Professional Documents
Culture Documents
ETA As Sold Rev2
ETA As Sold Rev2
TRÊS LAGOAS - MS
November, 05 2015
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BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
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SUMMARY
3 DELIVERY LIMITS................................................................................................................................... 68
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CONFIDENTIALITY
All specifications, data and other information furnished by Veolia remain the exclusive intellectual
property and will be treated by the buyer as proprietary and will not be disclosed or used, outside the
limitation of this Inquiry, without prior written approval of Veolia.
Veolia will not reveal to third parties, except for those directly involved in the preparation of this
proposal, and do not make public for any reason the existence of said inquiry, its details, the invitation
to quote and its participation in the bid process. This restriction will remain in force for the successful
bidder as for others. Veolia acknowledges and agrees that during the inquiry and during the supply to
Fibria, should it be awarded with a contract, it will receive a great deal of proprietary information strictly
confidential.
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APPENDIX 01 - DESIGN CRITERIA AND GUARANTEED PERFORMANCE
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1 DESIGN CRITERIA AND GUARANTEED PERFORMANCE
1.1 General
FIBRIA CELULOSE S.A. plans to build a brownfield bleached Kraft pulp mill in Tres Lagoas - MS,
Brazil
Based on this specification, VEOLIA is pleased to submit a tender for an EPC package for the Water
Treatment Plant.
Nondisclosure: All specifications, data and other information furnished by VEOLIA remain the
exclusive intellectual property and will be treated by the buyer as proprietary and will not be disclosed
or used, outside the limitation of this Inquiry, without prior written approval of VEOLIA.
The water intake system, out of VEOLIA scope, will be designed to deliver a flow rate such that the net
water production will continuously meet the specified capacity targets of 7.700 m³/h. In this way the
design of the intake (civil works) should allow the average flow of 7.770 m³/h.
The following table presents minimum and maximum water quality values for the Paraná River during
the period from October 1996 to January 1999. These values are provided as a historical point of
reference only. Actual water quality may differ due to, among other factors, fluctuations in natural
conditions and effluent discharges upstream of the raw water intake structure, including the effluent
discharge from the future mill at Três Lagoas.
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Table 1: Paraná River Water Quality – October 1996 to January 1999
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Copper mg/L as Cu < 0.02 … 0.82
+6
Hexavalent chromium mg/L as Cr < 0.01
Total chromium mg/L as Cr < 0.05
Iron mg/L as Fe 0.07 … 0.89
Magnesium mg/L as Mg 0.96 … 2.05
Manganese mg/L as Mn < 0.08
Mercury mg/L as Hg < 0.0002
Nickel mg/L as Ni < 0.02
Lead mg/L as Pb < 0.03 … 0.12
Selenium mg/L as Se < 0.005
Tin mg/L as Sn < 0.05
Vanadium mg/L as V < 0.1
Zinc mg/L as Zn < 0.05 … 0.37
For definition and design of a water treatment plant, Veolia used the information provided by Fibria, as
the water quality analysis received by email in April, 17th 2014 attached in Annex 1 – Qualidade da
água do rio Paraná (atualização). (P1)
Below is the resume of “Annex 1 – Qualidade da água do rio Paraná (atualização)” considered for
design of WTP:
Parameters Unit Average 90% percentil Maximum
pH 7,3 7,6 7,6
Turbidity NTU 2,4 5,2 6,7
Total suspended solids mg/L 9,5 (1) 23,6 42,0 (1)
True Color mg/L PtCo 5,3 7,2 7,8
TOC mg/L 1,3 - 4,8
OM (org. matter) mg O2/L 2 - 7,2
Fe (total) mg/L 0,07 0,12 0,24
Fe (dissolved) mg/L 0,07 0,1 0,10
Manganese (total) mg/L 0,01 0,03 0,03
Manganese (dissolved) mg/L 0,005 - 0,01
Temperature ºC 25 27 27,2
Ammonia nitrogen NA NA < 0,1
mg/L
Alkalinity 19,2 28,1 40,0
CaCO3
Conductivity µS/cm 63 79 94
TDS mg/L 49,4 71,5 78
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Note:
1) Veolia re-avaliou os dados da característica da água bruta, para efeitos da estimativa de
quantidade de geração de lodo média e máxima, reconsiderando os mesmos conforme a
seguir:
TSS médio: 14,2 ppm.
TSS máximo: 40,5 ppm
2) Ressalta-se ainda que o valor máximo de TSS de 100 ppm, inicialmente considerado, parece
elevado em função dos dados históricos levantados. Considerando-se o valor percentil de
95%, chega-se a um valor máximo de 40,5 ppm. Toda responsabilidade sobre
dimensionamento dos equipamentos é da Veolia.
The raw water will be taken from the Paraná River, passing for a mechanical screening for coarse
solid removal until an existing pumping station, and then pumped to the Raw Water Treatment Plant
(RWT), with sodium hypochlorite added as RWT request by control automation.
Raw water will have its flow measured through a Parshall flume. In the RWT, the raw water will then
suffer the addition of aluminum sulfate, caustic soda, polymer and final sodium hypochlorite
adjustment.
After that, the water will follow for flocculation and sedimentation. At the sedimentation the sludge will
be sent to thickener. The sludge will be sent to the ETP for dewatering just if the concentration be
≥3%, solids in water. The clarified water will be sent for a filtration. The filters backwash water will be
sent for a tank and returning for the RWT inlet.
After the filtration, the treated water will be stored in a reservoir (clear well) that will supply the diverse
points of mill consumption, including generation of potable water.
Potable water will be produced through of granulated activated carbon filters, chlorination with
hypochlorite of sodium and storage on the potable water tank.
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1.4 Predicted Performance
The chemicals consumptions expected for the Water Treatment Plant in mg/L are as the table below:
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1.5 Mechanical Warranty, Performance Guarantees and Other Guarantees
The mechanical guarantee will be in accordance with Article 12 of the Agreement (P13 - “14 08 28
Lista de Pendencia – ETA – VEOLIA – item 18).
Raw water treatment plant design capacity: 7.700 m³/h of treated water.
The quality of the treated mill water required for mill process water must be:
RAW WATER TREATMENT PLANT Fibria Requirement PENALTIES DEFINITION
DEVIATION Maximum
ITEM GUARANTEES UNIT VALUE REMEDY PENALTY
UNIT Penalty
Sludge production
17 ton DS/d 8,8 LD each full +5% 0,05% 0,10%
(max condition)
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each +1
19 Backwash Cicle 1/d/filter 1 LD 0,50% 2,00%
backwash/d
20 Energy
Power consumption
(without industrial water
pumps and potable water kW.h/d 4330** LD each full +5% 0,09% 0,36%
pumps) -
NOTA 4
21 Chemicals Consumption
Consumption - Aluminium
Sulphate as kg/d @ 100% 2775 LD each full +5% 0,11% 0,44%
Al2(SO4)3.14H2O
Consumption - Sodium
kg/d @ 100% 760 LD each full +5% 0,45% 1,80%
hypochlorite
Consumption - Sodium
kg/d @ 100% 232 LD each full +5% 0,03% 0,12%
hydroxide
Consumption - Polymer (for each full 1
kg/d @ 100% 38,5 LD 0,03% 0,12%
water treatment) kg/d
Consumption - Polymer (for each full 1
kg/d @ 100% 8,5 LD 0,04% 0,16%
thickener) kg/d
Consumption - Micro Sand
kg/d @ 100% 380 LD each full +5% 0,10% 0,40%
(for water treatment)
22 Noise
Notas:
1- Variações acima de 20% deixam de ser compensáveis e viram "make good"
2- Medição de consumo de químicos considera a época de verão (época mais crítica com maior
incidência de precipitações
3 - Consumo elétrico referente as unidades de processo
* - Considerando a qualidade de agua bruta - SST media - 14 mg/l - SST max- 42 mg/l
* - Geração média de lodo em base seca (não garantida) - 3,9 ton/dia
** - a ser confirmado
Ta- Tp- Ti
×100 %
Availability = Ta- Tp
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TP = Total planned downtime for the system. (Includes all field days and major inspections or outages)
TU = Total unplanned downtime (where TU Includes the sum of Unplanned Downtime (equipment
failure) and, Functional Failure Time (time the equipment is operating but not delivering specified
performance due to equipment malfunction).
Scheduled stops are excluded of the total time.
External causes like lack of water or electric energy from outside the battery limit are not considered
as downtime.
TA = Total available hours of operation. (= 8760 hrs/yr)
Availability will be measured for a period of one month, previous to the performance test.
1.7 Owners Instructions for the Industrial Plant Acceptance (IPA) Test Run and performance
tests
1.7.1 General
After the Plant Commissioning has been accepted, the Erection Completion Acceptance, ECA, is
granted and the Start-up phase is initiated. The Industrial Plant Acceptance Test Run will be made
during this phase. The purpose of the Test Run is to certify the readiness of the VEOLIA’s Plant and
all machinery and equipment contained therein for continuous commercial Production according to the
Agreement.
The approved Test Run constitutes the "Industrial Plant Acceptance (IPA) Date" of the Plant and that
the Plant is ready for continuous commercial Production. After the completion of the Industrial Plant
Acceptance Test Run, the “Provisional Acceptance Certificate” (PA) can be issued.
Before Final Acceptance of the Plant, Final Inspection and Performance Tests are required. The
Purpose of the Final Inspection and Performance Tests is to certify that the guaranteed Technical
Performance Characteristics of the Plant are met.
At the Performance Tests it is certified that the Plant is according to this Agreement and the "Final
Acceptance Certificate" (FA) can be issued.
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1.8 Industrial Plant Acceptance (IPA) Test Run
During the Test Run the guaranteed technical Performance Characteristics and consumption values of
the Plant are tested within the prevailing circumstances.
The minutes of the Test Run are made and signed by the Test Run supervisors. In the minutes among
others the following items are noted:
• Test Run supervisors.
• Commencing and completion dates of the Test Run.
• List of minor defects that do not prevent the approval of issuing of the Industrial Plant
Acceptance, IPA, Certificate.
• Time schedule for remedial work.
The industrial plant acceptance test will have duration of 48 hours operation. The test will be
considered accepted when the shut down time caused by the equipment specified in this contract is
less than 5% of the total operating time and limited to three shut downs. In case of interruption, the
acceptance test must be continued until the conditions above are fulfilled.
At the end, after the completion of the Test Run and after the resolution of the list of minor defects that
do not prevent the approval of issuing of the Industrial Plant Acceptance, the Owner will issue the
Provisional Acceptance Certificate as evidence of obtaining the Provisional Acceptance.
When the Plant has been accepted for continuous commercial Production, with “Provisional
Acceptance” certificate issued, Final Inspection and Performance Tests according to this Agreement
are made.
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The following is tested:
• Performance Characteristics
• a) Guaranteed values
• b) Minimum values (minimum trouble-free operational values)
• Guaranteed quality
• Guaranteed consumption values
The supervisors of the Performance Tests write a test report, which is signed by VEOLIA and the
Owner.
If Renewed Inspection and Performance Tests are required the following must be agreed:
a) Time schedule and test procedures
b) Supervisors for test (e.g. use of impartial supervisors)
c) Required process and/or Plant modification by which it is possible to reach guaranteed
values
d) Costs and expenses for the Renewed Inspection and Performance Tests
The evaluation methods and procedures are mutually agreed by the Owner and the SUPPLIER as
specified in this Agreement or according to accepted standards and procedures used and practiced in
Brazil. If the evaluation methods and procedures cannot be agreed on, the evaluation methods and
procedures are decided by an impartial supervisor in case either party so desires.
With the plant operating at least with 85% of the nominal flow and the chemicals consumption
according Jar Test results; daily composite samples will be taken from both raw water and treated
water flow. Daily values in to the treatment plant are calculated from the corresponding composite
samples and corresponding daily flows. Double samples will be frozen for eventual checking analysis.
The methods of analysis will follow Fibria standards (P23), or as minimum as follows:
th
• pH: Standard Methods for the Examination of Water and Wastewater 21 Edition 2005;
th
• Turbidity: Standard Methods for the Examination of Water and Wastewater 21 Edition 2005;
th
• Color: Standard Methods for the Examination of Water and Wastewater 21 Edition 2005;
th
• Aluminum: Standard Methods for the Examination of Water and Wastewater 21 Edition 2005;
th
• Residual chlorine: Standard Methods for the Examination of Water and Wastewater 21
Edition 2005.
• TSS figures will be lower than the limit of quantification given by the Method 2540D of the
th
Standard Methods for the Examination of Water and Wastewater 21 Edition, which is 2,5
mg/L;
• Other analysis, as needed, will be according Standard Methods for the Examination of Water
and Wastewater – last edition.
If the parties disagree with the result of the analysis, double samples will be analyzed by an external
laboratory accepted by both parties. The parties will pay together for the costs of external analysis.
Abnormal and illogical analysis results or on-line indications will be removed while evaluating the
results.
Turbidity, pH and Cl2 are on-line continuous measurements. All measurement sensors will require
regular cleaning and calibration. The OWNER is obliged to take care of the cleaning of sensors.
Length of the sludge dewatering plant Performance Test Run period will be 2 day during the water
treatment plant test period. Sludge samples are grab samples; eight grab samples per day. The daily
result is the average value of eight grab sample values. Guarantee values are arithmetic mean values
of 2 daily values during of the performance test period.
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The cost of the analysis will be by Fibria since its laboratory has the capability to proceed, and
informed the needs by Veolia, at least, with 12 months before tests. If Fibria´s laboratory be not
capable to do the analysis, the cost is all by Veolia.
Veolia informa que as análises executadas pelo laboratório da Fibria são suficientes para a avaliação
do teste de performance, somente análise de THM da água potável será realizado em laboratório
externo e pago pela Veolia.
Energy consumption is measured from the motor poles. The noise is measured according to NBR
10.151 (free field conditions) 1 m from the equipment.
The prerequisites for the Performance Test are agreed upon simultaneously as well as the evaluation
methods and procedures. When establishing conditions, the following must be defined and agreed:
• Total test period
• Length of evaluation periods of the guaranteed characteristics
• Relevancy of evaluation of test results to the operational conditions of the Plant
• Measuring and Evaluation Personnel
• It is supplied sufficient operating chemicals and disposable materials of the quantity and
quality specified in VEOLIA’s Operating & Maintenance Manual (Flocculants and Polymers
chosen by the Buyer basing on the results of Jar test made together by the VEOLIA and the
Buyer).
Supervising Personnel of Performance Tests are established in the agreement between the owner
and the supplier (if deviates from this agreement). The following is established:
• Supervisor/supervisors of Performance Tests
• Measuring and evaluation personnel
• Authorized personnel to issue the “Final Acceptance Certificate”
• The costs and expenses and number of personnel attending tests are also established.
The Final Acceptance of the Plant is based on the Final Inspection and issuing of "Final Acceptance
Certificate". Signed Documents will constitute the "Final Acceptance" of the Plant.
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APPENDIX 02 - DELIVERY SPECIFICATION
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2 DELIVERY SPECIFICATION
The plant will be delivered according to the laws and regulations valid in Brazil, or in accordance with
other applicable codes, under the provision, that these are accepted by the OWNER.
The mill standards will be followed in the design and selection of material and components.
The scope of supply relating to proprietary automation, civil, electrical, instrumentation, mechanical
and piping as detailed in Appendix 19.
The basic and detailed engineering have to be in accordance with the standards and criteria listed in
Appendix 10.
By EPC supply is understood as being the Engineering, Procurement, and Construction of a process
area or system, driven by main process equipment SUPPLIERs. It will, then, includes all mechanical,
electrical and automation components, as well as, engineering, civil construction, erection, installation,
installation material and spare parts, commissioning, start-up assistance, and training needed for the
operation and maintenance of a plant that will fulfill the guarantees agreed between the OWNER and
VEOLIA.
The definition of the battery limits of each EPC package will be done considering process limits and
physical areas available for each package. Special attention will be given to the pipelines connections
out of the battery limits, which also will be under VEOLIA scope.
Included in the EPC packages are the utilities within the battery limits, as sealing water distribution
systems, compressed air distribution systems, firefighting distribution systems as sprinklers over belt
conveyors, and fire extinguishers on electrical, control rooms and other areas, in accordance to
Brazilian codes.
Steam, compressed air and mill water hose stations will be included in the EPC supply, in accordance
to OWNER’s standards, in case of necessity. Emergency eye washing and shower stations will be
included in the EPC supply, in accordance to OWNER’s standards.
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The concept of the EPC contract involves the supply of a complete process area or another package
involving equipment and services with all the necessary requirements for the operation of the plant or
equipment, meeting the personal safety and property criteria, enabling productivity for which it was
scaled, consuming energy, utilities and chemicals as specified within the wastewater and generating
limits.
The definition of the battery limits of each VEOLIA package has considered physical areas available
for each package.
Basic and detailed engineering for mechanical, electrical, instrumentation process and civil (inside the
battery limits indicated) as:
• process description with flow sheets including proposed instruments and preliminary piping
diameters;
• material balance
• tank list;
• valve list;
• predicted performance (operational data);
• preliminary consumption of utilities;
• instrument list;
• motor list (power, rpm, VFD requirement);
• operation instructions in manuals for the equipment and process;
• maintenance instructions in manuals the equipment;
• equipment specification (including tanks and pumps);
• separate weight of the main equipment and indication of the heaviest parts;
• preliminary schedule of engineering, production, transport, assembly and start-up;
• catalogs and list of references;
• battery limit (detailed description for equipment, piping, electrical and instrumentation
• lay-out drawings;
• civil construction drawings;
• as built drawings.
• documentos de engenharia para sistema de incêndio, tais como, planta do sistema de
combate a incêndio, localização dos extintores, memorial de calculo dos hidrantes e demais
componentes pertinentes ao sistema, bem como a especificação dos equipamentos de
combate a incêndio.
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2.1.2.1.2 Mechanical Equipments, Materials and Services
• All equipment’s, as specified in this proposal; Centrifugal Pumps and Standard Electrical
Motors;
• Materials, including: pipes, ball, segment and butterfly types control valves; on-off and manual
valves supports, steel structures, etc.
• Underground system for the process;
• Underground system to collect rain water;
• Inspection and testing at shop;
• Purchasing orders and invoice handling;
• Expediting and inspection;
• Packing and transportation;
• Painting and surface treatment;
• Receiving and storage at mill site, handling and internal transportation of equipment’s;
• Meet the Standards of safety and environment.
• Installation and maintenance of construction sites in accordance with procedures established
by OWNER.
• Civil construction;
• Mechanical, Electrical/instrumentation erection;
• Supplying consumable material and first fill of lubricant’s;
• Storing and protecting all tools;
• Supplying all necessary individual protection equipment’s and suitable tools;
• Supplying of cranes and lifting equipment’s;
• Supplying scaffolds;
• Dressing room and sanitary providing;
• Supplying of pipe shop;
• Carbon steel pipe and its supports painting;
• Re-touch painting supplying;
• Fabrication of spools;
• Fabrication of supports;
• Demobilization of the installing company.
• Commissioning and start-up supervision;
• Training;
• Operation and Maintenance Manuals in Portuguese;
• Core and specific spare parts
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2.1.2.1.3 The following items were not included on our Scope of Supply:
It will also be part of the supply and responsibility all the resources, own or third party, with proven
expertise, to:
• Manage the whole package and its delivery as scheduled
• Check the entire contents of the scope since the kick-off meeting up to the signing of the
certificate of final acceptance.
• Develop, monitor and provide full details of project planning, using the tools and guidelines
proposed by the OWNER.
• Technical support and answer questions about the process and its peculiarities.
• Participate in the FAT stage, with authority to make decisions about equipment interlocks.
• Competent staff available to monitor the plant during the learning curve and deadlines.
VEOLIA will provide space reservation in the electrical room for medium voltage 34,5kV Distribution
Panels, Medium Voltage harmonic filters, battery charger and battery room, where applicable,
supplied and installed by others.
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Civil constructions apply to process equipment requirement, control, rack and electrical rooms, social
and maintenance rooms, where applicable, pipe bridges, etc.
Where necessary, concrete structures, chests, tanks, floors, and flow channels will be protected from
corrosion by lining or tiles in accordance to the fluids in contact with them.
Where possible, VEOLIA will avoid pits or equipment installed underground (such as pumps).
The oil systems, where used, will be surrounded by containment wall.
Inside the physical limits the underground piping: process sewer, sanitary sewer, storm water, fire
fighting water, galleries and concrete envelope is part of the scope.
Elevated supports of pipe racks and pipe ways will be supported on metallic columns, except when is
possible to insert at concrete structures.
Clean water that can be recovered, as backwash water from sand filters and recovered water from
thickener, will be collected by gravity inside the area limits and pumped to raw water inlet channel.
Will be included the following measurements, flow, temperature, conductivity and pH, for industrial
water and potable water.
Steel constructions, stairs, ladders and platforms, where necessary for easy and safe access, for
operation, inspection and maintenance for equipment, valves and instruments will be included in the
scope of supply.
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The underground system (design and installation of process sewer, sanitary sewer, storm water, fire
fighting water, galleries and concrete envelope) inside the delivery limits will be fully executed.
A Veolia esta prevendo fechamento lateral do porão e frontal da baia do transformador em tela
metálica com revestimento adequado atmosfera da ETA.
Soil information – foundation: VEOLIA has analyzed the soil information supplied by OWNER and
new data should be provided in order to be possible a definition of
foundations.
According preliminary information, VEOLIA has considered piles
foundation.
Soil information – interferences: VEOLIA has considered that the OWNER will provide clean areas and
without interferences. VEOLIA has not considered any other services
in order to eliminate some possible interference in the underground,
like for example: rocks, existing pipes, etc. We also have not
considered any possible contamination of the soil and/or of the
underground water. If something different appears during the
construction phase, VEOLIA and OWNER will have to agree about
the actions/time and possible costs involved.
Confirmamos que está sendo considerada a caracterização da Jazida enviada pela Fibria.
Esclarecimentos:
1 – Fundações:
a) A definição para as fundações de todos os equipamentos (tanques, torres, bombas, suportes de
tubulação, pisos em concreto, etc.) deverá ser em função da capacidade de suporte de solo
encontrado em cada área conforme as sondagens encaminhadas pela Fibria e pelas complementares
a serem realizadas pelo EPCista de acordo com as demandas do projeto de detalhamento,
respeitando-se as normas para construção civil;
b) Devem ser consideradas também as cargas demandadas de cada equipamento / estrutura, para a
definição de fundação direta, ou indireta/profunda (estaqueamento/ brocas/ tubulões/ etc.);
c) Em complemento do item acima, devido a experiência na fábrica existente e característica do solo
local (arenoso) o EPCista deve considerar que:
- Todos os Sump Pit’s e as Bombas de Recalque dos Sump Pit’s deverão ser estaqueadas;
- Todas as bases de transformadores, igual ou acima de 3,0MVA devem ter fundação profunda
independente ou suas vigas de transição (trilhos) devem estar ancorados nas fundações profundas
dos edifícios;
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- Todas as edificações devem ter fundações profundas.
d) Após a definição do Fornecedor, será realizada uma reunião para identificar os problemas críticos /
pontuais da fábrica existente (recalques de pisos e bases) onde o EPCista deverá apresentar a
solução para que os mesmos não se repitam no Projeto Horizonte 2.
