Job Safety Analysis PSA-Mail

NO INJURY NO LOSS
JOB SAFETY ANALYSIS
Prepared By: SOUMEN MAKAR
PROJECT-BMCT-JNPT-4 PROJECT-CODE-35515DM
2016
What is JSA?
NINL
A Job Safety Analysis is a task-oriented risk assessment used to review the hazards
associated with a particular work task, and to verify that adequate safeguards are in
place to control those hazards.
JSAs are known by a variety of terms, including Job Hazard Analysis (JHA), Job Risk
Assessment (JRA), Task Risk Assessment (TRA), Safe Job Analysis (SJA).
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Step-by-step Instructions for Job Safety Analysis (JSA)
• Select a job for JSA.

Step-1
• Break the job into basic tasks

Step-2
• Analyse each task step by step

Step -3
• Determine preventive measure(s)

step -4
• Communicate the information to every concerned person

step-5
Job Safety Analysis and its Implementation

INVOLVE employees in the development
KEEP written JSA short and simple
ILLUSTRATE safe practices
ASSIGN responsibility of JSA
TRAIN all employees and supervisors
EXPLAIN the use of JSA to employees
IMPLEMENT safe work practices
REVIEW JSA when equipment or process changes or new information

becomes available regarding potential hazards associated with the
job.
NINL-No injury No Loss

An Initiative of Soumen Makar Safety Officer for BMCT -JNPT- 4, D& R
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TABLE OF CONTENTS
Sl.No. Name of the Task Page No
01 Welding/Cutting/Grinding 04
02 Lifting/Moving Heavy Loads 07
03 Boring Rig (Tripod Rig) 09
04 Geo Textile Loading /Unloading or Heavy Loads 14
05 Compress Gas Cylinders Handling 15
06 Electrical Connection /Panel Board cable Installation 17
07 Hyva/Dumper Movement 19
08 Excavation / Trenching 22
09 Battery Charging 24
10 Confined Space, Vessel/Barges Store Room entry 26
11 Tire Changing 29
12 Height works 33
13 Work Environment Hazards 35
14 Rock Revetment 38
15 portable hand tools and power Tools 41
16 Machine Maintenance (DG Set/Motor/Pump etc) 46

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Task: Welding/Cutting/Grinding
Sl.No Steps of the Hazards Prevention Responsible
Task
1.  Pre-Plan  NA  All employees assigned to this
task will attend a pre-
construction safety tool box
talk meeting, Engineer/
 Develop Traffic Control Plan Supervisor/
and discuss it with everyone
involved. Workers
 Notify the Traffic, Vehicular
route and Public movement.
 Work  Unauthorized  Obtain a hot work permit
2 start-up & work before starting the job
obtaining  Invalid permit  Get the permit validated for Engineer/
PTW  Lack of the specific day Supervisor/
competency  Supervisor must ensure that all Workers
 Lack or poor work activities are carried out
communication by competent personnel
 Haste or  Conduct Toolbox meeting,
shortcut review the Method statement
and Job safety analysis.
 Responsible person will
conduct inspection, monitor
the work activities and have to
ensure safety standards and
procedures are strictly adhered
to.
3  Grinding  Rotating  Make sure guards are fitted to
equipment all moving parts
sparks.  Ensure the proper use of
 Damaged guards
grinding disc  Inspect the grinding discs prior
 Electrocution. to starting work (ring test)
 High Pressure  Make sure that disc is
air compatible with the grinding
 Flying machine
object/eye  Check the RPM of disc &
injuries machine
 Proper PPE (Gloves + Mask).
 Correct installation of Grinder
Wheel.
 Gas monitor correctly sited.

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 Spark containment to be used.

 Only experienced personnel to
use the equipment.
 Wear a face shield while
grinding
 Make sure an eye wash station
is available nearby
4.  Gas  Burns.  Proper isolation of system.
Cutting  Fire Hazard.  All cylinders to be secured.
 Explosion.  Flame arrestor between the
 Tripping. cylinder & torch
 Damaged or  Hoses in good condition.
leaking  Proper PPE.
cylinders or  Trained Fire Watch.
hoses  Gas Monitor correctly sited.
 Correct Fire Extinguisher(s).
 Deployment of Experienced
Personnel.
 Cordoning of the area.
 Fire Blanket.
 Inspect the cylinders & hoses
before starting the job
5.  Sweep up  Generated  Use Broom/Mop/Vacuum
fragments. cleaner
 flux materials,
 unwanted
materials pieces
 
6.  Welding  Fire Hazard  Before starting welding make

 Burns. sure the areas is clear of all Engineer/
 Electrocution/ types of combustible Supervisor/
Spatter burns materials and obtain work Workers
 Damage cable permit.
 Hot tabs end  Provide a fire blanket on site
pieces of  Make sure fire extinguishers
welding rods. are available on site
 Sparking  Wear proper PPE for welding
 Damage cable ie., leather jackets, Gloves,
 UV rays welding goggles/welding
mask,
 Trained Fire Watch.
 Gas Monitor correctly sited.

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 Certified Equipment and to be

sited as near as possible to
work site.
 Proper earthing of equipment.
 Certified Welder.
 Make sure spark containment
is used such as a welding
hood/fire blanket.
 Ensure that rod holder is in
good condition.
 Ensure that forward and
return cables are in good
working condition.
 Use proper cable connector
for extension.
 If cables are crossing the road
then ensure proper
protection.
 The welder & the welder
helpers must wear welding
goggles
7.  Sweep up  Generated  Use Broom/Mop/Vacuum
fragments. cleaner
 flux materials,
 unwanted
materials pieces

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Lifting/Moving Heavy Loads

Task
1.  Pre-Plan  NA  All employees assigned to this Engineer/
task will attend a pre- Supervisor/
construction safety tool box Workers
talk meeting,
 Develop Traffic Control Plan
involved.
 Notify the Traffic, Vehicular
2.  Check the  Slips,  Inspect the area immediately
intended  Trips & around the load and the route Engineer/
route and  Falls for clearance and tripping Supervisor/
point of  Crush Injury hazards. Workers
placement  Fatigue  Clear movable objects from
the route.
 Check for uneven terrain.
 Clean up spills that could
affect foot traction.
 If the load must be carried for
a long distance, find
location(s) load can be placed
to allow for a rest break.
 If possible, keep load elevated
to avoid lifting the object to
resume moving it.
3.  Evaluate  Lacerations,  Examine object for snags,
the Load  Splinters burrs, splinters, sharp edges,
nails.
 Remove objects prior to lift
and/or wear gloves for hand
protection.
 Crush Injury  Check object for
greasy/slippery surfaces.
Remove grease prior to lifting.

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 Wear gloves to improve grip.

