •Protection plate 2 of wire rope 2
38 00755701800001120 •Pin 5 2
39 00755701800001130 •Baffle 2 2
BOOM SYSTEM
40 1040100079 •Screw 2
41 1040000199 •Bolt 6
42 1040200192 •Nut 8
43 1040300061 •Washer 4
44 00755701800001140 •Shim 3 2
45 00755701800001150 •Roller 2
46 1050200774 •Bearing 2
47 00755701800001160 •Pin 5 2
49 00755701800001170 •Plate 2
50 1040100024 •Screw 2
51 Telescoping cylinder 1

ROLLER ASSY.
D00755701800200000
15
BOOM SYSTEM
10
10
2
3 4
1
13 12 5
4
11 3
2
9 14
9 12
8 11 13
6
7

ROLLER ASSY.
D00755701800200000

00755701800200000 Roller assy.
1 00755701800210000 •Roller carrier 1
2 1040000116 •Bolt 2
3 1040300067 •Washer 2
4 1040300211 •Washer 2
BOOM SYSTEM
5 00755701800201010 •Pin 1
6 00755701800201020 •Roller 2
7 00755701800201030 •Shaft sleeve 1
8 00755701800201040 •Pulley spindle 1
9 1040500137 •Pin 2
10 00755701800201050 •Spacer sleeve 2
11 00755701800201060 •Cover plate 2
12 1040300063 •Washer 8
13 1040000267 •Bolt 8
14 00755701800220000 •Shaft 1
15 00755701800230000 •Guide pulley assy. 1

GUIDE PULLEY ASSY.

D00755701800230000Y
BOOM SYSTEM
4 2 1
3
2
5 4

GUIDE PULLEY ASSY.

D00755701800230000Y

00755701800230000 Guide pulley assy.
2 00755701800231020 •Snap ring 2
3 00755701800231030 •Spacer sleeve 1
BOOM SYSTEM
5 00755701800231040 •Spacer sleeve 2 1

DERRICKING CYLINDER
D00755708400300000_6400Y
2
6
BOOM SYSTEM
20
3
7
4 22
5
8
10
11
12
13 23
14
16 24
19
9
17
15
18
26 1
25
21

DERRICKING CYLINDER
D00755708400300000_6400Y

00755708400300000 Derricking cylinder
1 00755708400301000 •Cylinder 1
2 1040101460 •Screw 2
3 00755708400300005 •Nut 1
4 1081400805 •Guide ring 2
BOOM SYSTEM
5 1081000654 •ZP-type piston combination seal ring 1
6 1081002034 •O-ring 1
7 00755708400300001 •Piston 1
8 00755708400300004 •Spacer sleeve 1
9 00755708400300002 •Guide sleeve 1
10 011299916A0000003 •Retainer ring 1
11 1054400094 •Bushing 1
12 1081000469 •O-ring 1
14 1081002399 •Step Seal 1
15 1081000666 •O-ring 1
16 1081002300 •U-ring 1
17 1081000967 •O-ring 1
18 00755708400300003 •Gland 1
19 1081200096 •Dust ring 1
20 00755708400302000 •Piston rod 1
21 1040100466 •Screw 1
22 1080000270 •Oil cup 2
23 1050000001 •Centripetal knuckle bearing 1
24 1040301206 •Circlip 2
25 1054400115 •Bushing 4
26 00755708400301104 •Ring 1
27 E0755708400300001 •Seal kit 1 E

TELESCOPING CYLINDER
D00755708400100000_6400Y
BOOM SYSTEM
3
1 2 4 5 6 7 9,10 12
13 19 20
8 11 14 15 16 17,18
21
22
23

TELESCOPING CYLINDER
D00755708400100000_6400Y

00755708400100000 Telescoping cylinder
1 00755708400102000 •Piston rod 1
2 108120050 •DA17 dust ring 1
3 00630878410100007 •Baffle 1
4 00755708400100003 •Gland 1
BOOM SYSTEM
5 1081002297 •U-ring 1
6 1081002436 •Step Seal 1
7 00755708400100002 •Guide sleeve 1
8 1054400080 •Bushing 1
9 1081002802 •O-ring 2
11 1081401052 •Guide ring 1
12 00755708400100005 •Spacer sleeve 1
13 00755708400100000 •Telescoping cylinder 1
14 00755708400100004 •Spacer sleeve 1
15 00755708400100001 •Piston 1
16 1081400924 •Supporting ring 2
17 1081000453 •O-ring 2
19 1081000223 •D-A-S combination seal ring 1
20 1081002808 •KY-type piston seal 1
22 00755708400100006 •Nut 1
23 1040100467 •Screw 1

SECURING DEVICE FOR HOOK

D00755914300000000Y
BOOM SYSTEM

SECURING DEVICE FOR HOOK

D00755914300000000Y

00755914300000000 Securing device for hook
1 00755914300001010 •Wire rope 1
2 1090100337 •Shackle 2
3 Chassis frame assembly 1
BOOM SYSTEM

BOOM SYSTEM
2-66
14 ,15 ,16
1 2 3 10 ,11,12 ,13
RT3 5 17
B 1 23
18 ,19,20 21
4 24
20,22
26 35
5 , 6, 7, 8, 9
A
25
C
28 25
34 33
26
29 ,30 ,31, 32
Direction A
27 24
36 3 1 2
27
RT3 5
21 BE CAREFUL IN THE WORKING
RADIUS
4
Direction B
42 Direction C
44 Instrument console
26 26 46 1:10
25 25 48
D00755707020000000Y
45
7, 29 ,30 , 39, 40,41
Label on auxiliary hook Driver's cab

Label on main hook Vertical view - counterweight Silencer housing 47
NAME PLATE (CHINESE ANS ENGLISH VERSIONS)
38 47
37 1:15 25 20,22 Vertical view - engine housing
17
43
5
RT35 ROUGH TERRAIN CRANE


D00755707020000000Y

00755707020000000 Name plate (Chinese ans English versions)
1 00755909730401010 •ZOOMLION logo I 3
2 00755909730401020 •ZOOMLION logo II 2
3 00755709700401030 •Product signs 2
4 00755909730411010 •Warning sign I 2
BOOM SYSTEM
5 00755917000001010 •Safety sign 2
6 00755917000001020 •Safety sign 1
7 00755917000001030 •Safety sign 2
8 00755917000001040 •Safety sign 1
9 00755917000001250 •Warning sign 1
10 00755917010001510 •Warning sign 1
11 00755917010001520 •Warning sign 1
12 00755917010001530 •Warning sign 1
13 00755917010001570 •Warning sign 1
14 00755707010001010 •Lifting height curve 1
15 00755917010001020 •Warning sign 1
16 00755917010001030 •Warning sign 1
17 00755917010001330 •Illustration label, left joystick 1
18 00755917000001560 •EPA name plate 1
19 006340000252 •Name plate, rough terrain crane 1
20 1040400103 •Rivet 12
21 00755917010001040 •Warning sign 2
22 00755917010001060 •Warning sign 2
23 00755909730401050 •ZOOMLION logo III 1
24 006340000102 •Name plate 2
25 00755917000001130 •Lifting sign 10
26 00755917010001050 •Warning sign 4
27 00755917010001550 •Warning sign 2
28 00755917010001130 •Illustration label 1
29 00755917010001080 •Warning sign 2
30 00755917010001100 •Warning sign 2
31 00755917010001190 •Label, control box 1
32 00755917010001110 •Warning sign 1
33 00755917000001330 •Sign, power supply 1
34 00755917010001540 •Sign, fuel tank 1

BOOM SYSTEM
2-68
14 ,15 ,16
1 2 3 10 ,11,12 ,13
RT3 5 17
B 1 23
18 ,19,20 21
4 24
20,22
26 35
5 , 6, 7, 8, 9
A
25
C
28 25
34 33
26
29 ,30 ,31, 32
Direction A
27 24
36 3 1 2
27
RT3 5
21 BE CAREFUL IN THE WORKING
RADIUS
4
Direction B
42 Direction C
44 Instrument console
26 26 46 1:10
25 25 48
D00755707020000000Y
45
7, 29 ,30 , 39, 40,41
Label on auxiliary hook Driver's cab

Label on main hook Vertical view - counterweight Silencer housing 47
38 47
37 1:15 25 20,22 Vertical view - engine housing
17
43
5


D00755707020000000Y

35 00755917010001320 •Safety sign 1
36 00755909730411020 •Warning sign II 1
37 00755707000001020 •Label on main hook 2
38 00755917000001200 •Label on auxiliary hook 1
39 00755917000001150 •Warning sign 1
BOOM SYSTEM
40 00755917010001170 •Sign, hydraulic oil 1
41 00755917010001090 •Warning sign 1
42 00755917010001460 •Sign, oil level 1
43 00755917010001310 •Warning sign 3
44 00755917000001480 •Instrument panel 1
46 00755917010001340 •Illustration label, right joystick 1
47 00755917010001070 •Warning sign 2
48 00755917010001200 •Sign, power switch 1
49 00755917000001350 •Sign, power switch (inside) 1 E
50 00755917010001240 •Sign, pressure gauge A 1 E
51 00755917010001250 •Sign, pressure gauge B 1 E
52 00755700700001410 •Sign, valve 1 E
53 00755700700001420 •Sign, valve pressure 1 E
54 00755917010001260 •Sign, oil filler 1 E
55 00755917010001270 •Sign, pressure testing port A 1 E
56 00755917010001280 •Sign, pressure testing port B 1 E

BOOM SYSTEM
2-70
14 ,15 ,16
1 2 3 10 ,11,12 ,13
RT3 5 17
B 1 22
18,19 20
4 23
19,21
25 34
5 , 6, 7, 8, 9
A
24
C
27 24
33 32
25
, ,
28 29 30, 31
Direction A
26 23
35 3 1 2
26
RT3 5
BE CAREFUL IN THE WORKING
RADIUS
20
4
41 Direction B
Instrument console Direction C
25 25 43 45 1:10
24 24 47
D00755707010000000Y
44
NAME PLATE (ENGLISH VERSION)
7, 28 ,29 , 38, 39,40
Label on auxiliary hook

Driver's cab
Label on main hook 37 Vertical view - counterweight Silencer housing 46
Vertical view - engine housing 46
36 1:15 24 19,21
No Walk!
EXIT
17
42
No Walk!
5
No Walk!


D00755707010000000Y

00755707010000000 Name plate (English version)
1 00755909730401010 •ZOOMLION logo I 3
2 00755909730401020 •ZOOMLION logo II 2
3 00755709700401030 •Product signs 2
4 00755909730401040 •Warning sign I 2
BOOM SYSTEM
5 00755917000001010 •Safety sign 2
6 00755917000001020 •Safety sign 1
7 00755917000001030 •Safety sign 2
8 00755917000001040 •Safety sign 1
9 00755917000001250 •Warning sign 1
10 00755917000001510 •Warning sign 1
11 00755917000001520 •Warning sign 1
12 00755917000001530 •Warning sign 1
13 00755917000001570 •Warning sign 1
14 00755707000001010 •Lifting height curve 1
15 00755917000001070 •Warning sign 1
16 00755917000001080 •Warning sign 1
18 006340000252 •Name plate, rough terrain crane 1
19 1040400103 •Rivet 12
20 00755917000001090 •Warning sign 2
21 00755917000001110 •Warning sign 2
22 00755909730401050 •ZOOMLION logo III 1
23 006340000102 •Name plate 2
24 00755917000001130 •Lifting sign 10
25 00755917000001100 •Warning sign 4
26 00755917000001550 •Warning sign 2
28 00755917000001170 •Warning sign 2
29 00755917000001140 •Warning sign 2
30 00755917000001320 •Label, control box 1
31 00755917000001180 •Warning sign 1
32 00755917000001330 •Sign, power supply 1
33 00755917000001540 •Sign, fuel tank 1
34 00755917000001500 •Safety sign 1

BOOM SYSTEM
2-72
14 ,15 ,16
1 2 3 10 ,11,12 ,13
RT3 5 17
B 1 22
18,19 20
4 23
19,21
25 34
5 , 6, 7, 8, 9
A
24
C
27 24
33 32
25
, ,
28 29 30, 31
Direction A
26 23
35 3 1 2
26
RT3 5
BE CAREFUL IN THE WORKING
RADIUS
20
4
41 Direction B
Instrument console Direction C
25 25 43 45 1:10
24 24 47
D00755707010000000Y
44
7, 28 ,29 , 38, 39,40
Label on auxiliary hook

Driver's cab
Label on main hook 37 Vertical view - counterweight Silencer housing 46
Vertical view - engine housing 46
36 1:15 24 19,21
No Walk!
EXIT
17
42
No Walk!
5
No Walk!


D00755707010000000Y

35 00755909730401060 •Warning sign II 1
36 00755707000001020 •Label on main hook 2
37 00755917000001200 •Label on auxiliary hook 1
38 00755917000001150 •Warning sign 1
39 00755917000001300 •Sign, hydraulic oil 1
BOOM SYSTEM
40 00755917000001160 •Warning sign 1
41 00755917000001461 •Sign, oil level 1
42 00755917000001490 •Warning sign 3
43 00755917000001480 •Instrument panel 1
46 00755917000001120 •Warning sign 2
47 00755917000001340 •Sign, power switch 1
48 00755917000001350 •Sign, power switch (inside) 1
49 00755917010001240 •Sign, pressure gauge A 1 E
50 00755917010001250 •Sign, pressure gauge B 1 E
51 00755700700001410 •Sign, valve 1 E
52 00755700700001420 •Sign, valve pressure 1 E
53 00755917010001260 •Sign, oil filler 1 E
54 00755917010001270 •Sign, pressure testing port A 1 E
55 00755917010001280 •Sign, pressure testing port B 1 E

ROUGH TERRAIN CRANE
CHAPTER 3 CHASSIS
TRANSMISSION AND ENGINE INSTALLATION

D00757701700000002Y
34 31
41 19
35 28
32
12 42
14 8 37
28 39
13 27 9
16 17 4,5,6,7 28 28
18 15
10
26 14 22
13
18
CHASSIS
11
20
21
33
1 40
3 35 38
2 Cooling system
37
36
40
Cooling system
43 21
11
13
14
12


D00757701700000002Y

00757701700000002 Transmission and engine installation
1 1000300287 •Fan 1
2 1040002831 •Bolt 4
3 1040300533 •Washer 4
4 1000000394 •Engine assy. 1 A
5 1000000409 •Engine 1 A
6 1000000408 •Engine 1 A
7 1000000405 •Engine 1 A
8 00757701700001030 •Flexible disc connecting bolt 8
9 1040002274 •Bolt 11
10 1030300123 •Transmission 1
11 1001500003 •Wedge support assy. 2
CHASSIS
12 1040001081 •Bolt 8
13 1040300225 •Seal ring 14
14 1040300054 •Washer 14
15 1049900226 •Threaded rod 1
16 1040002361 •Bolt 8
17 1040300038 •Washer 8
18 00757701700200000 •Transmission mounting plate 2
19 1040002165 •Bolt 3
20 1999900789 •CUMMINS engine bracket 1
21 1999901451 •Resilient mounting 2
22 1999900790 •CUMMINS engine bracket 1
23 1089900279 •Engine oil 20L E
24 202230016 •Loctite glue 1kg E
25 1089900244 •Transmission oil 45L E
26 1040000094 •Bolt 6
27 1040200178 •Nut 1
28 1040300067 •Washer 23
29 1039903492 •Joint of transmission display (RD) 1 E
30 1039903493 •Joint of transmission display (APC) 1 E
31 1140216337 •Hose assy. 1
32 1140214814 •Hose assy. 1
33 1140215924 •Hose assy. 1
34 1140103500 •Fitting 1


D00757701700000002Y
34 31
41 19
35 28
32
12 42
14 8 37
28 39
13 27 9
16 17 4,5,6,7 28 28
18 15
10
26 14 22
13
18
CHASSIS
11
20
21
33
1 40
3 35 38
2 Cooling system
37
36
40
Cooling system
43 21
11
13
14
12


D00757701700000002Y

35 1081000030 •O-ring 2
36 1140215926 •Hose assy. 1
37 1140105072 •Fitting 2
38 00757911000001171 •Tee union 1
39 00757701700001040 •Fitting 1
40 1140101815 •Fitting 2
41 1140105074 •Pipe fitting 1
42 Filter(wire of transmission) 1
CHASSIS

COOLING SYSTEM
D00757701300000002Y
15
14
1
5
3
2
3
13
5
6 5
7 4
CHASSIS
5 10
3
9
8
12
3
18
3
2
17 3
10
2
3 3
11 17
19

COOLING SYSTEM
D00757701300000002Y

00757701300000002 Cooling system
1 1010400137 •Radiator assy. 1
2 1140214518 •Corrugated pipe 3
3 1990200787 •Hoop 8
4 00757701300001051 •Ventilation pipe 1
5 1990200518 •Worm clamp 4
6 00757701300001061 •Ventilation pipe 1
7 00757701300001011 •Water outlet pipe A 1
8 00758111300001040 •Hose 1 1
9 00757701300001021 •Water pipe 1
10 1990200774 •Hoop 2
11 00757701300001033 •Water inlet pipe 1
CHASSIS
12 1040000126 •Bolt 4
13 00757701300400000 •Air baffle II 1
14 00757701300001070 •Heat-insulating sponge 1
15 00757701300200000 •Air baffle I 1
16 1009900454 •Engine coolant 30L E
17 Water tank shock pad 4
18 Engine 1
19 Chassis frame and its attachments welded 1
ass y.

INTERCOOLING SYSTEM
D00757700900000001Y
4
6
CHASSIS
5 1
2
4

INTERCOOLING SYSTEM
D00757700900000001Y

00757700900000001 Intercooling system
1 00758110900001020 •Air exhaust pipe B for intercooler 1
2 00757700900001011 •Air inlet pipe for intercooler 1
3 00758110900001030 •Hose elbow 2
4 Air intake hose assembly 2
5 Cooling system 1
6 Transmission and engine installation 1
CHASSIS

AIR INTAKE SYSTEM

D00757701400000001Y
14
4 9
1 2
11
13
11
12
5
7
CHASSIS
6
6
7
3 8
15
17
10
16 16
21
20
17
16
17
18
19

AIR INTAKE SYSTEM

D00757701400000001Y

00757701400000001 Air intake system
1 1990200539 •T type clamp (without spring) 1
2 00757911000001030 •Air intake pipe 1
3 00757701400001130 •Air intake pipe bracket 1
4 00757911000001220 •Plate 1
5 1040000267 •Bolt 2
6 1040300066 •Washer 4
7 1040300063 •Washer 4
8 1040201078 •Nut 2
9 1040001153 •Bolt 2
10 00757701400001110 •Bracket II 1
11 1990200540 •T type clamp (without spring) 2
CHASSIS
12 00757701400001120 •Air intake steel pipe 1
13 00757911000001190 •Air intake hose 1
14 1990200650 •Worm clamp 1
15 00758301001400000 •Air filter assy. 1
16 1040000069 •Bolt 6
17 1040300054 •Washer 6
18 1040300526 •Seal ring 2
19 1040200758 •Nut 2
20 Transmission and engine installation 1

AIR FILTER
D1000100162_30507Y
13 12
2 15
3
6 5 10
CHASSIS
11
4
7
14
1
13

AIR FILTER
D1000100162_30507Y

1000100162 Air filter
1 1009803796 •Clamp 1
2 1009803799 •Warning label 1
3 1009803800 •Whirl vane 1
4 1009803801 •Seal ring 1
5 1009803803 •Main filter cartridge 1
6 1009803804 •Safety filter cartridge 1
7 1009803805 •Cover 1
8 1009803806 •Air filter assy. 1
9 1009803807 •Flange assy. 1
10 1009803808 •Bracket 2
11 1009803809 •Clasp assy. 6
CHASSIS
12 1009803810 •Alarm device fitting plug 1
13 1009803811 •Maintenance label 1
14 1009803802 •Dust exhausting bag 1
15 1040102184 •Screw 8

EXHAUST SYSTEM
D00757701200000002Y
7
8
17 9
19 8 9 20
CHASSIS
18
12
3 4
1 5
15
16
21 14
10 13
11 5
12 4
4
5 6
1 3
5
4
6
7
8
9 2

EXHAUST SYSTEM
D00757701200000002Y

00757701200000002 Exhaust system
1 00757701200001100 •Plate 2
2 00757701201000000 •Exhaust pipe bracket 1
3 1040000288 •Bolt 4
4 1040300063 •Washer 14
5 1040300066 •Washer 14
6 1040200192 •Nut 4
7 1040000132 •Bolt 4
8 1040300067 •Washer 6
9 1040300734 •Seal ring 6
10 00757701200001150 •Exhaust pipe 1
11 00757701202000000 •Bracket 1
CHASSIS
12 1040000098 •Bolt 10
13 00757701200001130 •Gasket 1
14 1040001588 •Bolt 4
15 1040300054 •Washer 4
16 1040200096 •Nut 4
17 00757911001600002 •Silencer housing 1
18 00757701200001140 •Silencer assy. 1
19 1040000114 •Bolt 2
20 1040200113 •Nut 2
21 00757701202400000 •Heat-insulating sleeve, exhaust pipe 1

FUEL SUPPLY SYSTEM

D00757701100000002Y
10
8
7
To return port of enginet

8
6 To oil inlet of engine
24
7 25
14 10 8
13 26
8
11
12
CHASSIS
8
26
22 8
27 25
1 27 23
29 10
10
3 4
2
27
23
27
22 10 10
17
15 18
10 9
16
5
19
21
20

FUEL SUPPLY SYSTEM

D00757701100000002Y

00757701100000002 Fuel supply system
1 1019900462 •Water separator 1
2 1040000100 •Bolt 2
3 1040200105 •Nut 2
4 1040300067 •Washer 2
5 1011300066 •Fuel tank assembly 1
6 00757701100001061 •Return pipe 1
7 00757911100001040 •Fuel filter fitting 2
8 1040301535 •Combination seal washer 6
9 1019900893 •Oil level sensor 1
10 1990200518 •Worm clamp 8
11 00757701100001051 •Oil inlet pipe 1
CHASSIS
12 1040000101 •Bolt 2
13 1040300054 •Washer 2
14 1040200096 •Nut 2
15 00757701100001071 •Delivery hose II 1
16 00757911100001060 •Delivery hose I 1
17 1040301536 •Combination washer 2
18 00757911100001021 •Oil inlet fitting, fuel tank 2
19 1040300052 •Washer 4
20 1040000134 •Bolt 4
21 1040300065 •Washer 4
22 00679501100001060 •Fitting bolt 2
23 00679501100001050 •Fitting 2
24 1990200046 •Pipe clamp 13
25 00757911100001090 •Fitting bolt 2
26 00757911100001100 •Fitting 2
28 1990200006 •Nylon strap 10 E
29 Fuel coarse filter 1