2 – Sondagens
a) As propostas atuais devem estar baseadas nas sondagens fornecidas pela Fibria e pela
experiência do EPCista quanto a solução adequada de projeto e construção civil;
b) Caso haja divergência entre as informações das sondagens recebidas da Fibria, com as novas
investigações que serão feitas durante a fase de projeto/ obra, e estas alterações configurem
necessidade de mudança do projeto de fundação com impacto de custo e/ou prazo, as mesmas
serão tratadas discutidas entre o EPCista e a Fibria, de modo a se estabelecer os ajustes destes
impactos na execução da obra.
– Revestimentos
a) A utilização de revestimento interno para proteção contra agentes químicos e físicos é aplicável
aos Sump Pit’s, canaletas de concreto e bacias de contenção de químicos, sendo definido o
revestimento sendo o ARC 988, com aplicação do Pelseal@ 2077 nas juntas de dilatação destes
elementos estruturais, ambos fornecidos pela Chesterton, ou seja, somente nas áreas de processo,
as quais trabalham normalmente com fluído
b) Especificamente para as bacias de contenção, todas as paredes internas destas áreas deverão
receber revestimento interno ARC 988, com aplicação do Pelseal@ 2077, exceto na armazenagem
de ácido fórmico e piso no entorno das bombas de recalque, as quais devem utilizar o produto ARC
NVE, da Chesterton.
c) Não há necessidade de revestimento nas canaletas de águas pluviais, pois estas são ligadas
diretamente à rede de drenagem, devendo apenas estarem devidamente vedadas.
d) As áreas consideradas que receberão o revestimento na ETA são: dique de contenção de produtos
químicos, área de manuseio de polímero e caixa da rede contaminada.
Com relação ao Thermo wall será discutida esta solução entre Fortes e Fibria em reunião especifica,
sendo que a conclusão desta reunião será incluida na proposta "as sold" como anexo da civil.
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2.1.2.3 Main Equipment, Auxiliary Equipment and Installation Materials
Main Units
• Parshall flume
• Coagulation + Floculation + Clarifier
• Sand filters
• Chemical storage and supply system: sodium hypochlorite and aluminium sulfate, except
caustic soda will be supplied by Fibria at battery limit. If necessary another storage and
supply system for chemicals, it will be on Veolia´s scope of supply.
• Treated Water Tank
o Volume 12.000 m³
• Mill Water Pumps
o Number of units 5 (4+1)
o Capacity 1.925 m³/h
o Head to be specified later on – it was considered for proposal purposes 50 mcw.
• Collecting tank for backwash water (including agitator and return pumps)
• Thickener of sludge.
• Sludge pumps;
• Potable water system (total capacity 100/110 m³/h):
o Storage tank 600 m³
o Number of pumps 2 (1+1)
o Activated carbon filters
o Number of units 2
o Capacity (each GAC filter) 50/55 m³/h.
• System will be designed for continuous operation (24 hours per day, 365 days per year).
• System will have an availability of at least 99% (annually).
• Gravity flow will be used to the extent practicable.
• All equipment will be designed to deliver 7.700 m³/h net water production.
• Selection of construction materials will account for Brazilian laws to protect soil and
groundwater from contamination.
• All equipment components will be designed to withstand all static and dynamic loads without
deflection or deformation.
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• Design of all equipment and process layout will accommodate access for maintenance;
• Veolia will supply signal of instruments necessary to control of raw water intake pumps;
• Sample valve installed before potable water tank;
• Veolia will supply instruments signal through NETWORK to DCS necessary to control of
sodium hypochlorite dosing and water intake flow control;
• For recharge of microsand and polymere, VEOLIA will be considered the follows documents
a) PO.18.03.042 – “Trabalho em Altura”
b) PG.01.06.005 – “Trabalho em Altura”
c) PG.01.06.009 – “Movimentação de Carga”
d) PO.01.06.018 – “Equipamentos de Guindar e Veículos Industriais”
Following the mass balance considered for the water Treatment Plant.
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PRELIMINARY MASS BALANCE - FIBRIA - MEDIUM WATER QUALITY
NaClO
2,50 g/m³ 100% Solids loss aprox. 2,5% 0,54 g/m³ Al2(SO4)3.14H2O
129,28 L/h 12% Evap Loss 0,5% 40,55 L/h 0,00 g/m³ 100% (Al2SO4)3.14 H2O
462,30 kg/d 100% 0,01 kg/d 0,00 g/m³ liquid
1,20 g/m³ 100% 0,00 Kg/dia 100% 369,84 kg/d 100% NaOH
221,90 kg/d 100% Al2(SO4)3.14H2O 0,00 L/h 50% 1,00 g/m³ 100%
7,99 g/m³ 100% (Al2SO4)3.14 H2O Polímero à 0,2% 0,00 kg/d 100% 0,74 L/h 12%
Apparent Color 40 mg/L Pt 16,65 g/m³ liquid 0,15 g/m³ NaOCl 2,64 kg/d 100%
True color 7,17 mg/L Pt 105,05 L/h liquid 1,22 kg/h 1,28 g/m³ 100%
184920 m³/d 2.521,31 kg/d 100% 29,19 kg/d 67,94 L/h 12%
7705 m³/h 1.554,89 kg/d solução 608,14 l/h 242,97 kg/d 100%
14 mg/L
2588,9 kg/dia (SST) 194.618,99 m³/d 7.700,15 m³/h POTABLE
GAC
pH 7,6 8.109,12 m³/h 7.909,15 m³/h 1,00 mg/L FILTERS WATER
Turbidity: 9,3 NTU 21,55 mg/L 2,15 mg/L 184,80 kg/d 110,00 m³/h
Oxidability 2,0 mg/L KMnO4 4.194,04 kg/d 408,92 kg/d
NaClO
2,30 g/m³ 100% Solids loss aprox. 2,5% 1,24 g/m³ Al2(SO4)3.14H2O
119,03 L/h 12% Evap Loss 0,5% 40,55 L/h 0,00 g/m³ 100% (Al2SO4)3.14 H2O
425,65 kg/d 100% 0,03 kg/d 0,00 g/m³ liquid
1,00 g/m³ 100% 0,00 Kg/dia 100% 370,13 kg/d 100% NaOH
185,06 kg/d 100% Al2(SO4)3.14H2O 0,00 L/h 50% 1,00 g/m³ 100%
13,16 g/m³ 100% (Al2SO4)3.14 H2O Polímero à 0,2% 0,00 kg/d 100% 0,74 L/h 12%
Apparent Color 40 mg/L Pt 27,42 g/m³ liquid 0,18 g/m³ NaOCl 2,64 kg/d 100%
True color 7,8 mg/L Pt 173,03 L/h liquid 1,46 kg/h 3,29 g/m³ 100%
185064 m³/d 4.152,74 kg/d 100% 35,03 kg/d 174,64 L/h 12%
7711 m³/h 2.560,99 kg/d solução 729,77 l/h 624,51 kg/d 100%
42 mg/L
7772,7 kg/dia (SST) 194.621,61 m³/d 7.700,37 m³/h POTABLE
GAC
pH 7,6 8.109,23 m³/h 7.909,37 m³/h 1,00 mg/L FILTERS WATER
Turbidity: 6,7 NTU 49,70 mg/L 4,97 mg/L 184,81 kg/d 110,00 m³/h
Oxidability 2,0 mg/L KMnO4 9.672,69 kg/d 943,09 kg/d
TM
The ACTIFLO system proposed consider 01 unit to supply 7.700 m³/h of treated water to FIBRIA
Horizonte II; with the final water quality as described below and the feed raw water quality as specified
in the “Annex1 - Qualidade da água rio Paraná” (email in April, 17th 2014). It is an automated water
treatment controlled by a PLC (Computer Programmable Logic), where will be executed all the
sequential part and the protection.
2.2.1 General
The raw water with all the components as: turbidity, suspended solids, algae, etc, must be treated
before the consumption in industry or human consumption. For this, the raw water will pass in a
treatment to remove those components according to the utilization.
The physical-chemical water treatment are based in chemical products addition, that have the function
to react with the impurities precipitating them, and generating a sludge generated with the impurities
that must be treated or disposed in an adequate way.
The optimization of the plant operational cost is achieved by periodic raw water analyzes that has the
aim of the optimal chemicals dosing, and the operational logistic.
2.2.2 ACTIFLO™
The ACTIFLO™ is a technology for the treatment of surface water in industrial and drinking water
applications, this system is recommended when there is a variation of the inlet turbidity and algae and,
besides that the ACTIFLO™ is applied for primary and secondary wastewater clarification.
The ACTIFLO™ process combines the coagulation, flocculation and counter-current lamella settling
stages in a single unit.
Note: The characteristics of the raw water, without toxic substances, in compliance as specified in the
body of this proposal. do not change to such an extent that it can no longer be treated by means of
this physical-chemical treatment process. This kind of process does not remove calcium and
manganese (hardness), so, the same concentration in the raw water will be present in the treated
water.
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ACTIFLO™ has been in use for decades and has proved reliable and highly efficient, including for
applications that are reputed to cause treatment difficulties as below:
• River waters subject to floods and subsequent sudden changes of turbidity and suspended
solids, causing problems with conventional settling processes and sludge blanket processes;
• Cold temperatures that induces flocculation difficulties;
• Raw water with high color and low turbidity, producing weightless flocs with a difficult
decantation;
• Raw water subject to algae blooms.
The micro sand recirculation at different rates, allows the process to handle sudden changes in the
water quality such as turbidity peak. This is achieved by adjusting the recirculation pumps.
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For this reason, ACTIFLO™ is more suitable than others technologies.
Coagulation/Flocculation
• Dynamic Coagulation: stage designed to create rapid mixing conditions to destabilize anions
by adding metallic salts, if necessary;
• Accelerated Flocculation: stage that allows rapid development of large settleable flocs;
• TURBOMIX™: design that combines the advantages of plug flow and complete mixing,
reducing the tank volume by suppressing the dead zones (Avg. 25%), increases the pumping
flow by converting radial to axial flow, decreases the impeller diameter (volume) and the input
power (flow rate) and decreases the reagents loses by suppressing short-cuts;
• Micro sand: is injected directly in the TURBOMIX™ installed in the flocculation tank.
Settling
• Accelerated Precipitation Reactor: specially designed to improve the reaction to form insoluble
compounds;
• Lamella: settling unit that removes the suspended matter in two steps: natural settling of flocs
by sedimentation and enhanced lamella clarification special Veolia design for lamellas;
• Normal mirror settling velocity: for raw water 40 to 80 m³/(m².h).
TM
2.2.4 References ACTIFLO units
Industrial Units
Nominal
Type of Project Completion
Project Name Client's Name Flow Rate
industry Country Year
m³/h
Rijnmond Energy Rijnmond Energy
Power Netherlands 1.300 2003
(Intergen), Rotterdam (Intergen)
Borregaard Pulp and Pap
Borregaard WTP Norway 11.800 2005
Industries Limited er
ALCOA
Primary metal
FLUOR - ALCOA (ALUMINIOS Spain 700 2009
Aluminium
ESPAÑOLES)
Bäckhammars Bruk Backhammars Bruk Pulp and Pap
Sweden 2.000 2002
Pulp & Paper WWTP Pulp & Paper AB er
Batesville Generating Batesville
Power USA 870 2000
Facility, Batesville, MS Generating Facility
Calpine Energy
Calpine Energy Center Center, Hermiston, Power USA 1.583 2002
OR
Calpine Energy
Calpine Energy Center,
Center, Mankato, Power USA 1.960 2006
Mankato, MN
MN
Cottonwood Energy LS
Cottonwood Energy
(Inergen), Deweyville, Power USA 1.900 2002
TX
LS (Intergen)
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Nominal
Type of Project Completion
Project Name Client's Name Flow Rate
industry Country Year
m³/h
DOW Chemical,
DOW Chemical Chemicals USA 3.550 2000
Midland, MI
FP&L Marcus Hook,
FP&L Marcus Hook, PA Power USA 1.900 2004
PA
High Desert Power High Desert Power
(Constellation Energy), (Constellation Power USA 1.600 2002
Victorville, CA Energy)
International Steel Primary
International Steel Metal
Group, Sparrows Point USA 34.000 2004
(Baltimore), MD
Group
Steel
Pulp and Pap
Madison Paper, Alsip, IL Madison Paper USA 870 2002
er
Salt River Project,
Santan Generation Salt River Project Power USA 1.900 2007
Plant, AZ
Sand Hill Energy Center
Sand Hill Energy
(Austin Energy)Del Power USA 630 2003
Valle, TX Center
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Nominal
Project Completion
Project Name Client's Name Flow
Country Year
rate m³/h
NICE SUPER RIMIEZ Compagnie Générale des Eaux France 6.250 1999
United
ECCUP Yorkshire Water 4.200 1997
Kingdom
United
ELVINGTON Yorkshire Water 11.250 1998
Kingdom
United
HODDER United Utilities 5.000 2004
Kingdom
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Nominal
Project Completion
Project Name Client's Name Flow
Country Year
rate m³/h
United
IRTON Yorkshire Water 1.200 1997
Kingdom
United
Loch Turet (Crieff, Scotland) 3.750 2009
Kingdom
Tampa Bay Water Ph.1, FL Tampa Bay Water Ph1 USA 11.400 2002
Tampa Bay Water Ph.2, FL Tampa Bay Water Ph.2 USA 10.410 2010
TM
The system proposed for the Raw Water Treatment Plant will be composed of the ACTIFLO System
TM
followed by a TGV filtration. The treatment system will be designed to operate under all conditions
with a desired filtered water quality and tolerating different amount of sludge produced.
The ACTIFLO™ system is able to operate from 40 to 80 m/h; the value is adopted according raw
water characteristics and guarantees required.
The process is the result of the combination of two well-known and long mastered technologies
developed by VEOLIA:
• Flocculation ballasted with micro sand, which has been extensively applied by VEOLIA;
• Lamella settling, known for many years, and used by VEOLIA.
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The combination of these two principles has enabled the design of a highly compact settling process,
with high settling velocities and drastic reduction in flocculation times.
Due to the suspension of micro sand, the process is capable of producing a steady settled water
quality, even during rapid and dramatic changes of the influent quality.
The micro sand ballasted settling process offers a high degree of operating flexibility, such as start up
and shut down with relative ease and possibilities to cope with high variations of flow rate.
The recirculation of micro sand, normally is 2 to 3%, in different rates that allows the process to handle
sudden changes in the water quality such as turbidity peak. This is achieved by adjusting the
recirculation pumps.
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2.2.5.1 Coagulation chamber
The natural particles causing turbidity are negatively charged and repel each other resulting in a high
stability. In order to be removed, these particles must undergo a first destabilization step, which is
achieved by the use of a coagulant (aluminum sulfate).
Feed water enters the coagulation tank in that the coagulant is injected (1). This tank (2) is equipped
with a mixer which allows the occurrence of chemical coagulation.
Chemical coagulation is a critical step in the overall system to remove the turbidity; this step promotes
the destabilization the materials presents in the raw water (solid colloidal particles of silt, organic
matter, bacteria and algae) to facilitating the flocs formation in the posterior phase.
The water needs to be vigorously stirred when the coagulant is injected to obtain a uniform dispersion
in the coagulation tank.
The mixing takes place in the coagulation tank where the dissolved coagulant is rapidly dispersed into
water to be treated, the rapid mix is ensured by violent agitation ("flash mixing").
The chemical dosages are determined according to the quality of raw water and adjusted daily via
laboratory (jar test) testing.
The consumption rates of coagulant and polymer injection are optimized through jar tests performed
regularly in order to achieve the best flocculation. Normally, the contact time is 1 up to 2 minutes to
coagulation phase.
Coagulation tanks
Number of coagulation tanks/mixers 1
Size (width x length x water height) m x m x m 6,0 x 6,0 x 7,2
Volume of each tank m³ 259
Contact time at nominal flow min 1,92
-1
Speed gradient s (P82) up to 700
In the flocculation chamber (3), micro sand with an average particle size of around 80 to 120 µm is
added to be continuously renewed.
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Under the influence of a vigorous agitation and due to chemical action, the particles aggregated
around the micro-sand and forming strong and heavy flocs. In addition, the considerable surface
offered by micro-sand that serves as a seed for floc formation, creates a zone of great reactivity that
often surpasses the difficulties found in the cold waters flocculation and/or in the muddy waters.
The high relatively specific gravity of the micro sand (~2.65) serves as ballast for the formation of high-
density floc. An anionic polyelectrolyte is added to increase the rate and degree of flocculation by
absorption, charge neutralization, and inter-particle bridging. The micro sand and polymer “seed”
promotes the entanglement of suspended materials and result in the formation of large stable flocs.
It has been shown that due to ballasted flocculation the speed gradient can be approximately ten
times higher than in traditional flocculation with an equal settling performance. The high kinetics of
flocculation, which is a function of the probability of collisions between particles allow substantial
limitation of the stirring time and, consequently, of the volume of the flocculation chamber.
The chemically inert micro sand does not react with the process chemical products, allowing it to be
effectively removed from chemical sludge and reused.
The ACTIFLO™ system considered in this proposal has a flocculation tank that increases the mixture
through a TURBOMIX™, (a vertical tube – “draft tube”, that leads water to the vertical axis mixer,
where relatively great water volumes are pumped). This type of mixing has been used by many years
for different application.
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The design of mixer is in order to guarantee the good coagulation and flocculation and avoid the
micro-sand settlement in the tank. The mechanical stirrer is sized to provide a gradient velocity from
-1
100 to 200 s .
Flocculation tanks
Number of flocculation tanks/mixers 1
Size (width x length x water height) m x m x m 9,0 x 9,0 x 7,2
Volume of each tank m³ 583
Contact time at nominal flow min 4,3
-1
Speed gradient s (P83) 125
The flocculated water is directed towards the parallel plate settler (4). The optimized geometry of the
plates, combined with the good settling characteristics of the heavy floc after the flocculation tank that
allows the sludge separation at high overflow rates.
Despite of the high velocities, the settled water in the ACTIFLO™ has a superior quality compared to
the conventional settlers, because of the catalytic function of the micro-sand in the flocculation
process. The supernatant is collected by through above the parallel plates and directed towards the
filters.
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The flocculated water is fed at the bottom of settlement tank, where there are lamellas modules. The
flocculated water flows upward through the channels constituted in between the lamella plates. Each
settlement tank is fitted with 1,0 m inclined lamella plate modules (inclination of 60°). The water
circulates upwards between the plates in the opposite direction (counter-current) to the flocs, which
are deposited on the plates and slide downwards towards under gravity. The combined use of a high
mirror velocity associated with inclined plates (60°) allows continuous self-scraping.
The lamella principal support will be in concrete, and the secondary supports are in stainless steel 304
(P81).
Settled water is collected over the settling surface through a system of launders, to minimization of the
turbulence.
The particles and flocs settled on the floor of the decanter are collected in the central part by a scraper
unit till a pyramidal hopper – “collection wells” - located in the middle of the clarifier.
Each ACTIFLO™ has a well (bottom pit), whence the sludge are pumped, continuously to the
hydrocyclone by a rubber-lined centrifugal slurry pump, in order to avoid clogging.
The kinetic energy from pumping is effectively converted to centrifugal forces within the body of the
hydrocyclone and allowing the separation of the higher density micro-sand from the sludge flocs. Once
separated, the microsand is concentrated and discharged from the bottom of the hydrocyclone and re-
injected into the ACTIFLO™ process for re-use. The lighter density sludge is discharged out of the top
of the hydrocyclone and will be sent to thickener (Actidyn™).
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2.2.5.4 Hydrocyclone
The specific consumption of micro sand is around 3,0 g/m³ of treated water, for water with lower SST
the micro sand consumption is normally 2,0 g/m³. The sand loss will be compensated by injection of
micro sand into the system.
The hydrocyclone overflow (200 m³/h) sent to Actidyn will be thickened and from them follow to the
WWTP with a sludge concentration around 30 g/l.
Sludge collection
Number of hydro cyclones (1 operation + 1 spare)
Hydrocyclone feed flow rate m³/h 250
Hydrocyclone overflow rate m³/h 200
The recirculation rate (5) is the ratio between the enter flow in the ACTIFLO™ and the micro-
sand/sludge flow rates extracted to the incoming flow rate. This rate can be modified as a function of
raw water quality by using a micro sand recirculation pump. The increase of recirculation rate is
interesting to cope with peaks of raw water turbidity, increasing the recirculation rate that keeps the
sludge detention time in the settler constant, in this way there are no disturbances of settled sludge.
The ratio between the concentration of particles to be captured in the raw water, and the concentration
of micro sand in the tank is kept constant due to the quickly recycle capacity of micro sand, optimizing
the process and micro sand consumption.
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2.2.5.6 Collection of settled water
The supernatants are collected by a system of weirs disposed at the top of the lamella settler to lead
the clarified water to a channel and distribute to the filters.
Water collection
Number of water collection launders per tank unit 12
TM
2.2.6 Filtration System – TGV Filter
After clarification, suspended matter is retained on a set of eight gravity filters, with layer of deep sand
layer of 1,5 m of thickness and support layer of gravel, to have better diffusion of water and air in the
backwash operation. The sand layer effectively improves the treated water quality, retaining the
smaller particles. Such layer aims also to avoid the piercing of the filters with the corresponding
turbidity escape and allowing to maintain the duration of the filtration cycles to 24 hours and to operate
with filtration rates up to 20 m/h (N-1 filters in operation), according the raw water and settled water
characteristics and guarantees.
The filters have an ON-OFF pneumatic or electric sluice gate that will be closed in case of
maintenance or backwash.
The operation principle of TGV filters is based on the diffusion within the filter mass and increase of
the capacity of solid retention thanks to the deep filter layer.
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The filters will be constructed of concrete with floor made up of pre-cast reinforced slabs, VEOLIA will
supply for the filters materials, piping, valves and all components and accessories. The filter layer is
supported upon a false bottom, in which nozzles are fixed. The slabs are based on beams and pre-
pared joists cross-section.
Below is a 3D image with details of the floor of VEOLIA TGV filter (“14 08 28 Lista de Pendencia –
ETA – VEOLIA – item 2):
The filters will run in a constant level mode controlled by control valves located in the filtrated water
outlet of each unit. The filters will operate all in parallel and are designed considering one in backwash
step.
The air and water for backwashing are distributed by under drain inlet pipe/valves and nozzles
distributed all long the filter, controlled automatically, by adjustable timers and level control. This
operation is performed with the filtered water, using both air and water cycles with respective pumps
and blowers.
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Technical Data. Unit value
Total flow m³/h 7.909
Number of filters 9
Unitary flow m³/h 878,8
Filtration rate (normal operation) m³/(m².h) 15,5
Filtration rate (n-1 operation) m³/(m².h) 17,5
unitary area m² 56,5
total area m² 508,5
Sand volume per filter m³ 84,75
No separated wash water storage is needed; the wash water will be taken from the existing treated
water reservoir.
We have considered a daily wash for each filter with duration approximated of 15 minutes, whose
consumption is around 480 m³ for each filter, with total of 4.320 m³.
Recovered Water tank, with 950 m³ will collect the backwash water from the filters and will recycle
gradually in the head of existing treatment through horizontal centrifugal pump (one and operation and
one in spare). The tank has diffusers to maintain the suspended solids and to avoid their settling.
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2.2.7 Treated Water Tank
The total flow of treated water will be sent by gravity to reservoir of 12.000 m³, where will be pumped
from this reservoir to limit of battery indicated in the layout.
This tank will supply several mill consumers, especially process area and potable water system. The
flow measurement will be made in treated water pipeline.