Wear safety toe shoes/boots.
 Back Injury  Size up the load before you
lift.
 If load is too big or awkward
 Divide load up.
 Ask for help

 Use mechanical assist device
such as a hand truck or trolley
 Trips,  If load will block your vision,
 Falls get help.
4.  Performing  Trips,  Grip the object firmly.
the Lift  Back Injury  Do not pinch object between
 slips your thumb and forefinger.
 Falls  Wear gloves to improve grip.
 Stand close to object, with
feet solid and shoulder-width
apart.
 Do not reach over an obstacle
to lift the load.
 Grip the object firmly and pull
it close to you.
 Tighten your abdomen.
 Lift with your legs in a gradual
and smooth movement.
 Keep your back straight.
 Keep the load close to your
body.
 Do not twist your body while
lifting.
 Do not lift objects over your
head
5. Moving the  Back Injury  Do not twist. Use your feet to
Load  Trips, turn your body. Engineer/
 Back Injury  Carry the load as close to your Supervisor/
 slips body as possible. Workers
 Falls  Keep your back straight
 Grip the object firmly and pull
it close to you.
 Crush and Injury  Take precautions to prevent
bruising or crushing hands or
arms in narrow passage ways.

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6. Lowering the  Back Injury  Keep your back straight Tighten

Load your abdomen.
 Bend at the knees.
 Keep the load close to your body.
Crush and Injury  Protect your fingers and hands
from pinching and scraping.In
tight places, set the load down
close to the final location and
slide it into place.
 Task: Tripod Ring (Boring rig)
Sl Steps of the  Hazards Prevention Responsible
No. Task
1.  Pre-Plan  NA  All employees assigned to this task
will attend a pre-construction Engineer/
safety tool box talk meeting, Supervisor/
 Develop Traffic Control Plan Workers
involved.
 Notify the Traffic Vehicular
2.  Drill  Visitor mishaps  Pay attention to visitors
location and resulting approaching work area.
setup of bodily injury.  If necessary, setup barriers to
drill rig  Drilling into keep vehicles and visitors out
underground of the work area and use
utilities caution
 Striking tape/cautionary/informative
overhead lines boards if available.
or objects with  Underground utilities should be
drill mast. marked out before drilling
begins.
 Several days before drilling is
to begin, call Underground
Service
 Observe overhead lines, tree
limbs, or other objects before
raising the mast of the drill rig.
Anticipate the radius of sweep
going up and coming down, and
plan appropriately.
 Position the drill rig no closer
than 20 feet from overhead
power lines.

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3.  Perform  Tripping,  Avoid moving parts of

Drilling  Falling, machinery. Keep fingers,
 Pinching, hands, and arms away from
 Crushing, rotating drill head near the top
 Moving parts, (connection to drive) or near
 Flying debris, the bottom (hole entrance).
 Noise,  Wear leather gloves when
 Dust,/smoke handling objects, and steel-
 Backing truck/ toed boots and hard hat at all
 equipment into times.
objects  Keep hands away from
 people, hydraulic clamps when
Overhead & activated.
Buried  Keep fingers away from pinch
 Utilities/bridge points when screwing pipe
s/ obstructions, joints together.
 Weather -  Keep all drill bits secured
lightning/ when not in use, to prevent
heat/ rolling off the rig or other
 Hazardous movement.
Materials  Wear approved safety ear
 Lose clothes plugs when working close
 Ornaments enough to drill rig.
 Wear appropriate PPE to
protect from dust for
inhalation hazard.
 Do not come near cables
under tension, such as those
lifting drill
4.  Advancing  Physical injury  A crane is used to lift longer (10
casing when lifting and ft) lengths of casing preventing
connecting manual handling,
casing lengths  But a potential pinch point
together occurs when putting lifting
(potential hand strap around casing length.
or back  Work with a partner who can
injuries). lift the pipe just high enough to
allow the strap to be placed.
 Use proper lifting techniques to
avoid back strain.
 Wear gloves when screwing
casing lengths together.

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5.  Removing  Physical injury  Stand clear as drill pipe is

cashing from removing lowered/removed into cashing
from bore drill pipe in pipes come down fast and could
hole casing make contact with a person’s
 Physical hazards head, body or hand.
to personnel on  Wear gloves and hard hat.
the ground in  Personnel on the ground should
the vicinity of keep away from the drill rig
the heavy unless they are required for the
machinery. task.
 Physical injury  Drillers and helpers should work
when lifting and together to lift and carry heavy
connecting augers, drill pipe, core barrels
casing lengths or casing.
together  Do not approach heavy
(potential hand equipment without first
or back establishing eye contact with
injuries). the operator.
 Slippery  Use standard hand signals when
working surface lifting or lowering the load.
when water  A crane is used to lift longer (10
added to wash ft) lengths of casing preventing
casing down. manual handling, but a
 Hanging cashing potential pinch point occurs
can swing and when putting lifting strap
potentially around casing length. Work with
knock someone a partner
on ground or  Use proper lifting techniques to
pinch fingers of avoid back strain.
someone.  Wear gloves when screwing
 Using hammer casing lengths together.
to strike cashing  Be aware of slip hazard steps,
loosen inner  Wear work boots with skid
core can result resistant soles.
in deflection of  Avoid getting water splashed in
hammer and face by wearing safety glasses
hand or arm or face shield.
injury.  When loosening material inside
the
 Bore hole, position your body
and others around you to avoid
being struck by potential
deflection of hammer/spanner.

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6. Maintenance  Physical  Maintain hand tools in proper Supervisor/

of drill rig or hazards working condition. Use the Engineer/
heavy associated with correct tool for the task. Avoid Workers
machinery. use of hand “knuckle-banging” (i.e.pay
tools to tighten attention to direction of
or loosen torqued tool slips) and wear
machinery leather gloves when possible.
parts.  Lift heavy objects using the legs
 Physical and not the back.
hazards  Use wheeled transport
associated with equipment for heavy loads.
manual lifting  Keep hands away from potential
and carrying of pinch points during handling.
machinery  Wear steel toe boots.
parts.  Wear protective eye goggles or
 Physical face shield
hazards  Test machinery parts with
associated with small amount of water.
moving or  parts are hot, allow or cause
falling parts them to cool before working
 Eye injury from around them.
ejection of
hydraulic fluid
from machinery
lines.
 Burns from hot
machinery
parts.
7.  All  Slips,  All personnel should be
Activities  Trips, constantly watching for trip
 and Falls hazards such as uneven terrain,
 struck with holes, ditches, stretched wires
objects or ropes, or any other materials
or pieces of equipment in their
path.
 Significant below-grade hazards
(e.g., holes or trenches) should
be marked with flagging,
fencing or other appropriate
means to make the obstacle
easily identifiable.
 Footwear appropriate for the
terrain and work to be
performed must be worn.