PREHEATING STARTER
D00757700800000000Y
9
4
8
To return port of enginet
4
3 To oil inlet of engine
7 8
9
4 5
12 6
11 4
4 10
6
4
5
CHASSIS
20
9
9
20
9
1 13
14
19
9
20
2
15
17
16

PREHEATING STARTER
D00757700800000000Y

00757700800000000 Preheating starter
1 1019900783 •Fuel heater assy. 1
2 1011300066 •Fuel tank assembly 1
3 00757701100001061 •Return pipe 1
5 00757911100001090 •Fitting bolt 2
6 00757911100001100 •Fitting 2
7 1990200046 •Pipe clamp 13
8 00757911100001040 •Fuel filter fitting 2
9 1990200518 •Worm clamp 8
10 1040000101 •Bolt 2
11 1040300054 •Washer 2
CHASSIS
12 1040200096 •Nut 2
14 00757911100001021 •Oil inlet fitting, fuel tank 2
15 1040300052 •Washer 4
16 1040000134 •Bolt 4
17 1040300065 •Washer 4
18 1990200006 •Nylon strap 10 E
19 Oil level sensor 1
20 Fuel supply system 1

STEERING SYSTEM
D00757703420000000Y
CHASSIS
4
13 1
5
7 5
8 3 2
9
12
7 8
4 1 10
5 6
3
2 5
3 2

STEERING SYSTEM
D00757703420000000Y

00757703420000000 Steering system
1 00757913400001010 •Locking pin 8
2 1040200224 •Nut 8
3 1040300158 •Seal ring 8
4 00757708420900000 •Steering cylinder 4
5 00757913400001020 •Spacer sleeve 8
6 1040002373 •Bolt 16
7 1040200465 •Nut 16
8 1040201019 •Nut 16
9 1030100859 •Rear drive axle 1
10 1030100856 •Front drive axle 1
11 1089900245 •Gear oil 60L E
CHASSIS
13 Rear suspension 1

STEERING CYLINDER
D00757708400900000_6400Y
4
CHASSIS
8
10
11
12
7
14
13

STEERING CYLINDER
D00757708400900000_6400Y

00757708400900000 Steering cylinder
1 1040100368 •Screw 2
2 00757708400900001 •Piston 1
4 1081002061 •O-ring 1
5 00757708400901000 •Cylinder 1
6 00757708400902000 •Piston rod 1
7 00757708400900002 •Guide sleeve 1
8 1081002418 •Step Seal 1
9 1081200465 •O-ring 1
11 1081002302 •U-ring 1
CHASSIS
12 1081200363 •Dust ring 1
13 011299903A0000056 •Bushing 1
14 1080000270 •Oil cup 1

STEERING SYSTEM
D00757703400000000Y
CHASSIS
14
6 4
5
7
2
2
3
13
11
3
4 2
2
5
7
6
9
1

STEERING SYSTEM
D00757703400000000Y

00757703400000000 Steering system
1 1040002174 •Bolt 16
2 1040200465 •Nut 32
3 1040300049 •Seal ring 16
4 1040002529 •Bolt 8
5 1040300054 •Washer 8
6 00757708400900000 •Steering cylinder 4
7 00757703400200000 •Steering cylinder pin 8
8 1089900245 •Gear oil 56L E
9 1030100885 •Front drive axle, steerable 1 A
10 1030100851 •Front drive axle, steerable 1 A
11 1030100887 •Rear drive axle, steerable 1 A
CHASSIS
12 1030100852 •Rear drive axle, steerable 1 A
14 Rear suspension 1

STEERING CYLINDER
D00757708420900000_6400Y
6 11
3 9 14
15 , 16
1 2 10
CHASSIS
45 78 12 13
17
18

STEERING CYLINDER
D00757708420900000_6400Y

00757708420900000 Steering cylinder
3 00757708400900002 •Guide sleeve 1
4 1081200363 •Dust ring 1
5 1081002302 •U-ring 1
6 1040100368 •Screw 1
7 1081400830 •Guide ring 2
8 1081002418 •Step Seal 1
9 1081200465 •O-ring 1
10 00757708420902000 •Piston rod 1
11 00757708420901000 •Cylinder 1
CHASSIS
12 1081002061 •O-ring 1
13 00757708420900001 •Piston 1
15 1054500041 •Steel ball 1
16 1040101151 •Screw 1
17 011299910A0000006 •Bushing 1
18 1080000274 •Oil cup 4

ENGINE HOUSING AND ITS INSTALLATION

D00757705100000002Y
4
2
3
4 1
3
CHASSIS

ENGINE HOUSING AND ITS INSTALLATION

D00757705100000002Y

00757705100000002 Engine housing and its installation
1 00757705100100000 •Engine housing 1
2 1040000103 •Bolt 6
3 1040300066 •Washer 6
4 1040300063 •Washer 6
CHASSIS

TOOLBOX INSTALLATION
D00757709400000001Y
1
5
3
CHASSIS
2
4

TOOLBOX INSTALLATION
D00757709400000001Y

00757709400000001 Toolbox installation
1 00757709401000000 •Washer 1
2 1040300061 •Washer 4
3 1040300067 •Washer 4
4 1040200679 •Nut 4
5 1040001680 •Bolt 4
6 Chassis frame welded 1
CHASSIS

REAR SUSPENSION
D00757703320000000Y
17
3
CHASSIS
4
2
14
10 11
5
6
7
15
15
1 11
9 16
8 11
A
4
3
Direction A
13
12

REAR SUSPENSION
D00757703320000000Y

00757703320000000 Rear suspension
1 00757703320200000 •Suspension bracket 1
2 00757703300400000 •Pin 1 1
3 1040001542 •Bolt 6
4 1040300054 •Washer 6
5 1040000267 •Bolt 2
6 1040300063 •Washer 2
7 00758113300600000 •Pin 2 2
8 00757703320400000 •Hollow pin 1
9 1054400183 •Bushing 1
10 00757708401100000 •Suspension cylinder 2
11 1080000007 •Oil cup 4
CHASSIS
12 1040000095 •Bolt 8
13 1040300065 •Washer 8
14 1054400184 •Bushing 1
15 00758113300001060 •Adjusting pad 4
16 Rear steer and drive axle 1
ass y.

SUSPENSION CYLINDER
D00757708401100000_6400Y
17
16
13
2
CHASSIS
4
3
6
9
12
10
11
14 15

SUSPENSION CYLINDER
D00757708401100000_6400Y

00757708401100000 Suspension cylinder
1 00757708401102000 •Piston rod 1
2 1081200364 •Dust ring 1
3 1081400836 •Guide ring 2
4 1081002420 •Step Seal 2
5 00757708401100002 •Guide sleeve 1
6 1081002070 •O-ring 1
7 00757708401101000 •Cylinder 1
8 00757708401100001 •Piston 1
9 1081000520 •O-ring 1
10 1081002238 •T-type Glyd-ring 1
11 1081002502 •Step Seal 1
CHASSIS
12 1081400749 •Guide ring 2
13 1040100368 •Screw 1
14 1040101376 •Hexagon socket plug 4
15 1081000482 •Diamond-shaped ring 4
18 E0757708401100001 •Seal kit 1 E

WHEEL AND RIM

D00757703120000000Y
1
CHASSIS

WHEEL AND RIM

D00757703120000000Y

00757703120000000 Wheel and rim
1 1030800243 •Tire 1
2 1030800262 •Rim 1 A
3 1030800242 •Rim 1 A
CHASSIS

PROPELLER SHAFT ASSEMBLY

D00757702220000000Y
10
1
11
CHASSIS
3
5
12
6
4

PROPELLER SHAFT ASSEMBLY

D00757702220000000Y

00757702220000000 Propeller shaft assembly
1 00757702220200000 •Propeller shaft 2 1
2 00757702200400001 •Propeller shaft 3 1
3 1040002157 •Bolt 2
4 1040200265 •Nut 6
5 1040001113 •Bolt 4
6 00757702200600000 •Propeller shaft 4 1
7 202230016 •Loctite glue 1kg E
9 Front drive axle, steerable 1
10 Rear drive axle, steerable 1
11 Transmission 1
CHASSIS

CHASSIS FRAME ASSEMBLY

D00757702820000000Y
1
CHASSIS
3
2 14
14
15
16
17
4 18
19
9
8
10 7
12
10
10
13
11
11

CHASSIS FRAME ASSEMBLY

D00757702820000000Y

00757702820000000 Chassis frame assembly
1 00757702820100000 •Chassis frame and its attachments welded 1
ass y.
3 1999902357 •Light seat 1 2
4 1999902358 •Light seat 2 2
5 00757702801000000 •Outrigger pin 4
6 1040100122 •Screw 4
7 00757702800001010 •Outrigger cylinder pin 4
8 1040000068 •Bolt 8
9 1040300067 •Washer 8
10 00757702800001030 •Outrigger shim 24
CHASSIS
11 1040000267 •Bolt 24
12 00757702800001020 •Outrigger shim 1 8
13 00758112800001070 •Outrigger shim 2 8
14 00758113300001060 •Adjusting pad 4
15 00757702801200000 •Suspension cylinder pin 2 2
16 00757702801800000 •Handrail 4
17 1040000288 •Bolt 16
18 1040300063 •Washer 16
19 1040300066 •Washer 16

TIRE HOUSING
D00757705200000002Y
25
24
26
8
17 9
29 28
8 11 10
30
9
5
10 27
6
28
CHASSIS
29 31 23
16
1 30
13 8
4 9
10
6 14 22 3
2 33
25
7
20
1 12
21 20
7 7
2 8
3
15
3 21
15 7 19
18
98
9 12 10
22
10
8
3

TIRE HOUSING
D00757705200000002Y

00757705200000002 Tire housing
1 00757705200200000 •Ladder 2
2 00757705202400000 •Mounting bracket E 4
3 00757705202800000 •Mounting bracket F 4
4 00757705200600002 •Platform 1
5 00757705200400002 •Platform 1
6 00758115204800001 •Rearview mirror assy. 2
7 00757705200800001 •Mounting bracket A 13
8 1040002434 •Bolt 168
9 1040300067 •Washer 166
10 1040300737 •Washer 144
11 00757705203200001 •Platform 1
CHASSIS
12 00757705200001010 •Mudguard 2
13 00757705201400001 •Ladder 1
14 00757705200001021 •Plate 2
15 00757705201000000 •Mounting bracket B 2
16 00757705201800002 •Platform 1
17 00757705203600000 •Ladder 1
18 00757705200001030 •Mudguard 4
19 00757705200001050 •Plate 4
20 00757705203000001 •Mounting bracket G 2
21 00757705200001040 •Mudguard 2
22 1040200113 •Nut 119
23 00757705202000002 •Platform 1
24 00757705202200002 •Platform 1
25 00757705203400000 •Handrail 4
26 00757705202600001 •Ladder 2
27 00757705204400000 •Cover plate 1
28 1040000098 •Bolt 11
29 1040300063 •Washer 12
30 1040300066 •Washer 11
31 00757705204200000 •Cover plate 1
32 1990300216 •3M anti-skid pad 4 E
ass y.

HORIZONTAL CYLINDER
D00755708400500000_6400Y
1
2
3
4
6
5
7
CHASSIS
8
11
12
13
14
16
15
10

HORIZONTAL CYLINDER
D00755708400500000_6400Y

00755708400500000 Horizontal cylinder
1 1040301267 •Circlip for shaft 1
2 00656908411000006 •Sleeve ring 1
3 00656908411000005 •Retaining ring 1
4 1081000052 •O-ring 1
6 00657308402000001 •Piston 1
7 00755708400500004 •Spacer sleeve 2
8 00755708400500003 •Spacer sleeve 1
9 00755708400502000 •Piston rod 1
10 00755708400501000 •Cylinder 1
11 00755708400500002 •Guide sleeve 1
CHASSIS
13 1081002089 •O-ring 1
14 1081002286 •U-ring 1
15 00657308402000005 •Cap 1
16 1081200014 •Dust ring 1
17 E0755708400500001 •Seal kit 1 E

VERTICAL CYLINDER
D00755708400700000_6400Y
15
17
5
CHASSIS
12
10
11
14
16
18
1 13
2
3
7

VERTICAL CYLINDER
D00755708400700000_6400Y

00755708400700000 Vertical cylinder
2 00630708430700004 •Sleeve ring 1
3 00630708430700005 •Retaining ring 1
4 1081400759 •Guide ring 2
5 00630708430700001 •Piston 1
7 1081000836 •O-ring 1
8 00755708400701000 •Cylinder 1
9 00755708400702000 •Piston rod 1
11 1054400047 •Bushing 1
CHASSIS
12 1081000659 •O-ring 1
13 00630708430700002 •Guide sleeve 1
14 1999900211 •Rod seal 1
15 00630708430700006 •Snap ring 1
16 1081002292 •U-ring 1
18 1081200369 •Dust ring 1
19 E0755708400700001 •Seal kit 1 E

OUTRIGGER ASSEMBLY
D00755700800000000Y
15
14 13
12
11
CHASSIS
7
1
16
6
2 1 5
4
10

OUTRIGGER ASSEMBLY
D00755700800000000Y

00755700800000000 Outrigger assembly
1 00755700800200000 •Outrigger welded 1
2 00755700800400000 •Oil cylinder support 1
3 1040000100 •Bolt 2
4 1040300067 •Washer 2
5 1040200113 •Nut 2
6 00756110800001010 •Rotary A 1
7 1040500903 •Pin 1
8 00756110800001020 •Mounting slide block of telescoping cylinder 1
9 1040000018 •Bolt 4
10 1040200192 •Nut 4
11 1040000065 •Bolt 4
CHASSIS
12 1040300065 •Washer 4
13 00755914700201021 •Cover plate 2
14 1040100120 •Screw 4
15 Vertical cylinder 1
16 Outrigger 1

OUTRIGGER
D00755701300000001Y
3
CHASSIS
2
5
4

OUTRIGGER
D00755701300000001Y

00755701300000001 Outrigger
1 00755701300100000 •Outrigger plate welded assy. 1
2 00755901310400000 •Pin 1
4 00755701300001010 •Wire rope 1
5 1999900003 •Key ring 1
CHASSIS

ROUGH TERRAIN CRANE
CHAPTER 4 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
4-2
1 2 3 4 5 6
C00755706140000001Y
Battery Generator Starter Starting relay Engine air intake heating Illumination
A A
0101 0101
2/A1
EED_70mm^2 EED_16mm^2 Complete vehicle power supply
-1SA1 0201 1201
2/A6
Battery master switch Power source：starter coil
EED_2.5mm^2
0103 1403 EED_16mm^2 1413
13/C1
EED_16mm^2 -X2 -X2 Chassis ignition power supply
EED_70mm^2 -X2
87
-1FU3 27 57 1
86
300A - -1V1
-1KA1 -1FU1
0107 -1FU2
125A B
30
1A
85
B
-GB1 -X2 + 0104
-X2 0106
-1G1 B+ D+ 56 28
87
-2KA1 -1H1
-GB2 Generator - 0102 EED_2.5mm^2 2/D5
31
-1M1 0105 -X2
59
+
0000
EED_16mm^2 Illumination WH
Starter -
-1R1 EED_16mm^2
Engine air intake heating
D00755706140000001Y
C C
-X2
BLK_16mm^2 29
BLK_16mm^2
BLK_70mm^2 0000
BLK_70mm^2 Engine housing ground contact point EED_71mm^2
-X2 0000
BLK_70mm^2 2/B1,3/C1,4/C1,13/C1
61
Grounding：chassis、collecting ring——Superstructure
Engine housing ground contact point 中联重科股份有限公司

RT35-2Chassis electric(Hirschmann)
SCHEMATIC DIAGRAM - ELECTRICAL SYSTEM (Hirschmann)
标记处数更改文件号签字日期
设计标准化图样标记版本重量比列
D
校对审定 C00755706140000001Y D
DesignA
审核批准
工艺日期共 34 页第1页
2 3 4 5 6

1 2 3 4 5 6
0201
12/A1
APC122 Control circuit power source
C00755706140000001Y
-X2 0201
13/C1
51
RED_6mm^2 RED_6mm^2 Superstructure master power supply：to collector ring
A 0101 -X2 -2QF1 -X2 0201 A
1/A6 52
3/A1
58 70A Chassis master power supply：to relay contact point
RED_16mm^2 RED_6mm^2 RED_6mm^2
-X2 0201 1/B6
53 Power source：starter coil
RED_2.5mm^2 -J9
9-core diagnosis interface B
0201
11/C1 -2R2|120Ω| H
RED_2.5mm^2 Radiator fan for hydraulic oil tank
J

237 C
9-core diagnosis interfaceCAN_H 238
D
RED_4mm^2 9-core diagnosis interfaceCAN_L 139
E
B 9-core diagnosis interfaceCAN_GND B
F
J
0000
1/C6 A
0303
33/A2
33/A2
33/A2
3/B6
-2FU1 Engine ignition signal input
-2R1
30A 0-4.7KΩ Throttle 0209 -X2 0211 0216
0202 36 -X2
14
14
14
14
44
EngineECU_CAN_L
-8KA4
EngineECU_CAN_H
RED_4mm^2 -8KA1 -8KA2 -8KA3 -2KA1 -2V1 +

EngineECU_CAN_GND
0203 0204 0205 08/B2 08/B2 08/B3 08/B4

Diagnosis Engine coolant 237 238 139
11
11
11
11
C Page up Page down level low signal - C
-X2 -X2 -X2 -X2 switch-X2 -X2
-X2 -X2 -X2 -X2 -X2
2 30 31 32 33 34 35 37 38 45
39
0000 0206 0207 0208 0210 0215
-J50 22 9 23 2 24 25 34 39 28 32 43 44 50 41 42 46 47 37
D00755706140000001Y
BLK_4mm^2
-J4 1 2 3 4
ECU 87 30 1/C1
ECU
Engine housing ground contact point
0217 0217
中联重科股份有限公司
Water Engine
separator 0218 0218
RT35-2ECU(Hirschmann)
D 标记处数更改文件号签字日期 D
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-3
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-4
1 2 3 4 5 6
C00755706140000001Y
0201
2/A6
A A
1401 RED_6mm^2
13/B1
RED_4mm^2 0301
0301 -X2 4/C1,09/C1,11/C1
-X2 50 Chassis controller power supply、axle suspension unlocked valve
87
46 -3FU2
-
86
-3V1 5A 0303 -X2 0303
2/B4
5 Engine ignition signal input
-3FU3
+
30
85
-3KA1 5A 0304 -X2 -3D1
6 Dryer
B -3FU4 B
RED_4mm^2 1A 0305 -X2
7
-3KA2
14 11 0306
D2
-3KA2
12 11 0306
12/A1
-X2 D2 APC122Power source
49
-3S1
A1+
UBRed
GNDYellow
CAN_L
CAN_H
-3KA2
C Deviation sensor 137 C
D00755706140000001Y
137
A2-
34/C3
Deviation sensorCAN_H
0000 -X2 -X2 138 138 34/C3
1/C6 47 48
Deviation sensorCAN_L
14 11 C3
12 C3
RT35-2Main circuit for chassis
标记处数更改文件号签字日期 power supply(Hirschmann)

D 设计标准化 D
图样标记版本重量比列
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
IFM VBB|S| VBB|0| VBB|R| GND|S| GND|0 GND|A| CAN1_H CAN1_L CAN2_H CAN2_L GND R×D T×D ERROR TEST
CR0200
CPU1 -PLC1 23 05 34 01 15 12 14 32 26 25 33 06 07 13 24
A - - - - - - - - - - - - - - -
A
0401 0402 0403 137 138 237 238 139
-X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1
1 2 3 19 9 10 11 12 13 14 4
8
-4R1 -4R2
-4FU1 -4FU2 -4FU3
5A 15A 15A 120Ω 120Ω
147 148
-4W1

-4W2
B B
137
138
139
237
238
PLC1_CPU1_CAN2_L
PLC1_CPU1_CAN_GND
PLC1_CPU1_CAN1_L
PLC1_CPU1_CAN2_H
PLC1_CPU1_CAN1_H
34/C3
34/C3
34/C3
34/C3
34/C3, 34/C3
C C
0301 0301
3/B6 5/A1
ChassisPLC_CPU1input24V+
D00755706140000001Y
0000 -X1 0000

1/C6
18 ChassisPLC_CPU1output24V+
5/A1,6/C1,07/C1,08/C1,09/C1
RT35-2Chassis CR0200 controller CPU1 power
标记处数更改文件号签字日期 source, CAN(Hirschmann)
D 设计标准化图样标记版本重量比列 D
校对审定 C00755706140000001Y
审核批准 DesginA
工艺日期共 34 页第 4页
1 2 3 4 5 6
4-5
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-6
1 2 3 4 5 6
C00755706140000001Y
Air pressure sensor Steer / brake pressure Main pump pressure Air line system pressure Temperature control Service brake system Emergency brake system
4-20mA 4-20mA 4-20mA Oil level sensor Rear axle centered Engine coolant level sensor low switch switch for radiator fan pressure low warning pressure low warning
0-100BAR 0-400BAR 0-400BAR
detection Parking brake system
-5FU1 Clutch disengaged
0301 2A 0501 -X1 pressure low warning pressure switch A
A 4/C6 24
0000
4/C6
3109 -X1 -X1

13/B1 22 26
12V+Power
12/C5
source
1
1
BK
-5R1 -5SQ1
-5SP3 1 1 1
+
1224
2 2 2 250Ω -5SL1
-SW1 -SW2 -SW3 -SW4
BK
Air pressure Steer / brake oil Main pump oil Water output -SQ1 p -ST1
t＞ p p p p
2
2
sensor pressure sensor pressure sensor S -
B
B Engaged-pressure low Disengaged-driving Engaged-not driving, Engaged-brake lamp Disengaged-emergency
0504 0505 warning ON,disengaged brake,warning
DANA Transmission warning indicator signal

