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Engine Data Industrial Diesels: Section 5
Engine Data Industrial Diesels: Section 5
Engine Data Industrial Diesels: Section 5
031015
Engine data
Industrial diesels
12-series with EMS
Contents
Engine program.................................................................................................... 3
Standard equipment ............................................................................................. 3
Basic data ............................................................................................................. 4
Technical data and cooling equipment recommendation..................................... 6
DI12 54A, order ref. 10-70................................................................................ 6
DI12 56A, order ref. 10-71................................................................................ 8
DI12 56A, order ref. 10-72.............................................................................. 10
Basic dimensions
DI12................................................................................................................. 12
Equipment list .................................................................................................... 14
2 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
Standard equipment
Unit injectors and EMS
Coordinator
Main Supply Box
Fuel filter cartridge
Turbo charger
Air-to-water charge air cooler (DI engines).
Oil cleaner
Oil filter
Oil cooler
Alternator: 1-pole, 65A, 28 V, incl. relay and connection for tachometer, see “Equipment data”
Starter: 1-pole, 6.7 kW, 24 V, see “Equipment data”
Flywheel, see “Equipment data”
Silumin flywheel housing, SAE1 flange, see “Equipment data”
Front mounted engine brackets, see “Equipment data”. Mainly for transportation purposes
Operator’s manual
031110 © Scania Industrial & Marine Engines Part No. 1 588 878 3
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
Lubrication system
Oil capacity dm3, min . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Oil consumption g/kWh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 0,3
Oil change intervals h . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
Oil grade . . . . . . . . . . . . . . . . . . CE or CF acc. to API
CCMC D5
Acea E3-96
Oil Pressure
Normal bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
Minimum permitted bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0,7
Oil temperature
Maximum permitted °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Oil cleaner . . . . . . . . . . . . . . . . . Paper and Centrifugal
Filtration Micron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7
Oil filter for turbo charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper
Oil cooler . . . . . . . . . . . . . . . . .Water cooled/Full flow
4 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
Injection system
Type . . . . . . . . . . . . . . . Electronic Unit Injectors
Governor Scania Engine Management System (EMS)
Fuel filter . . . . . . . . . . . . . . . . . . . Paper filter element
Cooling system
Coolant volume, excl. radiator dm3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Coolant temperature °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 85
Number of thermostats ..................................1
Opening temperature °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Intake system
Permissible pressure drop in intake system
with cleaned or new filter mmWc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Permissible pressure drop in intake system
with blocked (dirty) filter mmWc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500
031110 © Scania Industrial & Marine Engines Part No. 1 588 878 5
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
6 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
kW x 1.36 = hp 360
260
IFN 340
240
320
220 300
280
200
260
180
240
220
160
Max torque
1589 Nm/1400 r/min
TORQUE 1600 160 kpm
Nm
Nm 1400 140
---------- = kpm
9,81 IFN
1200 120
1000 100
IFN
220
160 g/hph
SPECIFIC FUEL 210
CONSUMPTION
150
g/kWh 200
g ⁄ kWh
------------------ = g ⁄ hph 140
1,36 190
1200 1400 1600 1800 2000 2200 r/min
031110 © Scania Industrial & Marine Engines Part No. 1 588 878 7
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
8 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
kW x 1.36 = hp
280 IFN 380
360
260
340
240
320
220 300
280
200
260
180
240
Max torque
1780 Nm/1400 r/min
TORQUE 1800 180 kpm
Nm
Nm 1600 160
---------- = kpm
9,81
1400 IFN 140
1200 120
IFN
160 g/hph
210
150
SPECIFIC FUEL 200
CONSUMPTION
g/kWh 190 140
g ⁄ kWh
------------------ = g ⁄ hph
1,36 180
1200 1400 1600 1800 2000 2200 r/min