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 Muddy condition, cautious work

attitude.
 Employees should change work
speed and style to fit the
weather conditions.
8.  Cleanup  Visitor /workers  Pay attention to visitors
and mishaps and approaching work area.
movemen resulting bodily  When necessary, setup traffic
t of drill injury. cones and/or other traffic
rig.  Striking barriers to keep vehicles and
overhead lines visitors out of the work area.
or objects with  Use caution tape if available.
drill mast.  Observe overhead lines, tree
limbs, or other objects before
lowering the mast of the drill
rig.
 Anticipate the radius of sweep
coming down, and plan
appropriately.
9.  Loading  Backing truck or  Use a spotter/signalman/lifting
Equipmen equipment into supervisor Reverse Horn
t for Objects ,people  Do a walk around truck/trailer/
transporti or off the side  Proper loading/ unloading of
ng of a trailer, equipment,
 Unsecured  Secure loads, use guy rips
loads,  Display appropriate warning
 Tripping, signs,
 Falling,  Wear appropriate PPE- if using
 Pinching,  Be sure all transported
 Crushing, equipment and tools are
 Moving Parts, properly secured.
 Burns,  Remove signs and other safety
 Lifting, Bending, devices in accordance with
Pulling, Methods of Handling Traffic.
 Twisting  Attention on traffic
management route and workers
movement.

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Task: Geo Textile Loading /Unloading or Heavy Loads
Sl.No Steps of the Hazards Prevention Respons

Task ible
01.  Pre-Plan  NA  All employees/Workers assigned
to this task will attend a pre
construction safety tool box talk
meeting.
 Develop Traffic Control Plan and
discuss it with everyone involved.
 Notify the Traffic Vehicular route
and workers movement.
 Loading  Backing truck or  Tested equipments/equipments
02. unloading equipment into TPI
and Objects.  Trained Operator and skilled
transporti  people or off the side helper and Workers.
ng of a trailer,  Use a spotter/signalman/lifting
 Unsecured loads, supervisor
Tripping, Falling,  Keep hands /foots away from
Pinching, Crushing, potential pinch points during
Moving, struck with handling.
Parts/ objects,  Reverse Horn/Back Alarm.
 Lifting, Bending,  Do a walk around truck/trailer/
Pulling, and Twisting.  Proper loading/ unloading of
 Extreme weather equipment, sling ,D-Shackle, web
condition (Hot sling, Guy Rope
weather/rain/Dust/  Display appropriate warning signs,
Excessive Noise/smoke  Wear appropriate PPE

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or fog Cloudy  Be sure all transported equipment

weather/excess wind and tools.
pressure  Loads are properly secured.
 Attention on traffic management
route and workers movement.

Task: Compress Gas Cylinders Handling

Task
 Pre-Plan  NA  All employees/Workers
assigned to this task will
attend a pre construction
safety tool box talk
meeting.
involved.
route and workers
movement.
1.  Loading  Cylinder may fall  Only move cylinders with Engineer
/Unloading  causing valve to break protective cap installed, Workers
gas off expelling gas at  Move carefully, do not drop Superviosor
cylinder extremely high dragged pull the cylinder.
pressure,  Always Keep in up right
 frost burn from positing with chain in
evaporating gas, system
 fire or explosions from  Used trolley for short
combustible gas distance transporting.
 Tripping, Falling,  Keep hands /foots away
 Pinching, Crushing, from potential pinch points
during handling.
 Ensure Fire Extinguisher

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2.  Transportin  Valve  Ensure cap is secured and in

g cylinders breakage/damage place,
 Leakage from valve  Cylinders to be secured
 Fall with transport vehicles in
upright position.
 Used Soap solutions for leak
test.
 Fire extinguisher are to be
ensured in transport
vehicles
3.  Using gas  Cylinder may fall  Secure cylinder in upright
cylinders breaking valve and/or position in chain in system
control regulator  Use Cylinder Key for valve
opening.
 Do not Modify the valve
shape
 Follow MSDS guideline.
4.  Replace  Gas cylinders may fall  Restrain the gas cylinder
the empty over. with upper and lower
gas  Gas can leak from open chains to secure to a wall
cylinder valves. or cylinder stand.
with the  The misplaced washer  Close the valve before
full one may cause gas leakage. taking off the regulator.
 Dust or left over Teflon  Check the washer before
tape on the cylinder fitting the regulator.
outlet may cause gas  Wipe the outlet with a
leakage. clean and dry cloth.
 The cylinder may have  Seal the cylinder outlet
a pressured leakage. with new Teflon tape.
 The cylinder may leak  Place the regulator on the
slightly. cylinder and tighten.
 The regulator may  Open the cylinder valve at
misread pressure. low and check for leakage.
Use soap solution for leak
 Warm areas or direct test
sunlight may cause  Stand to the side of the
pressure increases. regulator.
 Select a well-ventilated
 The cylinders contain area to store cylinders.
compressed/pressuriz  Squirt a soapy solution
ed gas and can around the tightened
explode. valve-regulator junction to
check for leaks. If there is
no bubbling then seal is

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good.
 Check the regulator for the
correct pressure and set if
necessary.
 Do not permit a flame or
spark to come in contact
with the gas cylinder.
Task :Electrical Connection /Panel Board cable Installation

Sl.No Steps of the Task Hazards Prevention Responsible
01.  Pre-Plan  NA  All employees/Workers Engineer

assigned to this task Supervisor
will attend a pre Workers
construction safety
tool box talk meeting.
 Develop Traffic
Control Plan and
discuss it with
everyone involved.
 Notify the Traffic
Vehicular route and
workers movement.
02  Determine which  Using improper  Use the right Engineer
wire and method is equipment or equipment for the task Supervisor
to be used. (Fish method could at hand. Workers
tape, pull rope, result in bodily  Follow applicable
tugger, cable pulling injury and LOTO procedures.
machine, etc.) and increase shock  Options to use cable
number of personnel potential pulling machines in
required to pull and equipment room: 2K,
feed wire. 4K other
equipment/tools.

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3.  When  Electric shock  Follow applicable

pulling/pushing the Bodily injury – strains LOTO procedures.
fish tape and wire  When it is not possible
 Body or
into a panel board or to de-energize the
equipment
through conduit panel board or.
entanglement in
 Be aware of body
wire/cable
positioning to prevent
excessive strain.
 Ensure surrounding
equipment and
materials will not
interfere with body
movement/entanglem
ent of wire.
 Use rubber insulating
sheets or appropriate
material to cover and
protect energized
parts. In all cases,
wear proper PPE for
the task.
4.  When isolated from  Poor  Verify communication
one another in order communication devices are functioning
to co-ordinate the could bodily or properly.
pull and push rhythm equipment
(radio, phone, etc.) damage
5.  Use approved  Physical strain  Do not rush the pull.
lubricant and fall potential Get assistance if
is increased necessary.
during the pull.
6.  When the pull is  Exposed wire  Tape off (safe off)
completed, secure ends can become wire ends
and safe off energized or
conductors. come in contact
with energized
parts

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Task:Hyva/Dumper Movement
Sl.No Steps of Hazards Prevention Responsible
the Task
1  Pre-  NA  All employees/Workers
Plan assigned to this task will
attend a pre construction
safety tool box talk meeting.
involved.
route and workers
movement.
2.  Vehicle  Roads with narrow driving  Take a walk around your
operati surfaces, vehicle before operation.
on  blind curves, foliage, dust,  Practice safe driving
smoke, and ambient lights techniques.
 Vehicle Accident  Know and observe all State
and local traffic
regulations.
 Check the windshield,
wipers, and wiper fluid
level. - Adjust mirrors
 Do not follow too closely.