-5R2
11-182Ω
0506 1224 0509 0511 0512 0513 0514 0515
0516 0502 0503
C
-X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1
D00755706140000001Y
C 63 20 21 23 27 28 29 30 31 32 33 34 35 36 37 38
%IW07 %IW03 %IW04 %IW05 %IX0.03 %IX1.07 %IX0.05 %IX0.06 %IX0.07 %IX0.12 %IX0.13 %IX0.14 %IX0.15 %IX1.04 %IX1.05 %IX1.06
10 08 27 09 28 37 29 11 30 20 02 21 30 19 55 18
B|L| A B|L| A B|L| A B|L| A B|L| A B|L/H| CYL B|L| A B|L| A B|L| A B|L| FRQ B|L| FRQ B|L| FRQ B|L| FRQ B|L/H| CYL B|L/H| CYL B|L/H| CYL
RT35-2Chassis CR0200 controller CPU1
标记处数更改文件号签字日期 input(Hirschmann)
设计标准化图样标记版本重量比列 D
D C00755706140000001Y
校对审定
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
Left high beam Right high beam Left low beam Right low beam Left reversing lamp Right reversing lamp Reversing horn Brake light
A A
-PLC1 B(H)PWM B(H)PWM B(H)PWM B(H)PWM B(H)PWM B(H)PWM B(H)PWM B(H)PWM
CPU1 44 36 45 54 46 17 47 53
%QX0.00 %QX0.04 %QX0.01 %QX0.05 %QX0.02 %QX0.06 %QX0.03 %QX0.07
0601 0602 0603 0604 0605 0606 0607 0608
-X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1

39 40 41 42 43 44 45 46

B B
1
-6H1 -6H2 -6H3 -6H4 -6H5 -6H6 -6V1-6P1 -6H7
2
C C
4/C6
D00755706140000001Y
标记处数更改文件号签字日期 output-1/3(Hirschmann)
校对审定
C00755706140000001Y
DesginA
审核批准
共 34 页第6页
1 2 3 4 5 6
4-7
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-8
1 2 3 4 5 6
C00755706140000001Y
Left front outrigger Right front outrigger Left rear outrigger Right rear outrigger
A Vertical cylinder Horizontal cylinder Vertical cylinderHorizontal cylinder Vertical cylinder Horizontal cylinder Vertical cylinder Horizontal cylinder A
B|H| B|H| B|H| B|H| B|H| B|H| B|H| B|H|
39 03 40 22 41 42 43 04
0701 0702 0703 0704 0705 0706 0707 0708
-X1 -X1 -X1 -X1 -X1 -X1 -X1 -X1

47 48 49 50 51 52 53 54
B B
-Y7 -Y8 -Y9 -Y10 -Y11 -Y12 -Y13 -Y14
D00755706140000001Y
C C
0000 -X1
4/C6 55
D
output-2/3(Hirschmann) D
校对审定
C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
Diagnosis Page up 4-wheel steer Engine coolant level A

switch Page down valve Crab steer valve 2-wheel steer valve low signal
A
-PLC1 B(H)PWM B(H)PWM B(H)PWM B(H)PWM B(H)PWM B(H)PWM B(H)PWM B(H)PWM
CPU1 48 51 50 52 16 49 31 35
0801 0802 0803 0804 0805 0806 0808
-X1 -X1 -X1 -X1

56 57 58 58

B
B
A1+
A1+
A1+
A1+
-8KA1 -8KA2 -8KA3 -Y5 -Y6 -Y27 -8KA4
A2-
A2-
A2-
A2-
C
C
0000 -X1 -X1

D00755706140000001Y
4/C6 60 61
14 11 2/C3 14 11 2/C3 14 11 2/C3 14 11 2/C4
RT35-2Chassis CR0200 controller CPU1 D
D 标记处数更改文件号签字日期 output-3/3(Hirschmann)
校对审定
C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-9
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-10
1 2 3 4 5 6
C00755706140000001Y
A
A
IFM VBB|S| VBB|0| VBB|R| GND|S| GND|0 GND|A| CAN1_H CAN1_L CAN2_H CAN2_L GND R×D T×D ERROR TEST
CF0200 -PLC1 23 05 34 01 15 12 14 32 26 25 33 06 07 13 24
CPU2 - - - - - - - - - - - - - - -
0901 0902 0903 249 247 248

-X1 -X1 -X1 -X1 -X1 -X1 -X1
5 6 7 62 15 16 17
-9FU1 -9FU2 -9FU3

5A 15A 15A B
B
C
D00755706140000001Y
C 0301
3/B6
0000 0000
4/C6 10/C1,11/C1
ChassisPLC_CPU2output24V-
标记处数更改文件号签字日期 power source, CAN(Hirschmann) D

D 设计标准化图样标记版本重量比列
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
Left front turn Left rear turn Right front turn Right rear turn
signal signal signal signal Corner marker light Corner marker light
A -PLC1 B|H|PWM B|H|PWM B|H|PWM B|H|PWM B|H|PWM B|H|PWM

A
CPU2 44 45 46 47 36 54
%QX32.00 %QX32.01 %QX32.02 %QX32.03 %QX32.04 %QX32.05
1001 1002 1003 1004 1005 1006
-X2 -X2 -X2 -X2 -X2 -X2

9 10 11 12 13 14

B B
-10H1 -10H2 -10H3 -10H4 -10H5 -10H6 -10H7 -10H8 -10H10 -10H11 -10H12 -10H13
C C
0000
09/C6
D00755706140000001Y
RT35-2Chassis CR0200 controller CPU2 output-1/2(Hirschmann)
D 校对审定 C00755706140000001Y D
DesignA
审核批准
工艺日期共 34 页第 10 页
1 2 3 4 5 6
4-11
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-12
1 2 3 4 5 6
C00755706140000001Y
Radiator fan for Outrigger extend / Outrigger extend Outrigger retract Axle suspension unlocked valve (when energized) Parking brake released (when energized)/
A hydraulic oil tank retract solenoid valve solenoid valve solenoid valve emergency brake(deenergized) A
-PLC1 B|H|PWM B|H|PWM B|H| B|H| B|H| B|H| B|H|
CPU2 17 53 39 03 40 22 41
%QX32.06 %QX32.07 %QX32.08 %QX32.09 %QX32.10 %QX32.11 %QX32.12
1101 1102 1103 1104 1105 1106
1107 1109
-X2 -X2 -X2 -X2 -X2 -X2 -X2 -X2

B 15 3 18 19 20 21 8 23
B
87
86
87
86
-11KA1 -11KA2
-Y1 -Y2 -Y4
30
30
85
85
-X2
-X2 22
16 1110
1108
RED_2.5mm^2 -11V1 -Y15 -11V2 -Y16 -11V3 -Y17 -11V4 -Y18 -Y3
0000 -11M1
M
-X2
25
-11FU1 BLK_2.5mm^2
C C
D00755706140000001Y
0201 30A
2/B4
RED_2.5mm^2
-11FU2
0301 7.5A
3/B6 30A
09/C6
0000 -X2
24
D 标记处数更改文件号签字日期 power source, CAN D

校对审定 C00755706140000001Y
DesignA
审核批准
工艺日期共 34 页第11 页
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
Transmission oil temperature sensor Transmission oil pressure sensor Engine speed sensor
A
Turbine speed sensor
A 0201 -12ST1 -12SP1 -12SR1 -12SR2
2/A6
+ - + S - + - + -
33/C4
33/C4
33/C4
0306
3/B6
-12FU1 -12FU2 1203 1204 1208 1209 1210 1211 237 238 239
1205
1206
1207
15A 2A
APC122-CAN_H
APC122-CAN_L
APC122-CAN_GND
-X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3
1 2 3 4 5 7 9 10 11 12 13 14 15
6 8
-X3 -X3 -X3

1201 1202
A20 A60 A45 A21 A28 A29 A15 A25 A24 A10 A9 A12 A11 A23 A22 A26
PPWR PPWR PPWR SPWR AI2-GND AI2 5V-VREF AI0 AI0-GND SPEED IN 0 SPEED IN 0-GND SPEED IN 1 SPEED IN 1GND CAN-H CAN-L COMMON-GND
B
B
-APC122
GND GND A00 A00-GND A01 A01-GND A04 A04-GND A03 A03-GND A02 A02-GND A05 A05-GND A06 A04-GND LIN BUS LIN BUS-PWR
A44 A05 A33 A34 A31 A32 A46 A47 A18 A19 A48 A49 A17 A16 A35 A50 A08 A51
-X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3
23 24 25
16 17 18 19 20 21 22 26 27 28 30 31
1222 1223 1224 1226 1227
1212 1213 1214 1215 1228 1229 1216 1217 1218 1219 +
-12V1 -Y31
FL R FH 2 1 -RD120 D A B C
-
C
Transmission fault diagnosis screen
CONTROL VALVE
DANAtransmission warning indicator signal
D00755706140000001Y
0000 -X3
5/B3
1/C6
32
2-wheel / 4-wheel drive
RT35-2DANAtransmission
标记处数更改文件号签字日期 (Hirschmann) D
校对审定 C00755706140000001Y
DesignA
审核批准
1 2 3 4 5 6
4-13
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-14
1 2 3 4 5 6
C00755706140000001Y
-13A1
A A
U1Shield layer 139 139
L1Shield layer 34/B3
139 139
34/B3 Slip ring-up-CAN_GND
Slip ring-lower-CAN_GND
U2Brown 138 138
L2Brown 34/B3
138 138
34/B3 Slip ring-up-CAN_L
Slip ring-lower-CAN_L
U3White 137 137 34/B3
137 137 L3White
34/B3 Slip ring-up-CAN_H
Slip ring-lower-CAN_H
U4|Reserved|
L4|Reserved|
B B
U5 3109 3109 22/A5
5/B1
3109 3109 L5 12V+Power source
12V+Power source
U6 1401 1401
14/A6
1401 1401 L6
3/A1
Chassis control power supply
U7 1403 1403
1403 1403 14/B6
1/B6
L7
Chassis ignition power supply
-13FU1 U8 1301 -X4 1 1301
50A 1301 L8 14/A1
0201 -X2 54
2/A6 Superstructure master
RED_6mm^2
RED_6mm^2 -13RV3 -13RV4 power supply
-13RV1 -13RV2 -13V2
D00755706140000001Y
-13V1
C C
U9 0000 0000
14/C1
0000 L9 -X4 3
1/C6 Grounding:Superstructure
-X2 55 BLK_6mm^2
BLK_6mm^2
RT35-2Collecting ring
标记处数更改文件号签字日期 (Hirschmann)
校对审定 C00755706140000001Y
DesignA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
Emergency Ignition switch Neutral
stop switch signal
A
A 1301 1301
13/C6 15/A1
RED_6mm^2 RED_6mm^2 RED_6mm^2
1406 -X4 1406 31/A1
-X4 126 MP3Power source
7 RED_1.5mm^2
1401 -X4 1401 13/B6,15/A1
12 Chassis control power supply：Collecting ring:U6,
Superstructure control power supply
-14SA1
-17KA1
1402 -X4 12 11 -X4 1403 13/C6

13 14
1404 -X4 17/B1 Chassis ignition power supply：Collecting ring:U7
9
86
87
-14V1 -14KA1 B
B
75
15
30
85
50
-14SA2 P 0 Ⅰ Ⅱ
-X4 Ⅲ
30
10
1405
-X4
11
C
C
0000 Superstructure master power supply24V- 0000
13/C6
BLK_6mm^2 15/C1,16/C1,21/C1,26/C3,27/C1,27/C4,28/B1,29/C1,30/B6,30/C6,30/C6,31/C1,32/C1
D00755706140000001Y
BLK_6mm^2
RT35-2Ignition switch / emergency stop
标记处数更改文件号签字日期 button(Hirschmann)
D
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-15
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-16
1 2 3 4 5 6
C00755706140000001Y
1301 -X4 GPSPower source 1301
14/A6 26/C3
8
RED_6mm^2
A
A Superstructure control power supply,
High voltage level detector 1501
1401 16/C1,21/C1
14/A6
RED_4mm^2
1501
-15FU1 2A
-X5 1502 Buttons and sensor power source 1502
18/A1
1
RED_6mm^2
-15FU2 10A
-X5 1503 Steering gear power supply 1503
2
RED_1.5mm^2 RED_1.5mm^2 30/A6,30/A6,30/B6,30/C6,30/C6,30/C6,30/C6,30/C6
-15FU3 5A
-X5 1504 1504 B
86
28/B1
87
3
B RCI power supply
-15V1 -15KA1
-15FU4 5A
-X5 1505 1505
30
85
27/C4
4 Display power supply
-15FU5 5A
-X5 1506 1506
RED_6mm^2 29/A1
5 Power supply for joystick
and solenoid valve
-X4 -15FU6 5A
2 -X5 1507 1507
27/B1
6 Power source - rearview system
0000
14/C6 -15FU7 25A 1508
-X5 1508 29/A4
7
D00755706140000001Y
A/C (cool) power source C

RED_4mm^2 RED_4mm^2
C
-X4 1501
26/C3，29/A4
5 A/C (heat) power supply,High voltage level detector
RED_4mm^2
-X4 Cab electric 1501

31/A1，32/A1
6
RED_4mm^2
RT35-2Superstructure power
标记处数更改文件号签字日期 supply circuit(Hirschmann) D

校对审定 DesginA
C00755706140000001Y
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
A
A IFM VBB|S| VBB|0| VBB|R| GND|S| GND|0| GND|A| CAN1_H CAN1_L CAN2_H CAN2_L GND R×D T×D ERROR TEST
CF0200 -PLC2 23 05 34 01 15 12 14 32 26 25 33 06 07 13 24
CPU1 - -
- - - - - - - - - - - - -
1601 1602 1603 137 138 337 338 139 347 348 1501
-X5 -X5 -X5 -X5 -X5 -X5 -X5 -X5 -X5 -X5 -X5
8 9 10 29 30 31 32 33 34 35 27
-16FU1 -16FU2 -16FU3 -16R1

5A 15A 15A 120欧
B
B
137
337
138
338
139
PLC2-CPU1-CAN1_L
PLC2-CPU1-CAN1_H
PLC2-CPU1-CAN2_H
PLC2-CPU1-CAN2_L
PLC2-CPU1-CAN_GND
34/A3
34/C4
34/A3
34/C4
C
15/A6
1501 34/A3,34/C4
C
0000 -X4 0000

D00755706140000001Y
14/C6
15 UperstructurePLC_CPU1output24V-
17/D1,20/C1
RT35-2Superstructure CR0200 controller CPU1
标记处数更改文件号签字日期 power source, CAN(Hirschmann) D
D 校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-17
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-18
1 2 3 4 5 6
C00755706140000001Y
Corner marker light signal High beam signal Right turn signal
Gear signal from gear selector
Parking signal Low beam signal
A
Left turn signal
A
30/B6
29/C5
30/A6
30/B6
30/C6
30/B6
30/A6
30/B6
30/C6
30/C6
30/B6
30/C6
30/A5
3RD
1ST
2ND
REV
FWD
4FWD
Parking signal
High beam signal
3002 3001 3003 3004 3005 3017 3016 3015 3006
Left turn signal

3012 3014
Low beam signal

3013
Right turn signal

-17V1
Corner marker light signal

1701
-17V2
B
B -X4
18
A1+
-17KA1
A2-
Neutral relay
-X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4
16 17 20 21 22 23 24 25 26 27 28 29
D00755706140000001Y
0000 -PLC2 %IX0.00 %IX0.01 %IX0.02 %IX0.03 %IX0.04 %IX1.04 %IX1.15 %IX1.14 %IX1.13 %IX1.12 %IX1.11 %IX2.00 C
CPU1
08 27 09 28 10 19 04 43 42 41 22 48
C B|H| A B|H| A B|H| A B|H| A B|H| A B|L/H| CYL B|L/H| B|L/H| B|L/H| B|L/H| B|L/H| B|L/H|
16/C6
-X4
19
12 11 14/B4
标记处数更改文件号签字日期 input-1/3(Hirschmann) D
D
校对审定 C00755706140000001Y
审核批准 DesginA
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
2-wheel / 4-wheel Steer mode selection Left front outrigger valve selection Right front outrigger valve selection Left rear outrigger valve selection Right rear outrigger valve selection Outrigger cylinder movement A
drive selection 2-wheel steer 2-wheel steer Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical Horizontal Retract Extend
A (front wheel) Crab steer 4-wheel steer (rear wheel)
15/A6
1502 1502 19/A2
-X4 -X4
29 30

B
-18SA4 -18SA5 -18SA6
1
-18SA7
3
3
0
0
1
1
-18SA3
2
2
3
0
1
2
3
0
1
2
0
1
2
B -18SA1 -18SA2
2
3
1
4
1
1
7
7
1
7
1
7
1
7
5
1
2
4
3
1801 1802 1803 1804 1805 1806 1807 1808 1809 1810 1811 1812 1813 1814
-X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4
33 34 35 36 38 39 40 41 42 43 44 45 46 47
-PLC2 %IX0.05 %IX0.06 %IX0.07 %IX0.08 %IX0.09 %IX0.10 %IX0.11 %IX0.12 %IX0.13 %IX0.14 %IX0.15 %IX1.00 %IX1.01 %IX1.02 %IX1.03
CPU2
C
29 11 30 44 45 46 47 20 02 21 38 36 54 17 53
C B|H| A B|H| A B|H| A B|H| B|H| B|H| B|H| B|H| FRQ B|H| FRQ B|H| FRQ B|H| FRQ B|H| B|H| B|H| B|H|
D00755706140000001Y
标记处数更改文件号签字日期 input-2/3(Hirschmann) D
D
C00755706140000001Y
审核批准
1 2 3 4 5 6
4-19
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-20
1 2 3 4 5 6
C00755706140000001Y
A High speed for the main Low speed for the main High speed for the auxiliary Low speed for the auxiliary Swing lock Swing lock
A
3rd wrap for main winch 3rd wrap for auxiliary winch winch movement winch movement
winch movement winch movement disengaged engaged
18/A6
1502
-X4 -X4
31 32
13
13
-19SA1 -19SA2 -19SA3
1
0
2
1
0
2
1
0
2
-19SQ1 -19SQ2
14
14
7
B B
1901 1902 1903 1904 1905 1906 1907 1908
-X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4

48 49 50 51 52 53 54 55
-PLC2 %IX1.05 %IX1.06 %IX1.07 %IX1.08 %IX1.09 %IX1.10 %IX2.01 %IX2.02

CPU1 55 18 37 39 03 40 49 31
C C
D00755706140000001Y
B|L/H| CYL B|L/H| CYL B|L/H| CYL B|L/H| B|L/H| B|L/H| B|L| B|L|
标记处数更改文件号签字日期 input-3/3(Hirschmann)
D D
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
A Air valve for disengaging Air valve for engaging Main winch Auxiliary winch A
the swing lock the swing lock speed sensor speed sensor
-PLC2 B|H/L| B|H/L| B|H| PWM B|H| PWM B|H| PWM

CPU1
52 16 50 51 35
%QX1.05 %QX1.06 %QX1.03 %QX1.04 %QX1.07
2001 2002 2003 2004

-X4 -X4 -X4 -X4
56 57 58 59
B B
2004
2003
Main winch speed sensor
Auxiliary winch speed sensor
-Y32 -Y33
32/B5
32/B6
BLK_1.5mm^2
C 0000 -X4 C
16/C6
61
D00755706140000001Y
D 标记处数更改文件号签字日期 output(Hirschmann) D
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-21
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-22
1 2 3 4 5 6
C00755706140000001Y
A A
IFM VBB|S| VBB|0| VBB|R| GND|S| GND|0| GND|A| CAN1_H CAN1_L CAN2_H CAN2_H GND R×D T×D ERROR TEST
CR0200
CPU2 -PLC2 23 05 34 01 15 12 14 32 26 25 33 06 07 13 24
- - - - - - - - - - - - - - -
2101 2102 2103 449 447 448 1501
-X5 -X5 -X5 -X5 -X5 -X5 -X5
11 12 13 36 37 38 28
-21FU1 -21FU2 -21FU3

5A 15A 15A
B B
UperstructurePLC_CPU2input24V+ 1501
D00755706140000001Y
15/A6
1501 23/A1
C C
0000 -X4 UperstructurePLC_CPU2output24V- 0000

14/C6
62 22/C1,23/C1,24/C2,25/C1
标记处数更改文件号签字日期 power source, CAN(Hirschmann)

D D
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
A A
Throttle pedal Hand / foot throttle selection
signal Hand throttle signal Manual after engaged
3109 -X4 -X4 12V+Power source：to collector ring U6 3109
31/C3 13/B6
12V+Power source 63 94
2301
23/A6

1
-22SA1
B B
5
-22R2
APS1 Power source+
-22A1
-22R1 4.7K
Power source- Signal
C|Red| Swing potentiometer Hand throttle
Accelerator pedal B|Black| A|White|
21/C6
0000 -X4
66
-X4 -X4 -X5 -X5

64 65 39 40
2201 2202 2203 2204

C -PLC2 %IW35
C
%IX32.01 %IW37 %IW38 %IW39 %IX33.04
CPU2 08 27 09 28 10 19
B|L| A B|L| A B|L| A B|L| A B|L| A B|L/H| CYL
D00755706140000001Y
D D
C00755706140000001Y
审核批准
1 2 3 4 5 6
4-23
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-24
1 2 3 4 5 6
C00755706140000001Y
A A
Deadman signal Main winch speed Auxiliary winch speed Swing lock
on the joystick Free swing signal RCI FKO signal detection detection detection
-23FU1
5A 2301
1501 2301 X5 X4
21/C6
14 67 22/B1
28/C4
29/B2
29/B3
B B
Free swing signal

RCI FKO signal
Hydraulic deadman signal

1/BN
3/BU
1/BN
3/BU
1/BN
3/BU
-23SQ2 -23SQ3
-23SQ1
Fe Fe Fe
4/BK
4/BK
4/BK
2901 2904 2801 2302 2303 2304 2306 2307 2308 2309
-X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4 -X4
68 69 70 71
72 73 74 75 76
0000 -X4
21/C6 77
D00755706140000001Y
C C
%1X32.05 %1X32.06 %1X32.07 %1X32.12 %1X32.14 %1X32.15 %1X32.13 %1X33.05 %1X33.06 %1X33.07 %1X32.01
-PLC2
29 11 30 20 21 38 02 55 18 37 27
CPU2
B| L| A B| L| A B| L| A B| L| FRQ B| L| FRQ B| L| FRQ B| L| FRQ B| L/H| CYL B| L/H| CYL B| L/H| CYL B| L| A
RT35-2Superstructure CR0200 controller
D 标记处数更改文件号签字日期 CPU2 input-2/2(Hirschmann) D