Will be supplied a Potable Water System, including feed pump, filters, re-chlorination, Potable water
tank and pumps distribution.
Warning: Concerning Disinfection Byproducts, especially THM, we are providing their removal through
GAC adsorption, however it is very important the operation accurate monitoring in order to detect the
time of changing the GAC load.
In case of lower demand of potable water, the potable water system will be provided with the control
logic able to alternate between two filters to avoid the microbiological growth.
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Granulated Activated Carbon characteristics:
Aspect : Black inodorous grain, free others materials
Number of Iodo : 850-950 (AWWA B 600/78)
Ashes : Max 10% (ASTM D 2866/83)
Humidity : Max 10% (ASTM D 2867/70)
Apparent density : 0,45-0,55 g/cm³ (ASTM D 2854/70)
Granulometry : 12 x 40 mesh – nominal (ASTM D 2862;70)
Hardness : Min. 90% (ASTM D 3802/79).
A alimentação do sistema de agua potavel será por dois pontos H1 e/ou H2, sendo que a
infraestrutura entre H1 e H2 será pela Fibria/BOP.
Para os filtros de carvão ativado, não recomendamos o reaproveitamento da agua de contra lavagem
na planta H2, retornando ao tanque de agua suja, pois, a função do carvão é a retenção de matéria
orgânica e compostos orgânicos halogenados, que podem ser desorvidos do leito e concentrar no
sistema. De qualquer maneira, este filtro não tem uma lavagem frequente, como os filtros de areia,
pois ele já recebe uma agua filtrada, portanto, os volumes de agua suja a serem descartados são
pequenos.
TM
2.2.9 Thickener Actidyn
ACTIDYN® is lamellar thickener for high load of sludge, operating with rate 15 m/h and 98% of
suspended solid remotion efficiency. This treatment plant consisting of flocculation chambers, where
polyelectrolytes is addictioned, followed lamellar thickener of high velocity. The thickener produces
high concentration sludge and a good quality of clarified.
Actidyn advantage:
- High sludge concentration;
- Reducing of loss water;
- Reducing of final treatment of sludge.
(“14 08 28 Lista de Pendencia – ETA – VEOLIA – item 2)
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The sludge fo hydrocyclone overflow (concentration between 0,2% to 0,5%) is sent to Thickener
TM
(Actidyn ). The sludge is thickness to reach concentration of 3% and, so, it is sent to decanters
installed on the WWTP area.
Actidyn received 200 m³/h (100 m³/h each - “14 08 28 Lista de Pendencia – ETA – VEOLIA – item 10)
of sludge for thickness from hydrocyclone overflow. The clarified water will be send to recovered water
tank and return to intake of WTP.
TM
2.2.9.2 Actidyn Characteristics
TM
The thickener will be composed by two units Actidyn and one concentrated sludge tank with the
characteristic below:
The sludge inlet to flocculation chamber through the slice gate (manual operation) installed on
flocculation chamber.
Flocculation chambers
Number of flocculation tanks/mixers 2
Size (width x length x water height) m x m x m 2,50 x 2,50 x 3,05 m
Volume of each tank m³ 19
Contact time at nominal flow min 11,44 min
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2.2.9.2.2 Sludge Thickener Chamber
2.2.9.2.3 Sludge Homogenization Tank (“14 08 28 Lista de Pendencia – ETA – VEOLIA – item
12)
The concentrated sludge is sent to a homogenization sludge tank, provided of vertical mixer.
From the sludge homogenization tank, the sludge is transferred to dehydration system for decanter on
the WWTP, through of sludge transfer pumps.
Two (1+1) pumps, progressivity cavity of 12 m³/h of capacity (each) equipped with frequency controller
will be used to this service.
For the chemical dosing system it has been considered storage tanks for liquids chemical agents, with
dosing pumps controlled by flow, turbidity or residual concentration.
The product will be received from the mill process in the liquid form at the concentration of 20% ww.
The scope of supply by OWNER will be the battery limit area of Water Treatment Plant.
The product will be dosing directly through control valves. There are not storage in WTP area
th
(according to document “CONSOLIDAÇÃO AUTONOMIA DE TANQUES” received on June 09 ,
2015”).
The product will be received thought tank truck (P73) in the liquid form at the concentration of 48%.
We are considering for the alum solution a storage tanks with 45 m³ capacity (according to document
“CONSOLIDAÇÃO AUTONOMIA DE TANQUES” received on June 09th, 2015), with dosage per-
formed through two (one + one stand by) metering pumps (progressive cavity type).
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2.2.10.3 Flocculation Polymer
The product will be received in commercial bags, as powder polymer. The solution will be
automatically prepared, at the foreseen dosing concentration of 0,2%. This solution will act as the
coagulant aid agent being dosed ACTIFLO® flocculation chamber and ACTIDYN® flocculation
chambers.
The dosing will be performed through one automatic polymer system that includes dilution, mix and
maturation chambers in compact equipment. Pressure auto operate valve in water line feed polymer
preparation system with platform for filling the polymer preparation system. The solution will be dosed
through metering pumps equipped with VFD controller.
Covered storage area inside the polymer preparation building is reserved with capacity for 10 storage
days.
The solution will be dosed through four (one for each chamber and one stand by) metering pumps.
Sodium Hypochlorite solution will be used as primary oxidant and disinfectant agent on the WTP inlet.
The product will be received in the liquid form at the dosing concentration of 12% w/w. We are
considering for the alum solution storage tanks with 65 m³ capacity (according to document
th
“CONSOLIDAÇÃO AUTONOMIA DE TANQUES” received on June 09 , 2015), with dosage per-
formed through two (one + one stand by) metering pumps for pre oxidation in inlet channel, two (one +
one stand by) metering pumps for before filters and two (one + one stand by) metering pumps for for
potable water after carbon filters.
It will be supplied on WTP limit battery a line of sodium hypochlorite for dosing at ETP (according to
document “CONSOLIDAÇÃO AUTONOMIA DE TANQUES”). One dedicated metering pump will be
installed at WTP chemical area. The spare metering pump will be common to before filters dosing line
(descripted on the above paragraph).
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2.2.10.5 Minimum Requirements necessary to Chemical treatment control
All data should be stored in DCS. Control of chemical feed can be done through DCS. There should
be a local readout of data.
* These are minimum for treatment control; additional controls and instrumentation please see
Appendix 19.
Notes:
Rain water of non contaminated areas will be sent to uncontaminated drain box;
All drainage will be non-contaminated, except drainage of chemical product pool that will be sent to
ETP.
Drainage of analyser instruments will be sent to non-contaminated drain
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2.3 Piping
All process and utilities piping – including the valves and supports – are included in VEOLIA’s scope of
supply. Piping with bigger diameters will be supported by concrete crossties on the ground.
Sealing water connections will be provided as required with monitoring per required unit.
Utilities stations (industrial water, industrial air) will be installed in the required areas.
It will be included in the scope of supply the platforms for the interconnection with the main pipe
bridge.
The welding work to connect the pipes at the battery limit is included in the EPC scope of supply.
2.4 Electrical
The scope of supply will include complete electrification comprising engineering, equipment,
installation, commissioning, testing and start-up for the mechanical and process equipment included in
the delivery package, according detailed in Appendix 19.
The scope of supply will include the suitable measurements as informed in the instrument list,
according detailed in Appendix 19.
Confirmamos que a certificação das redes de processo entre a CPU até a remota de camp, fora da
sala elétrica está em nosso escopo de fornecimento.
The sequence diagram and control diagram also will be under VEOLIA’s scope.
The logic description document, which brings detailed process information regarding interlock,
sequence and control, will be under VEOLIA’s scope.
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Veolia will supply instruments signal through NETWORK to DCS and information necessary to
elaborate control logic of sodium hypochlorite dosing on water intake area and intake flow control.
2.6 Erection
2.6.1 Mobilização
A mobilização terá inicio logo que houver a liberação técnica/comercial, quando serão executadas as
atividades de montagem das instalações provisórias interligação com as redes de água e esgoto
existentes, instalação da rede elétrica/telefônica e internet.
2.6.1.2 Planejamento
O pacote de planejamento, bem como os critérios de medição será apresentado para validação e
aprovação, permitindo assim o acompanhamento do desenvolvimento da obra e as interfaces das
disciplinas do escopo.
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2.6.1.3 Qualidade
Logo que finalizado o processo de mobilização inicia - se as atividades na área executando a mon-
tagem do tanque de agua potável. Em paralelo iniciaremos a fabricação de suportes e pré-fabricação
da tubulação em pipe shop, com isso reduzimos a quantidade de recursos necessários para exe-
cução da montagem em campo.
Tubulação
Como estratégia de execução as equipes de tubulação atuarão na execução da montagem divididas
em 2 grupos:
• 1 – Equipe de montagem das tubulações de Área.
• 2 – Equipe de montagem das tubulações de interligação.
Com isso conseguiremos executar atividades que não dependem de liberação de área e que não
interfiram com a execução da montagem de equipamentos.
Elétrica
Assim como na disciplina de tubulação teremos 2 grupos de execução da montagem elétrica. Sendo
• 1 – Equipe de montagem elétrica nas áreas e sala elétrica;
• 2 – Equipe de montagem de interligação e serviços externos;
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Assim garantimos o andamento das atividades em paralelo com o fechamento da montagem
mecânica das áreas.
Mecânica
De uma maneira geral executaremos a montagem mecânica de acordo com as liberações das áreas
pela disciplina civil. Para que possamos que mitigar as interferências entre as disciplinas, na fase de
mobilização as equipes de planejamento das disciplinas deverão compatibilizar os cronogramas
definindo o marcos de entrada de cada área.
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• Execução do levantamento topográfico e acompanhamento do mesmo durante a execução
da montagem;
• Execução da pré-montagem de componentes que sejam fornecidos em partes;
• Posicionamento dos equipamentos sobre as bases com auxilio de Guindastes. Com emissão
dos planos de içamentos aprovados pela equipe técnica.
• Execução do alinhamento com utilização de Shims;
• Execução do grouteamento das bases;
2.6.4 Desmobilização
Considerado remoção das instalações provisórias (canteiro, pipe shop), e recomposição da área;
VEOLIA will implement an Operators' Training Simulator, based on High Fidelity Dynamic Process
Simulation software, and consider this system as an important tool for achieving the goals established
for the project quality and efficiency of implementation.
OWNER understands that for a successful implementation of this system the collaboration of the
process EPC SUPPLIERS will be fundamental and represents an important purchasing decision
factor.
In order to make possible the process modeling in the Dynamic Process Simulation tool VEOLIA will
provide, but not limited to, the following set of information/documents:
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• Preliminary and final sets of P&IDs;
• Plant layout drawings (showing equipment elevations);
• Equipment lists;
• Steady-state material and energy balances (fluid, in-out flows, temp., press., etc);
• Pump curves and data sheets (dP x Flow) and motor data sheets;
• Control valves specification sheets (Cv, fluid type, flow rate, dP);
• Major unit operations physical and process-related;
• Tank/Equipment drawings (geometry, dimensions, elevations, layout);
• Control strategy functional description;
• Operation manuals;
• Instrument specification sheets (normal operating values, calibration values);
• Control system I/O database and loop list;
• Expected steady-state design values for all simulated DCS tags at 50%, 75% and 100% of
design capacity at least 60 days before staging starts;
• Expected dynamic responses for process equipment whenever available.
Technical support from VEOLIA will be required during development for the validation of process
models during specific two week meetings at DCS integration site in Brazil, and during the DCS
staging (FAT phase). VEOLIA will provide skilled people with knowledge and expertise in equipment,
process and experienced in start-up.
It is important to be noticed that OWNER intends to award the DCS and the OTS packages to only
one Supplier thus eliminating additional interfaces to the EPC SUPPLIER and optimizing the
documents circulation once part of the above requested information is also necessary for the DCS
configuration tasks.
Where applicable, VEOLIA will consider in the scope of supply the painting (primer and final).
No insulation is requested for equipment’s and piping included in the scope supply.
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2.9 Equipment List
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2.8 HYDROCYCLONE
Carbon steel body coated by natural rubber (internal). 2 Set
2.9 RECIRCULATION SLUDGE & MICROSAND PUMP (“14 08 28 Lista de
Pendencia – ETA – VEOLIA – item 6)
Type: centrifugal. Q = 250 m³/h P = 24 mwc. 2 Set
Cast iron body, internal coating natural rubber, hardness metal rotor.
Hydraulic seals (1+1 spare).
2.10 BY PASS SLUICE GATE
Type: manual superficial. Material: guide, body and gate of stainless steel 1 Set
304. Approximated dimensions: 2,2 m x 1,3 m.
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Seals by o-ring and gasket, Acoustic housing included (“14 08 28 Lista de
Pendencia – ETA – VEOLIA – item 8).
5 TREATED WATER
5.1 FILTERED WATER PUMP
horizontal type - q = 1.925 m³/h x p = 50 mcw - speed control by vfd - 5 set
drive assembly: electric motor with flexible coupling x seal by gasket -
material: body of cast iron x impeller of stainless steel x plate base of
carbon steel.
5.2 CLASAR VALVE (P37)
Diameter 24”, class 150#, wafer type constructed iron cast body, obturator 5 set
in poliuretane, helicoidal spring in stainless steel, rubber O’ring.
7 POTABLE WATER
7.1 GAC FEED WATER PUMP
horizontal type - app22-50 c - q = 110 m³/h x p = 15 mcw - electric motor 2 Set
with flexible coupling x seal by gasket - material: body of cast iron x rotor
of ss316 x plate base of carbon steel.
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Pendencia – ETA – VEOLIA – item 21), Diameter: 8 meters, cylindrical
height 12 meters.
7.4 POTABLE WATER DISTRIBUTION PUMP
horizontal type - app22-50c - q=110 m³/h x p=50 mcw - electric motor 2 Set
with flexible coupling x seal by gasket - material: body of stainless steel
(“14 08 28 Lista de Pendencia – ETA – VEOLIA – item 22) x rotor of
ss316 x plate base of carbon steel.
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Gr. CF8M, Rotor in Stainless Steel ASTM-A743 Gr. CF8M, Mechanical Seal.
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Mixer type: vertical. Material: plate base of painted carbon steel, shaft and
impeller of stainless steel 304L. Slow speed with motor reducer drive
assembly. Impeller diameter: 2,95m.
12.5 SLUDGE TRANSFER PUMP
Progressive Capacity type, Q=12 m³/h P=50 wcm, body in cast iron, rotor in 2 set
stainless steel 304 with hardness chrome, rubber seals.
The following Wear and spare part list are included in the scope of supply. (ATA DE REUNIÃO DE
06/08/2015). According I04, I05, I46, I47 and I51 of document “Q” - 195080.10-5076-Q-0001.Rev.C .
Hidrociclone - Actiflo
- Jogo de Apex do hidrociclone 4 set
Soprador de ar
- Filtro de ar 02
Preparador de Polímero
- Termostato 01 Kit de reparo do preparador de
- Resistência elétrica 01
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- Manômetro 01 polímero.
- Jogo de gaxetas 01
- Sensor capacitivo 01
CCTV
- Câmera 01
Analisador de Turbidez
- Sensor do analisador 04
- Unidade eletrônica do sensor 01
Analisador de consistência
- instrumento completo 01
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2.10.2 Common Spare parts List
The following Wear and spare part list are not included in the scope of supply (ATA DE REUNIÃO DE
06/08/2015). According I04, I05, I46, I47 and I51 of document “Q” - 195080.10-5076-Q-0001.Rev.C .
Válvula de controle tipo borboleta dos filtros de areia (FRAME)
- Posicionador 01
- kit de reparo do atuador pneumático 01
Soprador de ar
- Rolamento 04 Kit de reparo do soprador.
- Visor de nível de óleo 04
- Retentor Freudenberg Baum 02
- Rolamento (gaiola metálica) 02
- Luva do eixo 08
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- jogo de retentores 01
- jogo de gaxetas 04
- luva do eixo 01
- jogo de juntas 04
- jogo anéis de borracha 04
Bomba da fábrica
- Eixo 02
- rotor 02
- jogo de rolamento 02
- jogo de retentores 05
- jogo de gaxetas 06
- anel de desgaste 03
- luva do eixo 02
- jogo de juntas 08
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- jogo de rolamentos 01
- jogo de retentores 03
- jogo de gaxetas 04
- anel de desgaste 02
- luva do eixo 01
- jogo de juntas 06
Materiais elétricos
- ULTRA FAST FUSE - 63A 03
- NH FUSE - 6A - SIZE: 000 03
- NH FUSE - 16A - SIZE: 000 03
- NH FUSE - 20A - SIZE: 000 06
- NH FUSE - 50A - SIZE: 000 03
- NH FUSE - 60A - SIZE: 000 03
- BASE NH FOR FUSES - SIZE: 000 AND 00 03
- DISCONNECT SWITCH 3 POLES UNDERLOAD - 160A FOR FUSE SIZE 000 01
- COMPLETE ROTARY DRIVE FOR BREAKER - 6 A 100A 03
- COMPLETE ROTARY DRIVE FOR BREAKER - SIZE S0,S2,S3 - SPIN 300mm/IP65 03
- BUTTON CONTROL - COLOR: BLACK - 22.5mm 01
- COMMAND BUTTON, COLOR: RED CONTACT 1NO + 1NC - 22.5mm with retention 01
- CONTACTOR: 1NO + 1NC 01
- SUPPORT FOR 3 ELEMENTS OF CONTACT FOR OPAQUE BUTTONS BELOW VOLTAGE 100V 01
- LIMIT SWITCH FOR DRAWER 1NO + 1NC 02
- INTELLIGENT RELAY - COMPLETE - UNIT BASIC 01
- THERMOMAGNETIC BREAKER , 1 POLE, RATED CURRENT: 2A, CURRENT SHORT CIRCUIT: 18kA 01
(230V / 400V), CURVE FEATURE: "C"
- THERMOMAGNETIC BREAKER , 1 POLE, RATED CURRENT: 10A, CURRENT SHORT CIRCUIT: 18kA 10
(230V / 400V), CURVE FEATURE: "C"
- THERMOMAGNETIC BREAKER , 3 POLES, RATED CURRENT: 4A, CURRENT SHORT CIRCUIT: 18kA 01
(230V / 400V), CURVE FEATURE: "C"
- PROFIBUS CONECTOR - 12Mbits 01
- PROFIBUS CONECTOR - 12Mbits - WITH TERMINATION 02
- PROFIBUS CONECTOR - 12Mbits - FOR COAXIAL CABLE, DRIVES AND SMART RELAY 02
- OPERATION PANEL FOR VFD`s 01
- ROTATING HANDLE WITH LOCK TO DOOR AND THE POSSIBILITY OF LOCK 01
- PROTRACTOR SHAFT FOR KEY S32 AND S37 ANDKEY S32-630 / S37-250 TO 630 - LENGTH: 300mm 01
- VFD - COMPLETE - RATED POWER - 2,2KW 01
Instrumentação
- pH ANALYZER - UNIDADE ELETRONICA 01
- pH ANALYZER - SENSOR 01
- BUTTERFLY CONTROL VALVE POSICIONADOR E ATUADOR PNEUMATICO 01
- BUTTERFLY ON-OFF VALVE KIT DE REPARO DOS ATUADORES PNEUMATICOS 01
- SOLENÓIDES + FINS-DE-CURSO PARA VÁLVULAS ON-OFF 02
- FLOW TRANSMITTER - POLYMER PRE-TREATMENT MULTIFLO 1 01
- FLOW TRANSMITTER - UNIDADE ELETRONICA 01
- PRESSURE TRANSMITTER 01
- PRESSURE TRANSMITTER 01
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2.10.3 Consumables
All the consumables, exception for the chemical products, and lubricants (except first fill of lubricants),
necessary for the installation, commissioning and startup will be under VEOLIA scope.
Consumables for analytical instrument, wherever required are included in the scope of works.
During the engineering phase VEOLIA will prepare a list of consumable materials needed for the
commissioning and the startup and send it previously to owner´s approval.
VEOLIA will be responsible for the consumables storage. The availability of Owner´s warehouse to
stock the consumables under VEOLIA responsibility will be evaluated but it should not be an obligation
to the Owner.
VEOLIA will the storage of consumables in a proper area, avoiding damages that could cause
problems to the continuous operation where such consumables are applicable.
After the Startup phase, the consumables materials leftover must be transferred to the Owner´s
responsibility.
Process risk analysis (HAZOP) is included in the scope of supply. O Hazop será elaborado no final do
projeto basico e será informada a Fibria sobre sua execução
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APPENDIX 03 DELIVERY LIMITS
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3 DELIVERY LIMITS
The battery limits to be considered for the main equipment included in the scope of supply is as
follows:
• In: raw water intake piping at Raw Water Treatment Plant battery limit (raw water intake is not
VEOLIA scope of supply);
• Out: treated water at treated water pumps discharge;
• Out: sludge from the clarifiers at sludge pumps discharge piping.
3.1.1 Civil
3.1.2 Electrical
The delivery limit of permanent Electrical Power Supply is at the distribution transformer(s). For
detailed information about the electrical scope of supply, see Appendix 19.
3.1.3 Piping
For piping and pipe bridges, the battery limit will be 1m outside of the physical areas, at the pipe
bridge elevation. Piping at battery limit will be adequately supported thus not transmitting stresses
over battery limits. For detailed information about the piping scope of supply, see Appendix 19.
For Raw Water Treatment Battery Limits will be according to drawing 3024-00-00-M-11408 revD.
3.1.4 Mechanical
3.1.5 Instrumentation
3.1.6 Automation
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3.2 Delivery Limits Between Islands
This item describes the equipment’s that have interconnection between the main process areas.
Raw water intake pumps will be supplied by BOP Supplier, but will be tagged and controlled by the
Raw Water Treatment. The BOP Supplier will be responsible for electrical room, transformer bay,
MCC’s, power cables, control cables, cable trays, supports and conduits supply and installation inside
Raw Water Intake Battery Limits. This transformer will be supplied by the Power Distribution EPC and
will feed the Raw Water Intake MCC’s, Auxiliary Services MCC as an alternative source. The Medium
Voltage primary feeder to this transformer will be at the Raw Water Treatment Plant 34,5kV
Switchgear located at the Raw Water Treatment Plant Electrical Room.
The MCC drawer or drives, power and control cables for the pumps of raw water intake motor will be
supplied and installed by the BOP Supplier. The electrical infrastructure for this motor, in this case, will
be included in BOP Supplier scope of supply.
Each EPC, Raw Water Intake, Raw Water Treatment and BOP is responsible for the electrical
infrastructure, (cable trays, supports, underground conduits and accessories) supply and installation
inside respective battery limits for the Medium Voltage cables.
The same concept will be used for the chemicals dosage pumps.