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 Roll over  Always wear your safety

 Run over belt(s). The vehicle
 Rear blind spot operator shall ensure
 Side blind spot handyman also wear safety
 Using Mobile Phone belts
 Gossiping with handyman  Engine power is managed to
 Driving in influence of ensure efficiency of truck
alcohol movements and to minimize
 Aggressive Driving Attitude. damage to the engine and
 Sharp turn and over speed gears.
 Extreme weather condition  Tip truck is operated to
(hot/heavy rain/fog/dust. work Road/traffic
 Mechanical Malfunctions. conditions, instructions are
constantly monitored taking
into account of road
standards, traffic flow,
distance and load, ensuring
no injury to people or
damage to property,
equipment, loads and
facilities.
 Vehicle is brought to a halt
smoothly, minimizing the
wear and tear on vehicle
using the engine retarder,
gears and brakes
 Slow down ,slower speeds
save lives
 If required Turn on your
head light /parking
lights/beacon light/reverse
Horn
 Don’t drink or drive with
influence of alcohol.
 Don’t drive aggressively.
 Pre Trip and post trip
Inspection
Load  Vehicle is positioned at
2. Transport  Slip, load and discharge
and trip  Trip, or Fall points with a
materials  Caught In Between / Safe Distance.
 Struck By  Tip truck movements
Including the raising and
lowering of the tray are

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smooth and controlled.

 Do not allow or inspired to
over load carrying.
 Safety and security of
Load are to be maintained
from loading site to discharge
site.
 Load is discharged on slope
and/or over face at fill site in
accordance with safe operating
techniques and company
operation Procedures.
 Tray is cleared, lowered and

secured before resuming travel
in accordance with
manufacturers' instructions.
3.  Fatigue  Shall not operate a motor

Operator/ vehicle while under the
Drivers influence of alcohol and
performan drugs nor while sick or
ce suffering from excessive
fatigue or emotional stress.
 Drivers/Operator have the
responsibility to: - Inform
their supervisors of any
physical, mental, or
emotional condition poor
vision
 Drowsiness, especially after
meals. - Eyestrain. -
Inattention, daydreaming
 Struck by oncoming traffic  Drive to area well clear of
4. Park Hit other vehicle traffic.
vehicle  Vehicle on uneven, soft  Turn on emergency
ground Vehicle may roll. flashers/parking lights.
 Choose a firm, level area
Apply the parking brake;
leave transmission in gear (if
manual transmission) or in
PARK.

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Task: Excavation / Trenching

Task
1.  Pre-Plan  NA  All employees/Workers Engineer/
assigned to this task will Supervisor/
attend a pre construction workers
meeting.
 Develop Traffic Control
Plan and discuss it with
everyone involved.
route and workers
movement.
2.  MOBILIZE  Surface  All surface obstructions Engineer/
EQUIPMENT  Encumbrances/ shall be moved or Supervisor/
 Obstructions supported, as needed, to workers
 Struck By safeguard employees.
 Backed Over  Workers shall wear hard
hats, high-visibility safety
vests, and safety glasses.
 Equipment operators shall
use a spotter when they
have an obstructed view to
the rear.
 All non-essential workers
shall remain outside of the
equipment's swing radius
and the excavation zone.
 Essential personnel will
remain in a location where
they can be seen by the
operator at all times.
 All equipment shall have
operational back-up
alarms./beacon light/
2.  Utility Damage
 All underground
 Locate Utilities that may
Utilities be encountered
during the
excavation must
located and marked

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prior to breaking
Ground.
 While the excavation
is open, underground
utilities shall be protected,
supported, or
removed as necessary
to protect employees.
3.  Excavate Or  Cave In  Spoil piles will be placed

Trench  Struck By a minimum of
 Electrocution 2 feet away from the
 Ground Water edge of the excavation/
 Toxic Atmosphere Trench.
 All excavations shall be
Properly sloped,
benched,
Or shielded.
 The Competent Person
on site will determine
Which method to use.
 Stairways, ladders,
or ramps shall be
located
in excavations or
trenches
that are more
than 4 feet
in depth.
They shall be placed
so that no worker is
required to travel
more than 25 feet
Laterally to access one.
 Ladders shall be secured
and extend 3 feet
above the point
of access.
 Metal ladders may not
be used where they
may contact electrical
lines.
 No worker is allowed
underneath loads

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handled by lifting or
Digging equipment.
 A warning system shall
be used to delineate
the edge of the excavation if an operator ca
machine.
 All excavations shall be
inspected daily by the
Competent Person.
 Workers shall not enter
excavations where
water has accumulated.
 The atmosphere shall
be tested before
workers enter an
excavation or trench
 if a hazardous atmosphere
exists
An emergency rescue
plan should be in place
before work begins
inside an excavation.
4. PPE:
Hard Hat/Gumboot/
shoes/goggle/hand gloves
/Pp rope

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Task: Battery Charging

 Pre-Plan  NA  All employees/Workers
assigned to this task
will attend a pre
construction safety
1.  Remove battery  Explosive Gas,  Put battery in well
from vehicle  Chemical Burns, ventilated area,
 Remove grounded  Acid Contamination,  wear PPE, Check
cable first  Dropping Battery on battery for leakage,
 Don’t touch both Foot and wash hands after.
terminals with  Contact with
wrench at the sensitive body
same time part(Eye/Skin/)
2.  Change battery-  Explosive Gas,  Don’t smoke or cause
use battery  Battery Explosion, flame in area.
charger in strict  Chemical Burns,  Wear safety glasses,
accordance with  Electrocution face shield, coveralls,
manufacturer’s and chemical gloves.
instructions  Make sure charging
area is clean and dry.
3.  Disconnect  Explosive Gasses,  Don’t smoke wear PPE
Battery  Chemical Burns,  follow chargers
 Acid Contamination, directions closely.
 Battery Explosion,
 Electrocution
4.  Test Battery-  Explosive gas,  Work in well ventilated
follow battery  Acid Contamination, area.
testers directions  Battery Explosion,  Wear PPE, use
closely  Burn Injury battery lifting
device.