设计标准化图样标记版本重量比例
校对审定 C00755706140000001Y
DesginA
审核批准
2 3 4 6

1 2 3 4 5 6
C00755706140000001Y
-PLC2 B(H) B(H) B(H) B(H) B(H L) B(H)PWM B(H)PWM B(H) B(H) B(H) B(H) B(H)
A
A
CPU2 40 22 41 42 31 51 50 04 48 52 35 43

B
B
2401 2402 2403 2404 2405 2406 2407

-X4 -X4 -X4 -X4 -X4 -X4 -X5
73 74 75 76 77 78 41
A1+
-Y22 -Y24H1 -Y27 -24KA1 -Y28
-Y26 -Y30
A2-
C
C
0000 -X4
21/D6
79
12-X- 1129 / C 1
D00755706140000001Y
Main winch high speed valve Auxiliary winch high speed valve Boom warning light Slewing brake Deadman valve Free swing
D
D 设计标准化图样标记版本重量比例
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-25
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-26
1 2 3 4 5 6
C00755706140000001Y
Spool up theReel off the Spool up the Reel off the Trichromatic lamp
A main winchmain winch auxiliary winch auxiliary winch
A
-PLC2 B|H| PWM B|H| PWM B|H| PWM B|H| PWM B|H| B|H| B| H/L| B|H| PWM
CPU2 44 45 46 47 39 03 16 35
2501 2502 2503 2504 2505 2506 2507 2508

-X4 -X4 -X4 -X4 -X5 -X5 -X5 -X5
80 81 82 83 42 43 44 45
B B
-Y21 -Y23 -Y24 -Y25 -25H1 + -25H2 + -25H3 +
GN YE
RE
— — —
RCI indicator_red RCI indicator_green RCI indicator_yellow
0000 -X4 BLK_1.5mm^2

21/C6
84
D00755706140000001Y
C C
标记处数更改文件号签字日期 input(Hirschmann)
C00755706140000001Y D
校对审定
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
A A
Power 24V+ ACC ON Power 24V- Pulse output

source source CAN
24V+ ACC ON 24V- 0.05HZ CAN_H CAN_L

-GPS 8 4 7 3 4 5

- - - - - -
-8PIN -5PIN
B 红黄/白黑蓝橙
B
-X4
85
1301 1501 0000 337 338

GPS_CAN_L
GPS_CAN_H
GPSP ower source

Superstructure master power supply24V_
GPS High voltage level detector

15 /C6
14 /C6
15 /A6
C
34 / B 4
34 / B 4
C
D00755706140000001Y
RT35-2GPS(Hirschmann)
D
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-27
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-28
1 2 3 4 5 6
C00755706140000001Y
A A
Display
|1|SUPPLIY | 2 |CAN
IFM
-HM1 1 5 3 4 5
CR9024
24V+ 24V+ 24V- CAN-H CAN-L
-SOCKET1 -SOCKET2
B B
-27A1Rearview system 137 138
-X4 -X4
1507 1507 Control module 86 87
15/C 6 Camera1
Power source - rearview system
Camera2
0000 0000 -27R1

14/C 6 Display screen
Superstructure master power supply24V-
120欧
1505 0000
D00755706140000001Y
C Display screenCAN_H C
Display screenCAN_L
Superstructure master power supply24V+

14/C6
34/ B3
15/ B6
34/ B3
Display power supply

RT35-2Display screen(Hirschmann)
D 设计标准化图样标记版本重量比例 D
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
A A
Regional changeover input Oil pressure sensor for Oil pressure sensor for
Override signal bit0 bit1 bit2 Forward travel signal input Display cable upper chamber lower chamber
32/A6 /C3 /C3 /C3 /C4

Display
1501 2803 2804 2805 2806
Oil pressure sensor for Oil pressure sensor for
Bypass switch for RCI upper chamber lower chamber
2802 5 5 5
Blue Green Orange White Red white
/D9 5 1 2 3 4

2814 2815 2816 2817 2818 2819 2820 2821 2822 2823 2824 2825 2826 2827 2828
RCI power supply|24V+| Red 2809 2809
15/B61504 PORT1
White and brown 2810
H 2810 B
B White and purple 2811 2811
15 17 19
CANL 5 U9 CAN Adapter box
Purple HC4900
PORT0
RCI mentor 2812 2812
6
GND
PORT5
Yellow 2813 2813 PORT4 PORT6
12
14/C6 0000 Load moment limiter|24V-| Shielded CAN1-H CAN1-L
1 4 5
2829 2830 2831 2832 2833 Brown Black Grey
7 8 9 10 16 18
White and orange Yellowish-white Green and white White - black Red and black 139 137 138
5
3 1504 2802
34/B5 /B1 /B2

2803 2804 2805 2801 2806
/B2 /B2 /B3 23/B3 /B3 Length / angle sensor
C C
RCI FKO signal Length / angle sensor cable IFM CAN BUS Bypass switch for RCI
D00755706140000001Y
RT35-2Hirschmann load
标记处数更改文件号签字日期 momentlimiter(Hirschmann)
D 标准化 D
设计图样标记版本重量比例
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-29
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-30
1 2 3 4 5 6
C00755706140000001Y
A/C (Heat) A/C (Cool)
Deadman switch Free swing control
15/D6
15/D6
A 15 /C6 1506 A
Power supply for joystick
and solenoid valve 1501 1508
-X4 -X4
A/C (cool) power source

89 91 RED_4mm^2 RED_4mm^2
A/C (heat) power supply

-J0Y1 15 15 -J0Y1 5 -J0Y2 3
Joystick, left 16 Joystick, left 6 4
87
Joystick, right 16 Joystick, right 2905
2901 2904
-X4 -29A2 -29KA1
1
91
3
-29A1 C5
30
A/C controller assy.
4
-X4 -X4
2
97 98 2906
-X4 -X4 B
B 92 96
-
86
-29V1 -29KA1 -29SP1
12
p
Hydraulic deadman signal

2901
-24KA1
2904
85
11
24 /C5 +
23/B2
23/B3
2902
BLK_4mm^2 BLK_4mm^2 2907
Corner marker light

-X4 3012
93
-X4
17/A4
4 -YV7 -Y29
-29V4 -Y20 -29M1
D00755706140000001Y
M C
C A/C ON
Condenser fan Compressor electromagnetic
clutch
Deadman valve
14/D6
0000 -X4
88
87-O-30B 5
RT35-2Joystick and A/C
标记处数更改文件号签字日期 circuit(Hirschmann)
校对审定
DesginA
C00755706140000001Y D
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
-300002.09211 -30X2 -0016.0050
-300002.08681
-30X1 BΦ1
1
C00755706140000001Y
BVΦ1
1 BΦ1 2
-300002.09221 MRΦ1 +24V IN - PARK BRAKE 1503
BVΦ1 B1 3 15/B6
2
Right turn HRΦ1
A OG 3 AΦ1 indication 3015 C3 C2 4
Left turn 3017 Parking signal HVΦ1 PARK BRAKE NO Parking signal
3017 A
4 ANΦ1 indication 3016
C3 C2 5 17/A4
0000 Parking MLΦ1 4FWD Gear selection 3006
5 HGΦ1 signal 3018 C2 B3 6 17/A6
SGΦ1 +24V IN - F/R-SPEEDS Gear selector 1503
NΦ1 B2 7 15/B6
6
8
CΦ1
9
3001 CRΦ1 REVERSE Reverse 3001
10 17/A2
3002 CNΦ1 FORWARO Forward 3002
11 17/A2
3003 CVΦ1 FIRST SPEED F1 3003
12 17/A3
3004 CGΦ1 SECONO SPEED F2 3004
13 17/A3
3005 CBΦ1 THRD SPEED F3 3005
14 17/A3

A5 BNΦ1 FLASHER UNIT C
B4
B5
B5
B5
3015
B5
B5
1503 Flashing unit 1503
C3,C2 15 15/B6
F CNΦ1
1 CVΦ1
3 CBΦ1
R CRΦ1
2 CGΦ1
4 MLΦ1
N
3016 1503 BRΦ1
KD CΦ1
-3001,0772,0000,011 C2 16
-300034.06631 Left turn
1503
Left turn signal
F
N
2
R
3
3016 indication ANΦ1
1
C3 17
3016
Right turn
B 3015 indication AΦ1 Right turn signal3015 B
C3 18 17/A5
J ZRΦ1 3009
L ANΦ1
R AΦ1
53 ZAΦ1 3008
56 GVΦ1
30 RΦ1
53b ZGΦ1 3007
+24V IN - FLASH
15/1 RNΦ1 0000

1503 RΦ1 1503
+
B4 19 15/B6
RNΦ1
O
-24V IN - HORN/WASHER
L
2
1
3
R
0000 0000
SGΦ1
B4 20 14/C6
High speed signal
1503 3007 ZGΦ1 WPER - SPEED 2 (Windshield wiper) 3007
B4 21 31/C6
WPER - SPEED 1 Low speed signal
3008 ZAΦ1 22 (Windshield wiper) 3008
-300034.06081 B4 31/C5
A5
Intermittent signal
3009
A5
ZRΦ1 WPER - INTERMITTENT (Windshield wiper) 3009
SBΦ1 31b
23
MGΦ1 15
SΦ1 AΦ1 B4 31/C5
SBΦ1
3013 HΦ1 56a
3014 VΦ1 56b

3011 ZBΦ1 53c
3010 ZΦ1 H
24
1503 BNΦ1 49a

SΦ1 ANΦ1
-300058.03321 MGΦ1 -24V IN - WIPER 0000
25 14/C6
1503
C5
C5
C5
C5
B5
1 HRΦ1 A5 3010 HORN Electric horn signal
3010
ZΦ1 26 32/C2
MRΦ1 2 -300058.03541 C4
Window washer
3 HVΦ1 3017 -300058.03721 3011 ZBΦ1 WASHER system signal
3011
A5 1 MBΦ1 1503 C4 27 31/C5
Parking signal C5 NΦ1 9 10 GΦ1 3012 3013
4 BRΦ1 2 C4 HΦ1 28
HIGH BEAMS Low beam signal 3013
17/A5
MRΦ1 5 3 RVΦ1 1503 C5 1 3014
1503 BNΦ1 5 1503 MΦ1 2 VΦ1 LOW BEAMS Low beam signal 3014
6 HGΦ1 3018 A4 B5 C5 C4 29 17/A4
Parking signal 6 ANΦ1 3016 A4,B5Left turn 3 GVΦ1 B4 1503 MBΦ1 +24V IN - DRECTON INDICATORS 1503
0 (Not parking) C3 30 15/B6
indication +24V IN - WARNNG
C 1 (Parking) 9 AΦ1 3015 A4,B5Right turn 4 1503 RVΦ1 1503
1503 MNΦ1 5 C3 31 15/B6 C
0000 NΦ1 7 8 GΦ1 indication C5 1503
7 6 GΦ1 MNΦ1 +24V IN - POSITIONLIGHTS 1503
C4 32 15/B6
0 1503 MΦ1 +24V IN - BEAMS 1503
0 C4 33 15/B6
1 1 Corner marker
2 GΦ1 POSITION LIGHTS light signal 3012
D00755706140000001Y
B5
1503 BRΦ1 10 8 SΦ1 34 17/A4
NΦ1 7 8 GVΦ1
35
Superstructure master
36
0000 NΦ1 GND power supply 24V- 0000 14/C6
37
RT35-2Steering gear assy.
标记处数更改文件号签字日期 in the cab(Hirschmann)
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-31
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-32
1 2 3 4 5 6
C00755706140000001Y
1406 Cigarette lighter Roof window wiper switch Interior illumination Windshield washing system Windshield wiper assy.
14/A6
MP3Power source
1501 Fan MP3
A 15/C6 A
Cab electric
-31FU1 -31FU2 -31FU3 -31FU4 -31FU5 -31FU6

10A 10A 15A 10A 10A 15A
1.5mm^2 1.5mm^2 3106

1.5mm^2 1.5mm^2 25mm^2
3101 3103 1.5mm^2
3102 -X5 3104 3105 X5
16 19
-X5 X4 -X4
-X5 -X5 -X5 103
15 25 18 102
+ 17
24V
87
87a
- - -31H1
-
-31M1
-
86
86
-31M1 -31KA1 -31V2 -31KA2 -31KA1
24V WH M
+ B5
3116 Interior
85
85
B il umination Windshield washing system B
30
-31SA1 -31A2 + + +
3011 3008 3007
0
1
Roof window 3111
30
-31FU7 wiper
-31V3 -31KA2 3113
1
Fan switch
-
20A - - B6
1
5
-31KA3 -31V4
87
3109
87a
3115 3110
RED 2.5mm^2 Intermittent windshield +
3107 wiper relay 3114 3112
-X5 12V+Power source 22/A1
-31A3 26
4
6
2
-X4 -X4 -X4
MP3 -X4 118 119 110
-X4 -X4 -X4
-31A4 114 105 106 107 -31A5
+
-31A6 -31A7
072
074
073
Door detection DOOP

-31M2 Cigarette Cigarette -31A8
D00755706140000001Y
lighter1 lighter2 ON
Fan motor M
3011
3007
3008
High speed signal (Windshield wiper)
3009
Window washer system signal
Low speed signal (Windshield wiper)
C ~ Windshield wiper motor C

Intermittent signal (Windshield wiper)
1
30/B6
30/B6
30/B6
Roof window wiper relay

30/C6
-X4 -X4
113 104
14/C6
0000 -X5 -X4
111 112 Intermittent windshield wiper relay 6 5 B0 87 30 B6 87 30 C6
Superstructure master power supply24V- Look for direction line out 87a C6
DJ7068A-6.3-21 1 B0 3 87a B6
RT35-2Cab electric-1/2(Hirschmann)
校对审定 C00755706140000001Y D
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
Electric horn switch Electric horn Warning light Warning Work lights Work light
Auxiliary winch speed Main winch speed
A switch indicator switch sensor(Joystick, left) sensor
A
15/D6 1501
Cab electric
-31FU1 -32FU2 -32FU3 -32FU4 -31FU5

10A 10A 15A 2A 2A
RED_1.5mm^2 RED_1.5mm^2 RED_2.5mm^2
20/C4
20/C3
-X5 -X5 -X5 -X5 -X5
20 21 22 23 24
3201 3204 3207 RED_1.5mm^2 3211
2004
3210
2003

87
86
-31V3 -31KA3
-
Main winch speed sensor
86
87
87
30
86
85
Auxiliary winch speed sensor
-31V1 -32KA1 -31V2 -32KA2
-
B +
B
30
3010
85
85
30
+ +
-X4
115 -X4 -X4 RED_1.5mm^2
119 121
3203
3205 3206 3208 3209
-JOY1 3 -JOY2 5
1
1
-X4 -X4 -32SA2 -X4
-32A1 -32A2
118 120 122
Joystick, left Vbat Vpp GND Vbat Vpp GND
4 6 Work light
5
Joystick, right Warning indicator
3010
Electric horn signal
-
1
-32P1 -31V4 -32H1 -32H2 -32H3 -32H4
30/C6
C
Work light1 Work light2 Work light3 Main boom C
Electric horn + -32H5
2
work light
RD
D00755706140000001Y
Warning indicator
0000 -X4 -X4 -X4

14/C6
123 124 125
Superstructure master power supply24V-
标记处数更改文件号签字日期 input-1/2(赫斯曼)
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-33
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-34
1 2 3 4 5 6
C00755706140000001Y
Engine ECU
2/B6
2/B6
2/B6
238
237
139
A A
EngineECU_CAN_H
EngineECU_CAN_L
1
2
3
EngineECU_CAN_GND
-CT1
2
3
1
-CT3
-CZ1 3 3
2 2
1 1
1
2
3
-CT2
B
2
3
1
B
1
2
3
-CT4
2
3
-CT6
238
237
3 3 139
139
12/A5
9-core diagnosis interfaceCAN_L
9-core diagnosis interface口CAN_H

9-core diagnosis interfaceCAN_GND
APP122_CAN_H
2 2 238 Transmission controller
2/B5
2/B5
2/B5
12/A5
APP122_CAN_L
9-core diagnosis interface
1 1 237 12/A5
APP122_CAN_GND
1
2
3
-CT5
D00755706140000001Y
2
C
1
C
238
237
139
PLC1_CPU1_CAN2_H
PLC1_CPU1_CAN2_L
PLC1_CPU1_CAN2_GND
4/B4
4/B4
4/B4
Chassis controller PLC1
RT35-2J1993Net Work
标记处数更改文件号签字日期 (Hirschmann)
D C00755706140000001Y
校对审定
DesginA
审核批准
1 2 3 4 5 6

1 2 3 4 5 6
Superstructure controller PLC2
C00755706140000001Y
137 16/C4
139 16/C5
138 16/C4
1
2
3
-CT11
PLC2_CPU1_CAN1_L
A
PLC2_CPU1_CAN1_H
PLC2_CPU1_CAN1_GND
A
1
2
3
3 3
-CT12
-CZ4
2 2 138 27/C5
Display screenCAN_L Display screen
1 1 137 27/C5
-CT10 Display screenCAN_H

137 1 1
139 3 3
138 2 2
Slip ring_U2_CAN_L
Slip ring_U3_CAN_H
GPS
Slip ring_U1_CAN_GND
13/A6
13/A6
13/B6
26/C4
26/C4
B B
Collecting ring
337
338
13/A1
13/A1
13/B1
1
2
3
-CT14
GPS-CAN_L
GPS-CAN_H
137
2
1
3
3 3
-CT15
28/A5
1
2 138
3 139
-CZ5
-CT9 Load moment limiterCAN_GND
Slip ring_L1_CAN_GND
Slip ring_L2_CAN_L
Slip ring_L3_CAN_H
1
2
3
-CT8 2 2 28/A5 Load moment limiter
3 3
-CZ3 Load moment limiterCAN_L

1 1 28/A5
2 2 138 3/C6 -CT13 Load moment limiterCAN_H
Deviation sensorCAN_L
1 1 137 Deviation sensor
3/C6
C -CT7 Deviation sensorCAN_H C
337 1 1
338 2 2
139 3 3
PLC2_CPU1_CAN2_L
PLC2_CPU1_CAN2_H
PLC2_CPU1_CAN2_GND
D00755706140000001Y
137 1 1
139 3 3
138 2 2
16/C4
16/C5
16/C5
PLC1_CPU1_CAN1_GND
PLC1_CPU1_CAN1_L
PLC1_CPU1_CAN1_H
Superstructure controller PLC2
4/B3
4/B4
4/B5
Chassis controller PLC1
RT35-2CAN OPEN
标记处数更改文件号签字日期 Net Woek(Hirschmann)
D
校对审定 C00755706140000001Y
DesginA
审核批准
1 2 3 4 5 6
4-35
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
4-36
1 2 3 4 5 6
C00755706140000001Y
A A
Generator ECU
J50:37 J50:47 J50:46
237
238
139
B B
E D C
A23
9-core diagnosis interface Transmission
A22
controller
A36
R1120
X1:33 X1:25 X1:26
D00755706140000001Y
C C
ChassisPLC1 controller
RT35-2J1939Net Work
校对审定 C00755706140000001Y D
DesginA
审核批准
工艺日期共页第页
1 2 3 4 5 6

1 2 3 4 5 6
C00755706140000001Y
GPS
4 5
A A
337
338
139
SuperstructurePLC2 4
controller
5 Load moment
limiter
1
X1:33 X1:25 X1:26

X1:14 X1:32 X1:33

R2 120
Superstructure B
B 5 display
137
138
139
R3 120
Deviation sensor
R1 120
X1:14 X1:32 X1:33 C
C
ChassisPLC1 controller
D00755706140000001Y
RT35-2JCAN OPEN Net Work
D C00755706140000001Y
校对审定
DesginA
审核批准
1 2 3 4 5 6
4-37
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM(Hirschmann)(OPERATOR’S CAB ELECTRICS)

D00755706240000001Y
5 6 7 8 9 10 11
4
3
2
1
17 16 15 14 13 12
ELECTRICAL SYSTEM
18 ,19 19 , 20 19 , 21 22
23 24 25 26 , 27 28
29 30 31 32 33 34 ,35 ,36 43 44
37,38 , 39 , 40 , 41, 42


D00755706240000001Y

00755706240000001 Electrical system (Hirschmann)
1 1029205015 •Rocker switch 4
2 1020511314 •3-position rotary switch 2
3 1020512065 •4-stage rotary switch 1
4 1021402530 •CQ-ZZ01 reversing system display 1
5 1020400422 •Display assy. 1
6 1020514006 •Ignition starter switch 1
7 1021500435 •Hirschmann Display IC4600-M 1
8 1020519991 •Deadman switch for outriggers 1
9 1020519990 •Swing lock switch 1
10 1020519982 •2-wheel / 4-wheel drive switch 1
11 1020519983 •Hand / foot throttle select switch 1
12 1021102240 •Potential device 1
13 1029902421 •Electron pedal 1
14 1020519981 •Hazard lights switch 1
15 1020519985 •Work lights switch 1
16 1020519984 •Cab heater power switch 1
ELECTRICAL SYSTEM
17 1020500214 •Emergency stop button 1
18 1020404080 •Green light 1
19 1020401025 •Cab illumination bulb 3
20 1020404081 •Yellow light 1
21 1020404079 •Red light 1
22 1020403038 •Electric horn 1
23 1020901053 •Power source (voltage transforming from 24 1
V to 12 V)
24 1020300121 •Large power relay 2
25 1020100047 •PLC controller 2
26 1020604305 •Relay 10
27 1020700985 •Relay socket 10
28 1021500431 •Hirschmann main machine HC4900-B 1
29 1029903055 •Ground terminal 2
30 1029901508 •Wiring terminal 1
33 1020604162 •Relay 8


D00755706240000001Y
5 6 7 8 9 10 11
4
3
2
1
17 16 15 14 13 12
ELECTRICAL SYSTEM
18 ,19 19 , 20 19 , 21 22
23 24 25 26 , 27 28
29 30 31 32 33 34 ,35 ,36 43 44
37,38 , 39 , 40 , 41, 42


D00755706240000001Y

35 1029901219 •Plate 2
36 1029903056 •Connector 38
37 1020604232 •Fuse 8
38 1020604221 •Fuse 13
39 1020604223 •Fuse 8
40 1020604224 •Fuse 15
41 1020604225 •Fuse 3
42 1020604226 •Fuse 1
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM(Hirschmann)(SLEWING TABLE ELECTRICS)