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3.3 Process Limits - In/Out List (Preliminary)
IN
Fluid Name Diameter Pressure Flow X Y
(inches) (kgf/cm²) Value Unit
Raw water 48” Note 1 7700 m³/h 4.317.900 5.075.550
Caustic Soda 50% 2” Note 1 1 m³/h 4.178.600 5.120.300
Instrumentation Air 2” 7,0 800 Nm³/h 4.178.600 5.120.300
Sealing Water 1 ½” 6,0 7 m³/h 4.178.600 5.120.300
Service Air 2” 7,0 120 Nm³/h 4.178.600 5.120.300
Firefighting water 4” 6,5 -7,5 Note 3 m³/h 4.178.600 5.120.300
OUT
Fluid Name Diameter Pressure Flow X Y
(inches) (kgf/cm²) Value unit
Treated Water to Mill Plant 46” 4,0 7700 m³/h 4.178.600 5.120.300
WTP sludge to ETP 4” 4,0 12 m³/h 4.178.600 5.120.300
Potable water 6” 4,0 100-110 m³/h 4.178.600 5.120.300
Contaminated Rainwater 2” 0,4 10 m³/h 4.178.600 5.120.300
sewer
Uncontaminated Rainwater Note 2 Atm. 7700 m³/h 4.271.000 5.123.800
sewer Overflow & drainage N.A. N.A. 4.178.600 5.048.360
from tanks N.A. N.A. 4.178.600 5.074.180
Sodium hypochlorite (ETP) ¾” 3 120 l/h 4.178.600 5.120.300
Notes:
(1) By owner;
(2) Delivery in concrete box in battery limit by gravity.
(3) Values above can change during detail phase.
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BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 70 de 227
3.4 Drawings
_____________________________________________________________________________________________________
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NG
NP X=4.318.600 X=4.313.200
Y=5.075.550 Y=5.065.100
NW
WIND DIRECTION
Y=5.096.140
S
D
X=4.304.000
Y=5.065.100
EM CONCRETO
X=4.300.000
X=4.297.250
X=4.283.500
Y=5.084.640
C RUA
L
CRANE ACCESS
CRANE ACCESS
X=4.215.500
Y=5.068.780
X=4.200.000
X=4.183.650
Y=5.059.280
Y=5.000.000
Y=5.117.248,956
Y=5.100.000
EL.296,93 EL.296,17
EL.295,85
EL.295,53 EL.295,50
EL.295,35 EL.296,48
EL.295,93
CALHA PARSHALL
EL.294,93
EL.295,23
EL.293,93
EL.292,46 EL.291,53
EL.292,93
EL.291,93
EL.290,55
EL.289,79 EL.289,79
EL.290,93 NIV. TERRENO EL.289,93 EL.289,93
REFERENCIA
EL.289,93
EL.286,93
TANQUE CLARIFICADOR
EL.285,93
EL.284,93
EL.300,93
EL.299,93
NA 296,75
EL.298,93
EL.297,04
CLARIFICADA EL.296,45 NA 296,54 EL.297,93
NA 296,35 VERTEDOR VERTENDO
EL.296,93
EL.295,50 EL.295,05
EL.295,93
NA 293,54 EL.293,30 EL.293,95 NA 292,77
FILTROS
NA 293,09 EL.294,93
EL.293,40
EL.292,38 EL.293,93
EL.292,09
EL.292,17 NA MAX. 292,99
EL.292,68 NA 292,69 EL.292,93
EL.291,93
EL.289,99 EL.289,79
EL.291,73
EL.289,79 TERRENO
VERTEDOR FILTRADA EL.290,93
TERRENO
EL.289,39
EL.289,93
EL.288,93
EL.287,58
ENCHIMENTO EL.286,69 DN 1200
FILTRADA EL.287,93
EL.286,93
EL.285,29
EL.285,93
EL.284,93
EL.300,93
EL.299,93
EL.296,566
EL.298,93
EL.297,93
EL.296,93
EL.295,93
PARSHALL FLUME
CALHA PARSHALL
EL.294,93
EL.293,93
EL.292,93
FLOCCULATION CHAMBER
EL.291,93
EL.289,79 EL.289,79
TERRENO TERRENO
EL.290,93
EL.289,93
FIBRIA CELULOSE S.A.
EL.288,93
SLUDGE THICKNER
ADENSADOR DE LODO
EL.287,93
HOMOGENIZATION SLUDGE TANK
EL.286,93
EL.285,93
EL.284,93
APPENDIX 04 DELIVERY SCHEDULE AND DOCUMENTS
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 72 de 227
4 DELIVERY SCHEDULE AND DOCUMENTS
All internal standards below will be followed, according to request in this appendix 04:
• NTI-ENG-028 – Project Documents Requests (transmittal standards and procedures);
• NTI-ENG-039 – Drawings General Standard;
• NTI-ENG-040 – 3D Modeling and SAP Tag List;
• Appendix 4.1 – Excel sheets – Models for documentation delivery time;
• We are considering the dates agreed with Fibria at the meeting of 06/August/2015. (Ata de
Reunião de 06/agosto/2015 - Item 10)
The following contract time schedule establishes a plan for the project and provides an overall project
view, with the main milestones and includes the following:
• Basic and Detailed Project Engineering Time Schedules;
• Purchasing, Manufacturing And Shipping Time Schedules;
• Civil Construction, Erection, Commissioning and Start-Up Time Schedules
• Training Time Schedules;
The master histogram showing monthly schedule histogram for all project will be presented during the
engineering phase.
We are considering the dates agreed with Fibria at the meeting of 06/August/2015. (Ata de Reunião
de 06/agosto/2015 - Item 10).
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4.4.1 Preliminary Schedule
According I10 of document “Q” - 195080.10-5076-Q-0001.Rev.C.
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Id Nome da tarefa 2016 2017
Jul Ago Set Out Nov Dez Jan Fev Mar Abr Maio Jun Jul Ago Set Out Nov Dez Jan Fev Mar Abr Maio Jun Jul Ago Set Out
1 FÍBRIA ‐ ETA
2 Milestone
3 Commecement Date 21/08/15
4 Area Liberation ‐ Access to Start of soil verification ‐ Fibria's scope 21/10/15
5 Area Liberation Civil ( Electricity, Water, Sewer, Access, etc) ‐ Fibria's scope 22/12/15
6 Energy Liberation (test, commissioning, etc) ‐ Fibria's scope 20/01/17
7 Engineering
8 Basic
9 Detailed
10 Detailed Civil Engineering
11 Supplies
12 Procurement And Manufacturing ‐ Equipment and Materials
13 Transport
14 Construction
15 Mobilization (With Civil Coordinator and Supervisor at site + Canter)
16 Civil Works
17 Erection
18 Mobilization ‐ Electromechanical Erection
19 Electromechanical Erection
20 Commissioning
21 Mechanical and E&I Commissioning ‐ Partial ‐ Start‐up of 1/3
22 Partial Production of Water ‐ 1/3 of the Design Flow 20/03/17
23 Training
24 Mechanical and E&I Commissioning ‐ Final
25 Production of Water ‐ Full 22/06/17
26 Erection Completation (ECA) 22/06/17
27 Sart‐up
28 Industrial Plant Acceptance Test (IPA)
29 Provisional Acceptance (PA) 03/07/17
30 Assisted Operation
31 Closing
32 Final Performance Test Whithin 12 months after PA
33 Final Acceptance (FA)
34
35
36 PRELIMINARY ‐ IT MUST BE AJUSTED DURING THE BASIC DESIGN
Projeto: FÍBRIA - ETA Divisão Tarefa Inativa Somente duração Somente término Andamento
Data: Seg 05/10/15 Marco Marco Inativo Acúmulo de Resumo Manual Tarefas externas Progresso manual
Página 1
4.5 Delivery Of Documents
4.5.1 Introduction
This Appendix establishes the time of delivery of documents and defines the procedures for delivery
and approval of engineering documents.
The NTI-ENG-028 project standards will be followed for all documents transmittal procedures.
Each drawing and document either for initial delivery and for "certified" delivery, will be mailed to:
FIBRIA CELULOSE S/A
ROD EURYALE JESUS ZERBINE, KM 84
JACAREÍ – SP
CEP 12340-010
Ref.: Project Documentation
Project:HORIZONTE 2 – Area: (e.g. Recovery) Sector:(e.g. Recovery Boiler)
Att.: Mr. JULIO CESAR RODRIGUES DA CUNHA
Each drawing and document sent to VEOLIA should be addressed to:
VWS Brasil
Ref.:BR 316.1
FIBRIA
Contract Nº
Att.: Mr. TO BE DEFINED LATTER
VEOLIA will supply the following documents in electronic format unless otherwise indicated or directed
in the future, and the quantities and languages set forth below:
• Initial issue (Version 0) for comments : 03 paper copies
• Certified issue : 03 paper copies
• All operation/training/maintenance manuals and procedures in Portuguese Language
• Certified issue : 03 paper copies
All documents and drawings will be delivered in CD’s. The documents software formats required will
follow NTI-ENG-028 item 3.2.
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For 3D models a specified project standard NTI-ENG-040 will be followed. The 3D models and library
have to be issued to OWNER during detailed engineering, for follow up, and after as-built as a final
issue (editable original files). According I08 of document “Q” - 195080.10-5076-Q-0001.Rev.C.
A common and modern electronic tool for multilateral project co-operation and filing system will be
used to allow easy retrieval and consultation of project drawings and documents by the different
participants.
All documents and drawings sent to the OWNER or VEOLIA will be indicated in a document
transmittal.
The OWNER will comment a number of relevant documents issued by the SUPPLIER.
The comments will be done by the OWNER and/or his Representative and the following stamp or field
in document will be used and filled out for every document issued:
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4.5.6 List of Drawings and documents from VEOLIA
As defined in item 3.4 of NTI-ENG-028, VEOLIA will send a list of drawings to specific members
involved in the project including, but not limited to process flow sheets, mechanical and piping layouts,
machine specifications and interlocking diagrams.
Each time VEOLIA issues new or revised drawings, the number of the drawing or the version of
revision will be added. On the first week of each month, VEOLIA will send one updated copy of the list.
VEOLIA will issue for comments documents and drawings with engineering interface before
completion of manufacture of equipment. The OWNER will have 10 working days to send his
documents’ comments to VEOLIA. The OWNER will require additional drawings any time is needed
for convenient control of the project.
After receiving the comments from OWNER, VEOLIA will include them into the documents within 10
working days, and a new issue will be done for comments or as "Certified", according to the
instructions of the previous comments The comments from the OWNER do not relieve VEOLIA from
his contractual responsibilities; in case of disagreement with the comments, VEOLIA will present the
divergences in written in prompt attention, in order to obtain a written answer from the OWNER.
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VEOLIA is free to contact technicians from the OWNER any time after the devolution of the comments
in order to get the additional information necessary to attend the new requirements. Any such
communication must be documented in written form.
The OWNER will not incur into additional costs due to routine proceedings for documents approval,
since it follows what is included in contract and technical proposal.
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 78 de 227
Payment Resultado Reunião TIME Proposta Veolia
DESCRIPTION - ETA NOTES NOTES DESCRIPTION TIME TIME DESCRIPTION DELIVERY DATE P.E.N0 OBSERVATION OBSERVATION Resultado Reunião 16-07
Event 06/08/15 (Veolia) Time Description
G. Documents for General Purposes
G.1 Exception list 1 To be sent together with proposal Aceita proposta Veolia
G.2 Time schedule
G.2.1. target time schedule 1 To be sent together with proposal (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (A) 4 weeks after COMMENCEMENT DAY Aceita proposta Veolia
We are considering kick-off planning
Entrega do nível 3 com 4
G.2.2. Detailed time schedule (PRELIMINARY) X Month 1 4 Included in the scope of supply, for approval (A) 4 weeks after COMMENCEMENT DAY 29-set-14 (B) 8 weeks after COMMENCEMENT DATE meeting within 15 days after the
semanas.
Commencement Date
G.2.2. Detailed time schedule (Level 3) X Month 2
G.2.2 - Detailed Time Schedule - Engineering and Procurement (level 4). X Month 3
G.2.2 - Time Schedule - Civil Constrution. (PRELIMINARY) X Month 3
G.2.2 - Time Schedule - Civil Constrution. X Month 5
G.3. Core / specific spare parts list 1 To be sent together with proposal Aceita proposta Veolia
G.4.1 List of drawings / documents with pertinent delivery program preliminary
X Month 1 3 Included in the scope of supply, only for information (A) 4 weeks after COMMENCEMENT DAY (A) 4 weeks after COMMENCEMENT DAY Aceita proposta Veolia
emition
G.5 Proforma invoices, and further documents necessary for IMPORTATION
X Month 9 3 Included in the scope of supply, only for information (L) 60 days before shipment ################## (L 1) 30 days before shipment Mantido proposta Fibria.
IN BEHALF of FIBRIA
1 To be sent together with proposal
G.6 Inspection program (B) 8 weeks after COMMENCEMENT DAY 1-mai-13 (C) 12 weeks after COMMENCEMENT DAY Aceita proposta Veolia
3 Included in the scope of supply, only for information
G.7 Painting plan X Month 2 4 Included in the scope of supply, for approval (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (C) 12 weeks after COMMENCEMENT DAY Aceita proposta Veolia
Equipamentos que necessitam de
fabricação tais como tanques,
vasos de pressão deve se enviar
o certificado intermediário no
Materials certificate preliminary emition in momento da entrega da matéria
G.8.1 Materials certificate preliminary emition 3 Included in the scope of supply, only for information prima.
(D) 16 weeks after COMMENCEMENT DAY paper togheter with the equipment
Demais equipamentos como
válvulas, bombas e motores
devem ser solicitados os
certificados para os fabricantes
antes da entrega final.
G.8.2 Materials certificate final emition 3 Included in the scope of supply, only for information (I) Together ECA DATE Entrega no DATA Book
G.9 Reports on performance tests (two weeks after tests) X Month 23 4 Included in the scope of supply, for approval (E) 2 weeks after TESTS 29-out-16 (I) Together ECA DATE Aceita proposta Veolia
G.10 Reports on quality control tests X Month 23 3 Included in the scope of supply, only for information (E) 2 weeks after TESTS 29-out-16 (I) Together ECA DATE Aceita proposta Veolia
G.11 Erection instructions, with executive proceedings, field tests, etc. 3 Included in the scope of supply, only for information (F) 8 weeks before of the START OF ERECTION WORKS
7-jul-15 (F) 8 weeks before of the START OF ERECTION
Considering
WORKS the erection of each equipment Aceita proposta Veolia
G.12 "As built" drawings. X Month 25 4 Included in the scope of supply, for approval (G) 4 weeks after ECA issue 12-nov-16 (G) 4 weeks after ECA issue Aceita proposta Veolia
G.13 List of materials needed for acceptance tests, to be supplied by FIBRIA X Month 16 3 Included in the scope of supply, only for information (N) 12 weeks before starting the tests 23-jul-16 (N) 12 weeks before starting the tests Aceita proposta Veolia
16 semanas preliminar e 8
G.14 Proceedings for commissioning, preoperational and acceptance tests. X Month 14 4 Included in the scope of supply, for approval (H) 16 weeks before the start of COMMISSIONING period
11-mar-16 (H1) 8weeks before the start of COMMISSIONING period
semanas final (aprovado).
16 semanas preliminar e 8
G.15 Operating manuals and maintenance X Month 15 3 Included in the scope of supply, only for information (H) 16 weeks before the start of COMMISSIONING period
11-mar-16 (H1) 8weeks before the start of COMMISSIONING period
semanas final.
1 To be sent together with proposal
G.16 Catalogs (H) 16 weeks before the start of COMMISSIONING period
1-mai-13 Included in Item M.8 Mantido proposta Fibria.
3 Included in the scope of supply, only for information (I) Together ECA DATE
G.17 TAG List, including tag number, complete description and price Month 15 4 Included in the scope of supply, for approval
X (I) Together ECA DATE 1-mai-13 (I) Together ECA DATE Aceita proposta Veolia
excluding ICMS (VAT) tax for each item. 8 To be presented according to enclosed tables
G.18 Fire Fighting Design - (PRELIMINARY) with descriptive needs X Month 3 4 Included in the scope of supply, for approval (F) 8 weeks before of the START OF ERECTION WORKS
7-jul-15 (F) 8 weeks before of the START OF ERECTION WORKS
Included in Item M 2 e T5 Aceita proposta Veolia
G.18 Fire Fire Fighting Design - (CERTIFIED) X Month 6
G.19 Spare part list for commom equipment/ instrument - (PRELIMINARY) NO Preliminar 16 semanas e
X Month 5 3 Included in the scope of supply, only for information (C) 12 weeks after COMMENCEMENT DAY 24-nov-14 (H) 16 weeks before the start of COMMISSIONING period
FRAME consolidado em 48 semanas
G.20 Consumables list 3 Included in the scope of supply, only for information (D) 16 weeks after COMMENCEMENT DAY 22-dez-14 (F) 8 weeks before of the START OF ERECTION WORKS Aceita proposta Veolia
(A) 4 weeks after COMMENCEMENT DAY 29-set-14 (B) 8 weeks after COMMENCEMENT DAY
G.21 G.21 3D modeling verification: set up standards, general layout. Month 1 (C) 12 weeks after COMMENCEMENT DAY 24-nov-14 (C) 12 weeks after COMMENCEMENT DAY
X 4 Included in the scope of supply, for approval Aceita proposta Veolia
Database (PRELIMINARY) (M) START OF ERECTION WORKS 1-set-15 (M) START OF ERECTION WORKS
(I) Together ECA DATE 15-out-16 (I) Together ECA DATE
G.21 G.21 3D modeling complete project database backup (for initial setup
X Month 8
verification and subsequent project modeling).
P. Process Engineering Documents
P.1 Process description 3 Included in the scope of supply, only for information (A) 4 weeks after COMMENCEMENT DAY 29-set-14 (C) 12 weeks after COMMENCEMENT DAY Aceita proposta Veolia
Mantida proposta Fibria para
P.2 Balanced process flowsheet, without instruments. X Month 1 4 Included in the scope of supply, for approval (A) 4 weeks after COMMENCEMENT DAY 29-set-14 (C) 12 weeks after COMMENCEMENT DAY atualização da proposta conforme
"as sold".
1 To be sent together with proposal
P.3 Equipment, pump and tank lists (A) 4 weeks after COMMENCEMENT DAY 1-mai-13 Aceita proposta Veolia
3 Included in the scope of supply, only for information (C) 12 weeks after COMMENCEMENT DAY
Month 1 1 To be sent together with proposal
P.4 Consumption requirement at battery limits. (maximum and minimum flows) X (A) 4 weeks after COMMENCEMENT DAY 1-mai-13 Mantida proposta Fibria
4 Included in the scope of supply, for approval (C) 12 weeks after COMMENCEMENT DAY
P.4 Consumption requirements at battery limits X Month 2
P.5 Mechanical, piping and instrumentation flowsheets X Month 2 4 Included in the scope of supply, for approval (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (C) 12 weeks after COMMENCEMENT DAY Aceita proposta Veolia
1 To be sent together with proposal
P.6 Detailed specification of additional equipment, where applicable (B) 8 weeks after COMMENCEMENT DAY 25-dez-12 Aceita proposta Veolia
3 Included in the scope of supply, only for information (D) 16 weeks after COMMENCEMENT DAY
P.7 Data sheets (Pumps) - Frame (PRELIMINARY) X Month 2 3 Included in the scope of supply, only for information (C) 12 weeks after COMMENCEMENT DAY 24-nov-14 (D 1) 24 weeks after COMMENCEMENT DAY Principal equipments Aceita proposta Veolia
P.7 Data sheets (Reducers,tanks, motors) (PRELIMINARY) X Month 3
P.7 Data sheets (Pumps) - Frame (CERTIFIED) X Month 5
P.7 Data sheets (Reducers,tanks, motors) (CERTIFIED) X Month 6
P.8 Performance curves, where applicable 3 Included in the scope of supply, only for information (C) 12 weeks after COMMENCEMENT DAY 24-nov-14 (D 1) 24 weeks after COMMENCEMENT DAY Principal equipments. Included in Item P7 Aceita proposta Veolia
P.9 Heat and material balances (PFD Process Flow Diagram) X Month 2 4 Included in the scope of supply, for approval (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (D) 16 weeks after COMMENCEMENT DAY Mantida proposta Fibria
P.10 P.10 - List of input and output flows and parameters as delivery limits
Preliminar com 6 semanas e final
(must indicate pressure, temperature, flow, pipe diameter, pipe specification, X Month 2 4 Included in the scope of supply, for approval (A) 4 weeks after COMMENCEMENT DAY 29-set-14 (D 1) 24 weeks after COMMENCEMENT DAY
com 24 semanas.
piping number and coordinates). In out flows. - PRELIMINARY
P.10 P.10 - List of input and output flows and parameters at delivery limits –
must indicate pressure, temperature, flow, pipe diameter, pipe specification, X Month 5
and piping number (certificate)
P.11 Table of input and output flows and parameters for water (sealing,
Preliminar com 6 semanas e final
cooling, process, hot, warm, recovered, etc) and effluent to sewer with X Month 3 4 Included in the scope of supply, for approval (A) 4 weeks after COMMENCEMENT DAY 29-set-14 (D 1) 24 weeks after COMMENCEMENT DAY included in Item P10
com 24 semanas.
indication of flows and temperature and coordinates) (PRELIMINARY)
P.11 Table of input and output flows and parameters for water (sealing,
cooling, process, hot, warm, recovered, etc.) and effluent to sewer with X Month 5
indication of flows and temperatures (CERTIFICATE)
M. Mechanical Engineering Documents
Month 2 1 To be sent together with proposal
M.1 General Lay out, scale 1:100 or larger, where applicable (PRELIMINARY) X (A) 4 weeks after COMMENCEMENT DAY 1-mai-13 Aceita proposta Veolia
4 Included in the scope of supply, for approval (B) 8 weeks after COMMENCEMENT DAY
M.1 General layout, scale 1:100 or larger, where applicable X Month 4
We are considering that Frames
M.2 Dimensional drawings (framing) of equipment, with material lists and Consolidado com 24 semanas.
1 To be sent together with proposal (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (D 1) 24 weeks after COMMENCEMENT DAY Equipments will be defined up to 4 weeks
specif. Preliminar com 12 semanas
after Commecement date
M.3 Foundation drawings, comprising: 3 Included in the scope of supply, only for information (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (D) 16 weeks after COMMENCEMENT DAY Aceita proposta Veolia
M.3.1 Location of bases, openings, anchor-bolts X Month 3 3 Included in the scope of supply, only for information (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (D) 16 weeks after COMMENCEMENT DAY Aceita proposta Veolia
M.3.2 Static and dynamic loads X Month 3 3 Included in the scope of supply, only for information (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (D) 16 weeks after COMMENCEMENT DAY Aceita proposta Veolia
According each civil structure that will be
M.3.3 Location, lists and details of concrete inserts X Month 3 3 Included in the scope of supply, only for information (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (J 1) 4 weeks before of the START OF CIVIL Aceita proposta Veolia
built
M.3.4 Noise characteristics 4 Included in the scope of supply, for approval (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (D 1) 24 weeks after COMMENCEMENT DAY Where applicable Aceita proposta Veolia
M.3.5 Vibration absortion requirements 3 Included in the scope of supply, only for information (B) 8 weeks after COMMENCEMENT DAY 27-out-14 (D 1) 24 weeks after COMMENCEMENT DAY Where applicable Aceita proposta Veolia
_____________________________________________________________________________________________________
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 79 de 227
ETA - ESTAÇÃO DE TRATAMENTO DE ÁGUA - EVENTOS DE PAGAMENTO
Detail
EP Event
1 Month 00 COMMENCEMENT DAY - DOWN PAYMENT for Contract Signature and Down Payment- Supply & Services & Erection
and Civil works.
2 Month 01 ENGINEERING - G.2.1. target time schedule
Month 01 ENGINEERING - G.2.2 - Detailed Time Schedule - (PRELIMINARY)
Month 01 ENGINEERING - G.4 - List of Drawings / documents with pertinent delivery program (PRELIMINARY)
Month 01 ENGINEERING - G.21 3D modeling verification: set up standards, general layout. Database (PRELIMINARY)
Month 01 ENGINEERING - P.4 - Consumption requirement at battery limits. (maximum and minimum flows)
Month 01 ENGINEERING - P.2 - Balanced process flowsheet, without instruments.
