3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

Shutdown SIS

Previous Screen

Product: INDUSTRIAL ENGINE

Model: 3412E INDUSTRIAL ENGINE
4CR01415
Configuration: 3412E Industrial Engine
4CR00001-UP

Disassembly and Assembly

3408E & 3412E INDUSTRIAL ENGINES
Media Number -SENR1063-02Publication Date -01/04/1998Date Updated -30/10/2012

SENR10630037

Water Pump
SMCS - 1361-010; 1361-015; 1361-016

Remove & Install water Pump

Fluid Spillage Containment

Care must be taken to ensure that fluids are contained during performance of inspection,
maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid
with suitable containers before opening any compartment or disassembling any component
containing fluids. Refer to "Tools And Shop Products Guide", NENG2500 for tools and
supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of fluids
according to local regulations and mandates.

1. Drain the coolant from the cooling system into a suitable container for storage or
disposal.

2. Remove two bolts (2), elbow (1), tube (3). Remove the O-ring seals at each end of tube
(3).
https://s1.remotelab.space:501/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.js… 1/7
3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

3. Remove two bolts (4), flange (6), the seal and the gasket.

4. Remove two bolts (7), elbow (5) and the gasket.

5. Remove four bolts (10)

6. Remove four nuts (8) and one bolt (9). Remove water pump (11), the seal and the gasket.

NOTE: The following steps are for the installation of the water pump.

NOTE: Check all seals and gaskets for wear or damage and replace with new parts if
necessary.

7. Put the seal and water pump (11) in position and install four nuts (8) and one bolt (9).

8. Install the gasket and four bolts (10).

https://s1.remotelab.space:501/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.js… 2/7
3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

9. Put elbow (5) in position with the gasket, the seal, flange (6) and install bolts (4).
Lubricate the bore and seal lightly with glycerin or approved equivalent.

10. Install two bolts (7) and the gasket.

11. Put the O-ring seals and tube (3) in position. Lubricate the bore and seals lightly with
glycerin or approved equivalent.

12. Put the gasket and elbow (1) in position and install two bolts (2).

NOTE: For more detailed information regarding the water pump, see the topic "Water
Pump" in the Specifications Module.

Disassemble Water Pump

Start By:

a. remove water pump

Fluid Spillage Containment

Care must be taken to ensure that fluids are contained during performance of inspection,
maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid
with suitable containers before opening any compartment or disassembling any component
containing fluids. Refer to "Tools And Shop Products Guide", NENG2500 for tools and
supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of fluids
according to local regulations and mandates.

https://s1.remotelab.space:501/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.js… 3/7
3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

1. Remove O-ring seal (1) from adapter (2).

2. Remove adapter (2) with a screwdriver. Remove the seal from the edge of adapter (2).

3. Remove bolt (3) and washer.

4. Remove impeller (4) from the water pump housing with Tooling (A).

5. Remove seal assembly (5). Remove ring and seal (6).

6. Remove bolt (7) that holds gear (8). Remove gear (8).

7. Remove bolts and retainer (9).

https://s1.remotelab.space:501/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.js… 4/7
3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

8. Remove shaft (10) and bearings as a unit.

9. Remove bearing (11), spacer (12) and bearing (13) from shaft (10).

10. Remove lip-type seal from the gear side of the water pump. Remove ring and seal from
the impeller side of the water pump.

Assemble Water Pump

1. Put clean engine oil or glycerin on the lip of seal (1). Install seal (1) as shown with
Tooling (A).

2. Install bearing (4), spacer (3) and bearing (5) on shaft (2). Install shaft (2) in the pump
housing.

https://s1.remotelab.space:501/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.js… 5/7
3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

3. Install retainer (8) and the bolts that hold it.

4. Install gear (7) with bolt (6).

NOTICE
Clean water only is permitted for use as a
lubricant for assistance at installation. Do not
damage or put hands on the wear surface of
the carbon ring or the ceramic ring. Install the
ceramic ring with the smoothest face of the
ring toward the carbon seal assembly.

5. Put ceramic ring (10) in position in the rubber seal (9). Use hand pressure and the tool
(which is with the replacement ring) to install the ceramic ring in the housing.

https://s1.remotelab.space:501/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.js… 6/7
3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

6. Remove the spring from seal assembly (11). Use the tool that is with the replacement
ring to install seal assembly (11). Push the seal assembly on the shaft until the carbon ring
(on the seal assembly) makes light contact with the ceramic ring.

7. Install spring (12) on the seal assembly and impeller (13) on the shaft. Install the bolt and
washer on the shaft. Tighten the bolt to a torque of 39 ± 3 N·m (29 ± 2 lb ft).

8. Install O-ring seals (14) on adapter (15). Put clean engine oil on O-ring seals.

9. Install adapter (15) in the pump housing. Make sure the notch in the adapter is in
alignment with dowel (16).

End By:

a. install water pump

Copyright 1993 - 2020 Caterpillar Inc. Sun Mar 08 2020 07:45:36 GMT+0200 (Eastern
All Rights Reserved. European Standard Time)
Private Network For SIS Licensees.

https://s1.remotelab.space:501/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.js… 7/7