D00755706240000001Y
45
ELECTRICAL SYSTEM
46 47
48 49

ELECTRICAL SYSTEM(Hirschmann)(SLEWING TABLE ELECTRICS)

D00755706240000001Y

45 1020702393 •Collecting ring 1
46 1020400095 •Lowering limit switch 2
47 1020519549 •Proximity switch 3
48 1021402532 •CQ-ZZ01 reversing system camera -2 1
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM(Hirschmann)(BOOM ELECTRIC)

D00755706240000001Y
50 51
ELECTRICAL SYSTEM
52 53 54

ELECTRICAL SYSTEM(Hirschmann)(BOOM ELECTRIC)

D00755706240000001Y

50 1021500434 •Cable reel of Hirschmann LWG208-AC 1
51 1020400390 •Bulb of work light 1
52 1021500432 •Lifting ring assy. of Hirschmann computer 1
53 1021500430 •Anti-two block switch of Hirschmann 2
computer
54 1021500433 •Anti-two block switch weight of Hirschmann c 1
omputer
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM(Hirschmann)(CHASSIS FRAME ELECTRICS 1)

D00755706240000001Y
56 , 57 58 ,59 55 60
ELECTRICAL SYSTEM
34 , 35 36 74 25 32 31
37,38,40 , 41, 66,67, 68
34 , 35 36 32 31
37,38,40 , 41, 66,67, 68


D00755706240000001Y

35 1029901219 •Plate 2
36 1029903056 •Connector 38
37 1020604232 •Fuse 8
38 1020604221 •Fuse 13
40 1020604224 •Fuse 15
41 1020604225 •Fuse 3
55 1020401099 •Brake lamp 1
56 1020401100 •Turn signal 4
57 1020400388 •Side light bulb 4
58 1020401101 •Front / rear lamp 4
59 1020400391 •Bulb 4
60 1020401104 •Corner marker light (including bulb) 4
ELECTRICAL SYSTEM
66 1020604231 •Fuse 5
67 1020604222 •Fuse 2
68 1020604227 •Fuse 3
74 1020103442 •0020 connector assy. 2


D00755706240000001Y
37,38,40 , 41, 66,67, 68

61 ,62 63 64 ,65 34 , 35 36 26, 27 32 31 24 69
ELECTRICAL SYSTEM
70 71 43 44 29 72 73 33
75 76 ,77 78


D00755706240000001Y

26 1020604305 •Relay 10
27 1020700985 •Relay socket 10
33 1020604162 •Relay 8
35 1029901219 •Plate 2
36 1029903056 •Connector 38
37 1020604232 •Fuse 8
38 1020604221 •Fuse 13
40 1020604224 •Fuse 15
41 1020604225 •Fuse 3
ELECTRICAL SYSTEM
61 1020604230 •Fuse 1
62 1020603084 •Fuse seat 1
63 1020602418 •Circuit breaker 1
64 1020604242 •Fuse 1
65 1020603010 •Fuse seat 1
66 1020604231 •Fuse 5
67 1020604222 •Fuse 2
68 1020604227 •Fuse 3
69 1020301166 •Contactor 1
70 1022260062 •ZDU2.5 shorting plate 10
71 1029901518 •Conencting component 2
74 1020103442 •0020 connector assy. 2
75 1020900044 •Battery 2
76 1020604247 •Fuse 1
77 1020604246 •Fuse seat 1
78 1020511310 •Battery master switch 1

ELECTRICAL SYSTEM(GREER)23(5$725¶6&$%(/(&75,&6

D00755706210000001Y
5 6 7 8 9 10 11
4
3
2
1
17 16 15 14 13 12
ELECTRICAL SYSTEM
18 ,19 19 , 20 19 , 21 22
23 24 25 26 , 27 28
29 30 31 32 33 34 35 36 37 38 , 39 , 40 , 41, 42 , 43


D00755706210000001Y

00755706210000001 Electrical system (GREER)
1 1029205015 •Rocker switch 4
2 1020511314 •3-position rotary switch 2
3 1020512065 •4-stage rotary switch 1
4 1021402530 •CQ-ZZ01 reversing system display 1
5 1020400422 •Display assy. 1
6 1020514006 •Ignition starter switch 1
7 1021402513 •GREER RCI display 1
8 1020519991 •Deadman switch for outriggers 1
9 1020519990 •Swing lock switch 1
10 1020519982 •2-wheel / 4-wheel drive switch 1
11 1020519983 •Hand / foot throttle select switch 1
12 1021102240 •Potential device 1
13 1029902421 •Electron pedal 1
14 1020519981 •Hazard lights switch 1
15 1020519985 •Work lights switch 1
16 1020519984 •Cab heater power switch 1
ELECTRICAL SYSTEM
17 1020500214 •Emergency stop button 1
18 1020404080 •Green light 1
19 1020401025 •Cab illumination bulb 3
20 1020404081 •Yellow light 1
21 1020404079 •Red light 1
22 1020403038 •Electric horn 1
23 1020901053 •Power source (voltage transforming from 24 1
V to 12 V)
24 1020103442 •0020 connector assy. 4
26 1020604305 •Relay 10
27 1020700985 •Relay socket 10


D00755706210000001Y
5 6 7 8 9 10 11
4
3
2
1
17 16 15 14 13 12
ELECTRICAL SYSTEM
18 ,19 19 , 20 19 , 21 22
23 24 25 26 , 27 28
29 30 31 32 33 34 35 36 37 38 , 39 , 40 , 41, 42 , 43


D00755706210000001Y

35 1020604162 •Relay 8
37 1029903056 •Connector 38
38 1020604232 •Fuse 8
39 1020604221 •Fuse 13
40 1020604223 •Fuse 8
41 1020604224 •Fuse 15
42 1020604225 •Fuse 3
43 1020604226 •Fuse 1
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM(GREER)6/(:,1*7$%/((/(&75,&6

D00755706210000001Y
44
ELECTRICAL SYSTEM
45 46
47 48

ELECTRICAL SYSTEM(GREER)6/(:,1*7$%/((/(&75,&6

D00755706210000001Y

44 1020702393 •Collecting ring 1
45 1020400095 •Lowering limit switch 2
46 1020519549 •Proximity switch 3
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM(GREER)(BOOM ELECTRIC)

D00755706210000001Y
49 50
51
ELECTRICAL SYSTEM
52

ELECTRICAL SYSTEM(GREER)(BOOM ELECTRIC)

D00755706210000001Y

49 1021402515 •GREER RCI cable reel 1
50 1020400390 •Bulb of work light 1
51 1021402521 •GREER RCI ATB switch 2
52 1021402522 •GREER RCI ATB switch weight 2
ELECTRICAL SYSTEM

ELECTRICAL SYSTEM(GREER)(CHASSIS FRAME ELECTRICS1)

D00755706210000001Y
54, 55 56 , 57 53 58
ELECTRICAL SYSTEM
36 , 64 37 24 25 34 33
38 ,39, 41, 42,65,66,67
36 , 64 37 34 33
38 ,39, 41, 42,65,66,67


D00755706210000001Y

24 1020103442 •0020 connector assy. 4
37 1029903056 •Connector 38
38 1020604232 •Fuse 8
39 1020604221 •Fuse 13
41 1020604224 •Fuse 15
42 1020604225 •Fuse 3
53 1020401099 •Brake lamp 1
54 1020401100 •Turn signal 4
55 1020400388 •Side light bulb 4
56 1020401101 •Front / rear lamp 4
57 1020400391 •Bulb 4
58 1020401104 •Corner marker light (including bulb) 4
ELECTRICAL SYSTEM
64 1029901219 •Plate 1
65 1020604231 •Fuse 5
66 1020604222 •Fuse 2
67 1020604227 •Fuse 3


D00755706210000001Y
38 ,39, 41, 42,65,66,67

59 , 60 61 62 , 63 36 , 64 37 26, 27 34 33 28 68
ELECTRICAL SYSTEM
69 70 29 30 31 71 72 35
73 74 , 75 76


D00755706210000001Y

26 1020604305 •Relay 10
27 1020700985 •Relay socket 10
35 1020604162 •Relay 8
37 1029903056 •Connector 38
38 1020604232 •Fuse 8
39 1020604221 •Fuse 13
41 1020604224 •Fuse 15
42 1020604225 •Fuse 3
59 1020604230 •Fuse 1
ELECTRICAL SYSTEM
60 1020603084 •Fuse seat 1
61 1020602418 •Circuit breaker 1
62 1020604242 •Fuse 1
63 1020603010 •Fuse seat 1
64 1029901219 •Plate 1
65 1020604231 •Fuse 5
66 1020604222 •Fuse 2
67 1020604227 •Fuse 3
68 1020301166 •Contactor 1
69 1022260062 •ZDU2.5 shorting plate 10
70 1029901518 •Conencting component 2
73 1020900044 •Battery 2
74 1020604247 •Fuse 1
75 1020604246 •Fuse seat 1
76 1020511310 •Battery master switch 1

ROUGH TERRAIN CRANE
CHAPTER 5 HYDRAULIC SYSTEM

PIPE LAYOUT - SUPERSTRUCTURE HYDRAULIC SYSTEM(HOIST MECHANISM)

D00755701620000001Y
57 169
H 206
65 64
170
171
64
122
94 Air conditioning
73
230 180°
228
J1
G2
53 F2
66
6
7
J2 A
88
172 180°
57 6
F1 G1 88
17 F1
71 57 88 134
173 181 70
178 90
135 D 132
180 70 174 183
57
70
57 F2 91
90 A
71 17
E 57 133 C
HYDRAULIC SYSTEM
173 70 88 57
177 184
175
C 71 G2
182 D 5
B E 57 H 74 63
207 J2
74 63
17
74 J1
N 74 208
91
205 201
B N 1 75
185 74
M 17 74
57 71 200
199 176 75
11 G1 179
57
81
74
83 M 90°

PIPE
PIPE LAYOUT LAYOUT - SUPERSTRUCTURE
- SUPERSTRUCTURE HYDRAULICHYDRAULIC SYSTEM
SYSTEM(HOIST MECHANISM)
D00755701620000001Y
D00755701620000001Y

00755701620000001 Pipe layout - superstructure hydraulic syste m
1 1010302791 •Main valve 1
5 1010302511 •Pilot-operated valve 1
6 1010301642 •Hoisting balance valve 2
7 1010100375 •Winch motor 2
11 1010303710 •Pilot-operated control valve block 1
17 1010304106 •Throttle check valve 4
53 1149900389 •Combination tee union 1
57 1140108784 •Fitting 17
63 1140108770 •Fitting 2
64 1140108803 •Fitting 2
65 1149900367 •Tee union 1
66 1140108805 •Fitting 1
70 1149900419 •Fitting 4
71 1149900404 •Fitting 4
73 1149900409 •Fitting 1
74 1140108775 •Fitting 52
75 1149900401 •Fitting 2
83 1149900352 •Fitting 16
88 1140108852 •Set of flanges 4
90 1140108830 •Fitting 2
91 1140108829 •Fitting 2
HYDRAULIC SYSTEM
122 1140224118 •Hose assy. 1

132 1140224121 •Hose assy. 1
133 1140230469 •Hose assy. 1
134 1140222958 •Hose assy. 1
135 1140224113 •Hose assy. 1
169 00755701618130000 •Steel pipe assy. 1
171 00755701618150000 •Steel pipe assy. 1
172 00755701618160000 •Steel pipe assy. 1
173 00755701618170000 •Steel pipe assy. 1
174 00755701618180000 •Steel pipe assy. 1


D00755701620000001Y
57 169
H 206
65 64
170
171
64
122
94 Air conditioning
73
230 180°
228
J1
G2
53 F2
66
6
7
J2 A
88
172 180°
57 6
F1 G1 88
17 F1
71 57 88 134
173 181 70
178 90
135 D 132
180 70 174 183
57
70
57 F2 91
90 A
71 17
E 57 133 C
HYDRAULIC SYSTEM
173 70 88 57
177 184
175
C 71 G2
182 D 5
B E 57 H 74 63
207 J2
74 63
17
74 J1
N 74 208
91
205 201
B N 1 75
185 74
M 17 74
57 71 200
199 176 75
11 G1 179
57
81
74
83 M 90°


D00755701620000001Y

175 00755701618190000 •Steel pipe assy. 1
176 00755701618200000 •Steel pipe assy. 1
177 00755701618210000 •Steel pipe assy. 1
178 00755701618220000 •Steel pipe assy. 1
179 00755701618230000 •Steel pipe assy. 1
181 00755701618250000 •Steel pipe assy. 1
183 00755701618270000 •Steel pipe assy. 1
184 00755701618280000 •Steel pipe assy. 1
185 00755701618290000 •Steel pipe assy. 1
199 00755701618430000 •Steel pipe assy. 1
200 00755701618440000 •Steel pipe assy. 1
201 00755701618450000 •Steel pipe assy. 1
205 •Steel pipe assy. 1
228 00755703500000000 Hoist gear 1
230 1140109716 Central revolving joint 1
HYDRAULIC SYSTEM

PIPE LAYOUT - SUPERSTRUCTURE HYDRAULIC

SYSTEM(DERRICKING MECHANISM)
D00755701620000001Y
150
93
54
2
Direction C 3 138
54
A
54
74
81
109
74
1
57
B 96
224
67 146
Direction C
B
HYDRAULIC SYSTEM
224


SYSTEM(DERRICKING MECHANISM)
D00755701620000001Y

1 1010302791 •Main valve 1
2 1010302038 •Derricking balance valve 1
3 1010304103 •Anti-explosion valve 1
54 1140108815 •Fitting 14
57 1140108784 •Fitting 17
67 1140108781 •Fitting 3
74 1140108775 •Fitting 52
93 1140101829 •Nominal bolt flange assembly 1
109 1140230477 •Hose assy. 1
138 1140225216 •Hose assy. 1
146 1140223023 •Hose assy. 1
150 1140225223 •Hose assy. 1
224 00755708400300000 Derricking cylinder 1
HYDRAULIC SYSTEM


SYSTEM(TELESCOPING MECHANISM)
D00755701620000001Y
54
55
225
151
151
HYDRAULIC SYSTEM
54
54


SYSTEM(TELESCOPING MECHANISM)
D00755701620000001Y
1 1010302791 •Main valve 1
4 1010303888 •Telescoping balance valve 1
54 1140108815 •Fitting 14
55 1140108813 •Fitting 2
151 1140225224 •Hose assy. 2
225 00755708400100000 Telescoping cylinder 1
HYDRAULIC SYSTEM

PIPE LAYOUT - SUPERSTRUCTURE HYDRAULIC SYSTEM(SLEWING MECHANISM)

D00755701620000001Y
94
94
94
20 94
57
98
68
143
A
226
87
87
10
86
86
HYDRAULIC SYSTEM
136 140
84
A
74
62
83
157

PIPE LAYOUT - SUPERSTRUCTURE HYDRAULIC SYSTEM(SLEWING MECHANISM)

D00755701620000001Y

8 1010303988 •Slewing brake valve 1
9 1010100290 •Motor 1
10 1010300495 •Slewing cushion valve 1
20 1010303673 •Solenoid control valve 1
57 1140108784 •Fitting 17
62 1140108771 •Fitting 1
68 1140108780 •Fitting 1
74 1140108775 •Fitting 52
83 1149900352 •Fitting 16
84 1140108866 •Fitting 5
86 1149900357 •Fitting 5
87 1140108811 •Fitting 2
98 1149900353 •Fitting 2
136 1140224114 •Hose assy. 2
140 1140225230 •Hose assy. 1
143 1140225206 •Hose assy. 1
157 1140230473 •Hose assy. 1
226 00755704400000000 Slewing mechanism assembly 1
HYDRAULIC SYSTEM

PIPE LAYOUT - SUPERSTRUCTURE HYDRAULIC SYSTEM(AIR CONDITIONING)

D00755701620000001Y
Hoist mechanism
72
131
B
90°
Gear motor
A
B
227
18
58
58 85
202 203 59
A
HYDRAULIC SYSTEM
78
129
130
78

PIPE LAYOUT - SUPERSTRUCTURE HYDRAULIC SYSTEM(AIR CONDITIONING)

D00755701620000001Y

18 1130100646 •A/C control valve block 1
58 1140108809 •Fitting 3
59 1140108807 •Fitting 2
72 1140108861 •Fitting 1
78 1149900413 •Fitting 2
85 1149900356 •Fitting 2
129 1140230456 •Hose assy. 1
130 1140230468 •Hose assy. 1
131 1140222954 •Hose assy. 1
202 00755701618460000 •Steel pipe assy. 1
203 00755701618470000 •Steel pipe assy. 1
227 00755907600000000 Air conditioning 1
HYDRAULIC SYSTEM


SYSTEM(CENTRE REVOLVING JOINT)
D00755701620000001Y
57
98 94 94
20
92
54 F 139 152
211 18
92 100 C
53
66
86
B
54
10 F
84
118 54
15
84
141
137
104
D 54
89
E 54
149
105
102
230
HYDRAULIC SYSTEM
103 52
148 22
52
180°
D A
A
52
B
E
C


SYSTEM(CENTRE REVOLVING JOINT)
D00755701620000001Y
1 1010302791 •Main valve 1
15 1010302067 •Priority valve 1
22 1010300082 •S-type check valve 1
52 1140108838 •Fitting 3
54 1140108815 •Fitting 14
57 1140108784 •Fitting 17
66 1140108805 •Fitting 1
84 1140108866 •Fitting 5
86 1149900357 •Fitting 5
89 1140108828 •Fitting 1
92 1140108812 •Fitting 2
98 1149900353 •Fitting 2
100 1149900332 •Fitting 1
102 1149900362 •Fitting 1
103 1140108846 •Fitting 1
105 1140108831 •Fitting 1
118 1140230460 •Hose assy. 1
HYDRAULIC SYSTEM
137 1140225197 •Hose assy. 1

139 1140224255 •Hose assy. 1
141 1140225234 •Hose assy. 1
148 1140230470 •Hose assy. 1
149 1140225221 •Hose assy. 1
152 1140225215 •Hose assy. 1
211 •Hose assy. 1


SYSTEM(LEFT JOYSTICK CONTROL MODULE)
D00755701620000001Y
14
11
74
20 F5
74
8 57 94
F2
F1
74
98 74 。
90
74 144 83
M1
128 128 F1
K2 K5 F2 81
E1 E2 E3 E4E5 E6
F5
E3E1 E6
E4E2 E5
48
117 197
155
198
K4
108 97 K3
K4
K3 K5
K2 192
163
M6
115
K6
95 204 K1
HYDRAULIC SYSTEM
162
83
M1 154 164
M6 K1
K6
96 154


SYSTEM(LEFT JOYSTICK CONTROL MODULE)
D00755701620000001Y
14 1019900679 •Left pilot-operated control joystick 1
48 1140108875 •Pipe clamp 16
57 1140108784 •Fitting 17
74 1140108775 •Fitting 52
83 1149900352 •Fitting 16
95 1149900365 •Tee union 2
97 1149900402 •Fitting 12
98 1149900353 •Fitting 2
108 1140230476 •Hose assy. 1
115 1140230458 •Hose assy. 1
117 1140230459 •Hose assy. 1
128 1140230474 •Hose assy. 2
144 1140225208 •Hose assy. 1
154 1140223014 •Hose assy. 2
155 1140223018 •Hose assy. 9
162 00755701618050000 •Steel pipe assy. 1
163 00755701618060000 •Steel pipe assy. 1
HYDRAULIC SYSTEM
164 00755701618070000 •Steel pipe assy. 1

192 00755701618360000 •Steel pipe assy. 1
197 00755701618410000 •Steel pipe assy. 1
198 00755701618420000 •Steel pipe assy. 1
204 00755701618080000 •Steel pipe assy. 1


SYSTEM(RIGHT JOYSTICK CONTROL MODULE)
D00755701620000001Y
57 94
74
H1
98 H2
20 H3
H4
144
M6 74
11
。
90
74 81
12 83 83
83 H1
1 H4
J2 123
74 H2
74 H3
192
119 48 196
155 G6
110
193
83 195
J4
155
119 J6
119
G1 G2 G3 G4 G5
155 114
G3 G2 J3
G1 G5 G6 M1 108
G4 156
83
J1 95
97 J5 M1 96
HYDRAULIC SYSTEM
J4
107 M6
J6
J5 J3 J2 95
J1 153 96


SYSTEM(RIGHT JOYSTICK CONTROL MODULE)
D00755701620000001Y
1 1010302791 •Main valve 1
12 1019900680 •Right pilot-operated control joystick 1
48 1140108875 •Pipe clamp 16
57 1140108784 •Fitting 17
74 1140108775 •Fitting 52
83 1149900352 •Fitting 16
95 1149900365 •Tee union 2
97 1149900402 •Fitting 12
98 1149900353 •Fitting 2
107 1140230480 •Hose assy. 1
108 1140230476 •Hose assy. 1
110 1140230478 •Hose assy. 1
114 1140230457 •Hose assy. 1
119 1140223019 •Hose assy. 4
123 1140230464 •Hose assy. 1
144 1140225208 •Hose assy. 1
153 1140223013 •Hose assy. 1
155 1140223018 •Hose assy. 9
HYDRAULIC SYSTEM
156 1140223020 •Hose assy. 1

192 00755701618360000 •Steel pipe assy. 1
193 00755701618370000 •Steel pipe assy. 1
195 00755701618390000 •Steel pipe assy. 1
196 00755701618400000 •Steel pipe assy. 1

PIPE LAYOUT - SUPERSTRUCTURE HYDRAULIC SYSTEM(MAIN VALVE)

D00755701620000001Y
74 B
187
74
A
186 74
1
81
74
74 D
189
C
83 74 188
74 E 74
74
190
191 F
74
83 74
HYDRAULIC SYSTEM
F
11 E
D
C
A B
11
60

PIPE LAYOUT - SUPERSTRUCTURE HYDRAULIC SYSTEM(MAIN VALVE)

D00755701620000001Y

1 1010302791 •Main valve 1
60 1140108872 •Pressure testing fitting 1
74 1140108775 •Fitting 52
83 1149900352 •Fitting 16
186 00755701618300000 •Steel pipe assy. 1
187 00755701618310000 •Steel pipe assy. 1
188 00755701618320000 •Steel pipe assy. 1
189 00755701618330000 •Steel pipe assy. 1
190 00755701618340000 •Steel pipe assy. 1
191 00755701618350000 •Steel pipe assy. 1
HYDRAULIC SYSTEM