3 Month 02 ENGINEERING - G.2.2. detailed time schedule (Level 3)
Month 02 ENGINEERING - M.1 General Lay out, scale 1:100 or larger, where applicable (PRELIMINARY)
Month 02 ENGINEERING - P.4 Consumption requirements at battery limits
Month 02 ENGINEERING - P.5 Mechanical, piping and instrumentation flowsheets
Month 02 ENGINEERING - P.7 Data sheets (Pumps) - Frame (PRELIMINARY)
Month 02 ENGINEERING - P.9 Heat and material balances (PFD Process Flow Diagram)
Month 02 ENGINEERING - P.10 - List of input and output flows and parameters as delivery limits (must indicate pressure,
temperature, flow, pipe diameter, pipe specification, piping number and coordinates). In out flows. - PRELIMINARY
Month 02 CIVIL - Soil verification
Month 02 ENGINEERING - G.7 PAINTING PLAN
4 Month 03 ENGINEERING - G.2.2 - Detailed Time Schedule - Engineering and Procurement (level 4).
Month 03 ENGINEERING - I.4.1 DCS I/O List (PRELIMINARY)
Month 03 ENGINEERING - I.4.7 Database for DCS (PRELIMINARY)
Month 03 ENGINEERING - G.18 Fire Fighting Design - (PRELIMINARY) with descriptive needs
Month 03 ENGINEERING - P.7 Data sheets (Reducers,tanks, motors) (PRELIMINARY)
Month 03 ENGINEERING - C.5.3 Civil work - General Layout
Month 03 ENGINEERING - T.4 - Location, dimensions and characteristics of connections, on battery limits.
Month 03 ENGINEERING - M.3.1 Location of bases, openings, anchor-bolts
Month 03 ENGINEERING - M.3.2 Static and dynamic loads
Month 03 ENGINEERING - M.3.3 Location, lists and details of concrete inserts
Month 03 ENGINEERING - E.2 List of motors and electrical (PRELIMINARY)
Month 03 ENGINEERING - E.3 Information of pannels (PRELIMINARY)
Month 03 ENGINEERING - E.5 Location and characteristics of connection, on battery limits (PRELIMINARY)
Month 03 ENGINEERING - I.2.1 Complete specification/data sheet (Iinstruments and control valves) (PRELIMINARY)
Month 03 ENGINEERING - I.2.3 Sizing records for flow elements and control valves (PRELIMINARY)
Month 03 ENGINEERING - I.3.4 Electrical Room Layouts (PRELIMINARY)
Month 03 ENGINEERING - Civil Constrution Time Schedule. (PRELIMINARY)
Month 03 ENGINEERING - P.11 - Table of input and output flows and parameters for water (sealing, cooling, process, hot, warm,
recovered, etc) and effluent to sewer with indication of flows and temperature and coordinates) (PRELIMINARY)
1/4
ETA - ESTAÇÃO DE TRATAMENTO DE ÁGUA - EVENTOS DE PAGAMENTO
Detail
EP Event
Month 05 ENGINEERING - Civil Certificate Documents (FrameWork) (Filters, Dirty Water Tank, Treated Water Tank)
Month 05 ENGINEERING - M.6 Installation and erection drawings (Proprietary Equipament)
Month 05 ENGINEERING - E.2 List of motors and electrical
Month 05 ENGINEERING -E.3 Information of pannels
Month 05 ENGINEERING - E.14 Short Circuit Study (PRELIMINARY)
Month 05 ENGINEERING - I.3.4 Electrical Room Layouts (CERTIFIED)
Month 05 ENGINEERING - P.7 Data sheets (Pumps) - Frame (CERTIFIED)
Month 05 ENGINEERING - G.19 Spare part list for commom equipment/ instrument - (PRELIMINARY) NO FRAME
Month 05 PROCUREMENT - Purchase Order for underground materials
Month 05 PROCUREMENT - Purchase Order for Steel Structure
Month 05 CIVIL - COMPANY MOBILIZATION - Beginning
7 Month 06 ENGINEERING - C.4.9 - Atmosferic Discharge Protection underground - ground grid
Month 06 ENGINEERING - P.7 Data sheets (Reducers,tanks, motors) (CERTIFIED)
Month 06 ENGINEERING - Civil Certificate Documents (FrameWork) (Actiflo, Actidyn)
Month 06 ENGINEERING - C.6.10 Steel structures - Erection drawing
Month 06 ENGINEERING - T.2 - Line index included in the supply (PRELIMINARY)
Month 06 ENGINEERING - I.3.7 - Electrical load requirements for automation (UPS/non UPS). Power distribuition requirements
for automation
Month 06 ENGINNERING - I.3.8 Loop Diagram (PRELIMINARY)
Month 06 ENGINEERING - T.5 - Piping plants and sections (scale 1:50 or 1:25). (PRELIMINARY)
Month 06 ENGINEERING - G.18 Fire Fighting Design - (CERTIFIED)
Month 06 ENGINEERING - E.6 - Installed power and energy consumption (Definition of the motor list according to CCM´s and
VDF´s Groups).
Month 06 CIVIL - Beggining of Piling
Month 06 PROCUREMENT - Encomenda - (Motors) - Frame (Conforme Modelo Fibria)
Month 06 PROCUREMENT - Purchase Order of Air Blowers and Compressors
Month 06 PROCUREMENT - Encomenda - (MMCs) - Frame (Conforme Modelo Fibria)
Month 06 PROCUREMENT - Encomenda - (Transformers) - Frame (Conforme Modelo Fibria)
Month 06 PROCUREMENT - Encomenda - (Control Valves) - Frame (Conforme Modelo Fibria)
Month 06 PROCUREMENT - Encomenda - (Centrifuge Pumps) - Frame (Conforme Modelo Fibria)
8 Month 07 ENGINEERING - T.5 - Piping plants and sections (scale 1:50 or 1:25). Plants extracted from the model
Month 07 ENGINEERING - T.5.1 - Location (plan view and elevation) of all pipes and valves
Month 07 ENGINEERING - End of the Mechanical_Pipe Engineering
Month 07 ENGINEERING - I.2.3 Sizing records for flow elements and control valves
Month 07 ENGINEERING - Civil Certificate Documents (FrameWork) (Electrical Room)
Month 07 ENGINEERING - I.3.1 - Instrument Loop List
Month 07 ENGINEERING - I.3.8 Loop Diagram (CERTIFICATE)
Month 07 ENGINEERING - I.4.3 - Control Diagrams (SAMA/DIN)
Month 07 ENGINEERING - I.4.4 - Complex Loops Description
Month 07 ENGINEERING - I.4.5 - Sequential Function Diagrams
Month 07 ENGINNERING - I.4.6 Interlocking Logic Diagrams (PRELIMINARY) Logical Diagram
Month 07 PROCUREMENT - Purchase Order for Underground materials (COMPLEMENTARY MATERIALS, IF APPLICABLE)
Month 07 PROCUREMENT - Purchase Order of Polymer System
Month 07 PROCUREMENT - Purchase Order of Clarifier Drive Parts
Month 07 PROCUREMENT - Purchase Order - Chemical Tanks
Month 07 PROCUREMENT - Purchase Order for Piping and Conections (60%)
9 Month 08 ENGINEERING - E.8 Interlocking diagram (Inteconnection diagram)
Month 08 ENGINEERING - E.9 - Plants, sections and details energy distribution and control
Month 08 ENGINEERING - E.14 Short Circuit Study (CERTIFICATE) Logical Diagram
Month 08 ENGINEERING - G.21 - 3D modeling complete project database backup (for initial setup verification and subsequent
project modeling).
Month 08 PROCUREMENT - Encomenda - (Instrumentation) - Frame (Conforme Modelo Fibria)
Month 08 CIVIL - Water treated tank - End of Piling
Month 08 CIVIL - Treated Water Tank Excavation - Beggining
Month 08 CIVIL - Filters and Dirty Water Tank Excavation - Beggining
10 Month 09 ENGINEERING - I.4.6 Interlocking Logic Diagrams (CERTIFICATE)
Month 09 ENGINEERING - E.7 - Functional (logical) diagram (PRELIMINARY)
Month 09 ENGINEERING - End of Basic Engineering, except operating manuals and small adjustments that not affect overall
project time schedule.
Month 09 ENGINEERING G.5 Proforma invoices, and further documents necessary for IMPORTATION IN BEHALF of FIBRIA
Month 09 PROCUREMENT - Purchase Order of Mixers and Flocculators
Month 09 CIVIL - Eletric Room - End of Piling
2/4
ETA - ESTAÇÃO DE TRATAMENTO DE ÁGUA - EVENTOS DE PAGAMENTO
Detail
EP Event
Month 09 CIVIL - End of foundation - Filters and Dirty Water Tank
11 Month 10 ENGINEERING - I.4.9 Graphic Displays Sketches
Month 10 ENGINEERING - I.4.8 Memory map for communication between DCS and other systems (PRELIMINARY)
3/4
ETA - ESTAÇÃO DE TRATAMENTO DE ÁGUA - EVENTOS DE PAGAMENTO
Detail
EP Event
Month 16 COMISSIONING - Commissioning Manager and Advisor Mobilization - Planning
Month 16 COMMISIONING - Beginning of Mechanical, E&I commissioning - Priority for Partial production on month 18
18 Month 17 CIVIL - Finish of Floor and Platforms
Month 17 CIVIL - End of Filters and Dirty Water Tank
Month 17 DELIVERY - Motors (60%). Event from FRAME supplier
Month 17 DELIVERY - MV / LV Conventional Electrical Panels (CDC, MCC and auxiliary panels) + MV / LV VFD. Event from
FRAME supplier
Month 17 ERECTION - Erection progress (Spools pre-fabrication 100%)
Month 17 ERECTION - Beggining of Utilities Assembling
Month 17 ERECTION - Beginning of Staff training.
Month 17 ERECTION - End of Thickner Assembling (including hydrostatic test)
Month 17 ERECTION - End of Entrance Channel,
Month 17 ERECTION - End of Staff training.
19 Month 18 PROCUREMENT - DELIVERY - Motors (100%). Event from FRAME supplier
Month 18 PROCUREMENT - DELIVERY - Instruments / Valves & Special (90%) - NO FRAME
Month 18 CIVIL - Paving Finishing
Month 18 CIVIL - Civil Works Progress (Finishing 100%)
Month 18 ERECTION - Electrical room: Panel Energization ( panels for Partial production on month 18)
Month 18 ERECTION - Electrical Room Assembling (must finish, already comissioned, at this month all items for partial
production on month 18)
Month 18 ERECTION - Hydro Test approval (equipments for partial production on month 18)
Month 18 ERECTION - End of Coagulation, Floculation and Clarification Areas for Partial production on month 18 and including
hydrostatic test
Month 18 ERECTION - End of 1/3 Sand Filters (including hydrostatic test) (for Partial production on month 18)
Month 18 ERECTION - End of Dirty Water Tank (including hydrostatic test)
Month 18 ERECTION - End of Chemical Dosing and Polymer Systems Assembling (including hydrostatic test if applicable) (for
Partial production on month 18)
Month 18 ERECTION - End of Floculated Water Pumps Assembling for partial production (including all test and comissioning)
Month 18 ERECTION - End of Utilities Assembling (for Partial production on month 18) (including all test and comissioning)
Month 18 Partial ECA - Start-up of 1/3 of Water Treatment Plant for Hydro Test of the Entery Mill
20 Month 19 ERECTION - time schedules in accordance with accumulated progress (EAP), considering predicted versus executed.
(As per Monthly Report)
Month 19 CIVIL - Portable Water Tank + GAC Filters Finishing
21 Month 20 ERECTION - time schedules in accordance with accumulated progress (EAP), considering predicted versus executed.
(As per Monthly Report)
Month 20 ERECTION - End of Potable Water and GAC Filters Assembling (including all pressure tests and hidrostatic test)
Month 21 ERECTION - time schedules in accordance with accumulated progress (EAP), considering predicted versus executed.
(As per Monthly Report)
23 Month 22 ERECTION - Assembling of Coagulation, Floculation, Clarification and Sand Filters(must finish at this month, including
all hydrostatic test)
Month 22 ERECTION - Electrical Room Assembling (must finish at this month)
Month 22 ERECTION and CIVIL - time schedules in accordance with accumulated progress (EAP), considering predicted versus
executed. (As per Monthly Report)
24 Month 23 Final ECA
Month 23 ENGINEERING - G.9 - Reports on performance tests
Month 23 ENGINEERING - G.10 Reports on quality control tests
25 Month 25 PA Provisional Acceptance.
Month 23 ENGINEERING - G.9 - Reports on performance tests (two weeks after tests)
Month 25 ENGINEERING - G.12 - As Built Drawings.
Month 25 ENGINEERING - Data Book.
Month 25 DELIVERY - 3D Files
Month 25 ERECTION - Punch List Conclusion
Month 25 ERECTION - Erection Company Demobilization
29 TBD Final Acceptance Test
TBD FA Final Acceptance.
Month 26 IPA - Industrial Plant Acceptance.
4/4
APPENDIX 05 COMMISSIONING AND START-UP PROCEDURES
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5 COMMISSIONING AND START-UP
5.1 Introduction
The Commissioning is the last phase of a project shortly before Start-up. During Commissioning the
process will be simulated with Functional Tests and Test Runs, to some extend with water as media,
to assure a proper and safe function of all components before Start-up.
The Commissioning activities respond to a quality assurance function. The aim of Commissioning is to
eliminate problems due to mechanical, electrical and instrumental defects and in consequence, which
could hamper a successful Start-up. It can also validate part of the control logic strategy, where some
logics, as well as valve gains, motors current, valves opening and other components are also tested.
Carefully executed Commissioning is a guarantee for a satisfactory and continuous production.
The Commissioning of individual systems can start after the completion, inspection and acceptance of
the mechanical, piping, electrical and instrument installations. The General Schedule of Inspection,
Testing and Commissioning will be prepared by VEOLIA.
Documents for reference and other information are appendix 19 and appendix 2.
5.2 Organization
The organization for Commissioning is formed from VEOLIA and its Subcontractors and Consultant’s
personnel. The Owner´s personnel will also take part in the commissioning.
5.2.1 Management
VEOLIA’s personnel will take the leading role in the Commissioning Management.
The Commissioning Engineer from the main EPC Supplier has the responsibility of overall
coordination, availability of manpower, consumables, all equipment for testing, etc.
The commissioning Group will be defined by VEOLIA. The Commissioning Group will be made up of
persons from several disciplines (Process, Mechanical, Piping, Electric, Automation, Civil).
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The functional responsibilities and lines of internal and external communication for Management and
execution of Commissioning must be clearly established.
The personnel will be competent, well trained and have a good cooperation.
The Functional Tests and the Test Runs will be carried out by the Commissioning Group.
Owner will have its own personnel working in parallel, following the commissioning activities.
The team of commissioning will count with the following structure (see General Organization Chart):
01 mechanical supervisor – 40 working days;
01 electrical supervisor – 40 working days;
01 instrument/automation supervisor – 30 working days;
01 support team that will be supplied by the erection company;
Technical support from different suppliers (if necessary)
The purpose of Owner’s Mill Operations Group is to assist the Commissioning Group and make
themselves familiar with the process and location of the Plant equipment.
It is pointed out that Commissioning of the process systems is very useful and important for the
Owner’s future operating personnel. They will get to know the equipment and the operation before the
start of the production.
During the commissioning phase the Owner should provide the necessary utilities (water, steam,
electricity, etc.) and should also provide a operational support team.
The operational support will count with the following structure:
• 01 support panel operator;
• 01 field operator.
(Anexo II – Matriz Responsabilidade ECA da Ata de Reunião – Consolidação Final de 26/06/2015)
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Matriz de Responsabilidade
Obs Os documentos emitidos após a emissão desta matriz (03/07/2015) terão prevalência sobre a
mesma.
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5.2.4 Resources
In the planning and scheduling of Commissioning it is of utmost importance to organize the manpower
required in the time schedule.
During the pre-commissioning and commissioning phase a different team from the assembling team
will be involved for execution of these activities in order to apply a different vision of what was built,
with the target to reduce pending items for the startup phase.
5.3 Methodology
A Commissioning Plan forms the base for all parties involved, when and how to perform
Commissioning. The Commissioning Plan will be prepared, finalized and distributed early enough, at
the latest 3-4 months before the completion of electromechanical and civil erection, providing detailed
information for finishing erection.
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• To prepare a Dependence Table showing, for the whole area, in which sequence the systems
will be commissioned.
• To identify equipment, which will need Technical Supervision from manufacturer.
• To identify special requirements necessaries to perform the commissioning, such as: special
materials, chemical products, special piping cleaning requirements, etc.
• To prepare, based on the General Schedule for each area, the Schedule for Commissioning
activities.
• To prepare the Commissioning Manual and Procedures in Portuguese and English.
• To prepare Risk Analysis for commissioning activities to prevent accidents.
The pre-commissioning phase begins shortly before the end of construction and erection of a system
or subsystem.
Twenty to thirty days before the end, and according to the Schedule for Commissioning, the
Commissioning Group, accompanied with the Commissioning Manager and the Owner, when
necessary, will prepare a walk through the area to verify the Erection Status.
The purpose of the walk through is to detect, in advance, any problem that will make not possible the
commissioning activities according to the Schedule.
All the problems arising from the walk through will be itemized per system to be commissioned and
registered in a “Punch List” per system and per discipline that will be sent to the Commissioning
Manager for measures and for the Owner for knowledge.
The pre-commissioning phase has also the purpose to help the Construction and Erection Planning
people to define the priorities to be taken into account, in order to make possible that each system is
commissioned according to the Schedule.
Frequent meetings will held between the management of the commissioning and the Owner to make
the follow-up of the erection end activities, updating the “Punch List” and to prepare the next activities.
At the end of erection, the “Punch List” has to be organized in terms of priority enabling the
commissioning, safe start up and continuous operation mode and in parallel driving the final
assembling activities to solve the Punch List.
During the pre-commissioning phase, the Commissioning Group will follow, whenever is possible, the
erection tests to avoid to repeat them in the commissioning phase.
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Same procedure described above will be followed for the Factory Acceptance Test (FAT), which
detailed information is included on appendix 19.
VEOLIA will inform which equipment will have its commissioning done on its fabricator´s facilities, in
order the Owner to have the option to follow this procedure.
Before initiating the commissioning, the Commissioning Group Manager will plan a new walk through
the area, with the Owner’s participation, to detect any problem that could not allow tostart the
commissioning works.
A new list of pending items (punch list) if any, per regarding system and per discipline, will be
prepared. That list, which will be called “Punch List”, which will contain all pending items arising from
Commissioning Group or the Owner during the Commissioning works.
In this phase, a single “Punch List” will be maintained and constantly updated by the Commissioning
Group. All the pending items in the “Punch List” will be classified to indicate if they are or not
impeditive to start the commissioning. Commissioning Manager will be advised about the impeditive
items in order to correct them on time. The ”Punch List” can contain pending items, since they are not
impeditive to start the commissioning works. However, a schedule will be defined to correct or to
implement the pending items.
The Commissioning Group Manager and the Owner are both responsible to decide the beginning of
the commissioning phase.
Frequent meetings will held between the management group, to make the follow up of commissioning
activities and to prepare the coming activities. The commissioning manager and the Owner will define
when and how frequent these meetings will take place.
During the commissioning phase, each Test System will be separately checked and functionally tested
following the time schedule. It wil be verified that the erection work is completed and inspected, and
that all specified part inspection, examination or testing activities have been performed and approved.
The check-out activities will be performed based on a Commissioning Manual previously issued.
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The process part of the Test System must conform to the P&I diagrams and it must be assured that all
components are located, assembled, installed and connected in compliance with the latest “Approved
for Construction”- drawings, standards, technical specifications and specified requirements. The
required quality must be obtained. After the commissioning completion, the final commissioning report
a book, called Commissioning Manual, will be prepared and delivered to Owner, containing as
minimum:
• Description of the System
• Drawings and documents used during the commissioning phase
• Check out forms for special equipment, pumps, tanks, instruments, electrical, and instrument
loops, totally filled in and with the authorized signatures.
• Updated “Check List” with pending items, if any, and the schedule to correct the pending
items.
During the commissioning, corrections or modifications may be necessary in order to guarantee the
correct system operation. Such corrections and modifications will be registered in a standard form,
containing the technical reasons and will be part of the Final Commissioning report Commissioning
Manual. All corrections and modifications will be indicated in the drawings and documents “Master
Copy”, which will be the bases for the “As Built” revision.
5.4 Completion
After successfully finished commissioning the owners Commissioning Manager issues the Erection
Completion Acceptance (ECA) Certificate and the whole Plant is released for the Start-up.
The”Punch List” can contain pending items, since they were not impeditive to the start up of the plant.
However, a schedule will be defined to correct or to implement the pending items. Start-up After the
Plant Commissioning has been accepted, the Erection Completion Acceptance ECA is granted and
the Start-up phase is initiated.
The preparation of a start-up includes a necessary amount of trained Start-up personnel which will be
working in shifts according to a complete Start-up plan. The Start-up is carried out in close Group work
between the Owner and VEOLIA and its Subcontractors personnel. This action is managed by
VEOLIA with Owner’s startup responsible person.
The start-up procedure will be done by VEOLIA and one version in Portuguese Language will be sent
to the Owner.
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The Owner operational team will be available to follow the Supplier instructions at the Start Up so at
least one Supplier professional with proven experience in Start Up´s will be named as the responsible
for the startup activities. VEOLIA will schedule a previous meeting, before the start up, with the
Owner´s Mill Coordinator in order to verify the availability of utilities and also the energy and steam
balance.
Special attention will be given to the Mill safety procedures and all related documentation (risk
analysis, working permission, blocking labels, legal Brazilian standards, etc.) All the checking for spare
parts specific to the start-up will be organized in advance by the Supplier.
VEOLIA will have a list of tests that are planned to be done during the commissioning, start-up and
any needed resource at Owner ´s responsibility will be requested in advance. An emergency plan that
avoids environment deviations will be prepared by VEOLIA.
VEOLIA is responsible for Assisted Operation which will take place right after the start up and will last
3 months.
During the Assisted Operation period VEOLIA should follow the schedule previously set the owner
(Anexo II – Matriz Responsabilidade ECA da Ata de Reunião – Itens 2.6 e 2.7 - Consolidação Final
de 26/06/2015
VEOLIA team for the Assisted Operation will be multidisciplinary and have recognized knowledge on
process, electrical, instrumentation, automation and mechanical.
Nos primeiros 30 dias apenas a supervisão estará no site 24h e em função das demandas acionará a
equipe de apoio necessária.
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5.6 Industrial Plant Acceptance (IPA)
After successful Start-up and accepted Production Test the Owner will take over the Plant.
This phase, called Industrial Plant Acceptance (IPA), represents the situation where the industrial
plant is managed by the Owner but there are still pending items to be solved by VEOLIA.
From the IPA Date the Owner is responsible for the running of the Plant.
Specific conditions for the IPA in each area will be defined by Fibria in accordance with VEOLIA.
Provisional Acceptance Certificate is issued by the Owner after the Industrial Plant Acceptance Test
Run. The”Punch List” can contain pending items, since it has the Owner’s agreement and the items
are not impeditive to the safe continuous operation of the plant. However, a remedial schedule will be
defined to correct the pending items.