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Task : Confined Space Entry(Vessel/Barges Store Room)

1.  Pre-Plan  NA  All
employees/Workers
assigned to this task
will attend a pre
construction safety
2.  pre-entry meeting  Untrained/Unfamili  Review and make
with entry ar sure only trained
supervisor, entrants entrants/attendants personal are
and attendants with procedure/ entering/attending
necessary tools, fall processes. the entry.
protection,  injury/loss of  Rescue equipment
rescue notification, conscience, are at location and in
equipment and  dangerous/toxic or good working order.
materials explosive  Allair monitoring
atmosphere`. equipment is
calibrated and
working properly for
the type of entry
being preformed.
 All respirator,
supplied air and
escape air is
operating properly,.
2.  Access work area.  Use proper ladder
Set up tripod, safety (3 points of
Rescue equipment, contact,),
and communication  Slip,  Harness properly
with  Trip and worn, lanyard is
supervisor, entrants,  Fall hazards. correct for
attendants and  Dropped objects, application.
rescue  improper confined  Hoist all tools and
team, have correct space equipment material by means of
tools and material set up bucket and rope.
staged  Do not carry tools or
and ready to material up ladders
use/work. by hand

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3.  Complete  Low/high oxygen  Assure air monitor

Confined Entry content can lead to devices are calibrated
Permit, and affrication. and current,
 Air monitor5  LEL can lead to  All personal monitors
checks, explosion or fire are functioning
 LO/TO procedures hazard. properly. Attendant
(if applicable)  Presence of toxic and entry supervisor
 Illumination is low atmosphere. take air sample
voltage and  Presence of  reading starting at
Explosion proof. hazardous or toxic the bottom, middle
substances or and top of the space
materials, and record result
 Fire from welding,  Ventilated the space
cutting, grinding as required per
burning standard/procedure
until reading are
within LEL and oxy
limits for entry.
 Fire extinguisher on
hand.
 And all sources of
ignition are removed
from the space.
 Proper lighting is
supplied and all
sources or material or
energy sources have
been LO/TO.
4.  Prepare and enter  Slip/fall hazard to  Utilize 3 points of
the space for elevated work area. contact when
work.  Dropped Tools ascending/
/materials. descending ladder.
 Attendant not  Use 100% fall
ready or proper protection above4ft.
entry set-up  Calibrated air monitor
complete. and attendant at
 Space not properly entry point,
ventilated and  Fire extinguisher and
rechecks complete. rescue PPE at the
 May contain entry point, and
toxic/hazardous rescue team on
atmosphere standby.
5.  Enter the Confined  Presences or build-  Continuous

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Space and perform up of toxic or atmospheric testing

work/inspection/clean hazardous by the attendant.
ing atmospheres, Constant
 Air supply or  communication
respirator failure. With entrants.
 Tool or material  Tool inspection and
failure. proper materials.
 Entrants respirators
and air supply hose
and respirators are
properly fit, correct
size.
 All personal monitors,
and alarms are
functioning properly
and worn.
 Rescue team has
been notified of the
entry and on standby.
6.  Complete the  Slip/fall hazard due  Utilize 3 point of
work/inspection/cl to material contact when
eaning and /tools/debris inside ascending/descending
exit the CS the space, dropped .
tools or materials  Use bucket and rope
being to lift any
passed out from tools/material
the space to the  Have attendant hold
employee on the exit ladder or tie off
Outside. to stable object to
 Entanglement with prevent slipping
air supply hose,  Do not lay tools or
Lighting cords. material on top.
 Limited visibility  Keep cords/leads
due to respirator. hoses centrally
located as much as
possible.
 notified to return to
stand
Down mode.

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Task: Tire Changing

Task
1.  Park vehicle  Struck from passing  Park the vehicle away
traffic. from passing traffic.
 Vehicle may roll if on a Park on solid, even
slope, an incline, ground easily visible at a
uneven or soft ground. distance from oncoming
traffic.
 Stop the engine; turn on
the emergency flashers.
 Put the transmission in
"P" (automatic) or
Reverse (manual), and
set the parking brake.
 Have everyone get out of
the vehicle and stay in a
safe place, away from
traffic and away from
the vehicle.
 Block the tire

diagonally opposite the
flat tire to keep the
vehicle from rolling
when jacked up.
2.  Remove the  Sprain, strain or injury  Follow manufacturer
spare tire, jack from lifting, turning, instructions to remove
and tire iron reaching, carrying, each item. Spare tires
from the trunk. twisting or over- should be secured and
exertion or improper covered when stored.
removal. Use good body
 Crush injury – mechanics for all
dropping equipment. procedures.
 Ensure a safe and

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effective grip on tools.

3.  Pry off the  Personal injury from  Carefully pry off the
hubcap improper handling of hubcap (wheel
(wheel the wrench. ornament) using the
ornament).  Hubcap (wheel beveled end of the lug
ornament) may pop off (wheel) nut wrench.
and hit you.
4.  Loosen the  Rolling of car if tire  Loosen nuts before
lug (wheel) not on ground. jacking up the vehicle.
nuts.  Sprain, strain, crush  Use the tire iron to
injury from vehicle loosen, but not remove,
falling or blows from the lug (wheel) nuts.
wrench slipping off. Unscrew lug (wheel)
nuts about half a turn.
 The lug (wheel) nuts are
loosened in a star
pattern to maintain
stability of the tire.
 The nuts turn counter-
clockwise.
 To get maximum
leverage, which reduces
the force necessary, fit
the wrench to the nut so
the handle is on the
right side; grasp the
wrench near the end of
the handle. Pull up on
the handle.
 Be careful the wrench

does not slip off the nut.
5.  Jack up the  Physical injury  Use proper body
car. resulting from mechanics.
improper use of the  Follow the jacking
jack. instructions to position
the
 On a level and solid
place.
 Insert the jack handle
into the jack and turn
it clockwise.
 The vehicle begins to

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lift, double check that

the jack is properly
positioned.
 Never get under the
vehicle when the jack
alone supports it.
 Need more ground
clearance when
putting on the spare
tire than when
removing the flat tire.
6.  Remove lug  Sprain, strain,  Fit the wrench to the
(wheel) nuts.  wrench slipping off. nut so the handle is on
the right side; grasp
the wrench near the
end of the handle.
 Pull up on the handle
7.  Remove the  Slips, Trips or fall,  Lift the flat tire
flat tire.  caught in between, straight off the wheel.
Struck By  Place it either a safe
distance away from
your work area or
under the axle to
provide additional
support in the event
the jack slips.
8.  Put spare tire  Installation of tires  Before putting on
on. without good metal tires, remove any
contact can cause lug corrosion on the
(wheel) nuts to loosen mounting surfaces
and eventually cause a with a wire brush or
tire to come off while cloth.
driving.  Roll the spare tire into
position and align the
holes in the rim with
the bolts on the
wheel.
 Lift up the tire and get
at least the top bolt
started through its
hole.
 Wiggle the tire and
push it back over the

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remaining bolts.
9.  Reinstall all  Slips, Trips or fall,  Reinstall the lug
the lug caught in between, (wheel) nuts with
(wheel) nuts. Struck By tapered end inward
 Personal physical and tighten with
injury. fingers.
 Push back on the tire
and tighten each lug
(wheel) nut by hand as
tight as you can.
10.  Lower the  Slips, Trips or fall,  Turn the jack handle
vehicle caught in between, counterclockwise to
completely. Struck By lower the vehicle.
 Personal physical
injury
11.  Completely  Slips, Trips or fall,  Use only the lug
tighten lug caught in between, (wheel) nut wrench to
(wheel) nuts Struck By tighten the nuts.
 Personal physical  Do not use other tools
injury such as a hammer,
pipe or your foot.
 Make sure the wrench
is securely engaged
over the nut.
 Tighten each nut a
little at a time
beginning at the top of
the tire and
proceeding to each
diagonal nut until all
are tight.
12.  Reinstall the  Personal physical  Align the valve stem.
hubcap injury.  Take due care in
(wheel handling.
ornament).  Put the hubcap (wheel
ornament) into
position and then tap
it firmly with the side
or heel of your and to
snap it into place.