PIPE LAYOUT - SUPERSTRUCTURE HYDRAULIC SYSTEM(DRIVER'S CAB)

D00755701620000001Y
57 94
98 144 81
20 83
83 74
D1
74
124 194
1
C3
74 D3
69 106 11
119 C2 99 192
。
90
48
C4
54 D4 108
15 C1 116 D2
58 96
A1 B1
111 56 D1
B2 D2 167
B3 D3 168
A2 D4
A3 80 80 116 165
56 166
80 230
116 125 13
A3 19 147 A2 50 74
B2 79 C4 A1
B1 74
82
77 112 C3
82 48 C2
79 B3 158 49
HYDRAULIC SYSTEM
79 C1 85 159
82 113
82 160
16
82 74
161 76


D00755701620000001Y

1 1010302791 •Main valve 1
13 1010303070 •Foot-operated control valve 1
16 1019900354 •Hydraulic steering gear 1
19 1010302048 •Service brake valve 1
48 1140108875 •Pipe clamp 16
49 1990200045 •Pipe clamp 1
50 1990200046 •Pipe clamp 3
54 1140108815 •Fitting 14
56 1140108810 •Fitting 5
57 1140108784 •Fitting 17
58 1140108809 •Fitting 3
69 1149900346 •Fitting 1
74 1140108775 •Fitting 52
76 1140110599 •Fitting 1
77 1140108758 •Plug 1
79 1140108801 •Fitting 5
80 1140108795 •Fitting 4
82 1149900354 •Fitting 6
83 1149900352 •Fitting 16
HYDRAULIC SYSTEM
85 1149900356 •Fitting 2
98 1149900353 •Fitting 2
99 1149900400 •Fitting 1
106 1140230479 •Hose assy. 1
108 1140230476 •Hose assy. 1
111 1140224112 •Hose assy. 1
112 1140222984 •Hose assy. 1
113 1140230467 •Hose assy. 1
116 1140224116 •Hose assy. 4


D00755701620000001Y
57 94
98 144 81
20 83
83 74
D1
74
124 194
1
C3
74 D3
69 106 11
119 C2 99 192
。
90
48
C4
54 D4 108
15 C1 116 D2
58 96
A1 B1
111 56 D1
B2 D2 167
B3 D3 168
A2 D4
A3 80 80 116 165
56 166
80 230
116 125 13
A3 19 147 A2 50 74
B2 79 C4 A1
B1 74
82
77 112 C3
82
HYDRAULIC SYSTEM
79 48 158 C2 49
B3
79 C1 85 159
82 113
82 160
16
82 74
161 76


D00755701620000001Y

119 1140223019 •Hose assy. 4
124 1140230466 •Hose assy. 1
125 1140222951 •Hose assy. 1
144 1140225208 •Hose assy. 1
147 1140225217 •Hose assy. 1
158 00755701618010000 •Steel pipe assy. 1
159 00755701618020000 •Steel pipe assy. 1
160 00755701618030000 •Steel pipe assy. 1
161 00755701618040000 •Steel pipe assy. 1
165 00755701618090000 •Steel pipe assy. 1
166 00755701618100000 •Steel pipe assy. 1
167 00755701618110000 •Steel pipe assy. 1
168 00755701618120000 •Steel pipe assy. 1
192 00755701618360000 •Steel pipe assy. 1
194 00755701618380000 •Steel pipe assy. 1
HYDRAULIC SYSTEM

TURNTABLE VALVE ELEMENT

ASSEMBLED(SLEWING CUSHION VALVE INSTALLATION)
D00755704810800001Y
47
46
45
10
231
HYDRAULIC SYSTEM


ASSEMBLED(SLEWING CUSHION VALVE INSTALLATION)
D00755704810800001Y
45 1040100519 •Screw 4
46 1040301503 •Washer 8
47 1040200758 •Nut 4
231 00755703400000000 Slewing table and its attachments assy. weld 1
ed
HYDRAULIC SYSTEM


ASSEMBLED(SLEWING BRAKE VALVE INSTALLATION)
D00755704810800001Y
8
32
35
231
HYDRAULIC SYSTEM


ASSEMBLED(SLEWING BRAKE VALVE INSTALLATION)
D00755704810800001Y
32 1040301509 •Washer 4
35 1040000200 •Bolt 2
ed
HYDRAULIC SYSTEM


ASSEMBLED(SOLENOID CONTROL VALVE INSTALLATION)
D00755704810800001Y
20
30
33
231
HYDRAULIC SYSTEM


ASSEMBLED(SOLENOID CONTROL VALVE INSTALLATION)
D00755704810800001Y
30 1040301510 •Washer 12
33 1040101274 •Screw 2
ed
HYDRAULIC SYSTEM


ASSEMBLED(PIPE FILTER INSTALLATION)
D00755704810800001Y
27
28
231
21
HYDRAULIC SYSTEM


ASSEMBLED(PIPE FILTER INSTALLATION)
D00755704810800001Y
21 1010600303 •Pipe filter 1
27 1040000118 •Bolt 4
28 1040301508 •Washer 4
ed
HYDRAULIC SYSTEM


ASSEMBLED(PILOT-OPERATED VALVE INSTALLATION)
D00755704810800001Y
32
31
231
HYDRAULIC SYSTEM


ASSEMBLED(PILOT-OPERATED VALVE INSTALLATION)
D00755704810800001Y
5 1010302511 •Pilot-operated valve 1
31 1040100026 •Screw 2
32 1040301509 •Washer 4
ed
HYDRAULIC SYSTEM


ASSEMBLED(MAIN VALVE INSTALLATION)
D00755704810800001Y
26
46
231
25
HYDRAULIC SYSTEM


ASSEMBLED(MAIN VALVE INSTALLATION)
D00755704810800001Y
1 1010302791 •Main valve 1
25 1040000108 •Bolt 4
26 1040300081 •Washer 4
46 1040301503 •Washer 8
ed
HYDRAULIC SYSTEM


ASSEMBLED(PRIORITY VALVE INSTALLATION)
D00755704810800001Y
231 30
HYDRAULIC SYSTEM
15
34


ASSEMBLED(PRIORITY VALVE INSTALLATION)
D00755704810800001Y
30 1040301510 •Washer 12
34 1040000104 •Bolt 2
ed
HYDRAULIC SYSTEM


ASSEMBLED(PILOT-OPERATED CONTROL VALVE INSTALLATION)
D00755704810800001Y
11
30
29
231
HYDRAULIC SYSTEM


ASSEMBLED(PILOT-OPERATED CONTROL VALVE INSTALLATION)
D00755704810800001Y
29 1040100178 •Screw 4
30 1040301510 •Washer 12
ed
HYDRAULIC SYSTEM


ASSEMBLED(A/C CONTROL VALVE INSTALLATION)
D00755704810800001Y
18
36
30
231
HYDRAULIC SYSTEM


ASSEMBLED(A/C CONTROL VALVE INSTALLATION)
D00755704810800001Y
30 1040301510 •Washer 12
36 1040000267 •Bolt 4
ed
HYDRAULIC SYSTEM

CAB VALVE ELEMENT ASSEMBLED(JOYSTICK INSTALLATION)

D00755914810800000Y
40
41
14
12
42
229
HYDRAULIC SYSTEM

CAB VALVE ELEMENT ASSEMBLED(JOYSTICK INSTALLATION)

D00755914810800000Y

12 1019900680 •Right pilot-operated control joystick 1
14 1019900679 •Left pilot-operated control joystick 1
40 1040100105 •Screw 16
41 1040300062 •Washer 16
42 1040200810 •Nut 19
229 1130000414 Driver's cab 1
HYDRAULIC SYSTEM

CAB VALVE ELEMENT ASSEMBLED( STEP INSTALLATION)

D00755914810800000Y
229
39
38
13
43
19 44
37
HYDRAULIC SYSTEM
38 42
51
41
42 40
24
16

CAB VALVE ELEMENT ASSEMBLED( STEP INSTALLATION)

D00755914810800000Y

13 1010303070 •Foot-operated control valve 1
16 1019900354 •Hydraulic steering gear 1
19 1010302048 •Service brake valve 1
24 1040200113 •Nut 2
37 1040000132 •Bolt 4
38 1040300067 •Washer 6
39 1040000152 •Bolt 2
40 1040100105 •Screw 16
41 1040300062 •Washer 16
42 1040200810 •Nut 19
43 1040000110 •Bolt 3
44 1040300063 •Washer 3
51 00755914810801010 •Plate 2
229 1130000414 Driver's cab 1
HYDRAULIC SYSTEM

SLEWING BRAKE VALVE

D1010303988_6500Y
7
8
6
1 4 9
2
3
12
HYDRAULIC SYSTEM
13
15
11 10
16
14
17

SLEWING BRAKE VALVE

D1010303988_6500Y

1010303988 Slewing brake valve
1 1019804372 •Plug 1
3 1019804373 •Shuttle valve seat I 2
5 1081001640 •O-ring 4
6 1040300554 •Washer 2
7 1019804374 •Shuttle valve seat II 2
8 1080400027 •Steel ball 2
9 1019804375 •Screw plug 1
10 1019804376 •Plug 1
12 1019804153 •Spring 1
13 1019804377 •Valve core 1
14 1019804378 •Valve body 1
15 1019804154 •Valve core 1
16 1019804148 •Spring 1
17 1019804155 •Plug 1
HYDRAULIC SYSTEM

SLEWING CUSHION VALVE

D1010300495_6500Y
1
HYDRAULIC SYSTEM

SLEWING CUSHION VALVE

D1010300495_6500Y

1010300495 Slewing cushion valve
1 P10100001343 •Pilot-operated directional control valve 1
2 (2) •Cushion valve 1
HYDRAULIC SYSTEM

SLEWING CUSHION VALVE(PILOT-OPERATED DIRECTIONAL CONTROL VALVE)

D1010300495_6500Y
3
4
5
6
7
8
9
10
11
12 25
13
14
15
16
HYDRAULIC SYSTEM
17
24
18
14
13 12
19
23
20
21
22
4
3

SLEWING CUSHION VALVE(PILOT-OPERATED DIRECTIONAL CONTROL VALVE)

D1010300495_6500Y

3 (3) •Damper valve 2
5 (4) •Spring cover 1
6 (5) •Screw 1
7 1081000121 •O-ring 1
8 (6) •Spring seat II 1
9 (7) •Spring 1
10 (8) •Spring seat I 1
11 (9) •Screw plug I 1
12 1081000103 •O-ring 2
13 (10) •Spring 2
14 (11) •Valve core 2
15 (12) •Valve body 1
16 (13) •Valve stem 1
17 (14) •Check valve 2
18 (15) •Spring 2
19 (16) •Plug 8
20 1081000029 •O-ring 11
21 1081003254 •O-ring 1
22 (17) •Cover 1
23 (18) •Screw plug II 1
24 1019802775 •Relief valve 1
25 1019803073 •Solenoid valve 1
HYDRAULIC SYSTEM

SLEWING CUSHION VALVE(DAMPER VALVE)

D1010300495_6500Y
26
27
HYDRAULIC SYSTEM
28
29
30

SLEWING CUSHION VALVE(DAMPER VALVE)

D1010300495_6500Y

26 (20) •Valve seat 1
28 (22) •Spring 1
29 (23) •Spring seat 1
HYDRAULIC SYSTEM

SLEWING CUSHION VALVE(RELIEF VALVE)

D1010300495_6500Y
43
42
35
41
40
39
38
37
36
35
HYDRAULIC SYSTEM
34
33
32
31

SLEWING CUSHION VALVE(RELIEF VALVE)

D1010300495_6500Y

31 1081000862 •O-ring 1
32 (24) •Valve liner 1
34 (26) •Spring 1
35 1081200472 •O-ring 4
37 1081000055 •O-ring 3
38 (28) •Screw set 1
39 1054500049 •Steel ball 1
40 (29) •Ball seat 1
41 (30) •Spring 1
42 (31) •Pressure adjusting screw 1
43 1040201205 •Nut 1
HYDRAULIC SYSTEM

SLEWING CUSHION VALVE(CUSHION VALVE)

D1010300495_6500Y
44
45
46
47
48
49
50
55
51
52
53 56
54
57
37
58
59
HYDRAULIC SYSTEM
60 61 62
20
65 64 63
46
46 35

SLEWING CUSHION VALVE(CUSHION VALVE)

D1010300495_6500Y

20 1081000029 •O-ring 11
35 1081200472 •O-ring 4
37 1081000055 •O-ring 3
44 1040201206 •Nut 2
45 (32) •Pressure adjusting screw 2
46 1081000035 •O-ring 4
47 (33) •Spring 2
48 (34) •Valve needle 2
49 (35) •Valve liner 2
50 1040301488 •Combination pad 2
52 (37) •Spring 2
53 (38) •Main valve core 2
54 (39) •Main valve liner 2
55 1081000073 •O-ring 2
56 1081000017 •O-ring 2
57 1040501055 •Pin 2
58 (40) •Filter 2
59 (41) •Valve body 1
60 (42) •Check valve 2
61 (43) •Spring 2
62 (44) •Plug 2
63 (45) •Cap 2
HYDRAULIC SYSTEM
64 (46) •Damping rod 2

65 1081200477 •O-ring 4

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(HYDRAULIC RESERVOIR)

D00755701720000001Y
230
20
114
140
114 T1
139
87 58
F 58
Th
A 156 T2
L
60 70 72
C F 70 9
155
71
58
56 64
72 72
A
58 130 157
208
18 91
7
120 57
2
64
72
HYDRAULIC SYSTEM
22
Direction B
209 92
C Th
203 T1
13
T2
21 82
82
213 170
86 L
Direction B 22


D00755701720000001Y

00755701720000001 Pipe layout drawing, chassis hydraulic syste
m
2 00755901700001010 •Six-way union 1
9 1010302066 •Relief control valve block 1
13 1010302070 •Brake valve assy. 1
18 1010302068 •Outrigger control valve 1
20 1010400111 •Radiator 1
21 1010302039 •Fluid filling valve 1
22 1140109716 •Central revolving joint 1
56 1140108756 •Plug 2
57 1149900360 •Fitting 1
58 1140108837 •Fitting 4
60 1140108815 •Fitting 8
64 1149900362 •Fitting 2
70 1140108805 •Fitting 3
71 1140108812 •Fitting 4
72 1140108825 •Fitting 4
82 1140108799 •Fitting 8
86 1149900376 •Fitting 1
87 1140108757 •Plug 2
91 1140108841 •Fitting 1
92 1140108809 •Fitting 1
114 1140101863 •Nominal bolt flange assembly 3 HYDRAULIC SYSTEM
120 1990201536 •Pipe clamp 1

130 1140224288 •Hose assy. 1
139 1140224258 •Hose assy. 1
140 1140224259 •Hose assy. 1
155 1140224276 •Hose assy. 1
156 1140224277 •Hose assy. 1
157 1140224278 •Hose assy. 1
170 00755701718090000 •Steel pipe assy. 1
203 00755701718430000 •Steel pipe assy. 1
208 00755701718480000 •Steel pipe assy. 1
209 00755701718490000 •Steel pipe assy. 1


D00755701720000001Y
230
20
114
140
114 T1
139
87 58
F 58
Th
A 156 T2
L
60 70 72
C F 70 9
155
71
58
56 64
72 72
A
58 130 157
208
18 91
7
120 57
2
64
72
HYDRAULIC SYSTEM
22
Direction B
209 92
C Th
203 T1
13
T2
21 82
82
213 170
86 L
Direction B 22


D00755701720000001Y

213 00755701715840000 •Steel pipe assy. 1
230 00755703000000001 Hydraulic oil tank 1
HYDRAULIC SYSTEM

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(GEAR PUMP)

D00755701720000001Y
116
230 125
15
126 B 99 A
62 P1 A
112 114
63 14
59
123
212 122 116
103
113
124
145
205 115 129
1
60
8 102 90
74 116
55
P0'
P0 71 71 P1'
138 Direction C
22
P1
180°
9 Direction C
HYDRAULIC SYSTEM
P0
P0'
P1'

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(GEAR PUMP)

D00755701720000001Y

m
1 1010000680 •Gear pump 1
8 1010500100 •High-pressure oil filter 2
14 1010000693 •Gear pump 1
15 1010000694 •Gear pump 1
60 1140108815 •Fitting 8
62 1149900345 •Fitting 1
63 1140108831 •Fitting 1
71 1140108812 •Fitting 4
74 1140108810 •Fitting 6
90 1149900357 •Fitting 3
99 1140108839 •Fitting 1
102 1140108871 •Pressure testing fitting 1
103 00755911700200000 •Flange assy. 2
112 1140103571 •Set of flanges 1
113 1140103570 •Set of flanges 4
116 1140101862 •Nominal bolt flange assembly 3 HYDRAULIC SYSTEM
122 1140224251 •Hose assy. 1

123 1140224262 •Hose assy. 1
124 1140224274 •Hose assy. 1
125 1140224283 •Hose assy. 1
126 1140224284 •Hose assy. 1
129 1140224287 •Hose assy. 1
138 1140224257 •Hose assy. 1
145 1140224263 •Hose assy. 1
205 00755701718450000 •Steel pipe assy. 1
212 00755701718530000 •Steel pipe assy. 1

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(SUSPENSION CYLINDER)

D00755701720000001Y
89
89
226
119
226
119 89
135
142 B 119 89
73
C
D
73 A 119
73 73 131
148
230
80
23
80
HYDRAULIC SYSTEM
73 17
73
A
165 BC
D
166
73
58
91 164
7
2
73

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(SUSPENSION CYLINDER)

D00755701720000001Y

m
2 00755901700001010 •Six-way union 1
23 00755904800801010 •Valve plate 1
58 1140108837 •Fitting 4
73 1140108795 •Fitting 14
80 1140108887 •Plug 2
89 1140108863 •Fitting 4
91 1140108841 •Fitting 1
119 1990201534 •Pipe clamp 4
131 1140222943 •Hose assy. 1
135 1140222926 •Hose assy. 1
142 1140224260 •Hose assy. 1
148 1140224268 •Hose assy. 1
164 00755701718030000 •Steel pipe assy. 1
165 00755701718040000 •Steel pipe assy. 1
166 00755701718050000 •Steel pipe assy. 1
226 00757708401100000 Suspension cylinder 2
HYDRAULIC SYSTEM

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(BRAKE SYSTEM)

D00755701720000001Y
13 10
82
79
171 82 82
168
82 85
94 22
B A 167
172 83 73
Direction H
127
3
3
B 90 54
21 60 223
108 68
108 8
82 204
210 110
105 144
211 143
73
F 84
141 169 96
163
214 96 104 214 106 121
121 128 105
128 C 144
162 84
73 214
121 E 161
61 106
141 9
224 206 71
78
60
HYDRAULIC SYSTEM
60 8
90
Direction H 90°
180°
C 22
22
A
E
F

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(STEERING CYLINDER)

D00755701720000001Y

m
19 1010302514 •Steering control valve block 1
74 1140108810 •Fitting 6
76 1149900343 •Fitting 2
81 1140108865 •Fitting 11
95 1149900356 •Fitting 1
118 1990201532 •Pipe clamp 9
137 1140224256 •Hose assy. 4
146 1140224264 •Hose assy. 2
147 1140222924 •Hose assy. 2
158 1140224279 •Hose assy. 1
159 1140224280 •Hose assy. 1
160 1140224281 •Hose assy. 1
197 00755701718370000 •Steel pipe assy. 1
198 00755701718380000 •Steel pipe assy. 1
199 00755701718390000 •Steel pipe assy. 1
200 00755701718400000 •Steel pipe assy. 2
201 00755701718410000 •Steel pipe assy. 1
202 00755701718420000 •Steel pipe assy. 1
228 00757708400900000 Steering cylinder 4
HYDRAULIC SYSTEM


D00755701720000001Y
13 10
82
79
171 82 82
168
82 85
94 22
B A 167
172 83 73
Direction H
127
3
3
B 90 54
21 60 223
108 68
108 8
82 204
210 110
105 144
211 143
73
F 84
141 169 96
163
214 96 104 214 106 121
121 128 105
128 C 144
162 84
73 214
121 E 161
61 106
141 9
224 206 71
78
60
HYDRAULIC SYSTEM
60 8
90
Direction H 90°
180°
C 22
22
A
E
F


D00755701720000001Y

m
3 1010800065 •Accumulator 2
10 1010800064 •Accumulator 1
54 1140224267 •Hose assy. 1
60 1140108815 •Fitting 8
61 1140108814 •Fitting 1
68 1140108816 •Fitting 2
71 1140108812 •Fitting 4
73 1140108795 •Fitting 14
78 1140108754 •Plug 1
79 1140108792 •Fitting 9
82 1140108799 •Fitting 8
83 1140108800 •Fitting 1
84 1140108787 •Fitting 0 8
85 1149900354 •Fitting 2
90 1149900357 •Fitting 3
94 1149900340 •Fitting 1
96 1149900370 •Fitting 2 HYDRAULIC SYSTEM
104 00755911700001020 •Tee union 1

108 1140108794 •Fitting 2
121 1140108875 •Pipe clamp 4
127 1140224285 •Hose assy. 1
128 1140224286 •Hose assy. 1
141 1140221512 •Hose assy. 2
143 1140224261 •Hose assy. 1
144 1140222566 •Hose assy. 2


D00755701720000001Y
13 10
82
79
171 82 82
168
82 85
94 22
B A 167
172 83 73
Direction H
127
3
3
B 90 54
21 60 223
108 68
108 8
82 204
210 110
105 144
211 143
73
F 84
141 169 96
163
214 96 104 214 106 121
121 128 105
128 C 144
162 84
73 214
121 E 161
61 106
141 9
224 206 71
78
60
HYDRAULIC SYSTEM
60 8
90
Direction H 90°
180°
C 22
22
A
E
F


D00755701720000001Y

161 1140224282 •Hose assy. 1
162 00755701718010000 •Steel pipe assy. 1
163 00755701718020000 •Steel pipe assy. 1
167 00755701718060000 •Steel pipe assy. 1
168 00755701718070000 •Steel pipe assy. 1
169 00755701718080000 •Steel pipe assy. 1
171 00755701718110000 •Steel pipe assy. 1
172 00755701718120000 •Steel pipe assy. 1
204 00755701718440000 •Steel pipe assy. 1
206 00755701718460000 •Steel pipe assy. 1
210 00755701728510000 •Steel pipe assy. 1
211 00755701728520000 •Steel pipe assy. 1
214 00755701715850000 •Steel pipe assy. 4
223 1030100887 Rear drive axle, steerable 1
224 1030100885 Front drive axle, steerable 1
HYDRAULIC SYSTEM