After VEOLIA receives its Provisional Acceptance Certificate, the plant is able to execute the
Performance Test. The Production Performance Test Run of the Plant, as per the conditions stipulated
in the contract, is carried out as stated in the contracts. The Certificate of Performance Test is always
drawn up after the Test Run, and it is issued by the Owner. When the production or quality guarantees
are not achieved the run can be rejected and a new guarantee run trial is made on an agreed date.
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5.9 Final Acceptance (FA)
The purpose of the Final Inspection and Performance Tests is to certify that the guaranteed technical
performance characteristics of the Plant are met.
At the Final Inspection, it is certified, based on earlier inspection and test run documents and on the
guarantee test records that the Plant is according to the Contract by issuing the Final Acceptance
Certificate.
This item presents the minimum content of the data book to be prepared and issued to the OWNER by
VEOLIA and/or Contractors, where applicable:
• A general section including the commissioning planning, scheduling, commissioning manual
and procedures, special instructions like piping steam blowing out and flushing, general
documents used during commissioning phase, organization chart, key personnel and others
implemented during commissioning phase.
• A technical section divided per System/Subsystem including color PI’s showing the boundary
of each subsystem, isometrics, mechanical and electrical equipment and instruments data
sheets, special instructions for specific subsystems, etc.
• Tests reports, check our reports, all signed by responsible and the final punch list.
• Also the technical section must cover as a minimum.
Pile foundation topographical and test data, infra and superstructure concrete test data, earth work
tests data, asphalt paving tests data, steel structure inspection reports, etc.
Electrical equipment: transformers, motors, panels, variable frequency drives, switchboards test and
commissioning reports, continuity and insulation power cables test, motors test reports, protection
parameters.
Mechanical equipment: manufacturer data book, site test reports, including alignment, leveling,
dimensional, site welding reports.
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Piping hydrostatic tests reports, steam blowing out reports; welding reports, welders register,
inspection reports, cleaning and flushing reports.
Instrumentation and Automation, loop tests, instrument calibration reports, cable continuity tests,
configuration sheets, configuration reports.
Steel Structure: quality certificate of material; visual report of welds, END’s reports, dimensional
reports.
5.10.2 Painting test reports, insulation material certificates, earth grounding inspection
reports.
5.10.2.1 General
• Material certificates;
• Non Conformity Reports;
• Corrective actions (when applicable);
• Observe other static equipment, as filters, softeners, considering that they will have specific
reports of tests done;
• Calibration report of measuring equipment and devices, and tests used for the services;
VEOLIA atenderá NR-13 atual, onde também é aplicável em tubulações (em determinadas
condições). O enquadramento ou não será de acordo com o especificado por profissional habilitado e
apresentação de documentação especifica.
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5.11 Notes:
VEOLIA will include reports in the “Data Book” of possible functioning tests in some types of rotating
equipment, as compressors and others, when applicable.
All the tests will conform Brazilian construction Standard or International Recognized standards
accepted by Owner.
All the execution, test, and inspection procedures will be included in the “Data Book”.
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APPENDIX 06 PERFORMANCE AND MAINTENANCE BOND
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6 PERFORMANCE AND MAINTENANCE BOND
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APPENDIX 07 TERMS OF FINANCING - RAW WATER TREATMENT
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7 TERMS OF FINANCING - RAW WATER TREATMENT
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APPENDIX 08 DESIGNATED EQUIPMENT AND MACHINERY MANUFACTURES
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8 DESIGNATED EQUIPMENT AND MACHINERY MANUFACTURERS
8.1 General
VEOLIA will provide initial information for the “Master List” specifying which equipment, goods,
materials and services will be imported into the Brazil and which will be supplied locally in Brazil.
The List will be complementary to the Tender breakdown.
The “Master List” will be the document against which the imported equipment, goods and materials will
be verified for import duty exemption.
The Supplier will be responsible for any duties imposed due to the Supplier’s failure clearly to identify
all items on the documents submitted for clearance against the “Master Li
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22 Energy cables Brazil
23 Disconnect switch me Brazil
24 Conduits / curve Brazil
25 Magnetic contactor Brazil
26 Circuit breakers low voltage Brazil
27 Cables trays Brazil
28 Flexible conduits Brazil
29 Fused DZ and NH Brazil
30 Lamps Brazil
31 Mini circuits breakers Brazil
32 Panels Brazil
33 Lighting indicators Brazil
34 Voltmeters Brazil
35 Voltage stabilizator Brazil
36 Signal cable Brazil
37 Auxiliary transformers Brazil
38 Auxiliary panel boards Brazil
39 Lighting devices Brazil
40 Cable terminals Brazil
41 Selector switches Brazil
42 Pneumatic components Brazil
43 pH Analyzer Brazil/Imported
44 Chlorine analyzer Brazil/Imported
45 Turbidity analyzer Brazil/Imported
46 Parshall flume (Ultrasonic transmitter) Brazil/Imported
47 Level (Ultrasonic transmitter) Brazil/Imported
48 Pressure gauges / Manovacuometer Brazil/Imported
49 Safety valves Brazil/Imported
8.2.2 Services
ITEM DESCRIPTION ORIGIN
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APPENDIX 09 PROJECT ENGINEERING
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9 PROJECT ENGINEERING
9.1 General
The Engineering will include all the engineering work needed to design and to implement the entire
Project specified. VEOLIA will be responsible for the proper execution of all the engineering whether
performed by himself or by its subcontractors.
The engineering will be made in close cooperation with and accepted by the Owner/Consultant. The
Owner and the Consultant will monitor all engineering performed by VEOLIA and its Subcontractors.
VEOLIA will in his work planning provide for adequate time for this approval procedure. A document
delivery time schedule will be submitted by VEOLIA prior Commencement Date.
VEOLIA and it’s Subcontractors will on request, at any moment present to the Owner or the
Consultant the status of the engineering and all drawings and documents, even if they are not
completed.
VEOLIA will allow audits in the engineering documents during the project execution, by the Owner or
Consulting companies.
The engineering scope described in this section does not purport to describe the total volume of
engineering but is to be considered as the minimum requirement.
VEOLIA will also perform any engineering required and provide any documentation for objects, which
are provisional but needed by the proper execution of the project, and will supply the necessary
documents to submit to the authorities, within the scope of supply, to the licenses required by the
OWNER.
VEOLIA will carry out in accordance with the Scope of Supply the complete engineering for the project
to be installed and operated.
In order to assure the quality and standardization of engineering work, the list of standards (Appendix
10 – Project Standards) will be utilized during the entire project life cycle.
_____________________________________________________________________________________________________
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 101 de 227
9.3 Engineering Organization and Work Plan
VEOLIA will establish and describe his work plan and engineering organization. For the proper
execution of the engineering for the Project VEOLIA will assign if necessary an engineering company
with good experience in the detail design of Pulp and paper industry. VEOLIA has several references
of similar and successful engineering assignments.
The standard NTI-ENG-019 attached on Appendix 10 presents the restrict list of engineering
companies which are technically and commercially approved by the Ownerto participate in the
described project.
The complete engineering works will be included, not limited to the following areas:
• Process Engineering;
• Mechanical Engineering (Lay out, piping, mechanical);
• Electrical Engineering;
• Process Control Engineering;
• Civil and Structural Engineering;
• VAC Engineering;
• Fire Fighting System (if necessary);
VEOLIA will prepare all necessary time schedules for the project and follow up the compliance with
these schedules during the entire contract. The initial delivery schedule is following the information on
Appendix 04.
9.4.2 Documentation
The criteria for documents generation under Owner´s patterns will be according to NTI-ENG-039
attached on Appendix 10.
The acceptable documentation format for emission by electronic files is listed on NTIENG- 028
attached on Appendix 10.
_____________________________________________________________________________________________________
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 102 de 227
9.4.3 Site Office Engineering
VEOLIA will, whenever needed, send specialists and design engineers to the Site to assist in matters
related to the Supplier’s detail engineering. These specialists will be linked to VEOLIA’s engineering
office, to solve questions from the contractors, make supplementary design and in general explain
drawings for any anomalies.
The recommended procedures for on-site works will be according to Owner standards NTI-IMP-033,
NTI-IMP-034, NTI-IMP-035 and NTI-IMP-036 attached on Appendix 10.
VEOLIA will assign a team of qualified engineers to prepare a program and to carry out the prestart-up
checking of installation and documentation.
The prestart-up services include provision of check list and detailed time schedules. The work will be
carried out followed by the Owner Mill personnel.
The Appendix 05 describes the minimum requirements to commissioning and start-up procedures and
services that are included on VEOLIA´s responsibilities.
The complete project will be integrated. All engineering data/information created during the project in
different packages are collected into one mill database to ensure successful plant operation and
maintenance. The right information/data will be in unified format (including engineering databases and
models, 3D models, etc.), which enables enterprise integration with mill systems like document
management, ERP (Enterprise Resource Planning), maintenance, operation and mill engineering
systems.
VEOLIA’s engineering tools and methods to generate models and drawings are subject of approval by
Owner. It will be according to Owner standards in NTI-ENG-040 attached on Appendix 10.
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 103 de 227
APPENDIX 10 PROJECT STANDARDS
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 104 de 227
10 PROJECT STANDARDS AND REFERENCE DRAWINGS
VEOLIA declares that received and acknowledges all of the contents of FIBRIA´s norms and
standards, which will be used, respected and complied with during all delivery stages related to this
technical proposal.
Any deviations from FIBRIA´s technical specifications and standards, which were identified during the
preparation of our proposal, are formally listed in Appendix 26.
The Project Standards will be in accordance with the “Inquiry Documents – Appendix 10 – Ref.: GGP-
ET-10036/11 - Rev.a. According I52 and I53 of dDocument “Q” - 195080.10-5076-Q-0001.Rev.C .
_____________________________________________________________________________________________________
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 105 de 227
GUARDRAILS ON CONCRETE STRUCTURE
STANDARDS OF INSERTS AND ANCHOR
NTI-CIV-030 i Trematore
BOLTS
NTI-CIV-031 J STANDARDS OF STREETS AND YARDS Trematore
HYDRAULIC INSTALLATIONS AND SANITARY
NTI-CIV-032 I Trematore
STANDARDS
NTI-CIV-034 I STANDARDS OF UNDERGROUND SYSTEMS Trematore
NTI-CIV-035 j STANDARDS OF CONCRETE AND GROUNDING Trematore
NTI-CIV-038 - STANDARDS OF PAINTING Fabrício
CONCRETE FOR HYDRAULIC SPPICATION
NTI-CIV-039 - Nilson
SPECIFICATIONS
STANDARDS FOR THE DESIGN,
NTI-CIV-040 - MANUFACTURE AND ERECTION OF STEEL Trematore/Fabrício
STRUCTURES
04. ELE – ELETRIC
STANDARDS FOR ELECTRICAL
NTI-ELE-007 - Manoel
INSTALLATIONS
GROUNDING AND SYSTEMS TO-GROUND
NTI-ELE-008 - Manoel
LIGHTNING
SYSTEM PROTECTION, FIRE DETECTION AND
NTI-ELE-009 - ALARM IN ELECTRICAL ROOMS/PASSIVE Manoel
PROTECTION – THREE LAKES
NTI-ELE-010 - STANDARDS OF ELECTRICAL INSTALLATION Manoel
GENERAL REFERENCES FOR ACQUISITION OF
NTI-ELE-011 a Manoel
EQUIPMENT AND SERVICES - ELECTRICAL
NTI-ELE-006-19 a MOTOR CONTROL CENTER 690V Manoel
NTI-ELE-006-20 a MOTOR CONTROL CENTER 4.16 KV Manoel
NTI-ELE-006-21 a PAINEL 34.5 KV Manoel
NTI-ELE-006-22 a 690 V DIESEL, ENGINE GENERATION GROUP Manoel
a POWER TRANSFORMER – OIL IMMERSED
NTI-ELE-006-23 Manoel
TYPE
NTI-ELE-006-24 a BUS BARS Manoel
NTI-ELE-006-25 a POWER FACTOR CORRECTION Manoel
NTI-ELE-006-26 a THREE-PHASE INDUCTION MOTOR Manoel
NTI-ELE-006-27 a DRIVES Manoel
NTI-ELE-006-28 a NO-BREAK SYSTEMS AND BATERIE CHARGER Manoel
NTI-ELE-006-29 a POWER TRANSFORMER _ DRY TYPE Manoel
05. ENG – ENGINEERING
GENERAL DESIGN STANDARDS – GENERAL
NTI-ENG-039 - Nilson
STANDARDIZATION
NTI-ENG-040 - 3D MODELLING AND LIST OF TAG FOR SAP Nilson
NTI-ENG-017 R VENDOR LIST Fabrício/Júlio/Manoel
_____________________________________________________________________________________________________
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 106 de 227
NUMBER REV. TITLE REVIEWED BY NOTES
NTI-ENG-018 f QUALIFICATIONS OF SUPPLIERS Fabrício/Júlio/Manoel
QUALIFICATIONS OF ENGINEERING
NTI-ENG-019 h Fabrício/Júlio/Manoel
COMPANIES
_____________________________________________________________________________________________________
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 107 de 227
NUMBER REV. TITLE REVIEWED BY NOTES
REQUIREMENTS FOR POSITIVE
NTI-MEC-036 - Fabrício
DISPLACEMENT PUMP
09. TUB – PIPE
NTI-TUB-004 f PRFV PIPE MANUFACTURING AND ASSEMBLY Fabrício
COOLING SYSTEM FOR SEALING AND
NTI-TUB-028 g Fabrício
ROTATING EQUIPMENT
NTI-TUB-035 f STANDARD PHI-HYDRANT Fabrício
TYOICAL SYSTEM FOR PURGE OF STEAM AND
NTI-TUB-045 f Fabrício
COMPRESSED AID
NTI-TUB-050 g TECHNICAL SPECIFICATION OF STEAM-TRACE Fabrício
TECHINCAL SPECIFICATION OF MANUAL
NTI-TUB-051 - Fabrício
VALVES
NTI-TUB-052 - MATERIAL SPECIFICATION FOR PIPES Fabrício
STANDARD FOR INSTALLATION, CLEANING
NTI-TUB-053 a Fabrício
AND TESTING IN METAL PIPES
NTI-TUB-054 - STANDARD FOR DESIGN OD PIPING SYSTEMS Fabrício
STANDARD FOR DESIGN, FABRICATION AND
NTI-TUB-055 - Fabrício
ASSEMBLY OF PIPING SUPPORT
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 108 de 227
NUMBER REV. TITLE REVIEWED BY NOTES
CRITERIA FOR MECHANICAL ASSEMBLY –
3024-00-00-M-11404 - Fabrício
HORIZONTE 2
10.7. PROCESS DESIGN CRITERIA
3024-00-00-P-11414 e PROCESS DESIGN CRITERIA – HORIZONTE 2 Marco Antonio
DESIGN CRITERIA FOR FIRE PROTECTION –
3024-00-00-P-11404 0 Marco Antonio
HORIZONTE 2
PROJECT TECHNICAL CONDITIONS – AIR
3024-00-00-P-11412 c Marco Antonio
CONDITIONING SYSTEM - HORIZONTE 2
DESIGN CRITERIA FOR FIRE WATER PUMPS –
3024-00-00-P-11406 - Fabrício
HORIZONTE 2
3024-00-00-P-11407 a GENERAL MILL SPECIFICATION Marco Antonio
DESIGN CRITERIA – SEPARATION OF WATER
3024-00-00-P-11408 a Marco Antonio
SYSTEM
DRAINAGE SYSTEM – CONCEPT OF
3024-00-00-P-11543 a Marco Antonio
SEGREGATION
3024-00-00-P-11544 a SEWER SYSTEM Marco Antonio
3024-00-00-P-11545 a HEADER OF DRINKING WATER Marco Antonio
3024-00-00-P-11546 a HEADER FOR FIRE FIGHT Marco Antonio
10.8. PIPE DESIGN CRITERIA
3024-00-00-T-10000 a PIPE DESIGN CRITERIA – HORIZONTE 2 Fabrício
10.9. SAFETY, ENVIRONMENT AND HUMAN RESOURCES
CONTRACTING OF PERMANENT SERVICE
MD.03.00.001 4 -
PROVIDES
PG.01.06.005 2 WORK AT HEIGHT -
PG.01.06.009 2 CARGO HANDLING -
PG.01.06.013 2 HOT LABOR -
PG.01.06.020 2 GOLDEN RULES OF SSMA -
PG.01.06.022 1 INDUSTRIAL RADIOGRAPHY SERVICES -
PG.01.06.023 2 STANDARD SCAFFOLDING -
ADMINISTRATIVE PROCEDURES FOR
PO.01.03.002 1 -
PROVIDES
COMMUNICATION OF INCIDENT, PRACTIVES
PO.01.06.002 3 -
AND CONDITIONS OUT OF STANDARD
TREATMENT AND INVESTIGATION OF
PO.01.06.005 4 -
INCIDENTS AND ACCIDENTS
REQUIREMENTS FOR SAFETY, HEALTH AND
PO.01.06.007 3 ENVIRONMENT – SSMA CONTRACTOR FOR -
INDUSTRIAL AREA
PO.01.06.008 2 EXCAVATION -
PO.01.06.018 0 CRANES AND INDUSTRIAL VEHICLE -
PO.06.01.017 21 SOLIDS WASTE MANAGEMENT -
PO.18.03.009 1 CONFINED SPACE -
PO.18.03.011 1 PRELIMINARY HAZARD ANALYSIS-APR -
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 109 de 227
NUMBER REV. TITLE REVIEWED BY NOTES
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 110 de 227
Data de
recebime Título/Número Anexos Enviado por Para
nto
14 03 17 GGP-ET-100XX-
Delivery XX- 04.1 - DELIVERY
23/7/14 Fibria Pöyry
Schedule and SCHEDULE AND
9:33 AM albogo@fibria.com.br rosa.sabia@poyry.com
Documents DOCUMENTS 16-07-
1...xls
H2 - Carta de
Perez, Rubens
23/7/14 aceitação das Pöyry
email (rubens.perez@veolia.com
1:27 PM normas Fibria - rosa.sabia@poyry.com
)
Apêndice 10
RES:
Perez, Rubens
30/7/14 Penalidades André Luis Bogo
email (rubens.perez@veolia.com
10:32 AM "LD" - ETA ETE albogo@fibria.com.br
)
ETAC
Re: RES:
26/05/201 Projeto H2 -
Rubens Perez Andre Luis Bogo
5 22:39 Proposta Básica
ETA - ACTIFLO
Re: RES:
Revisão das
Propostas
Técnica e
26/05/201
Comercial Rubens Perez Andre Luis Bogo
5 23:19
Águas e
Efluentes -
Projeto
Horizonte 2
29/05/201
Reunião Rezende, Selma Raphael Hashimoto Bim
5 17:34
Re: Revisão das
Propostas
Técnica e
02/06/201 Comercial
Perez, Rubens Raphael Hashimoto Bim
5 11:52 Águas e
Efluentes -
Projeto
Horizonte 2
Re: Revisão das
Propostas
Técnica e
02/06/201 Comercial
Perez, Rubens Raphael Hashimoto Bim
5 19:05 Águas e
Efluentes -
Projeto
Horizonte 2
Fibria -
Horizonte 2 -
03/06/201 Cronograma
Perez, Rubens Raphael Hashimoto Bim
5 11:41 Fisico -
Financeiro 1 de
3
Re: Fibria -
Horizonte 2 -
03/06/201 Cronograma
Perez, Rubens Raphael Hashimoto Bim
5 11:43 Fisico -
Financeiro 2 de
3
Re: Fibria -
Horizonte 2 -
03/06/201 Cronograma
Perez, Rubens Raphael Hashimoto Bim
5 11:44 Fisico -
Financeiro 3 de
3
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 111 de 227
Data de
recebime Título/Número Anexos Enviado por Para
nto
Re: Fibria -
Horizonte 2 - Andre Luis Bogo;
03/06/201 Cronograma Priscila Jesus De
Helene, Angela
5 12:33 Fisico - Oliveira; Raphael
Financeiro 3 de Hashimoto Bim
3
Re: RES: Actiflo
e Prensa
04/06/201 Guaíba - Dados
Rubens Perez Andre Luis Bogo
5 10:06 de
Dimensionamen
to
Re: RES: Actiflo
e Prensa
04/06/201 Guaíba - Dados
Rubens Perez Andre Luis Bogo
5 10:55 de
Dimensionamen
to
Re: RES: RES:
Actiflo e Prensa
04/06/201 Guaíba - Dados
Rubens Perez Andre Luis Bogo
5 15:43 de
Dimensionamen
to
Re: Actiflo e
Prensa Guaíba -
08/06/201
Dados de Perez, Rubens Andre Luis Bogo
5 11:19
Dimensionamen
to
Re: Actiflo e
Prensa Guaíba -
09/06/201
Dados de Perez, Rubens Andre Luis Bogo
5 07:39
Dimensionamen
to
Re: Revisão das
Propostas
Técnica e
22/06/201 Comercial
Helene, Angela Raphael Hashimoto Bim
5 16:36 Águas e
Efluentes -
Projeto
Horizonte 2
Re: Revisão das
Propostas
Técnica e
23/06/201 Comercial
Perez, Rubens Raphael Hashimoto Bim
5 10:45 Águas e
Efluentes -
Projeto
Horizonte 2
Lay-out,
01/07/201 Raphael Hashimoto Bim;
Fluxogramas e Rezende, Selma
5 12:25 Andre Luis Bogo
Cronogramas
Re: Lay-out,
01/07/201
Fluxogramas e Perez, Rubens Raphael Hashimoto Bim
5 14:16
Cronogramas
Re: Nossa
reunião de
02/07/201
29.06.2015 - Helene, Angela Raphael Hashimoto Bim
5 18:42
ETA, ETE e
ETAC
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 112 de 227
Data de
recebime Título/Número Anexos Enviado por Para
nto
Re: Lay-out,
03/07/201
Fluxogramas e Rezende, Selma Raphael Hashimoto Bim
5 10:34
Cronogramas
07/07/201 Re: Visit on
Helene, Angela Andre Luis Bogo
5 17:47 March 27
08/07/201 Quantitativos de Mauricio Miranda
Perez, Rubens
5 14:32 Civil Pereira
Re: Projeto
Horizonte H2 -
ETE -
13/07/201 Priscila Jesus De
Apresentação Perez, Rubens
5 15:00 Oliveira
estratégia
implantação
Fortes (Civil)
Re: Projeto
Horizonte 2 -
ETA/ETAC/ETE
14/07/201
- Reunião Perez, Rubens Raphael Hashimoto Bim
5 11:16
técnica - Veolia
- Consolidação
final Propostas
15/07/201 Garantias: ETA;
Perez, Rubens Raphael Hashimoto Bim
5 18:13 ETE e ETAC
Fwd: Desenho
3024-00-00-C-
11595_Rev.c -
ARRANJO
16/07/201 Nilza Aparecida De
GERAL - Rezende, Selma
5 14:59 Castro E Silva
INFRAESTRUT
URA DO
PROJETO
HORIZONTE 2
Projeto
izabel.kaezer@sulzer.co
17/07/201 Horizonte 2 -
Rezende, Selma m; Angelo, Petterson;
5 09:58 Cotação de
paulo.lima@sulzer.com
Bombas
Re: Garantias:
17/07/201
ETA; ETE e Perez, Rubens Raphael Hashimoto Bim
5 11:59
ETAC
Re: Garantias:
18/07/201
ETA; ETE e Perez, Rubens Raphael Hashimoto Bim
5 19:14
ETAC
Re: Garantias:
20/07/201
ETA; ETE e Rezende, Selma Raphael Hashimoto Bim
5 16:56
ETAC
Fwd: RES:
Nossa reunião
22/07/201
de 29.06.2015 - Rubens Perez Selma Rezende
5 15:33
ETA, ETE e
ETAC
Fwd: RES:
Nossa reunião
22/07/201
de 29.06.2015 - Ferreira, Marcelo Raphael Hashimoto Bim
5 17:18
ETA, ETE e
ETAC
FIBRIA -
Planilha
27/07/201
Eventos de Perez, Rubens Raphael Hashimoto Bim
5 13:35
Pagamentos
ETA/ETE/ETAC
_____________________________________________________________________________________________________
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 113 de 227
Data de
recebime Título/Número Anexos Enviado por Para
nto
Re: [Veolia
TDS] Download
27/07/201 Nilza Aparecida De
link to "LAYOUT Ferreira, Marcelo
5 14:27 Castro E Silva
ETA ETAC
DWG.zip"
Re: Nossa
reunião de
27/07/201
29.06.2015 - Asada, Lucia Raphael Hashimoto Bim
5 18:17
ETA, ETE e
ETAC
Re: Nossa
reunião de
28/07/201
29.06.2015 - Asada, Lucia Raphael Hashimoto Bim
5 09:42
ETA, ETE e
ETAC
Re: Nossa
reunião de
28/07/201
29.06.2015 - Asada, Lucia Raphael Hashimoto Bim
5 10:05
ETA, ETE e
ETAC
Re: Nossa
reunião de
28/07/201
29.06.2015 - Asada, Lucia Raphael Hashimoto Bim
5 11:37
ETA, ETE e
ETAC
Re: Projeto
Horizonte 2 -
28/07/201 Engenharia -
Rezende, Selma Raphael Hashimoto Bim
5 14:37 ETA/ETAC/ETE
- Organograma
e Histograma
Re: Projeto
Horizonte 2 -
28/07/201
Engenharia - Helene, Angela Raphael Hashimoto Bim
5 15:32
ETA - Planta de
água potável
Re: Projeto
Horizonte 2 -
29/07/201 Engenharia -
Rezende, Selma Raphael Hashimoto Bim
5 14:40 ETA/ETAC/ETE
- Lista de
sobressalentes
Re: Projeto
Horizonte 2 -
29/07/201 Engenharia -
Rezende, Selma Raphael Hashimoto Bim
5 15:23 ETA/ETAC/ETE
- Lista de
sobressalentes
Re: Projeto
Horizonte 2 -
29/07/201 Engenharia -
Rezende, Selma Raphael Hashimoto Bim
5 15:48 ETA/ETAC/ETE
- Organograma
e Histograma
Re: Projeto
Horizonte 2 -
Engenharia -
29/07/201 ETA/ETAC/ETE
Rezende, Selma Raphael Hashimoto Bim
5 15:48 – Curriculum
dos
profissionais
Veolia
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 114 de 227
Data de
recebime Título/Número Anexos Enviado por Para
nto
15 08 07 - BR
07/08/201 316.0 FIBRIA - Andre Luis Bogo;
Ferreira, Marcelo
5 16:54 Reunião de Raphael Hashimoto Bim
06.08.2015.
