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SG/PG Series

60 Hz
70 kW Industrial Spark-Ignited Generator Set
Generac International Products

6.8L

*Built in the USA using domestic


and foreign parts

Image used for illustration purposes only

Power Ratings

Standby SG070 70 kW

Prime PG056 56 kW

Powering Ahead
For over 50 years, Generac has provided innovative design and superior manufacturing.

Generac ensures superior quality by designing and manufacturing most of its generator components, including
alternators, enclosures and base tanks, control systems and communications software.

Generac’s gensets utilize a wide variety of options, configurations and arrangements, allowing us to meet the
standby power needs of practically every application.

Generac searched globally to ensure the most reliable engines power our generators. We choose only engines
that have already been proven in heavy-duty industrial applications under adverse conditions.

Generac is committed to ensuring our customers’ service support continues after their generator purchase.
SG/PG Series
60 Hz

Standard Features
ENGINE SYSTEM ALTERNATOR SYSTEM ENCLOSURE
General ˜ Class H insulation material ˜ Rust-proof fasteners with nylon washers to
˜ Oil Drain Extension ˜ 2/3 Pitch protect finish
˜ Air Cleaner ˜ Skewed Stator ˜ High performance sound-absorbing material
˜ Fan Guard ˜ Brushless Excitation ˜ Gasketed doors
˜ Stainless Steel flexible exhaust connection ˜ Sealed Bearings ˜ Stamped air-intake louvers
˜ Critical Exhaust Silencer (enclosed only) ˜ Amortisseur winding ˜ Air discharge hoods for radiator-upward
˜ Factory Filled Oil ˜ Full load capacity alternator pointing
˜ Stainless steel lift off door hinges
Fuel System ˜ Stainless steel lockable handles
˜ Primary and Secondary Fuel Shutoff GENERATOR SET ˜ Rhino Coat™ - Textured polyester powder coat
˜ Flexible Fuel Line - NPT Connection
˜ Internal Genset Vibration Isolation
˜ Separation of circuits - high/low voltage
Cooling System
˜ Separation of circuits - multiple breakers
˜ Closed Coolant Recovery System
˜ Wrapped Exhaust Piping (enclosed only)
˜ UV/Ozone resistant hoses
˜ Standard Factory Testing
˜ Factory-installed Radiator
˜ 2 Year Warranty (Standby rated units)
˜ 50/50 Ethylene glycol antifreeze
˜ 1 Year Warranty (Prime rated units)
˜ Silencer mounted in the discharge hood
Engine Electrical System
(enclosed only)
˜ Battery charging alternator
˜ Battery Cables
˜ Battery Tray
˜ Solenoid activated starter motor
˜ Rubber-booted engine electrical connections

CONTROL SYSTEM
˜ All Phase Currents Alarms
˜ Oil Pressure ˜ Oil Pressure (Pre-programmable Low Pres-
˜ Coolant Temperature sure Shutdown)
˜ Coolant Level ˜ Coolant Temperature (Pre-programmed High
˜ Engine Speed Temp Shutdown)
˜ Battery Voltage ˜ Coolant Level (Pre-programmed Low Level
˜ Frequency Shutdown)
˜ Date/Time Fault History (Event Log) ˜ Low Fuel Pressure Alarm
˜ Isochronous Governor Control ˜ Engine Speed (Pre-programmed Over speed
Control Panel Shutdown)
˜ Waterproof/sealed Connectors
˜ Digital H Control Panel - Dual 4x20 Display ˜ Battery Voltage Warning
˜ Audible Alarms and Shutdowns
˜ Programmable Crank Limiter ˜ Alarms & warnings time and date stamped
˜ Not in Auto (Flashing Light)
˜ 7-Day Programmable Exerciser ˜ Alarms & warnings for transient and steady
˜ Auto/Off/Manual Switch
˜ Special Applications Programmable PLC state conditions
˜ E-Stop (Red Mushroom-Type)
˜ RS-232/485 ˜ Snap shots of key operation parameters dur-
˜ Customizable Alarms, Warnings, and Events ing alarms & warnings
˜ All-Phase Sensing DVR
˜ Modbus protocol ˜ Alarms and warnings spelled out (no alarm
˜ Full System Status
˜ Predictive Maintenance algorithm codes)
˜ Low Fuel Pressure Indication
˜ Sealed Boards
˜ 2-Wire Start Compatible
˜ Password parameter adjustment protection
˜ Power Output (kW)
˜ Single point ground
˜ Power Factor
˜ 15 channel data logging
˜ kW Hours, Total & Last Run
˜ 0.2 msec high speed data logging
˜ Real/Reactive/Apparent Power
˜ Alarm information automatically comes up
˜ All Phase AC Voltage on the display
SG/PG Series