031110 © Scania Industrial & Marine Engines Part No. 1 588 878 9
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
10 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
kW x 1.36 = hp
280 380
IFN
360
260
340
240
320
220 300
280
200
260
Max torque
1937 Nm/1400 r/min
2000 190 kpm
TORQUE 1800 180
Nm
Nm 1600 160
---------- = kpm
9,81
1400 IFN
140
1200 120
IFN
220
160 g/hph
SPECIFIC FUEL 210
CONSUMPTION 150
g/kWh 200
g ⁄ kWh
------------------ = g ⁄ hph 140
1,36 190
1200 1400 1600 1800 2000 2200 r/min
031110 © Scania Industrial & Marine Engines Part No. 1 588 878 11
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
z+
x -947
y +293
z
z +359
4. Exhaust outlet x -702
z-
y +293
z +359
5. Oil filler* x -1077 15
y -73
1
z +676 7
x- x x+
6. Oil dipstick*
7. Oil drain plug x -634 8 4 3 10
y -58 5
z -437
8. Connection for engine speed sensor
(2x) 12
9. Coolant inlet (pipe Ø 57 mm) x -1259
y +365
z +79
10. Coolant outlet (pipe Ø 57 mm) x -1111 14
y +278
z +465 9
11. Drain tap for coolant
12. Connection to expansion tank x -1177
y +287
(pipe Ø 32 mm)
z +337
13. To cab heater inlet
14. From cab heater outlet x+ x x-
15. Oil pressure sensor
6 16 11
16. Connection for coolant temperature
sensor/monitor (2 x M14x1.5)*
y- y y+
12 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
399 252
779
~ 0*
~ 210*
379
403
396 360
~ 610*
031110 © Scania Industrial & Marine Engines Part No. 1 588 878 13
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
37 COORDINATOR
-02 S With 1 505 545
41 THROTTLE CONTROL
-30 S Without
-31 O Accelerator position sensor + cable harness 2 meter 1 364 185
-32 O Accelerator position sensor + cable harness 8 meter 1 364 185
45 FLYWHEEL
-01 S For use with truck clutch Pilot hole Ø 62 mm 1 402 380 (B)
-10 O SAE 14” Pilot hole Ø 80 mm 1 390 317 (B)
-11 O For Clark 15/16” Pilot hole Ø 52 mm 1 521 690
46 FLYWHEEL HOUSING
-01 S Measurements according to SAE1 Material: Silumin 1 403 464
49 ENGINE SUSPENSION
-01 S Front mounting brackets 1 402 865
-19 O Fixed suspension, low 1 402 865
-21 O Fixed suspension, power pack type 1 402 865
-22 O Fixed suspension, power pack type Front brackets only 1 402 865
-25 O Stiff rubber suspension, low 1 402 865
-26 O Stiff rubber suspension, low Front suspension only 1 402 865
-27 O Stiff rubber suspension, power pack type 1 402 865
-28 O Stiff rubber suspension, power pack type Front suspension only 1 402 865
14 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
S = Standard equip., O = Optional equip. Technical descriptions of references, see “Equipment data”.
51 AIR CLEANER
Ref Description Drw No.
-01 S Without
-25 O Light duty, with paper insert. For separate mounting 1 399 298
Filter area 10.6 m2
-45 O Medium duty, with paper insert and pre- For separate mounting 1 399 298
cleaner. Filter area 16 m2
55 TURBO CHARGER
-02 S Side mounted turbo charger, low 1 403 464
-21 O Side mounted turbo charger, high 1 405 277
56 EXHAUST PIPE
-00 S Without
-11 O Pointing rearwards With exhaust brake, req 55-02 1 424 506
-21 O 90° bend Ø 114, adjustable direction. 1 424 507
031110 © Scania Industrial & Marine Engines Part No. 1 588 878 15
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
S = Standard equip., O = Optional equip. Technical descriptions of references, see “Equipment data”.
60 OIL SUMP
Ref Description Drw No.
-05 S Deep front oil sump Oil dipstick on left or right hand side. 1 422 908
Drain plug on low left hand side.
-06 O Deep front oil sump Oil dipstick on right hand side. Drain 1 422 908
plug on low left hand side. Equipped for
checking oil level with running engine.
-07 O Low oil sump Oil dipstick on left or right hand side. 1 422 908
61 OIL FILLER
-01 S In valve cover 1 403 464
-02 O On left hand side (in engine block) Not with 60A-02 or 60-07 1 407 419
-03 O In valve cover and on left hand side Not with 60-07 1 407 419
(in engine block), 1:st cyl
-03A O In valve cover and on left hand side Not with 60-07
(in engine block), 5:th cyl
62 OIL DRAINING
-01 S With magnetic drain plug Under 1 403 464
-10 O With hand pump Right hand side (delivered loose) 1 407 848
-11 O With hand pump Left hand side (delivered loose) 1 407 848
-12 O With hand pump With tap (delivered loose) 1 407 848
66 CRANKSHAFT PULLEY
-00 S Standard
-14 O With 2 extra grooves Ø 260 mm. For fan ratio 1:1,08 only 1 404 595
-15 O With 2 extra grooves Ø 192 mm. For fan ratio 1:1,08 only 1 404 595
-16 O With 3 extra grooves Ø 260 mm. Without fan only 1 404 595
-17 O For poly-V belt Ø 260 mm. For fan ratio 1:1,08 only 1 404 595
16 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
S = Standard equip., O = Optional equip. Technical descriptions of references, see “Equipment data”.