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13.  Put jack, tire  Sprain, strain or injury  Secure tools firmly in
iron and flat from lifting, turning, place following
tire back into reaching, carrying, manufacturer
the trunk. twisting or over- instructions.
exertion or improper
removal.
 Crush injury – dropping
tools.
 Blow from unsecured
or loose tools during a
collision or sudden
braking.
14.  After the first  Tire working loose  Use lug (wheel) nut
1600 km. (1000 and/or coming off. wrench to ensure nuts
miles) check to are tight.
see that the
lug (wheel)
nuts are tight.
Task: Height works
Task
 Pre-Plan  NA  All employees/Workers assigned Engineer/
to this task will attend a pre Supervisor/
construction safety tool box Workers
talk meeting.
1.  Poor access  Slips,  Access route always to be
and poorly  Trips or maintained free from any
maintained  fall kind of obstruction
equipment ,projectile material,
(e.g. ladders, tripping hazards
steps,  Regular inspections of
scaffolds). equipment before every use
and records kept.
 Three-monthly inspections
of access equipment by a
competent person and
records kept.
 Defective equipment to be
reported to manager.
 Immediate removal and
disposal of access
equipment found to be
defective prior to use.
 Suitable personal protective

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equipment must be
available.
2.  Inappropriate  trips and  Equipment to be used only

use of ladder,  falls , where there is a firm, level
scaffolds,  Slips surface, secured and tie
 projectile properly
materials ,  All equipment to be visually
inspected before use and
records kept.
 Appropriate footwear to be
worn.
 Safe system of work in place
for work involving tower
scaffolds (hand rail mid rail,
toe guard, Life line fall
arrestor, Safety net).
 Staff who use tower scaffolds
should be physically fit and
free from height foveae.
 Equipment and loose materials
should be suitably stored
secured with platform.
 Work at height training to be
undertaken.
 Ladders only to be used for
short height work and a short
duration of time (maximum of
30 minutes).
 All equipment to be visually
inspected before use and
ladder rung to be defect.
 All ladders to be inspected by
a competent person every
three months.
 Ladders to be made secure by
tying at the top and bottom or
footed by a person at the base
of the ladder.
 Equipment to be placed on a
suitable firm and level base.
 Safe procedures e.g. three
points of contact to be
maintained at all times when

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working to avoid overreaching.

 Appropriate footwear to be
worn.
 Equipment should be suitably
stored after use.
 Work at height training to be
undertaken.
 If extension is required
maintained three rung lapping.
3.  Poor  Slips/  No work at height to be done
/extreme  falls from outside in poor weather.
weather height
conditions
(fog/cloudy,
heavy
rain/high
wind
pressure/high
temperature
Task : Work Environment Hazards

Sl.N Steps of the Hazards Prevention Responsible
o Task
assigned to this task will supervisor/
safety tool box talk meeting.
2.  Lighting  Insufficient  Proper lighting in working
lighting Glare and escape route areas
(too much light)  Portable lighting
 Poorly distributed  Proper selection/provision of
light emergency lighting
 Flickering lights  Proper lighting maintenance,
 Hours of darkness replacement and disposal
 Hard hat Steel-toed, non-
slip boots/shoes
 Eye protection
 Procedures to ensure proper
lighting is rigged (Admin
Control)
3.  Heat  Hot weather  Thermal insulation of
 Working near equipment

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heat-generating  Proper maintenance of

machines ventilation systems
 Poorly maintained  Use of spot cooling
ventilation  Remote monitoring/control
systems of equipment in areas of high
 Steam and water heat stress.
leaks  Warning signs for hot
 Deteriorated or equipment, piping
missing insulation  Take slower actions
on piping, valves  Accessibility to drinking
 water/fluids with
electrolytes Light, frequent
meals
 Sun protection (if outdoors)
4.  Extreme  Excessive  Thermal insulation of
Cold exposure to cold equipment
weather  Installation of ‘trapped
 Working in inside” alarms in refrigeration
refrigerated areas
spaces Contact  Non-locking securing
with cold mechanisms on refrigerated
surfaces areas while persons are
working inside
 Adequate design and
maintenance of heating and
ventilation systems
 Emergency generators to
maintain heating systems
 Avoid contact with metallic
items that have been exposed
to extreme cold
 Frequent breaks to warm up
body
 Training crew to prevent and
treat potential cold weather
related maladies such as
hypothermia and frostbite
 Establish safe-work
procedures to prevent cold-
stress related injuries
 Schedule outdoor work during
warmest periods of the day
 Waterproof/thermal/ layered
clothing

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 Waterproof/thermal footwear
 Ear muffs
 Insulated gloves
 Coveralls Long undergarments
 Tinted safety glasses (if
outdoors require)
5.  Dangerous  Chemicals in the  Adequate ventilation
Atmosphere/ atmosphere  Use of gas meter; oxygen,
Asphyxiation  Increased amounts CO2, etc.
of oxygen  Proper Confined Space Entry
 Oxygen deficiency protocols
 Welding fumes  Warning/sign for toxic gas
 Fogs, smoke and dangers
mists  Respiratory protection
 Confined space  Non-skid footwear
entry
6.  Heavy Seas  Heavy winds  Properly installed and
 Tides and currents maintained handrails
 Storm  Properly secured items
 Slips, trips and  Reduce vessel speed
falls  Procedures for working in
 Falls overboard extreme weather
 Items tumbling  Adjust course to minimize
about/ dropped vessel motion in the seas
objects  Wear life jacket when on deck
 Harness and overboard
protective gear
 Proper foot gear
7.  Heavy Winds  severe weather –  Properly installed and
storms maintained handrails
 Slips, trips and  Properly secured items
falls Wind burn  Procedures for working in
 Items tumbling extreme weather
about/ dropped  Protective clothing for wind
objects  Proper foot gear to provide
traction
 Chin-strap on hard hat
 Foot gear
8.  Rain, Storm  Inclement  Properly installed and
and Lightning weather maintained guard rails,
 Slips, trips and handrails
falls  Canopy for shelter from rains
 Falls overboard during operations

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 Hypothermia  Minimize/suspend all outdoor

 Equipment struck activities
by lightning/fire  Procedures for working in
 Personnel struck extreme weather
by lightning/burns  Wear fall protection and work
and injury vest when on deck
 Harness and overboard
protective gear
 Proper foot gear to provide
traction
 Waterproof clothing
 Thermal clothing
Task: Rock Revetment

Task
assigned to this task will Supervisor
meeting.
2.  Area Employee Protection • Physically inspect work
Preparation Slips, trips, falls, uneven areas prior to start of work
surfaces, Foot Tripping
• Follow good housekeeping
practices: create walkways
• Assure materials & debris
do not block traffic
• Keep work areas clean &
neat, free from rubbish &
debris

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• Watch where you walk.