50 Hz
60
Configurable Options
ENGINE SYSTEM CIRCUIT BREAKER OPTIONS CONTROL SYSTEM
General ™ Main Line Circuit Breaker ™ 21-Light Remote Annunciator
™ Engine Block Heater ™ 2nd Main Line Circuit Breaker ™ Remote Relay Panel (8 or 16)
™ Air Filter Restriction Indicator ™ Shunt Trip and Auxiliary Contact ™ Oil Temperature Sender with Indication /
™ Stone Guard (Open Set Only) ™ Electronic Trip Breakers Alarm
™ Critical Exhaust Silencer (Open Set Only) ™ Remote E-Stop (Break Glass-Type, Surface
Mount)
Engine Electrical System
™ Remote E-Stop (Red Mushroom-Type,
™ 10A battery charger
Surface Mount)
™ Remote E-Stop (Red Mushroom-Type,
ALTERNATOR SYSTEM ENCLOSURE
Flush Mount)
™ Weather Protected ™ Remote Communication - Modem
™ Alternator Upsizing
™ Level 1 Sound Attenuation ™ 10A Run Relay
™ Anti-Condensation Heater
™ Level 2 Sound Attenuation
™ Tropical coating
™ Steel Enclosure
™ Aluminum Enclosure
GENERATOR SET
™ 12 VDC Enclosure Lighting Kits
™ Door Alarm Switch
™ Gen-Link Communications Software
(English Only)
™ Extended Factory Testing (3 Phase Only)
™ Pad Vibration Isolators
™ 150 MPH Wind Kit

Engineered Options
ENGINE SYSTEM GENERATOR SET CONTROL SYSTEM

™ Coolant heater ball valves ™ Special Testing ™ Spare inputs (x4) / outputs (x4) - H Panel
™ Fluid containment pans ™ Battery Box Only
™ Battery Disconnect Switch
ALTERNATOR SYSTEM ENCLOSURE

™ 3rd Breaker Systems ™ Motorized Dampers

Rating Definitions
Standby – Applicable for a varying emergency load for the duration of a utility power outage with no overload capability. (Max. load factor = 70%)
Prime – Applicable for supplying power to a varying load in lieu of utility for an unlimited amount of running time. (Max. load factor = 70%) A 10% overload
capacity is available for 1 out of every 12 hours. The Prime Power option is only available on International applications.
Power ratings in accordance with ISO 8528-1, Second Edition dated 2005-06-01, definitions for Prime Power (PRP) and Emergency Standby Power (ESP).
SG/PG Series application and engineering data
60 Hz

ENGINE SPECIFICATIONS

General Cooling System


Make Generac Cooling System Type Pressurized Closed Recovery
Cylinder # 10 Water Pump Flow 38 gal/min
Type V Fan Type Pusher
Displacement - L (Cu. In.) 6.8 (414.96) Fan Speed (rpm) 2300
Bore - mm (in.) 90.17 (3.55) Fan Diameter mm (in.) 558 (22)
Stroke - mm (in.) 105.92 (4.17) Optional Coolant Heater Wattage 1500
Compression Ratio 9:1 Optional Coolant Heater Voltage 240 V
Intake Air Method Naturally Aspirated
Number of Main Bearings 7
Connecting Rods Forged
Cylinder Head Aluminum Fuel System
Cylinder Liners No Fuel Type Natural Gas, Propane Vapor
Ignition High Energy Carburetor Down Draft
Pistons Aluminum Alloy Secondary Fuel Regulator Standard
Crankshaft Steel Fuel Shut Off Solenoid Standard
Lifter Type Overhead Cam Operating Fuel Pressure (Standard) 11" - 14" H2O
Intake Valve Material Steel Alloy Operating Fuel Pressure (Optional) 7" - 14" H2O
Exhaust Valve Material Steel Alloy
Hardened Valve Seats Yes
Engine Electrical System
System Voltage 12 VDC
Lubrication System Battery Charging Alternator Standard
Oil Pump Type Gear Min. Recommended Battery Size 925 CCA
Oil Filter Type Full-flow spin-on cartridge Battery Voltage 12 VDC
Crankcase Capacity - L (qts) 5.7 (6) Ground Polarity Negative

ALTERNATOR SPECIFICATIONS

Standard Model 390mm Voltage Regulator Type Full Digital


Poles 4 Number of Sensed Phases All
Field Type Revolving Regulation Accuracy (Steady State) +/- 0.25%
Insulation Class - Rotor H
Insulation Class - Stator H
Total Harmonic Distortion <5% Engine Governing
Telephone Interference Factor (TIF) <50 Governor Electronic
Standard Excitation Brushless Frequency Regulation (Steady State) +/- 0.25%
Bearings Sealed Ball
Coupling Direct via Flexible Disc
Prototype Short Circuit Test Yes
70 kW / 56 kW operating data