Re: Risk
Sharing e Matriz
08/08/201 de Tomas Barrandeguy
Perez, Rubens
5 21:49 Responsabilida Oreste
des de
Importação
BR 316.0 -
11/08/201
Garantias ETA, Asada, Lucia Andre Luis Bogo
5 15:21
ETAC e ETE
Re: Projeto
Horizonte 2 -
11/08/201 VEOLIA -
Asada, Lucia Andre Luis Bogo
5 16:36 ETA/ETAC/ETE
- CREEP
CAPACITY
Re: Projeto
Horizonte 2 -
11/08/201 VEOLIA -
Asada, Lucia Andre Luis Bogo
5 18:39 ETA/ETAC/ETE
- CREEP
CAPACITY
Re: Projeto
Horizonte 2 -
Frames - Veolia:
13/08/201 Risk Sharing e Marcos Fabricio
Perez, Rubens
5 18:05 Matriz de Franceschi
Responsabilida
des de
Importação
Re: Projeto
Horizonte 2 -
VEOLIA -
14/08/201
ETA/ETAC/ETE Perez, Rubens Andre Luis Bogo
5 11:44
- BASE e
CREEP
CAPACITY
15 08 14 - BR
14/08/201 Andre Luis Bogo;
316.0 FIBRIA Ferreira, Marcelo
5 17:41 Raphael Hashimoto Bim
ETA - Layout
Data de Número
Revisão Título
emissão Fibria Pöyry
ESPECIFICAÇÃO TÉCNICA -
13/01/2014 GGP-ET-10035/11 - A
TRATAMENTO DE ÁGUA
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 115 de 227
Data de Número
Revisão Título
emissão Fibria Pöyry
ASSISTIDA
INFORMAÇÕES SONDAGENS E
08/07/2014 GGP-ET-10077/14 - 0 FUNDAÇÕES E ANEXOS DE
SONDAGENS
LAYOUT GERAL - PROJETO
15/07/2014 3024-00-00-M-11408 195080.30-0000-M05-0002 D HORIZONTE II - LIMITE DE
BATERIA
INFORME 008 - DESENHO DE
REFERÊNCIA PARA ÁREAS DE
15/07/2014 - - - CANTEIRO, PIPE-SHOPS E
ESTOCAGEM 3024-00-00-C-
11595RA
INFORME 009 - ESCOPO DE
16/07/2014 - - -
FORNECIMENTO CIVIL
INFORME 010 - ÁREAS DE
21/07/2014 - - -
CANTEIROS
INFORME 028 - DEFINIÇÕES A
24/07/2014 - - - SEREM CONSIDERAS NA
PROPOSTA COMERCIAL
INFORME 043 -
CONSIDERAÇÕES PARA O
24/07/2014 - - -
FORNECIMENTO DE VÁLVULAS
AUTOMÁTICAS
COMENTÁRIOS TÉCNICOS -
29/07/2014 GGP-DV-10234/14 195080.10-5076-Q-0001 B
VEOLIA -ETA
Rubens Perez
FIBRIA - Estação de Tratamento de
Denise Mecunhe Rosa (VEOLIA):rubens.perez@veol
Água - Dados atualizados de 17/4/14 2:34 PM
denise.rosa@poyry.com ia.com; André Luis Bogo
qualidade das águas do rio Paraná
albogo@fibria.com.br
Rubens Perez
FIBRIA - ETA - Informações
Denise Mecunhe Rosa (VEOLIA):rubens.perez@veol
complementares (clasar, n-1, lodo p/ 15/5/14 3:21 PM
denise.rosa@poyry.com ia.com; André Luis Bogo
ETE)
albogo@fibria.com.br
Rubens Perez (VEOLIA)
rubens.perez@veolia.com;
Marcelo Ferreira
Denise Mecunhe Rosa (VEOLIA):marcelo.ferreira@v FIBRIA - ETA - Lista de spare parts -
2/7/14 10:51 AM
denise.rosa@poyry.com eolia.com; Luis core e specific
Bogo:albogo@fibria.com.br
Rubens Perez
(VEOLIA):rubens.perez@veol
ia.com; Marcelo Ferreira
Denise Mecunhe Rosa (VEOLIA):marcelo.ferreira@v FIBRIA H2 - ETA e ETAC -
2/7/14 3:09 PM
denise.rosa@poyry.com eolia.com; Luis Bogo: Comentários adicionais civil
albogo@fibria.com.br
Angela Helene
angela.helene@veolia.com
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 116 de 227
Enviado por Para Assunto Data
Rubens Perez
(VEOLIA):rubens.perez@veol
ia.com; Marcelo FIBRIA H2 - Informações
Denise Mecunhe Rosa Ferreira:marcelo.ferreira@ve complementares - ETA: tempo de
11/7/14 3:31 PM
denise.rosa@poyry.com olia.com; Luis detenção, referências de taxas de
Bogo:albogo@fibria.com.br aplicação, tempo de coagulação.
Angela Helene (VEOLIA)
angela.helene@veolia.com
Andre Luis Bogo Raphael Hashimoto Bim ENC: Projeto H2 - Proposta Básica 26/5/15 8:08 AM
ETA - ACTIFLO
Perez, Rubens
(rubens.perez@veolia.c Andre Luis Bogo Projeto H2 - Proposta Básica ETA - 18/5/15 10:18 AM
om) ACTIFLO
RES: Revisão das Propostas
Perez, Rubens
Andre Luis Bogo Técnica e Comercial Águas e 26/5/15 4:34 PM
(rubens.perez@veolia.com)
Efluentes - Projeto Horizonte 2
Andre Luis Bogo Perez, Rubens RES: Projeto H2 - Proposta Básica 26/5/15 4:51 PM
ETA - ACTIFLO
Andre Luis Bogo; Perez, RES: Revisão das Propostas
Raphael Hashimoto Bim Rubens Técnica e Comercial Águas e 1/6/15 5:34 PM
(rubens.perez@veolia.com) Efluentes - Projeto Horizonte 2
Perez, Rubens Actiflo e Prensa Guaíba - Dados de
Andre Luis Bogo 2/6/15 2:59 PM
(rubens.perez@veolia.com) Dimensionamento
Perez, Rubens RES: Actiflo e Prensa Guaíba -
Andre Luis Bogo 3/6/15 5:05 PM
(rubens.perez@veolia.com) Dados de Dimensionamento
RES: Revisão das Propostas
Raphael Hashimoto Bim 'Perez, Rubens' Técnica e Comercial Águas e 8/6/15 5:54 PM
Efluentes - Projeto Horizonte 2
RES: Actiflo e Prensa Guaíba -
Andre Luis Bogo Perez, Rubens Dados de Dimensionamento - 9/6/15 2:53 PM
URGENTE
Raphael Hashimoto Bim; Consolidação da autonomia dos
Raphael Hashimoto Bim Andre Luis Bogo; Priscila Tanques de químicos: 9/6/15 5:12 PM
Jesus De Oliveira ETA/ETAC/ETE
Raphael Hashimoto Bim; Consolidação da autonomia dos
Raphael Hashimoto Bim Andre Luis Bogo; Priscila Tanques de químicos: 9/6/15 5:13 PM
Jesus De Oliveira ETA/ETAC/ETE
Andre Luis Bogo; 'Perez, RES: Revisão das Propostas
Raphael Hashimoto Bim Rubens Técnica e Comercial Águas e 11/6/15 1:51 PM
(rubens.perez@veolia.com)' Efluentes - Projeto Horizonte 2
RES: Revisão das Propostas
Raphael Hashimoto Bim 'Perez, Rubens' Técnica e Comercial Águas e 18/6/15 6:25 AM
Efluentes - Projeto Horizonte 2
Raphael Hashimoto Bim 'Perez, Rubens' RES: Nossa reunião de 29.06.2015 - 1/7/15 11:32 AM
ETA, ETE e ETAC
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 117 de 227
Enviado por Para Assunto Data
Raphael Hashimoto Bim 'Perez, Rubens' RES: Nossa reunião de 29.06.2015 - 2/7/15 8:53 AM
ETA, ETE e ETAC
Raphael Hashimoto Bim 'Perez, Rubens' RES: Nossa reunião de 29.06.2015 - 3/7/15 2:30 PM
ETA, ETE e ETAC
Leonardo Alves Do Projeto Horizonte 2 - Engenharia -
rubenz.perez@veolia.com 3/7/15 3:45 PM
Espirito Santo VEOLIA - Salas elétricas otimizadas
Leonardo Alves Do Projeto Horizonte 2 - Engenharia -
Perez, Rubens 3/7/15 4:02 PM
Espirito Santo VEOLIA - Salas elétricas otimizadas
RES: Projeto Horizonte 2 -
Leonardo Alves Do
Perez, Rubens Engenharia - VEOLIA - Salas 3/7/15 5:13 PM
Espirito Santo
elétricas otimizadas
Raphael Hashimoto Bim 'Perez, Rubens' RES: Nossa reunião de 29.06.2015 - 3/7/15 5:37 PM
ETA, ETE e ETAC
Helene, Angela ENC: Actiflo e Prensa Guaíba -
Andre Luis Bogo (angela.helene@veoliawater. Dados de Dimensionamento - 7/7/15 1:56 PM
com) URGENTE
Helene, Angela
Andre Luis Bogo (angela.helene@veoliawater. 7/7/15 2:00 PM
com) ENC: Visit on March 27
Helene, Angela
Andre Luis Bogo (angela.helene@veoliawater. Adenda Actiflo + Dados 7/7/15 2:14 PM
com) Apresentação
Raphael Hashimoto Bim 'Perez, Rubens' RES: Nossa reunião de 29.06.2015 - 7/7/15 3:54 PM
ETA, ETE e ETAC
Selma Rezende; Lucia
Raphael Hashimoto Bim Asada; Angela Helene; RES: RES: Nossa reunião de 7/7/15 4:02 PM
Perez, Rubens 29.06.2015 - ETA, ETE e ETAC
'Selma Rezende'; 'Lucia
Raphael Hashimoto Bim Asada'; 'Angela Helene'; RES: RES: Nossa reunião de 7/7/15 4:04 PM
'Perez, Rubens' 29.06.2015 - ETA, ETE e ETAC
'Selma Rezende'; 'Lucia
Raphael Hashimoto Bim Asada'; 'Angela Helene'; RES: RES: Nossa reunião de 8/7/15 1:42 PM
'Perez, Rubens' 29.06.2015 - ETA, ETE e ETAC
Perez, Rubens
(rubens.perez@veolia.com)
(rubens.perez@veolia.com);
Marco Antonio Corvino
Raphael Hashimoto Bim 14/7/15 9:11 AM
Iaconis; Andre Luis Bogo; RES: Projeto Horizonte 2 -
Cassiano Ricardo Ramos ETA/ETAC/ETE - Reunião técnica -
Heiland; Priscila Jesus De Veolia - Consolidação final
Oliveira Propostas
Perez, Rubens
(rubens.perez@veolia.com)
(rubens.perez@veolia.com);
Marco Antonio Corvino
Raphael Hashimoto Bim 14/7/15 11:32 AM
Iaconis; Andre Luis Bogo; RES: Projeto Horizonte 2 -
Cassiano Ricardo Ramos ETA/ETAC/ETE - Reunião técnica -
Heiland; Priscila Jesus De Veolia - Consolidação final
Oliveira Propostas
Desenho 3024-00-00-C-
Nilza Aparecida De 11595_Rev.c - ARRANJO GERAL -
Rubens.perez@veolia.com 15/7/15 10:00 AM
Castro E Silva INFRAESTRUTURA DO PROJETO
HORIZONTE 2
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 118 de 227
Enviado por Para Assunto Data
Raphael Hashimoto Bim 'marcelo.ferreira@veolia.com' RES: [Veolia TDS] Download link to 27/7/15 8:30 AM
"LAYOUT ETA ETAC DWG.zip"
Raphael Hashimoto Bim 'Ferreira, Marcelo' RES: [Veolia TDS] Download link to 27/7/15 8:48 AM
"LAYOUT ETA ETAC DWG.zip"
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 119 de 227
Enviado por Para Assunto Data
Raphael Hashimoto Bim 'Asada, Lucia' RES: Nossa reunião de 29.06.2015 - 27/7/15 10:49 PM
ETA, ETE e ETAC
Perez, Rubens
(rubens.perez@veolia.com)
(rubens.perez@veolia.com);
Angela Helene
(angela.helene@veolia.com);
Selma Rezende
Raphael Hashimoto Bim (selma.rezende@veolia.com); 27/7/15 11:38 PM
Lucia Asada
(lucia.asada@veolia.com);
Yurika Kai
(yurika.kai@veolia.com);
Perez, Rubens Projeto Horizonte 2 - Engenharia -
(rubens.perez@ve ETA/ETAC/ETE - Definição Técnica
Perez, Rubens
(rubens.perez@veolia.com)
(rubens.perez@veolia.com);
Angela Helene
(angela.helene@veolia.com);
Raphael Hashimoto Bim 28/7/15 12:16 AM
Selma Rezende
(selma.rezende@veolia.com);
Reginaldo Donnamaria ENC: Projeto Horizonte 2 -
(reginaldo.donnamaria@veoli Engenharia - ETA - Planta de água
a.com) potável
Raphael Hashimoto Bim 'Asada, Lucia' RES: Nossa reunião de 29.06.2015 - 28/7/15 11:40 AM
ETA, ETE e ETAC
RES: Projeto Horizonte 2 -
Raphael Hashimoto Bim 'Helene, Angela' Engenharia - ETA - Planta de água 28/7/15 4:31 PM
potável
Perez, Rubens
(rubens.perez@veolia.com)
(rubens.perez@veolia.com);
Marco Antonio Corvino
Raphael Hashimoto Bim 28/7/15 5:25 PM
Iaconis; Andre Luis Bogo; RES: Projeto Horizonte 2 -
Cassiano Ricardo Ramos ETA/ETAC/ETE - Reunião técnica -
Heiland; Priscila Jesus De Veolia - Consolidação final
Oliveira Propostas
Priscila Jesus De RES: FIBRIA - Planilha Eventos de
michel.tanaka@veolia.com 29/7/15 4:09 PM
Oliveira Pagamentos ETA/ETE/ETAC
Priscila Jesus De RES: FIBRIA - Planilha Eventos de
michel.tanaka@veolia.com 29/7/15 4:25 PM
Oliveira Pagamentos ETA/ETE/ETAC
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 120 de 227
Enviado por Para Assunto Data
Raphael Hashimoto Bim 'Perez, Rubens' RES: Risk Sharing e Matriz de 8/8/15 10:31 PM
Responsabilidades de Importação
RES: Projeto Horizonte 2 - VEOLIA -
Perez, Rubens
Andre Luis Bogo ETA/ETAC/ETE - CREEP 10/8/15 9:47 AM
(rubens.perez@veolia.com)
CAPACITY
RES: Projeto Horizonte 2 - VEOLIA -
Andre Luis Bogo Perez, Rubens ETA/ETAC/ETE - CREEP 10/8/15 3:41 PM
CAPACITY
Raphael Hashimoto Bim;
Andre Luis Bogo Cassiano Ricardo Ramos ENC: Revestimento Anti-Ácido - 11/8/15 9:44 AM
Heiland Averiguação de Quantitativos
Andre Luis Bogo Asada, Lucia RES: BR 316.0 - Garantias ETA, 11/8/15 3:23 PM
ETAC e ETE
Andre Luis Bogo Asada, Lucia RES: BR 316.0 - Garantias ETA, 11/8/15 3:36 PM
ETAC e ETE
Perez, Rubens
(rubens.perez@veolia.com);
Angela Helene
(angela.helene@veolia.com);
Andre Luis Bogo 11/8/15 3:41 PM
Lucia Asada
(lucia.asada@veolia.com); RES: Projeto Horizonte 2 - VEOLIA -
Selma Rezende ETA/ETAC/ETE - CREEP
(selma.rezende@veolia.com) CAPACITY
Andre Luis Bogo Raphael Hashimoto Bim ENC: Garantias Basica e Creep 11/8/15 4:52 PM
capacity - ETA e ETAC
'Ferreira, Marcelo'; Andre Luis RES: 15 08 07 - BR 316.0 FIBRIA -
Raphael Hashimoto Bim 13/8/15 5:01 PM
Bogo Reunião de 06.08.2015.
Projeto Horizonte 2 - Frames -
Marcos Fabricio Raphael Hashimoto Bim;
Veolia: Risk Sharing e Matriz de 13/8/15 5:19 PM
Franceschi rubens.perez@veolia.com
Responsabilidades de Importação
ENC: Projeto Horizonte 2 - VEOLIA -
Lucia Asada
Andre Luis Bogo ETA/ETAC/ETE - BASE e CREEP 14/8/15 9:04 AM
(lucia.asada@veolia.com)
CAPACITY
RES: Projeto Horizonte 2 - VEOLIA -
Lucia Asada
Andre Luis Bogo ETA/ETAC/ETE - BASE e CREEP 14/8/15 9:11 AM
(lucia.asada@veolia.com)
CAPACITY
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 121 de 227
10.4 Project and Criterias
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 122 de 227
APPENDIX 11 GENERAL INSTRUCTIONS FOR
TRANSPORTATION OF GOODS AND INSTRUCTIONS FOR MARKING OF GOODS
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 123 de 227
11 GENERAL INSTRUCTIONS FOR TRANSPORTATION OF GOODS AND INSTRUCTION FOR
MARKING OF GOODS
The specified transportation model requested is CIF (Incoterms 2010), considering road transport at
project site, located at Três Lagoas city in Mato Grosso do Sul state;
During the project, VEOLIA will present a detailed multimodal logistics plan to deliver the equipment’s
at site.
Packaging recommendation will follow Owner´s standards (NTI-ENG- 020 revision d), attached on
Appendix 10.
Despite the supplier be responsible for complete logistic plan and transportation execution, it must be
submitted to Owner´s approvals, including the list of subcontracted companies.
For marking of goods and packaging marks, VEOLIA will follow the latest edition of the International
Standard ISO 780;
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 124 de 227
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 125 de 227
APPENDIX 12 PRICING
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 126 de 227
12 PRICING
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 127 de 227
APPENDIX 13 DOCUMENTATION OF SUPPLIERS INSURANCE COVERAGE
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 128 de 227
13 DOCUMENTATION OF SUPPLIERS INSURANCE - COVERAGE
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 129 de 227
APPENDIX 14 INSTRUCTIONS FOR MONTHLY PROGRESS REPORT
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 130 de 227
14 INSTRUCTIONS FOR MONTHLY REPORT
The monthly report will be sent in the first workday of the subsequent month of the works.
For the monthly meeting with OWNER, VEOLIA will participate and present the Monthly reports with
main activities developed in the period, as well as all Planning documentation, updated, having as
minimum items:
According Appendix 10
It will present the analysis of the undertaking, indicating main events/activities happening and trends in
relation to programmed milestones.
14.3 Safety
It will present main events related to Safety and main Safety indexes obtained, curves and histograms.
It will present the analysis for main deviations including impacts, and corrective actions
running/programmed.
14.5 Resources
It will present main undecided items that can impact established milestones and preventive measures
to be adopted to solve them.
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 131 de 227
14.7 Activities Developed In The Period
It will present the main activities developed related to important events like: documentation for
approval, purchase of equipment, beginning/conclusion of construction and erection activities, etc.
These activities will be indicated for each item of level 2 of WBS, i.e.:
• Engineering;
• Procurement;
• Construction;
• Erection;
• Commissioning;
• Start-up.
In the same way as described in item 14.7, but for the subsequent period.
14.9 Follow-up
It will present the list of drawings and documents issued in the period with indication of dates and
revision where they are.
It will present photos with civil construction and erection situation in the period (visual “status” of
works).
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 132 de 227
APPENDIX 15 LIAISON AGENTS, RESPONSIBLE PROJECT SUPERVISORS AND MANAGERS
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 133 de 227
15 LIAISON AGENTS, RESPONSIBLE PROJECT SUPERVISORS AND MANAGERS
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 134 de 227
15.2 Key Team Information And Experience
During the engineering phase these names will be consolidated and changed if necessary.