• Be aware of your own safe
work practices as well as
those of your co-workers
• Be careful on slopes or
wet/muddy areas
• Flagmen will be utilized as
required for roadway
traffic
• Appropriate warning signs
will be posted
• To be notified prior to
road & sidewalk closing
3. • Heat Stress, • Drink plenty of water, and
Sunburn, electrolyte drinks as
Dehydration, needed.
• Wear light-colored, cotton
clothing.
• Slow down work rate and
increase breaks in hot
• Chiggers & Ticks weather.
• Use sunscreen.
• Use Bug Repellant
4.  Delivery Of • Hitting People Or • Drive The Proper Speed

Materials On Obstacles On Site Limit (10 MPH).
revetment With Truck
Site • Truck driver informed and
understood the in site
• Backing vehicle traffic rules and signage.
striking worker • Be careful on slopes or
• Dumper/Truck wet/muddy areas
unwanted rolling • Flagmen will be utilized as
required for roadway traffic
• Appropriate warning signs
will be posted
• Keep loads secure until ready
to be removed from the

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truck.
• Effective back up alarm
and/or flagger to direct truck
while backing.
• Set parking brakes and chock
tires.
5. Unloading • Dumper getting • Hazards of trying to pull
materials from stuck truck out from being
dumper • Roll over mired.
• Run over Strains
& Struck by • Utilize Proper
flagman/signals.
• Land sliding
/Collapse of sea • Display warning
shore /informatory sign boards.
• Vehicle go into • Unloading area must be
water/submerge inspected prior to use, and
• be designed for safely
dumping
• Signal man /flagman and
other co workers will stay
clear of unloading and
loading point.
6. Excavator • Hitting People • Signal man /flagman and
movement With Excavator other co workers will stay
Boom clear of excavator swing
• Backing vehicle radius
Roll over Run
over • Back /reverse alarm to be
• Land sliding used
/Collapse of sea • Maintain safe distance for
shore sea shore
• Excavator go into • Follow tidal effects.
water/submerge
• Fall of lifting
materials/rock

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NO LOSS
NO INJURY
JOB SAFETY ANALYSIS
NINL
Task: Portable hand tools and power tools

Task
1.  Pre-Plan  NA  All Engineer
employees/Workers Supervisor
assigned to this task workers
will attend a pre
construction safety
tool box talk
meeting.
2.  Hammer Use  Debris becoming airborne  Wear safety glasses
projectile or face shield
 Improperly striking or  Watch the area
missing area to be struck you are hitting.
 Defective and/or damaged  Keep opposite

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NO LOSS
NO INJURY
JOB SAFETY ANALYSIS
NINL
hammer head ,Handle hand at a safe

 Misuse of hammer distance from area
 Incorrect hammer for to be struck.
intended task  Use vise or other
 Displacement of loads from holding device as
tools necessary.
 Do not raise the
hammer
excessively and
strike using
massive blows.
 Visually inspect
hammer before
each use.
 Do not use a
hammer with a
loose or damaged
handle or
mushroom head.
 Hold the hammer
with your wrist
straight and hand
tightly wrapped
around the handle.
 Look behind and
above before
swinging a
hammer.
 Do not strike with
side of the
hammer.
 Select and use a
hammer according
to its intended use
 Wear hearing
protection--
3. Hand File Use  Hand file with the tang  Never use a hand
unprotected file without the
 Incorrect hand files for handle. Tap the
intended task. file downwards on
 Using incorrect filing the bench to make
technique. sure the handle is
 Dust and debris secure.
discharged during filing.  Select and use a

works/35515DM
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NO LOSS
NO INJURY
JOB SAFETY ANALYSIS
NINL
hand file according

to its intended use
 Hold hand file
firmly in one hand,
steadying the other
end with the tips
of the fingers of
the other hand.Use
steady even
pressure. Do not
file with short
quick strokes. If
face of file
becomes clogged,
clean it using a
brush. Wear
recommended
gloves
 Wear safety
glasses or a face
shield
4. Wrench Use  Using wrench incorrectly  Pull on wrench and
 Using incorrect wrench for do not push.
intended task  Select and use a
 Wrench slippage. wrench according to
 Misuse of wrench its intended use.
 Defective and/or damaged  Use correct jaw and
wrench. ensure wrench is
adjusted properly
and secure to
nut/bolt.
 Do not use wrench
on moving
machinery.
wrench before each
use.
 Do not use worn
adjustable
wrenches.
 Do not Modify
wrench shape

works/35515DM
Page 45
NO LOSS
NO INJURY
JOB SAFETY ANALYSIS
NINL
5.  Punch/Chisel  Debris becoming airborne  Wear safety glasses

Use projectile or face shield
 Improperly striking or missing  Watch the area you
head of punch/chisel with are hitting. Provide
hammer hand protection by
 Improper use of chisel for wearing glove on
shearing and chipping hand holding
 Defective and/or damaged punch/chisel.
punch/chisel  Do not raise
 Using incorrect punch/chisel hammer excessively
for intended task and strike using
 Hearing loss massive blows. Use
punch/chisel holder
as necessary.
 Hold the chisel at
an angle which
permits the bevel of
the cutting edge to
lie flat against the
shearing plane.
Hold the chisel at
an angle pointing
away from self
punch/chisel before
each use. Discard
punch/chisel that is
bent, cracked,
chipped. Redress
punch/chisel with
burred or
mushroomed heads.
Ensure punch/chisel
point or cutting
edge is properly
dressed.
punch/chisel
according to its
intended use
 Wear hearing
protection

works/35515DM
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NO LOSS
NO INJURY
JOB SAFETY ANALYSIS
NINL
6.  Screwdriver  Screwdriver slipping  Keep screwdriver

Use  defective and/or damaged handle clean.
 misuse of screwdriver  Do not hold work
 using incorrect screwdriver piece in one hand
for intended task while using the
screwdriver in the
other.
 Do not lean or push
on a screwdriver
with any more force
than necessary to
keep contact with
screw.
 Do not use a
screwdriver with
rounded edges or
tips, split or broken
handle.
 Do not use a
screwdriver for
prying, punching,
chiseling, scoring or
scraping.
screwdriver
according to its
intended use
7.  Hand Saw  Eye injury/irritation from  Wear safety glasses
Use dust and debris discharged or face shield
during sawing--b) Personal  Start cut carefully
injury due to improper and slowly to
sawing technique prevent blade from
 Personal injury due to jumping.
defective or damaged saw  Pull upward until
and/or blade blade bites.
 Personal injury from  Start with partial
incorrect maintenance, cut, then set saw at
installation or using wrong proper angle.
saw and/or blade for  Apply pressure on
intended task the down stroke
 Hand/finger laceration or only.
amputation from contact  Visually inspect saw
with saw blade and blade before
 Foot injury from cut off stock each use.