60 Hz
POWER RATINGS – NATURAL GAS/PROPANE VAPOR

Natural Gas Propane Vapor


Standby Prime Standby Prime
Single-Phase 120/240 VAC @1.0pf 64 kW 267 Amps 51 kW 213 Amps 67 kW 279 Amps 54 kW 225 Amps
Three-Phase 120/208 VAC @0.8pf 64 kW 232 Amps 54 kW 187 Amps 70 kW 243 Amps 56 kW 194 Amps
Three-Phase 120/240 VAC @0.8pf 64 kW 201 Amps 54 kW 162 Amps 70 kW 210 Amps 56 kW 168 Amps
Three-Phase 277/480 VAC @0.8pf 64 kW 101 Amps 54 kW 81 Amps 70 kW 105 Amps 56 kW 84 Amps
Three-Phase 346/600 VAC @0.8pf 64 kW 81 Amps 54 kW 65 Amps 70 kW 84 Amps 56 kW 67 Amps

STARTING CAPABILITIES (sKVA)

sKVA vs. Voltage Dip


480 VAC 208/240 VAC
Alternator kW 10% 15% 20% 25% 30% 35% 10% 15% 20% 25% 30% 35%
Standard 70 59 88 117 147 176 205 44 66 88 110 132 154
Upsize 1 100 79 118 157 197 236 275 59 89 118 148 177 206
Upsize 2* 130 116 174 232 290 348 406 87 131 174 218 261 300
*Brushless excitation only

FUEL CONSUMPTION RATES

Natural Gas – ft3/hr (m3/hr) Propane Vapor – ft3/hr (m3/hr)


Percent Load Standby Prime Percent Load Standby Prime
25% 353 (10.0) 309 (8.8) 25% 153.8 (4.4) 134.7 (3.8)
50% 605 (17.1) 530 (15.0) 50% 263.7 (7.5) 231.0 (6.5)
75% 817 (23.1) 716 (20.3) 75% 356.0 (10.1) 311.8 (8.8)
100% 1009 (28.6) 884 (25.0) 100% 439.5 (12.4) 385.0 (10.9)

*Fuel supply installation must accommodate fuel consumption rates at 100% load.

COOLING

Standby Prime
Air Flow (inlet air combustion and radiator) ft3/min (m3/min) 5813 (164.6) 5813 (164.6)
System Coolant Capacity Gal (Liters) 6.3 (23.9) 6.3 (23.9)
Heat Rejection to Coolant BTU/hr 275,800 228,914
Max. Operating Ambient Temperature ºF (ºC) 122 (50) 122 (50)
Maximum Radiator Backpressure in H2O 0.5 0.5

COMBUSTION AIR REQUIREMENTS

Standby Prime
Flow at Rated Power cfm (m /min)
3
213 (6.0) 200 (5.6)

ENGINE EXHAUST

Standby Prime Standby Prime


Rated Engine Speed rpm 1800 1800 Exhaust Flow (Rated Output) cfm (m3/min) 679.5 (19.2) 639 (18.0)
Horsepower at Rated kW hp 107 86 Maximum Recommended Back Pressure inHg 1.5 1.5
Piston Speed ft/min (m/min) 1251 (381) 1251 (381) Exhaust Temp (Rated Output) ºF (ºC) 1250 (676.7) 1150(621)
BMEP psi 119 114 Exhaust Outlet Size (Open Set) in 2.5" 2.5"

Deration – Operational characteristics consider maximum ambient conditions. Derate factors may apply under atypical site conditions. Please consult a Generac Power Systems Industrial Dealer for
additional details. All performance ratings in accordance with ISO3046, BS5514, ISO8528 and DIN6271 standards. All power ratings are +/- 5%.
SG/PG Series dimensions and weights
60 Hz

OPEN SET (Includes Exhaust Flex)


L x W x H in (mm) 92.9 (2360) x 40 (1015.9) x 75.4 (1914.1)
Weight lbs (kg) 1929 (875)

STANDARD ENCLOSURE
L x W x H in (mm) 111.8 (2839.7) x 40.5 (1027.8) x 55.3 (1405.7)
Steel: 2370 (1075)
Weight lbs (kg)
Aluminum: 2074.5 (941)

LEVEL 1 ACOUSTIC ENCLOSURE


L x W x H in (mm) 129.4 (3287.2) x 40.5 (1027.8 ) x 55.3 (1405.7)
Steel: 2590 (1175)
Weight lbs (kg)
Aluminum: 2147 (974)

LEVEL 2 ACOUSTIC ENCLOSURE


L x W x H in (mm) 111.8 (2839.7) x 40.5 (1027.8) x 67.8 (1721.5)
Steel: 2811 (1275)
Weight lbs (kg)
Aluminum: 2220 (1007)

YOUR FACTORY RECOGNIZED GENERAC INDUSTRIAL DEALER

Specification characteristics may change without notice. Please consult a Generac Power Systems Industrial Dealer for detailed installation drawings.

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com
©2014 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Part No. 0K4287A-B / Printed in U.S.A. 04/21/14

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