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(FRONT OUTRIGGER)

D00755701720000001Y
175
222 93
175
4 65
93 C 65
79 18
69 179 B
117 69
181 E 178
173 E
173 69
117
181 180° 70
132 18 177
C
21
66 B 68
133 A
207
66
225
66 A 60
134
225
4
66 222
79
132
HYDRAULIC SYSTEM

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(FRONT OUTRIGGER)

D00755701720000001Y

m
4 1010304105 •Hydraulic lock 4
60 1140108815 •Fitting 8
65 1140108804 •Fitting 8
66 1140108788 •Fitting 20
68 1140108816 •Fitting 2
69 1149900367 •Tee union 3
70 1140108805 •Fitting 3
79 1140108792 •Fitting 9
93 1149900355 •Fitting 8
117 1990201531 •Pipe clamp 42
132 1140224252 •Hose assy. 8
133 1140224253 •Hose assy. 3
134 1140224254 •Hose assy. 3
173 00755701718130000 •Steel pipe assy. 2
175 00755701718150000 •Steel pipe assy. 2
177 00755701718170000 •Steel pipe assy. 1
178 00755701718180000 •Steel pipe assy. 1
179 00755701718190000 •Steel pipe assy. 1
181 00755701718210000 •Steel pipe assy. 2
207 00755701718470000 •Steel pipe assy. 1 HYDRAULIC SYSTEM
222 00755708400700000 Vertical cylinder 4

225 00755708400500000 Horizontal cylinder 4

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC SYSTEM(REAR OUTRIGGER)

D00755701720000001Y
4
222
79
132
66 149
151 149 151
150 150 66
222
193 66 4
117 225
117
101 191 225 79
194 C
192
D
132
E
195
196
189 188
101
117
190
101
117
182 117
184 182
HYDRAULIC SYSTEM
117 117 C
183 185
D
183 101 E
117 186 117
117 187
184
180 176 174
179 93
69
65
69 A3 180°
178
180
65 A7 A4 18
B A8 A7
A8 A3
117
177 70 69 B A4


D00755701720000001Y

m
4 1010304105 •Hydraulic lock 4
65 1140108804 •Fitting 8
66 1140108788 •Fitting 20
69 1149900367 •Tee union 3
70 1140108805 •Fitting 3
79 1140108792 •Fitting 9
93 1149900355 •Fitting 8
101 1149900342 •Fitting 12
117 1990201531 •Pipe clamp 42
132 1140224252 •Hose assy. 8
149 1140224269 •Hose assy. 2
150 1140224270 •Hose assy. 2
151 1140224271 •Hose assy. 2
174 00755701718140000 •Steel pipe assy. 2
176 00755701718160000 •Steel pipe assy. 2
177 00755701718170000 •Steel pipe assy. 1
178 00755701718180000 •Steel pipe assy. 1
179 00755701718190000 •Steel pipe assy. 1
180 00755701718200000 •Steel pipe assy. 2
182 00755701718220000 •Steel pipe assy. 2
183 00755701718230000 •Steel pipe assy. 2 HYDRAULIC SYSTEM
184 00755701718240000 •Steel pipe assy. 2

185 00755701718250000 •Steel pipe assy. 1
186 00755701718260000 •Steel pipe assy. 1
187 00755701718270000 •Steel pipe assy. 1
188 00755701718280000 •Steel pipe assy. 1
189 00755701718290000 •Steel pipe assy. 1
190 00755701718300000 •Steel pipe assy. 1
191 00755701718310000 •Steel pipe assy. 1
192 00755701718320000 •Steel pipe assy. 1
193 00755701718330000 •Steel pipe assy. 1
194 00755701718340000 •Steel pipe assy. 1


D00755701720000001Y
4
222
79
132
66 149
151 149 151
150 150 66
222
193 66 4
117 225
117
101 191 225 79
194 C
192
D
132
E
195
196
189 188
101
117
190
101
117
182 117
184 182
HYDRAULIC SYSTEM
117 117 C
183 185
D
183 101 E
117 186 117
117 187
184
180 176 174
179 93
69
65
69 A3 180°
178
180
65 A7 A4 18
B A8 A7
A8 A3
117
177 70 69 B A4


D00755701720000001Y

195 00755701718350000 •Steel pipe assy. 1
196 00755701718360000 •Steel pipe assy. 1
222 00755708400700000 Vertical cylinder 4
225 00755708400500000 Horizontal cylinder 4
HYDRAULIC SYSTEM

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC

SYSTEM(2-WHEEL / 4-WHEEL DRIVE)
D00755701720000001Y
109
67 111
221
154
A 97
HYDRAULIC SYSTEM
153
88
16
88 98
A
152

PIPE LAYOUT DRAWING, CHASSIS HYDRAULIC

SYSTEM(2-WHEEL / 4-WHEEL DRIVE)
D00755701720000001Y
m
16 1010302467 •2-wheel / 4-wheel drive changeover valve 1
67 1140108801 •Fitting 1
88 1140108793 •Fitting 3
97 1140108797 •Fitting 1
98 1140108796 •Fitting 1
109 00755701710001010 •Tee union 1
111 1140110598 •Fitting 1
152 1140224272 •Hose assy. 1
153 1140224273 •Hose assy. 1
154 1140224275 •Hose assy. 1
221 1030300123 Transmission 1
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($02875,**(5&21752/9$/9(
'<
43
24 18
229
n
t io
ir ec
d
ard
rw
Fo
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($02875,**(5&21752/9$/9(
'<
24 1040301510 •Washer 4
43 1040000267 •Bolt 4
229 00757702820000000 Chassis frame assembly 1
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0)/8,'),//,1*9$/9(
'<
21
46
39
40
on
ecti
dir
d
ar
rw
Fo
HYDRAULIC SYSTEM
229

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0)/8,'),//,1*9$/9(
'<
39 1040301502 •Seal ring 6
40 1049800003 •Shim 2
46 1040100417 •Screw 2
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0%5$.(9$/9(
'<
13
31
25
tion
ec 30
d dir
ar
rw
Fo
HYDRAULIC SYSTEM
229

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0%5$.(9$/9(
'<
25 1040301509 •Washer 42
30 1040000289 •Bolt 4
31 1040200810 •Nut 14
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0$&&808/$725
'<
49
10 31
25
35 28 3
25 44 33
31
229 25 28
28 31
25
33 31
n
tio
ec
d dir
ar
rw
Fo
HYDRAULIC SYSTEM
229

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0$&&808/$725
'<
3 1010800065 •Accumulator 2
10 1010800064 •Accumulator 1
25 1040301509 •Washer 42
28 1040000107 •Bolt 18
31 1040200810 •Nut 14
33 00756114800801040 •Clamp 2
35 00756304800801010 •Clamp 1
41 00755914800801010 •Rubber pad 1 E
44 1040000076 •Bolt 2
48 00755914801001020 •Rubber pad 2 E
49 00756304800810000 • 1
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0+,*+35(6685(2,/),/7(5
'<
ti on
ec
dir
d
ar
rw
Fo
Direction A
Direction A
229 28
25
229
8
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0+,*+35(6685(2,/),/7(5
'<
25 1040301509 •Washer 42
28 1040000107 •Bolt 18
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($05(/,()&21752/9$/9(%/2&.
'<
on
ecti
dir
rd
rwa
Fo
229
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($05(/,()&21752/9$/9(%/2&.
'<
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($067((5,1*&21752/9$/9(%/2&.
'<
229
on
ect i
dir
rd
rwa
Fo
19
39
36
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($067((5,1*&21752/9$/9(%/2&.
'<
19 1010302514 •Steering control valve block 1
36 1040000114 •Bolt 4
39 1040301502 •Seal ring 6
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0:+((/:+((/'5,9(&+$1*(29(59$/9(
'<
tion
ec
dir
rd
229 rwa
Fo
31
25 16
47
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($0:+((/:+((/'5,9(&+$1*(29(59$/9(
'<
16 1010302467 •2-wheel / 4-wheel drive changeover valve 1
25 1040301509 •Washer 42
31 1040200810 •Nut 14
47 1040100251 •Screw 2
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($062/(12,'9$/9(
'<
on
ecti
d dir
r
rwa
Fo
229
28
25
25 23
17
29
HYDRAULIC SYSTEM

&+$66,6)5$0(9$/9((/(0(17
$66(0%/('6/,',1*%($062/(12,'9$/9(
'<
23 00755904800801010 •Valve plate 1
25 1040301509 •Washer 42
28 1040000107 •Bolt 18
29 1040101473 •Screw 16
HYDRAULIC SYSTEM

2,/3803'5,9('(9,&(
D00755703900000001Y
231
50 52
51
15
52
50
51
HYDRAULIC SYSTEM
52
50
51
221
53
14

2,/3803'5,9('(9,&(
D00755703900000001Y

1 1010000680 •Gear pump 1
14 1010000693 •Gear pump 1
15 1010000694 •Gear pump 1
50 1040300068 •Washer 6
51 1040001552 • 6
52 1040300055 •Washer 6
53 00755703900200000 • 1
221 1030300123 Transmission 1
231 1000000405 Engine 1
HYDRAULIC SYSTEM

CENTRE REVOLVING JOINT INSTALLATION

D00755704810200001Y
27
42
26
34 38
22
32
37
45
26
26 27
229
HYDRAULIC SYSTEM
ti on
ec
dir
rd
r wa
Fo
229

CENTRE REVOLVING JOINT INSTALLATION

D00755704810200001Y

26 1040300054 •Washer 12
27 1040000069 •Bolt 8
32 00755704810210000 • 1
34 1040300063 •Washer 3
37 1040000149 •Bolt 4
38 1040300526 •Seal ring 4
42 1040000288 •Bolt 3
45 00755704810220000 • 1
HYDRAULIC SYSTEM

RELIEF CONTROL VALVE BLOCK

D1010302066_102440Y
1
9
8 2
4
HYDRAULIC SYSTEM
3 6

RELIEF CONTROL VALVE BLOCK

D1010302066_102440Y

1010302066 Relief control valve block
1 1019803218 •Valve block 1
2 1019803219 •Valve 1
3 1019803220 •Valve 1
4 1019803221 •Valve 1
5 1019803222 •Hexagon screw 2
7 1019803224 •Rivet 2
9 1019803226 •Name plate 1
HYDRAULIC SYSTEM

GEAR PUMP
D1010000693_102328Y
9
1
10
13
3
5
11
17 6 12
14
16 15
HYDRAULIC SYSTEM

GEAR PUMP
D1010000693_102328Y

1010000693 Gear pump
1 1019804362 •Front cover 1
2 1019804363 •Rear cover 1
3 1019803148 •Pump 1
4 1019804364 •Drive gear 1
5 1019803152 •Driven gear 1
6 1019803154 •Plate 2
8 1019803156 •Bearing 1
9 1019804365 •Oil seal 1
10 1019803158 •Slide bearing 4
11 1019803159 •Screw 1
12 1019803160 •Cylindrical pin 4
13 1019804366 •Seal ring 2
14 1019803162 •E-ring 2
15 1019803163 •E-type retaining ring 2
16 1019804367 •Hex bolt 4
17 1019803145 •Washer 4
HYDRAULIC SYSTEM

2-WHEEL / 4-WHEEL DRIVE CHANGEOVER VALVE

D1010302467_102440Y
6
HYDRAULIC SYSTEM

2-WHEEL / 4-WHEEL DRIVE CHANGEOVER VALVE

D1010302467_102440Y

1010302467 2-wheel / 4-wheel drive changeover valve
1 1019803237 •Valve block 1
2 1019803234 •Valve 1
3 1019803235 •Valve 1
4 1019803233 •Electrical plug 1
5 1019803236 •Plug, expander, ball type 5
6 1019803232 •Name plate 1
7 1019803224 •Rivet 2
HYDRAULIC SYSTEM

SOLENOID VALVE
D1010302063_102440Y
7
1
HYDRAULIC SYSTEM

SOLENOID VALVE
D1010302063_102440Y

1010302063 Solenoid valve
1 1019803227 •Valve block 1
2 1019803228 •Valve 1
3 1019803229 •O-ring 1
6 1019803232 •Name plate 1
7 1019803224 •Rivet 2
8 1019803233 •Electrical plug 1
HYDRAULIC SYSTEM

RADIATOR
D1010400111_100026Y
2
HYDRAULIC SYSTEM

RADIATOR
D1010400111_100026Y

1010400111 Radiator
1 P10100000825 •Condenser fan VA18-BP70. 1
2 P10000001482 •Fan housing 1
3 1130100232 •Heat exchanger core 1
HYDRAULIC SYSTEM

CENTRE REVOLVING JOINT

D1140109716_6500Y
2
3
1
4
5
6
7
8
13
14
HYDRAULIC SYSTEM
10
1112
15
16
17
18
19
20

CENTRE REVOLVING JOINT

D1140109716_6500Y

1140109716 Centre revolving joint
1 1040100157 •Screw 3
2 1040300054 •Washer 3
3 1019804350 •Base 1
5 1019804352 •X-ring 2
6 1019804354 •Guide ring 2
7 1019804355 •Ring 12
8 (1) •O-ring 2 F
9 1019804356 •Cylinder 1
11 1019804357 •Fitting 1
12 1019804358 •Cap 1
14 1019804360 •Core body 1
15 1081000541 •O-ring 8
16 1081000623 •O-ring 3
17 1081000949 •O-ring 3
18 1019804361 •Fixing body 1
19 1040300067 •Washer 10
20 1040100238 •Screw 10
HYDRAULIC SYSTEM

HYDRAULIC OIL TANK

D00755703000000001Y
14 15 8
7
9
15
2 15
14 10
14
8
7
17 15
6
5 14
6
4
Direction A 13 12
HYDRAULIC SYSTEM
Direction A 3
11
19
20 16
19
18
16

HYDRAULIC OIL TANK

D00755703000000001Y

00755703000000001 Hydraulic oil tank
1 00755703000200001 •Tank assy. 1
2 1040000098 •Bolt 4
3 1040300054 •Washer 8
4 1019900476 •Liquid level gauge 1
5 00755703000001011 •Cover plate 1 1
6 00755703000001061 •Paper gasket 2 2
7 00755703000001051 •Paper gasket 1 2
8 00755703000001021 •Cover plate 2 2
9 1010600408 •Hydraulic oil filter 2
10 1010500122 •Air filter 1
11 1040000069 •Bolt 8
12 00755913000001011 •Plug 1
13 1010300378 •Butterfly valve 2
14 1040300063 •Washer 36
15 1040000267 •Bolt 36
16 1140101555 •Plug 2
17 00755703000001031 •Cover plate 3 1
18 1140101657 •Plug 1
21 1019900006 •Magnetic core 16 E
HYDRAULIC SYSTEM

HYDRAULIC OIL TANK INSTALLATION

D00755704810400000Y
3 1
4
1 2
2
1 7
2
8
2
5
6
6
2
5
7
HYDRAULIC SYSTEM
n
tio
ir ec
ar dd
rw
Fo

HYDRAULIC OIL TANK INSTALLATION

D00755704810400000Y

00755704810400000 Hydraulic oil tank installation
1 1040000154 •Bolt 8
2 1040300054 •Washer 16
3 1040000090 •Bolt 4
4 1040300067 •Washer 4
5 1040000094 •Bolt 8
6 Flange assy. 2
7 Hydraulic oil tank 1
8 Radiator 1
HYDRAULIC SYSTEM

SCHEMATIC DIAGRAM - HYDRAULIC SYSTEM

D00755701510000000Y
1 2 3 4 5 6 7 8
Aux. winch
C00755701510000000Y
A Main winch Swing
K C E F L M J U
P K Q M ACC C A
P1 P0
Telescope T Y25 Y24 Y23 Y21 Y32 Y22 Y27
Derrick Y26 Y30 U
P a Y20
T
b A B
P P P 6 5 4 3 2 1
B P
B
C2 C3 C3
C3 C3
P V2 V2 Y28 N
U V2 V2 K
E 4 2 1 3 2 1 4 2 1 3
C
C1 A1 C2 A2
D C2 C1 b a
C V2 C
C2
T G P T
T P T P
CP
P T
N U J K V2 V1 M L F E
C3 D3 A B C4 D4 A B C2 D2 A B C1 D1 A B
D D
Swing lock cylinder

LS Outrigger
E E
T0 Pg P Pp
F F
A/C motor
L R
B A8 A7 A6 A5
V
Service brake M Y4
B A
G T PR Y33
P
Y9 Y10 Y8 Y7 G
P A T
B
A Y13 Y14 Y12 Y11
Y1 Y2
Y29 Y34
A M2
P A4 A3 A2 A1
V P T P1 P
H T
Y16 Y18
H
T LS P
M1 Suspension
Y15 Y17
LS CF EF
I I
HYDRAULIC SYSTEM
Center revolving joint

P
A1 A2
C D
J Y6 SW J
A
P T
T SW5 P PM P1
B
Y5 M SW3
2WD/4WD P2
K Y31 A Y19 T
P O
Parking brake K
E F P0
PT SW4 SW1
P0 SW2
M A
Y3
P Schematic diagram - hydraulic system
B
L L
T 校对审定 C00755701510000000Y
Design H 1:1
审核批准
1 2 3 4 5 6 7 8

SCHEMATIC DIAGRAM - HYDRAULIC SYSTEM

D00755701510000000Y

00755701510000000 Schematic diagram - hydraulic system
HYDRAULIC SYSTEM

ROUGH TERRAIN CRANE
CHAPTER 6 SLEWING SYSTEM

SLEWING MECHANISM ASSEMBLY

D00755704400000000Y
4
Motor 2
3 8
1
9
2
11
7
6
SLEWING SYSTEM

SLEWING MECHANISM ASSEMBLY

D00755704400000000Y

00755704400000000 Slewing mechanism assembly
1 1040100722 •Screw 22
2 1040300526 •Seal ring 26
3 1030200843 •Reducer 1
4 1040000149 •Bolt 4
5 1040000116 •Bolt 3
6 1040300067 •Washer 3
7 00755704400200000 •Pinion gear housing 1
8 00755704400001010 •Bolt 2
9 1040300068 •Washer 2
10 204050019 •Industrial closed gear oil 4.5L E
ed
SLEWING SYSTEM

REDUCER
D1030200843_100014Y
36 ,37,38
42 , 43 , 44
48 ,49, 50
40, 41
35
46, 47
24,25
28 , 29
39
26,27
45 18
34 17
51
4 20
6 21 23
22
1 2 3 19
32 , 33
16 30 ,31
13 6 14 ,15
7 8 9 12
5
10 , 11
SLEWING SYSTEM

REDUCER
D1030200843_100014Y

1030200843 Reducer
1 1039802437 •Output gear 1
2 1039800668 •Bearing dust cover 1
3 1039801996 •Bearing 1
4 1039802438 •Bearing seat 1
5 1039800654 •O-ring 1
6 1039800642 •Circlip 2
7 1039800652 •Oil seal 1
8 1039800659 •Bearing 1
9 1039800680 •Output shaft washer 1
10 1039800661 •Plug 1
11 1039800651 •Seal ring 1
12 1039800648 •Retaining ring for shaft 1
13 1039800655 •O-ring 1
14 1039800638 •Hexagon screw 12
15 1039800640 •Spring washer 12
16 1039802439 •Piston housing 1
17 1039800682 •Washer 1
18 1039800681 •Adjusting washer 1
19 1039802440 •Piston 1
20 1039802441 •Coupling spindle 1
21 1039800653 •O-ring 1
22 1039802442 •Input flange 1
23 1039800660 •Ventilation plug 1
26 1039800667 •X-ring 1
27 1039800649 •Nylon retaining ring 2
28 1039800662 •Spring 14
29 1039800663 •Spring 14
SLEWING SYSTEM
30 1039800666 •X-ring 1
32 1039800664 •Stator plate 5
33 1039800665 •Rotor plate 4
34 1039802444 •Ring gear 1

REDUCER
D1030200843_100014Y
36 ,37,38
42 , 43 , 44
48 ,49, 50
40, 41
35
46, 47
24,25
28 , 29
39
26,27
45 18
34 17
51
4 20
6 21 23
22
1 2 3 19
32 , 33
16 30 ,31
13 6 14 ,15
7 8 9 12
5
10 , 11
SLEWING SYSTEM

REDUCER
D1030200843_100014Y

35 1039802445 •Center gear 1
36 1039802446 •Planetary gear 3
37 1039800658 •Bearing 3
39 1039802447 •Planetary carrier 1
40 1039800673 •Center gear 1
41 1039800647 •Shaft for retaining ring 1
43 1039800657 •Bearing 3
45 1039800675 •Secondary planetary carrier 1
46 1039800674 •Center gear 1
49 1039800656 •Bearing 4
51 1039800676 •Planetary carrier 1
SLEWING SYSTEM

SLEWING BEARING ASSEMBLY

D00755704500000000Y
1
SLEWING SYSTEM

SLEWING BEARING ASSEMBLY

D00755704500000000Y

00755704500000000 Slewing bearing assembly
1 1040001102 •Bolt 64
2 1031500172 •Slewing bearing 1
ed
SLEWING SYSTEM

SWING LOCK DEVICE

D00755705900000000Y
1
13 14
18
19
20
20
19 6 19
21 18 14
12
19
8
17
5
9
7
2 15
4
16
24
22
23
3
10
11
SLEWING SYSTEM

SWING LOCK DEVICE

D00755705900000000Y

00755705900000000 Swing lock device
1 00755708401000000 •Swing locking cylinder 1
2 00755915900200000 •Seat 1
3 00755905900400000 •Sliding assembly 1
4 00755905900001010 •Spring 1
5 1040100972 •Screw 1
6 1080000226 •Oil cup 1
7 1040500759 •Pin 1
8 00755915900001010 •Pin 1
9 00755705900001011 •Swing locking gear 1
10 1040000175 •Bolt 4
11 1040300983 •Washer 4
12 1040000083 •Bolt 1
13 1040200110 •Nut 1
14 00755905900001040 •Washer 2
15 1040000067 •Bolt 2
16 1040300054 •Washer 2
17 1040000087 •Bolt 1
18 00755905900001050 •Sheath 2
20 00755915900001030 •Connecting rod 2
21 00755905900001070 •Shaft 1
22 00755905900001080 •Spring seat 1
23 1040100069 •Screw 4
24 1040300063 •Washer 4
SLEWING SYSTEM