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NO LOSS
NO INJURY
JOB SAFETY ANALYSIS
NINL
falling  Ensure saw blade is

 Personal injury from saw secure and installed
blade overheating and with the teeth
breaking pointing forward.
 Hearing loss  Keep saws sharp,
clean and oiled.
 Keep hand/fingers
at a safe distance
from cutting line
 Wear safety
footwear.
 Use a support
bench or get
assistance from a
co-worker to catch
cut off stock
 Use machine oil on
blade if necessary—
 Wear hearing
protection
8. Plier Use  using pliers incorrectly  Cut at right angles.
 using incorrect pliers for Never knock from
intended task side to side or
misuse of pliers  Pull on pliers, do
not push
 Select and use
pliers according to
their intended use
 Do not use pliers
on nuts/bolts. Do
not hammer on
pliers to cut wire
or bolts.--
 
Task: Machine Maintenance(DG Set/Motor/Pump etc)

1  Pre-Plan  NA  All employees/Workers Supervisor
assigned to this task Engineer
will attend a pre workers
construction safety tool

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NO LOSS
NO INJURY
JOB SAFETY ANALYSIS
NINL
box talk meeting.

2  Know proper  Accidents, injuries,  Follow procedures
maintenance losses due to contact recommended by the
procedure with high energy moving manufacturer/your
parts or stored energy. employer.
 Use only recommended
tools and replacement
parts
3  Turn off  Electrical spark.  Locate and turn off
power to stop  Malfunction of other power from a safe
the machine equipment attached to distance
the machine.  Use appropriate eye
protection. Ground
metal housing of the
switch.
 Ensure that auxiliary
equipment driven by
the machine are
isolated or set in a safe
position
4  De-energize  Contact with parts  Secure all attachments and
the parts by set in motion parts against inadvertent
releasing inadvertently. motion.
stored energy  Being crushed under  Lower raised parts to zero
such as equipment parts energy position (floor) to
pressures, raised under prevent falling under
tensions, hydraulic. gravity
 Electric shock  Release the hydraulic
from charged
pressure used to raise the
condensers.
part above ground
 Discharge electrically
charged components using a
grounded metal rod.
5  Isolate energy  Machine is set in  Lock out energy sources such
source to motion as electric switch, hydraulic
prevent unintentionally. pressure, steam valves,
accidental  Machine is set in motion by following your company’s
motion a co-worker. lockout procedures.
6  Clean up  Trips and falls on slippery  Clean up debris and spills.
debris, and cluttered floors.  Use gloves, aprons and
wastes, and  Contact with other personal protect
toxic contaminated equipment.
materials and equipment.  Follow recommended

works/35515DM
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NO LOSS
NO INJURY
JOB SAFETY ANALYSIS
NINL
purge any  Cuts from sharp edges. cleaning and maintenance

toxic gases,  Exposure to toxic procedure
fumes or substances.  Monitor work environment
vapors to ensure that it is safe.
7  Perform the  Tripping,  Follow procedures
maintenance  Falling, recommended by
work and  Pinching, manufacturer.
 Crushing,  Use only qualified persons
reassemble the
 Moving parts, to do the work.
machine and
 Flying debris,
equipment
 Noise,
 Dust,
 Backing truck/
 equipment into objects
 Harmful exposures to
chemicals, noise, etc.
8.  Turn on the  Mishaps due to:  Follow testing procedures
power source - incomplete maintenance recommended by the
and perform a work manufacturer.
trial run  faults developed during Stay in a safe location.
maintenance work. Keep the area clear

works/35515DM
Page 50

Job Safety Analysis PSA-Mail

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NO INJURY NO LOSS

JOB SAFETY ANALYSIS

Prepared By: SOUMEN MAKAR

Step-by-step Instructions for Job Safety Analysis (JSA)

• Select a job for JSA.

• Break the job into basic tasks

• Analyse each task step by step

• Determine preventive measure(s)

• Communicate the information to every concerned person

Job Safety Analysis and its Implementation

KEEP written JSA short and simple

ILLUSTRATE safe practices

ASSIGN responsibility of JSA

TRAIN all employees and supervisors

EXPLAIN the use of JSA to employees

IMPLEMENT safe work practices

REVIEW JSA when equipment or process changes or new information

NINL-No injury No Loss

Sl.No. Name of the Task Page No

02 Lifting/Moving Heavy Loads 07

03 Boring Rig (Tripod Rig) 09

04 Geo Textile Loading /Unloading or Heavy Loads 14

05 Compress Gas Cylinders Handling 15

06 Electrical Connection /Panel Board cable Installation 17

10 Confined Space, Vessel/Barges Store Room entry 26

13 Work Environment Hazards 35

15 portable hand tools and power Tools 41

16 Machine Maintenance (DG Set/Motor/Pump etc) 46

NINL-No injury No Loss

NINL-No injury No Loss

NINL-No injury No Loss

 Spark containment to be used.

6.  Welding  Fire Hazard  Before starting welding make

NINL-No injury No Loss

 Certified Equipment and to be

NINL-No injury No Loss

Lifting/Moving Heavy Loads

NINL-No injury No Loss

 Wear gloves to improve grip.

 Ask for help

NINL-No injury No Loss

6. Lowering the  Back Injury  Keep your back straight Tighten

NINL-No injury No Loss

3.  Perform  Tripping,  Avoid moving parts of

NINL-No injury No Loss

5.  Removing  Physical injury  Stand clear as drill pipe is

NINL-No injury No Loss

6. Maintenance  Physical  Maintain hand tools in proper Supervisor/

NINL-No injury No Loss

 Muddy condition, cautious work

NINL-No injury No Loss

Task: Geo Textile Loading /Unloading or Heavy Loads

Sl.No Steps of the Hazards Prevention Respons

NINL-No injury No Loss

or fog Cloudy  Be sure all transported equipment

Task: Compress Gas Cylinders Handling

NINL-No injury No Loss

2.  Transportin  Valve  Ensure cap is secured and in

NINL-No injury No Loss

Task :Electrical Connection /Panel Board cable Installation

01.  Pre-Plan  NA  All employees/Workers Engineer

NINL-No injury No Loss

3.  When  Electric shock  Follow applicable