72 FAN
Ref Description Drw No.
-01 S Without fan Without radiator
-02 O Prepared for fan Ratio 1:1 Without radiator
-03 O Prepared for fan Ratio 1:1,08 Without radiator
-07 O Puller Ø 711 mm, ratio 1:1,08 1 385 758
-08 O Pusher Ø 711 mm, ratio 1:1,08 1 385 757
-09 O Puller Ø 787 mm, ratio 1:1,08. Not with 92A 1 385 760
-10 O Pusher Ø 787 mm, ratio 1:1,08. Not with 92A 1 385 759
-19 O Puller Ø 787 mm, ratio 1:1. Req alternator 1 385 760
-20 O Pusher Ø 787 mm, ratio 1:1. Req alternator 1 385 759
76 FAN RING
-00 S Without
-21 O Fan ring with sealing 1 407 485
-22 O As 76-21 but with protective grating 1 407 485
80 STARTER
-05 O Without
-11 S 1-pole 6.7 kW 1 413 727
-14 O 2-pole 6.7 kW 1 413 727
031110 © Scania Industrial & Marine Engines Part No. 1 588 878 17
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
S = Standard equip., O = Optional equip. Technical descriptions of references, see “Equipment data”.
81 ALTERNATOR
Ref Description Drw No.
-03 O Without
-20 S 1-pole 65 A 1 404 225
-22 O 2-pole 65 A 1 404 225
-25 O 1-pole 100 A 1 516 176
82 INSTRUMENT PANEL
-01 S With connector kit Req 80-, 81- 1 505 526
-40 O Panel, 2-pole 1 505 510
-41 O Panel, 2-pole with cupboard 1 505 510 /
1 462 237
89 ENGINE HEATER
-00 S Without
-11 O 1100W / 220V, plug-in type Approved for use in Sweden, Norway, 1 412 624
Finland, Germany and Austria
-23 O 500W / 220V, external Approved for use in Sweden, Norway, 1 407 215
-24 O 1500W / 220V, external Denmark, Finland, Germany, Austria, 1 407 215
Switzerland, Iceland, Holland and
Belgium
92 AIR COMPRESSOR
-00 S Without
-01 O 2-cylinder, liquid cooled, incl unloader Capacity 380 - 600 l/min at 2100 r/min. 1 520 638
valve Air inlet not connected
92A AC COMPRESSOR
-00 S Without
-01 O With Not with 72-09, -10 1 404 227
18 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
S = Standard equip., O = Optional equip. Technical descriptions of references, see “Equipment data”.
93 HYDRAULIC PUMP
Ref Description Drw No.
-00 S Without
-12 O Capacity: 16 l/min at 150 bar int., 25-30 Without pressure reduction valve 1 404 226
bar cont.
-13 O Capacity: 22 l/min at 150 bar int., 25-30 Without pressure reduction valve 1 404 226
bar cont.
95 PROTECTION COVERS
-01 S Standard
-04 O With covers for drive belts. with 81- (alternator), Not with 72- 1 432 956
-04 O With covers for drive belts. without 81- (alternator), Not with 72- 1 431 749
99 SPECIAL EQUIPMENT
A-01 O Tool kit
L-31 S Crankcase ventilation Open, direction downwards
L-36 O Crankcase ventilation In valve cover, for external connection 1 405 725
L-38 O Crankcase ventilation Internal ventilation 1 405 359
N-01 O Scania International Service
Q-31 O With parts catalogue x1
Q-32 O With parts catalogue x2
Q-33 O With parts catalogue x3
031110 © Scania Industrial & Marine Engines Part No. 1 588 878 19
Industrial diesels DHA
12-series with EMS Section 5.
Industrial & Marine Engines
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20 Part No. 1 588 878 © Scania Industrial & Marine Engines 031110