HOIST GEAR
D00755703500000000Y
Direction A
12
17 10
21 20
18
19
17
11
6
5 4
8
7
2
6 15 9
8
13 5 4 23
14
22 32 15
1
8
21
20
24
SLEWING SYSTEM
25

HOIST GEAR
D00755703500000000Y

00755703500000000 Hoist gear
1 1040000016 •Bolt 8
2 1040300065 •Washer 16
3 00755903500001010 •Plate 4
4 1040200366 •Nut 8
5 1040300028 •Washer 8
6 00755903500001020 •Rope guard 4
7 1040000055 •Bolt 32
8 1040300038 •Washer 48
9 1040000095 •Bolt 8
10 1040000018 •Bolt 6
11 00755703500200000 •Bracket 2
12 00755903500001042 •Plate 2
13 1030200814 •Winch reducer 2
14 00755703500400000 •Bracket 2
15 1040000264 •Bolt 16
16 204050019 •Industrial closed gear oil 3L E
17 1040300063 •Washer 10
18 00755903500001050 •Mounting plate 2
19 1040000267 •Bolt 4
20 1040000169 •Bolt 36
21 1040300054 •Washer 36
22 00755903500001030 •Plate 4
23 Winch motor 1
24 Counterweight 1
ed
SLEWING SYSTEM

WINCH REDUCER
D1030200814_100013Y
21, 22
24 25
18,19 20 23
14 15 ,16
9 ,10 ,11 17
7 8 12 ,13
26
29 27, 28
32 30,31
5,6 33,34
2 3 4
1 38,39 35, 36 , 37
51
50
40
41
42 , 6
41 43
44
45
48, 49 47 46
SLEWING SYSTEM

WINCH REDUCER
D1030200814_100013Y

1030200814 Winch reducer
1 1039800857 •Bearing support 1
2 1039800892 •Bearing 1
3 1039800850 •Bearing cap 1
4 1039800879 •Circlip 1
5 1039800873 •Hexagon bolt 12
7 1039802448 •Locknut 1
8 1039802426 •Primary central gear 1
9 1039802427 •1-stage planetary wheel 3
10 1039802428 •Cylindrical roller bearing 3
12 1039802430 •Primary planetary carrier 1
13 1039802431 •Primay planetary gear shaft 3
14 1039802432 •Large flange 1
15 1039800901 •Brake pipe 1
16 1039800875 •Combination sealing element 1
17 1039802293 •Ventilation plug 1
18 1039802294 •X-ring 1
20 1039802433 •Piston 1
21 1039802295 •X-ring 1
23 1039802296 •Plate 1
24 1039802297 •Circlip 1
25 1039802434 •Brake coupling 1
26 1039800889 •O-ring 1
27 1039800903 •Spring 14
28 1039800904 •Spring 14
29 1039802435 •Brake adjusting washer 2 1
SLEWING SYSTEM
30 1039800906 •Stator plate 10

31 1039800907 •Friction lining 9
32 1039802436 •Brake adjusting washer 1 1
34 1039800886 •Seal ring 2

WINCH REDUCER
D1030200814_100013Y
21, 22
24 25
18,19 20 23
14 15 ,16
9 ,10 ,11 17
7 8 12 ,13
26
29 27, 28
32 30,31
5,6 33,34
2 3 4
1 38,39 35, 36 , 37
51
50
40
41
42 , 6
41 43
44
45
48, 49 47 46
SLEWING SYSTEM

WINCH REDUCER
D1030200814_100013Y

35 1039802422 •1-stage planetary wheel 5
36 1039802423 •Cylindrical roller bearing 5
38 1039802421 •Primary central gear 1
40 1039802481 •Oil seal 1
41 1039802482 •Bearing 2
42 1039802483 •Hexagon screw 20
43 1039802484 •Large bearing seat 1
44 1039802486 •O-ring 1
45 1039804741 •Ring gear 1
46 1039802487 •O-ring 1
47 1039802488 •Rear cover 1
48 1039800869 •Hexagon screw 12
49 1039800640 •Spring washer 12
50 1039804757 •Drum 1
51 1039800858 •Support shaft 1
SLEWING SYSTEM

DRIVER'S CAB ASSEMBLY

D00755705000000000Y
14
4
14
5
11
12
12
12
6
13
7
9
8
9
15 9
SLEWING SYSTEM
8
9
10

DRIVER'S CAB ASSEMBLY

D00755705000000000Y

00755705000000000 Driver's cab assembly
1 1032300139 •Steering gear assy. 1
2 1040000237 •Bolt 4
3 1040300067 •Washer 4
4 1040300061 •Washer 4
5 1040200113 •Nut 4
6 1040200508 •Nut 4
7 1040300106 •Washer 4
8 00755905000001010 •Rubber pad 12
9 1040301757 •Seal ring 16
10 1040002597 •Bolt 4
11 1991800008 •Level gauge 1
12 1040200100 •Nut 9
13 1040000304 •Bolt 3
14 Driver's cab 1
ed
SLEWING SYSTEM

DRIVER'S CAB (WINDSHIELD)

D1130000414_100037Y
2
SLEWING SYSTEM

DRIVER'S CAB (WINDSHIELD)

D1130000414_100037Y

1130000414 Driver's cab
1 1139802103 •Driver's cab welded assy. 1
2 1139800833 •Front windshield 1
3 1139800838 •Pane 1
SLEWING SYSTEM

DRIVER'S CAB(INSTRUMENT CONSOLE ARRANGEMENT)

D1130000414_100037Y
12
29
11
22
10 21 27
28
26 4
25
23 24
13
18
19 20
30
15
14 17
16
8
7
6 9
5
SLEWING SYSTEM

DRIVER'S CAB(INSTRUMENT CONSOLE ARRANGEMENT)

D1130000414_100037Y

4 1139800816 •Instrument console 1
5 1139800818 •Left boarding 1
6 1139800820 •Boarding 1
7 1139800819 •Boarding 1
8 (1) •Ashtray 1 F
9 1139802104 •Boarding repair cover 1
10 (2) •Camera display 1 F
11 1139800817 •Instrument hood 1
12 (3) •RCI display 1 F
13 P11300001411 •Defrosting air passage 1
14 1139802105 •Keyboard 1
15 (4) •Outrigger switch 4 F
16 1040101161 •Cross-recessed flat-head screw 1
17 (5) •Hazard lights switch 5 F
18 (6) •Combination instruments 1 F
19 1139800823 •Cigarette lighter 1
20 (7) •Ignition starter switch 1 F
21 1139802106 •Keyboard 1
22 1139800822 •Fresh air hole 1
23 (8) •2-wheel / 4-wheel drive switch 1 F
24 (9) •Swing lock switch 1 F
25 (10) •Slewing brake switch 1 F
26 (11) •Outrigger switch (standby) 1 F
27 (12) •Cab heater power switch 1 F
28 (13) •Switch (standby) 1 F
29 (14) •Level gauge 1 F
30 1139800821 •Cup holder 1
SLEWING SYSTEM

DRIVER'S CAB(Front WINDSHILED WIPER SYSTEM)

D1130000414_100037Y
38
37
35
31
32
34
39
36
34
35
33
SLEWING SYSTEM

DRIVER'S CAB(Front WINDSHILED WIPER SYSTEM)

D1130000414_100037Y

31 (15) •Wiper motor 1 F
32 1139800837 •Wiper motor bracket 1
33 1139801130 •Bolt 7
34 1139801137 •Spring washer 16
35 1139801138 •Flat washer 16
36 1139800835 •Connection rod assy., wiper 1
37 1039803483 •Hex nut 1
38 1139800834 •Front windshield wiper 1
39 1139802107 •Water sprayer 1
SLEWING SYSTEM

DRIVER'S CAB(FOOT PEDAL)

D1130000414_100037Y
45
44
43 42
41
40
SLEWING SYSTEM

DRIVER'S CAB(FOOT PEDAL)

D1130000414_100037Y

40 (16) •Mat 1 F
41 1139800839 •Handrail assy. 2
42 (17) •Steering gear assy. 1 F
43 (18) •Clutch pedal assy. 1 F
44 (19) •Service brake pedal assy. 1 F
45 (20) •Accelerator pedal assy. 1 F
SLEWING SYSTEM

DRIVER'S CAB(A/C)
D1130000414_100037Y
50
51
51
50
49
48
55
54
47
53
56
46
52
SLEWING SYSTEM

DRIVER'S CAB(A/C)
D1130000414_100037Y

46 1139800829 •A/C housing 1
47 1139802109 •A/C housing cover 1
48 (21) •A/C control panel 1 F
49 1139802110 •Media player 1
50 1139802111 •Loudhailer 2
51 (22) •Air hole 2 F
52 1139800830 •A/C 1
53 1139802112 •Mounting bracket of electrics plate 1
54 1139800845 •Inspection hole cover 1
55 1139800844 •Rear window 1
56 1031700113 •Windshield washing fluid container assy. 1
SLEWING SYSTEM

DRIVER'S CAB(SEAT)
D1130000414_100037Y
57
58
SLEWING SYSTEM

DRIVER'S CAB(SEAT)
D1130000414_100037Y

57 1139800858 •Seat 1
58 1139800857 •Seat bracket assy. 1
SLEWING SYSTEM

DRIVER'S CAB()Interior (DECORATIVE PLATE AND GUARD BOARD)

D1130000414_100037Y
66 70 68
61 65
65 66 67
69
64
65
66
67
60
59 71
63
72
34 62
61 41
35
SLEWING SYSTEM


D1130000414_100037Y

34 1139801137 •Spring washer 16
35 1139801138 •Flat washer 16
41 1139800839 •Handrail assy. 2
59 1139800831 •Handrail 1
60 1139800832 •Handrail 1
61 1139802099 •Bolt 16
62 1139800840 •Handrail assy. 1
63 1139800847 •Handrail assy. 1
64 P11300001594 •Work light 3
65 1139801144 •Flat washer 14
66 1039804308 •Spring washer 10
67 1040200882 •Hex nut 5
68 1020400058 •Rotating beacon 1
69 1139800843 •Protection plate assy. - right boarding 1
70 1139800842 •Right window 1
71 P11300001595 •Rearview mirror (Left) 1
72 P11300001596 •Side-view mirror 1
SLEWING SYSTEM


D1130000414_100037Y
77
75
79
74
76
78
73
SLEWING SYSTEM


D1130000414_100037Y

73 1139800825 •Protection plate 1
74 (23) •Protection plate 1 F
75 1139800827 •Decoration plate 1
79 1139800841 •Safety hammer 1
SLEWING SYSTEM

DRIVER'S CAB(ROOF WIPER SYSTEM AND FAN)

D1130000414_100037Y
84
67
80
61
86
81
82 83
83 33
85
83
SLEWING SYSTEM

DRIVER'S CAB(ROOF WIPER SYSTEM AND FAN)

D1130000414_100037Y

33 1139801130 •Bolt 7
61 1139802099 •Bolt 16
67 1040200882 •Hex nut 5
80 1021000000 •Fan 1
81 1139800861 •Roof wiper motor 1
82 (24) •Roof wiper motor bracket 1 F
83 1139802100 •Screw 10
84 P11300001677 •Roof / front wiper 1
85 1139802115 •Roof wiper motor housing 1
86 1139802116 •Interior illumination 1
SLEWING SYSTEM

DRIVER'S CAB(ROOF WINDOW)

D1130000414_100037Y
101
92 91
94
88 9995
96
90
89
93
97 98
87
100
SLEWING SYSTEM

DRIVER'S CAB(ROOF WINDOW)

D1130000414_100037Y

87 1139800638 •Pane 1
88 P11300001612 •Seal strip 1
89 1139802117 •Pneumatic spring 2
90 1139802118 •Roof window articulated hinge riveting assy. 2
91 1139800849 •Roof window pneumatic spring left bracket as 1
sy.
92 1139800850 •Roof window pneumatic spring right bracket 1
a ssy.
93 1139800851 •Pneumatic spring upper bracket assy. 2
94 1139802119 •Mounting plate, roof window lock 4
95 1139800852 •Rubber pad 4
96 1139800853 •Mounting bracket, roof window lock 2
97 1139800854 •Left lever, roof window 1
98 1139800463 •Levers, roof window 1
99 1139802120 •Bolt 2
100 1139800855 •Sun visor 1
101 1139800848 •Guard rail assy. 1
SLEWING SYSTEM

DRIVER'S CAB(DOOR ASSY. )

D1130000414_100037Y
102
125
103
114 122
106
115 116 117
106 119 123
65 113
106 112
118
109
105 124 120 121
104
111
35
106
34
109 35
34
61 35
34 110
108 107
106
SLEWING SYSTEM

DRIVER'S CAB(DOOR ASSY. )

D1130000414_100037Y

34 1139801137 •Spring washer 16
35 1139801138 •Flat washer 16
61 1139802099 •Bolt 16
65 1139801144 •Flat washer 14
102 1139802121 •Roller guide channel, door 1
103 1139802122 •Articulated hinge bracket assy. 1
104 1139802123 •Guide channel, door 1
105 1139802124 •Limit alnico assy. 1
106 1139802098 •Bolt 4
107 1139802125 •Fixing bracket assembly assy. 1
108 1139801135 •Bearing 10
109 1040101162 •Cross-recessed flat-head screw 3
110 1139802126 •Articulated hinge riveting assy. 1
111 1139802127 •Left door 1
112 1139800856 •Left glass, door 1
113 1139802128 •Strip 1
114 1139802108 •Protection plate assy. - left door 1
115 1139802130 •Inside handle, left door 1
116 1139802132 •Inside door lock switch 1
117 1139802133 •Positioning block, door 2
118 1139802135 •Connecting rod, inside lock 1
119 (25) •Left door lock post 1 F
120 1139802137 •Lock barrel 1
121 1139802138 •Door outside handle 1
122 (26) •Lock barrel assy. 1 F
123 1139802097 •Bolt 3
124 1139802139 •Door lock 1
125 P11300001679 •Seal strip 1
SLEWING SYSTEM

AIR CONDITIONING
D00631267600000000Y
4 3 2
6 8
7
SLEWING SYSTEM

AIR CONDITIONING
D00631267600000000Y

00755907600000000 Air conditioning
1 1130100319 •Special A/C 1
2 1040000122 •Bolt 2
3 1040300067 •Washer 2
4 1040300061 •Washer 2
5 1040000094 •Bolt 4
6 1040300054 •Washer 4
7 1040200096 •Nut 4
8 00755907600001010 •Mesh plate 1
9 1990200007 •Nylon strap 4 E
10 207130011 •Refrigerant 1kg E
SLEWING SYSTEM

SPECIAL A/C
D1130100319_100026Y
13
7
5
1 8
12
4 6 11
10
2
3
SLEWING SYSTEM

SPECIAL A/C
D1130100319_100026Y

1130100319 Special A/C
1 1139802143 •Power unit bracket 1
2 1139802144 •Compressor bracket 1
3 1139802145 •Hydraulic motor bracket 1
4 1130100055 •Air compressor 1
5 1139802146 •Liquid reservoir bracket assy. 1
6 1139802147 •High-pressure hose assembly 1
7 1130100097 •Liquid reservoir assy. 1
8 1139802148 •High-pressure hose assembly 1
9 P11300001506 •Rubber hose 1
10 P11300001507 •Rubber hose 1
11 1139802149 •Condenser assy. 1
12 1139802150 •Fan housing assembly 1
13 1139802151 •Condenser fan 2
SLEWING SYSTEM

CAB HEATER
D00755907510000001Y
7
2
1
2
4 10
11
9
6
7
3
10
8
11
12
8
SLEWING SYSTEM

CAB HEATER
D00755907510000001Y

00755907510000001 Cab heater
1 00755907510200001 •Mounting bracket of cab heater 1
2 1200300013 •Heater 1
3 1040000094 •Bolt 4
4 1040300054 •Washer 4
5 1040200096 •Nut 4
6 1040200192 •Nut 8
7 1040300063 •Washer 8
8 1040000239 •Bolt 8
9 1040200810 •Nut 1
10 1040300062 •Washer 5
11 1040001681 •Bolt 5
ed
SLEWING SYSTEM

HEATER
D1200300013_102208Y
12
11
16
13 14
15
8 16
10 17
7
9
16
18
20
5
4
3
20
19
2
6 22
1
21
24
25
23
SLEWING SYSTEM

HEATER
D1200300013_102208Y

1200300013 Heater
1 1139802001 •Motor housing 1
2 P11300000480 •Main motor (20001012) 1
3 1139802000 •Rubber ring 1
4 1139802007 •Aluminous bracket of motor 1
5 1139802002 •Central connecting body 1
6 1139801991 •Air deflector assy. 1
7 1139801996 •Volatile mesh 1
8 1139801992 •Glow plug assy. 1
9 P11300000484 •Firebox assy. (20000994) 1
10 1139802004 •Seal pad 1
11 1139801999 •Relief screw 1
12 1139802003 •Fuse sleeve 1
13 1139801993 •Fuse 1
14 P11300000483 •Crossover cylinder assy. (20000995) 1
15 1139801994 •Thermistor temperature sensor 1
17 1139802006 •Sensor sleeve 1
18 1139801998 •Water drain plug 1
19 1139802009 •Clamp 1
20 1139802011 •Clamp 2
21 P11300000482 •Water pump assy. (20001028) 1
22 1139802005 •D16 rubber elbow 1
23 1139801997 •JH3SA control box 1
24 1139801995 •EberFJH-5A air intake pipe 1
25 1139802008 •JH3SA control box bracket 1
SLEWING SYSTEM

COUNTERWEIGHT ASSEMBLY
D00755704700600000Y
6
4
2
3
SLEWING SYSTEM

COUNTERWEIGHT ASSEMBLY
D00755704700600000Y

00755704700600000 Counterweight assembly
1 1040000555 •Bolt 4
2 1040300038 •Washer 7
3 1040000439 •Bolt 3
4 1040300983 •Washer 7
ed
6 Counterweight 1
SLEWING SYSTEM

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ROUGH TERRAIN CRANE

SPARE PARTS CATALOG FOR

SPARE PARTS CATALOG

Address:Quantang Indust=rial Park, 2nd Yuanda Road,

November, 2013 Edition: 1

RT35 ROUGH TERRAIN CRANE Ⅰ

1.1 RT35-2 Rough terrain crane D00755700000020000Y.........................................................1-2

CHAPTER 2 BOOM SYSTEM

2.1 Basic boom assy. D00755708500000000Y..........................................................................2-2

2.11Support assy. D00755708500400000Y...............................................................................2-4

2.2 Telescopic section 1 assy. D00755708600000000Y.............................................................2-6

2.2.1Pulley assy. D00755908600400000Y.................................................................................2-8

2.2.2 Support assy.D00755708600400000Y............................................................................2-10

2.3 Telescopic section 2 assy. D00755708700000000Y...........................................................2-12

2.3.1 Cable guide pulley D00755708700400000Y ........................................................... ......2-16

2.3.2 Guide pulley assy.D00755708700600000Y.....................................................................2-18

2.3.3 Supporting seat assy D00755708700800001Y...............................................................2-20

2.4 Telescopic section 3 assy. D00755708800000000Y .........................................................2-22

2.4.1 Pulley assy. D00755708800400000Y .............................................................................2-24

2.5 Rooster sheave D00755701200000000Y ........................................................................2-26

2.5.1 Pulley assy. D00755708800400000Y..............................................................................2-28

2.6 Main boom assy. D00755700100000000Y ........................................................................2-30

2.6.1 Rope guide assy. D00755700100600000Y ....................................................................2-34

2.8 Jib D00755700200000002Y ..............................................................................................2-38

2.8.1 Roller D00755900201000001Y........................................................................................2-42

2.8.2 Pulley assy. 1 D00755700201800000Y...........................................................................2-44

2.8.3 Pulley assy. D00755708800400000Y..............................................................................2-46

2.8.4 Roller assy. D00755700202600000Y..............................................................................2-48

2.9 Jib installation D00755704700800000Y.............................................................................2-50

2.10 Telescoping system D00755701800000000Y..................................................................2-52

2.10.1Roller assy.. D00755701800200000..............................................................................2-56

2.10.1.1 Guide pulley assy. D00755701800230000Y........................................................... ...2-58

2.10.2 Derricking cylinder D00755708400300000_6400.........................................................2-60

RT35 ROUGH TERRAIN CRANE Ⅲ

2.10.3 Telescoping cylinder D00755708400100000_6400Y.....................................................2-62

2.10.4 Securing device for hook D00755914300000000Y.......................................................2-64

2.11 Name plate (Chinese ans English versions) D00755707020000000Y.............................2-66

2.12 Name plate (English version) D00755707010000000Y....................................................2-70

3.1 Slewing table installation D00757701700000002Y .............................................................3-2

3.2 Cooling system D00757701300000002Y.............................................................................3-6

3.3 Intercooling system D00757700900000001Y.......................................................................3-8

3.4 Air intake system D00757701400000001Y................................................................ ........3-10

3.4.1 Air filter D1000100162_30507Y.......................................................................................3-12

3.5 Exhaust system D00757701200000002Y...........................................................................3-14

3.6 Fuel supply system D00757701100000002Y.....................................................................3-16

3.7 Preheating starter D00757700800000000Y.......................................................................3-18

3.8 Steering system D00757703420000000Y..........................................................................3-20

3.8.1 Steering cylinder D00757708400900000_6400Y............................................................3-22

3.9 Steering system D00757703400000000Y..........................................................................3-24

3.9.1 Steering cylinderD00757708420900000_6400Y.............................................................3-26

3.10 Engine housing and its installation D00757705100000002Y...........................................3-28

3.11Toolbox installation D00757709400000001Y.....................................................................3-30

3.12 Rear suspension D00757703320000000Y.......................................................................3-32

3.12.1 Suspension cylinder D00757708401100000_6400Y.....................................................3-34

3.13 Wheel and rim D00757703120000000Y...........................................................................3-36

3.14 Propeller shaft assembly D00757702220000000Y...........................................................3-38

3.15 Chassis frame assembly D00757702820000000Y...........................................................3-40

3.16 Tire housing D00757705200000002Y..............................................................................3-42

3.16.1Horizontal cylinder D00755708400500000_6400Y........................................................3-44

3.16.2 Front vertical cylinder D00755708400700000_6400Y...................................................3-46

3.17 Outrigger assembly D00755700800000000Y...................................................................3-48

3.18 Outrigger D00755701300000001Y...................................................................................3-50

CHAPTER 4 ELECTRICAL SYSTEM