_____________________________________________________________________________________________________
BR 316.0 – FIBRIA - Projeto Horizonte II - Três Lagoas - MS
Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 135 de 227
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Levantamento das canaletas dos diversos pisos da fábrica, responsáveis pela coleta das águas
que saem do processo.
Estudo de um novo arranjo para as canaletas existentes com o objetivo de segregar as águas de
acordo com seu grau de poluição
Relatório final com o objetivo de dar subsídios para um estudo posterior de fechamento do
sistema e recirculação das águas.
§ Motores
§ Redutores
§ Acessórios de acionamento
Responsável pelo calculo de balanço térmico de todos os tipos de maquina de papel sejam
KRAFT, JORNAL, TISSUE com definição, especificação e levantamento de custos dos
equipamentos de secagem de papel incluindo:
§ Ventiladores
§ Trocadores de Calor ar – vapor
§ Coleta de condensado de vapor
§ Linhas e acessórios e controles de vapor
§ Linhas e acessórios e controles das linhas de ar aquecido
§ Capotas de fechamento das maquinas
A. OLEO E GAS
§ ETA tratamento de água clarificada pela RECAP para produção de água demineralizada por
osmose reversa 60 m3/h UNIPAR
B. PAPEL E CELULOSE
§ ETA DEMINERALIZAÇAO de água para caldeira 600 m3/h ARACRUZ CELULOSE
§ ETE biológico 2500 m3/h CELPAV
§ ETE biológico 1250 m3/h ARAPOTI INPACEL
C. SIDERURGIA
§ ETE recirculação de água do ALTO FORNO 1 e 2 composto por clarificadores primário e
secundário e desidratação de lodos por filtro a vácuo 1200 m3/h COSIPA
E. MUNICIPAL
§ ETE tratamento primário e secundário com reatores de lodos ativados 3000 m3/h CAESB
A. OLEO E GAS
ETA
§ Tratamento de água bruta e reuso de efluente da ETDI por flotofiltração 1200 m2/h e 800
m3/h e desidratação de lodos, filtração, eletrodialise reversa 300 m3/h e desmineralização
600 m3/h e respectivos químicos Petrobras RNEST.
§ Tratamento de água bruta e reuso de efluente da ETDI por flotofiltração 1200 m2/h e 800
m3/h e desidratação de lodos, filtração, eletrodialise reversa 300 m3/h e desmineralização
600 m3/h e respectivos químicos Petrobras REPAR.
§ Tratamento de água potável com clarificação acelerada ACTIFLO – 700 m3/h Petrobras
REGAP
§ Tratamento de água de reuso com clarificação, filtração, eletrodialise 150 m3/h Petrobras
REGAP.
§ Tratamento de água clarificada por microfiltração sob pressão e osmose reversa de duplo
passe 1000 m3/h – Petrobras REFAP
§ Tratamento de condensado por filtro pré capa e leito misto 600 m3/h – Petrobras RELAM
§ Ampliação do tratamento de água industrial e potável pelo processo de clarificação
acelerada ACTIFLO na refinaria San Jose 1200 m3/h VENEZUELA
ETE
B. EXTRAÇÃO DE PETROLEO
§ EXTRAÇÃO DE SULFATOS DA AGUA DO MAR PARA INJEÇÃO NOS POÇOS com pre-
tratamento por filtros cartucho de alta taxa e membranas de remoção de sulfato. 2000 m3/h
Petrobras Plataformas P 52, P51, P 53.
C. PAPEL E CELULOSE
ETA
ETE
D. SIDERURGIA
ETE
E. INDÚSTRIA EM GERAL
§ ETE tratamento de águas oleosas do centro de manutenção de turbinas 50 m3/h – GE
Galeão
F. MUNICIPAL
ETA
§ Tratamento de agua Potável para SEDAPAL na cidade de LIMA no PERU 3 m³/s pelo
processo MULTIFLO e FILTROS A GRAVIDADE TGV ambas tecnologias de propriedade da
VEOLIA
§ ETA tratamento de água potável 3000 m3/h SABESP Taiaçupeba
§ ETA ampliação da estação de TIBTOC 10 m3/segundo BOGOTA COLOMBIA
§ ETE Santiago SUR tratamento de efluente municipal composto de tratamento primário,
reatores de aeração e lodos ativados, digestores, caldeira de energia, desidratação de lodos
12.500 m3/h SANTIAGO CHILE.
§ ETE tratamento de efluente municipal composto de tratamento primário, reatores de aeração
e lodos ativados, desidratação de lodos 1500 m3/h – CEDAE PAVUNA e SARAPUI.
§ ETE tratamento de efluente municipal composto de tratamento primário e desidratação de
lodos 1500 m3/h – BUENOS AIRES ARGENTINA
§ ETE tratamento de efluente municipal 5000 M3/H – EMBASA RIO VERMELHO SALVADOR
§ ETE tratamento de efluente municipal 500 M3/H – SABESP FRANCA
§ ETE tratamento de efluente municipal 1200 M3/H – SANEPAR ATUBA SUL CURITIBA
§ DESIDRATAÇÃO E SECADORES DE LODO estação de tratamento de S Miguel secador
vertical indireto para 6 T/H – SABESP
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APPENDIX 16 QUALITY ASSURANCE
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16 QUALITY ASSURANCE
VEOLIA has a System of Quality based on the NBR ISO 9001:2008 and certified by the SGS ICS
Certificadora Ltda. (certificate attached).
The attaining of the certification is extended to the activities of “Project, development, manufacturing
management and erecting of equipments and treatment systems for industrial and public water and
wastewater. Project, manufacturing management of equipments and installations for water treatment
and effluent. Regeneration of ionic exchange resins. Commercialization of chemical products,
equipments and consumables for water treatment and effluent. Rendering of services for water
treatment and effluent and technical assistance.”
Our company uses an approach by process which allows us to visualize the interactions, the
improvements on implementations, focusing on the satisfaction of our clients.
VEOLIA performs the activities according to the procedures identified in the Quality and Management
Manual, in order to achieve the tasks that follow. VEOLIA:
• Identifies the processes in its management system and its application throughout the
Organization;
• Determines the sequence and interaction of the processes;
• Determines the standards and the necessary methods to assure itself that the operation and
the control of the processes are efficient;
• Assures the availability of resources and information required to support the operation;
• Monitors and analyses the processes;
• Introduces the necessary actions to achieve the planned results and the continuous
improvements in our processes.
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16.1.2 Macro Processes map
The director annually defines the human and financial resources that are necessary for the
maintenance and improvement of the Management System. These resources are approved by the
VEOLIA Director.
The quality objectives of the organization are defined based on the Quality Policy, which is established
in an annual planning and revised by the director during the Critical Analysis bi-annual meetings.
From these management objectives and their targets, some company improvement programs are
developed, as well as development indicators, which allow us to watch the evolution of our business
and management system.
16.1.4 Responsibilities
These are defined in the descriptive of functions and in the proceeding of responsibilities for the
correct management of processes.
In order to assure that the Quality and Management processes are established, implemented and
maintained, and that the improvement necessities are informed to the managers and directors, as well
as the professionals are aware of all clients’ requisitions, the director elects a Quality Coordinator.
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The Quality Coordinator has an Environmental, Health and Safety Time who gives support in
controlling documents, non-conformities, corrective and preventive actions and in other activities of the
area.
16.1.5 Audits
The Quality Coordinator is evaluated annually in internal and external audits. The no-conformities are
treated and corrective actions are taken so that the system can be improved.
16.2 Certificate
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16.3 Statement of acceptance and agreement
The statement of acceptance and agreement with Owner´s standards is presented in Appendix 10.
Any exploitation, other utilization, including reproduction or distribution of this document or its contents
are strictly prohibited, unless prior express authorization in writing by Owner. All rights, including
compensation for all damages, are reserved.
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APPENDIX 17 INFORMATION FOR MAINTENANCE AND AVAILABILITY
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17 INFORMATION FOR MAINTENANCE AND AVAILABILITY
Attached is a preliminary Maintenance Life Cycle for the most important equipment’s which represents
high cost for maintenance along their life cycle
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During the engineering phase VEOLIA will provide itemized list over a 20 years period that will
consider:
• Maintenance: including all services and operational labor required to maintain the equipment
at the designed level of performance .It will be include normal and wear components that are
replaced or rebuilt in a period of time, as well as known failure components. The known failure
modes will be specified in the following table.
• Rebuild schedule (frequency per rebuild) or periodicity;
• Inspection as well as materials and special equipment.
• Component upgrades over life cycle. (Firmware, technology/material improvements,
obsolescence).
17.2 Availability
Equipment and systems must achieve the specified availability for the project over the designed life
cycle, between routine down days or outages. VEOLIA considers a 99% Availability.
In the Installation, Operation and Maintenance Manual of equipment/system VEOLIA will clearly attend
the proper design, installation, checkout, start-up, service, inspection, and repair requirements to
achieve 99% functional availability and 2% RAV (Replacement Asset Value) cost over a 20 year life
cycle.
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• Pre-operational equipment checks to prevent equipment failure at start-up.
• Complete operational guidelines that cover start-up, normal operation, and proper shutdown
procedures. Operations limits for all conditions must be provided.
• Complete set of equipment care procedures and schedules that support 98% functional
availability and 2% RAV.
• Detailed routine inspection sheets for all components.
• Precision repair procedures and practices that include the disassembly, rebuild, and
installation of all equipment.
• Procedures will include all measurements and tolerances required to insure equipment is
returned to Original Equipment Manufacturer specifications prior to restart.
17.4 Safety
All equipment and/or systems supplied will be safely accessible for all predictive, preventive, and time-
based equipment care procedures and will include access platforms, rigging, and special tooling
required to safely operate and maintain the equipment and/or system.
Guards and safety equipment will not interfere with, or prevent the routine maintenance and
equipment care required for the equipment to achieve the specified performance and availability.
17.5 Spares
During the engineering phase VEOLIA will provide a detailed list of spare parts required to meet the
functional availability target including any items required during routine equipment care procedures
and for major inspection and rebuild. See the appendix 02 for a preliminary Spare part list,
Spare parts will be delivered prepared for long term storage at the mill site. Parts with limited shelf life
or usable life will be clearly marked with expiration dates.
Expiration dates will be set such that installation of the part on or before the date will allow the
equipment to achieve 99% availability and will not negatively affect the performance of the equipment.
WVS will specify the conditions required for their parts storage.
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17.5.1 Minimum Expectations
Mechanical: All oil sumps will be treated with rust/oxidation inhibitor and will be sealed prior to
shipment. Machined surfaces will be protected from corrosion, and mechanical damages. Equipment
will be well secured to shipping crates or containers to prevent handling damage.
Electrical: Boards and board level components will be wrapped in anti-static packaging and will be
shipped in a container which protects from moisture and dirt. Moisture absorbing material will be
included in the packing.
If spare parts can’t be delivered in a timely manner, then detailed fabrication drawings will be supplied.
Parts lists for known wear components that will need to be replaced during the specified design life will
be provided. An estimate of the wear time, based on normal operations, along with predictive
techniques or provisions to aid in establishing functional failure will be provided.
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APPENDIX 18 SUB SUPPLIERS LIST
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18 SUB SUPPLIERS LIST AND MANDATORY VENDORS
VEOLIA will choose the one that best fits its scope, ensuring that all materials and equipment to be
provided will be according to NTI-ENG-017, NTI-ENG-018 AND NTI-ENG-019 from the analysis of
each sub-supplier capabilities In case of inexistence of equipment or specific equipment used in
process, VEOLIA will present to FIBRIA for approval the pretender supplier.
During the engineering phase a list of those items will be sent to OWNER, describing the quantities
and suggested sub-supplier for approving.
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18.1.2 For equipment’s:
18.2 References
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APPENDIX 19 EPC SCOPE OF SUPPLY FOR SPECIALTIES
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19 EPC SCOPE OF SUPPLY FOR SPECIALTIES
This appendix purposes to describe items to be considered by an EPC supplier in its specific scope of
supply for a new Project of a Brownfield plant to be held by Owner at Três Lagoas, state of Mato
Grosso do Sul, Brazil, regarding to the follow areas:
• Automation
• Civil
• Electrical
• Instrumentation
• Mechanical
• Piping
All needs herein described has to be clearly included and detailed in EPC’s proposal but, the whole
scope will not be limited to this content. In appendix 2 there is a generic description of EPC
responsibilities to accomplish interests of owner. Any issue needed to attend the EPC responsibilities,
according to APP2 and 3, not described in this appendix, will be added in its proposal. Any deviation
or exclusion of this APP will be clearly described in APP 26.
As soon as EPC proponent, is defined as final Supplier, all of these table will be included in the “As
Sold Proposal” as document for consulting in case of disagreement of EPC scope responsibilities.
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19.1 Engineering
The following tables describe some important items that are considered as included on EPC, inside
battery limits.
According to general EPC definition on Appendix 02, item 2.1.2.1.1 the scope of VEOLIA considers all
engineering, procurement and construction services, inside battery limits, needed to guarantee the
plant operation. The EPC supplier scope is not limited only to the following tables. The Supplier must
consider all engineering, procurement and construction necessary to ensure the operation of the plant,
considering our scope of supply and within the battery limit.
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Responsibility Matrix REMARKS
DESCRIPTION EPC
Owner
Supplier
Vendor Documentation ('As delivered/
X
As built')
Electronic media contents the whole
According to NTI-ENG-028 –
X
documentation Requisitos de documentação
AUTOMATION
See specific description at item19.4
X
CIVIL
Architeture design for buildings X See also item 19.5
Architeture design for electrical rooms X See also item 19.5
Detailed project for civil X See also item 19.5
Formwork drawings X See also item 19.5
Reinforcement steel drawings and
X See also item 19.5
reinforcement material lists
Calculation records X See also item 19.5
Drainage and sewer systems
• Sewers storm water drains -
Design specification and layout
drawings
• Sewers & storm water drains
hydraulic calculation
• Sewer & storm water drains- X See also item 19.5
Elevation sections
• Piling
• Design specification
• Specification for pile testing
• Loading diagrams for piling
• Piling drawing
Civil (concrete structures and
foundations)
• General specification for civil
work
• Loading list for equipment
• General Layout X
• Structural analysis See also item 19.5
• Foundation detailed drawings
• Anchorage drawing for equipment
• Concrete form work drawing
• Reinforcement drawing
• Bar bending sheet
• Detail drawing of embedded parts
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Responsibility Matrix REMARKS
DESCRIPTION EPC
Owner
Supplier
Structural steel
• General specification for
structural steel
• Loading list
• Frame diagram
• Structural analysis X See also item 19.5
• Loading drawing for foundations
• Anchorage drawing for equipment
• Workshop drawing
• Floor grading plan
• Erection drawing
Buildings (concrete or structural
steel )
• General specification for buildings
• Architecture - Layout drawing
• Building Elevation - Layout
drawing
• Architectural Perspective drawing
• Detail Architecture drawing
• Location plan for windows and
doors
• Placing plan for cladding and
roofing
• Room schedule
• Duty specification HVAC See also item 19.5
HVAC - Layout X
• See also appendix 26
• HVAC - Design
• Heating - Duty specification
• Heating - Layout
• Heating - Design
• Plumbing - Duty specification
• Plumbing - Layout
• Plumbing - Design
• Electrical - Duty specification
• Electrical - Layout
• Electrical - Design
• List of furniture for buildings
• Bill of materials (HVAC, Heating,
Plumbing, Electric, Furniture)
ELECTRICAL
Detailed engineering inside electrical Including trays, conduits, suports, etc
X
room (basement and main floor). , according to owner’s NTI.
Detailed engineering outside Including trays, conduits, suports, etc,
X
electrical room (process area). according to owner’s NTI.
Detailed engineering for interfaces
X See item 19.6
between areas
Project specification for electrical
X
design
Detailed engineering for bus way X See item 19.6
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Responsibility Matrix REMARKS
DESCRIPTION EPC
Owner
Supplier
Basic information for control purposes
/ interlocks / E-I Interconnecting X
philosophy
Single line diagram X
Electrical equipment and consumer
X See item 19.6
list
Layout drawing for electrical
equipments and materials on the area X
(Motors, Trays, Air conditioner)
Substation layout X
Electrical equipment specs / data
X
sheets
Circuit diagram (S.D.) of switchgears,
X
MCC, interlock and alarm system
Electrical system calculations and
studies ( Arc-Flash in electrical
panels; Motor start; cables; Lightining X
protection; lighting, grounding and
etc.)
Terminal connection diagram X
Cable connection diagram X
Arrangement drawing for equipment
X
in switch gear panels
Cable list X
Main cable routing drawing X
Arrangement drawing of cable routes
X
(above / underground)
Cable route list X
Installation material (trays, conduits,
X
etc.): List and Specifications
List of equipment to be installed
X
(sockets, fittings, sub-distribution)
Earthing and grounding systems
design specification and X
arrangements drawings
Lightning system design specification
X
and drawings
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Responsibility Matrix REMARKS
DESCRIPTION EPC
Owner
Supplier
Location drawing for lightning
X
protection system
Arrangement drawing for lighting
X
fixtures and socket outlets
Functional diagram for
X
communication system
Location drawing for communication
X
system, incl. telecommunication
Safety characteristic of hazardous
X
areas
Hazardous area drawing and data
X
sheets
Document and drawing list X
Techinical appraisal official( NR-10;
lightning protection; earthing system;
Harmonics; Start-up Check-list; X
Network certificate; electrical
equipament tests).
INSTRUMENTATION
Quantification and Application X According to the basic engineering
Engineering for Installation
• Instrument Lists,
• Hook-ups,
• Location Plans,
• Cable routing,
X According to specific Owner’s NTI
• Cable lists,
• Interconnection Diagram,
• Loop Diagram,
• Power distribution diagram
• etc.
Sizing records for flow primary
X According to specific Owner’s NTI
element and control valves
MECHANICAL AND PIPING
General layout, scale 1:100 or larger. X
Dimensional drawings (framing) of
equipment, with material lists and X
specif
Foundation drawings X
Location of bases, openings, anchor-
X
bolts
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Responsibility Matrix REMARKS
DESCRIPTION EPC
Owner
Supplier
Location, lists and details of concrete
X
inserts
Static and dynamic loads X
Noise characteristics X
Vibration absortion requirements X
Calculation records and out-line
X
drawings of steel struct.
Installation and erection drawings X
Tests Certificates X
Inspection Plan X
Equipments Data Book X According to NTI-IMP-036
It must be delivered to the Owner in
Pipe system - 3D modeling open format, including the library
X
during project execution and final
version (As built models).
Pipe plan with battery limits and tie-in
According to battery limits Appendix -
X
location 3
Underground coord. With tie-in
According to battery limits Appendix -
position 3
Piping study for main process and
X
stress-critical piping
Prefabrication drawings X
Piperack / piping arrangement
X
drawings up to tie-in points
Steel structure – Loading list X
Steel structure – structural analysis X
Piperack – steel structure frame
X
layout
Piperack – steel structure material
X
list
Eng. and typical drawings for piping
supports (standard, special and X
spring supports)
Pipe supports location drawings
X
(standards, special and spring type)
Pipe supports (list of materials) X
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Responsibility Matrix REMARKS
DESCRIPTION EPC
Owner
Supplier
Piping study for other process and
utility piping (hydraulic transient and X
flexibility)
Pipe accessories (data sheets and bill
X
of quantities)
Manual valves (data sheets and bill of
X
quantities)
Arrangement drawings for all
X
itemized equipment
Heat tracing (Engineering); X
Fire fighting drawings (arrangement
X
drawings)
Isometric piping drawings with
X
material list and itemization
Expansion joints calculation X
Considering all safety devices
engineering (eg. safety showers, eye X
wash etc.);
19.2 Procurement
The following activities will be included in VEOLIA scope. VEOLIA will be in charge of complete
procurement work for the entire services and products inside the battery limit described on Appendix
03. but not only limited to the following items. This excludes from the scope Veolia equipment /
services frame contract according to NTI-ADM-050.
According I12 of document “Q” - 195080.10-5076-Q-0001.Rev.C.
The table is generic and has to be understood as being applicable for:
19.2.1 Automation
19.2.2 Electrical
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19.2.2.1 Low Voltage Package
• Transformers LV (34,5kV/690V)
Not included in VEOLIA scope of supply. (Frame Contract)
• Resistance ground
Not included in VEOLIA scope of supply. (Frame Contract)
• Arc Fault Interrupter
Not included in VEOLIA scope of supply. (Frame Contract)
• Bus way
Not included in VEOLIA scope of supply. (Frame Contract)
• Low Voltage AC Motor
Not included in VEOLIA scope of supply. (Frame Contract)
• Motors LV - Non Standard (specials)
Special motors will be supplied together with the main equipment and are included in VEOLIA
scope of supply. Special motors, e.g. for variable frequency drives and integrated gear
applications, are designed according to requirements of corresponding drives. It is
recommended to use dedicated design motor for each special application. Special motor
supplied by VEOLIA (see Motor List) will be provided with one spare motor for each frame, if
not included installed reservation . All motor are provided with terminal plate.
• Auxiliary Panel
Not included in VEOLIA scope of supply. (Frame Contract)
• MCC
Not included in VEOLIA scope of supply. (Frame Contract)
• VFD for 690 Vca
Not included in VEOLIA scope of supply. (Frame Contract)
• Soft start for 690 Vca
Not included in VEOLIA scope of supply. (Frame Contract)
• Emergency MCC
Not included in VEOLIA scope of supply. (Frame Contract)
• Lighting & Outlets Transformers
Not included in VEOLIA scope of supply. (Frame Contract)
• Lighting & Outlets Panels
Not included in VEOLIA scope of supply. (Frame Contract)
Welding receptacles shall be 440V, three phases, and four wires, solidly grounded, supplied
from a dedicated transformer connected to 690V Auxiliary Services MCC of respective Area.
The standard manufacturer is Steck and standard model code is 6502/004. This is in VEOLIA
scope of supply.
• Auxiliary& Automation Panels
Not included in VEOLIA scope of supply. Will supplied by others. If the auxiliary& automation
panels are some dedicated system, it will be the scope of supply of Veolia.
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• UPS
Not included in VEOLIA scope of supply. Will supplied by DCS package.
• Electrical Infrastructure Installation
Cable trays as well as all infrastructures inside electrical building and inside battery limits are
included in VEOLIA scope of supply, which includes also cable trays for 34,5 kV cables (inside
battery limits) supplied by others.
Ladder heavy type trays shall be used to carry power and control cables.
• Following material shall be used for this area:
Eletrocalhas, Caixa de Parafusos,
Eletrodutos e
bandejas e passagens / Suportes porcas,
Áreas acessórios
acessórios Conduletes Grampo “U”
ETA, ETAC,
água gelada, Aço carbono Aço carbono
Alumínio com Aço carbono
compressores Galvanizado a Galvanizado a 304 SS
pintura em Epóxi pintado
e água de quente quente
selagem.
• Transformer 34,5-4,16kV
Not included in VEOLIA scope of supply. (Frame Contract)
• MCC
Not included in VEOLIA scope of supply. (Frame Contract)
• Emergency MCC
Not included in VEOLIA scope of supply. (Frame Contract)
• Resistance ground
Not included in VEOLIA scope of supply. (Frame Contract)
• Bus way
Not applicable for MV
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• Motors MV - Non Standard (specials)
Special motors will be supplied together with the main equipment and are included in VEOLIA
scope of supply. Special motor supplied by VEOLIA (see Motor List) will be provided with one
spare motor for each frame. All motor are provided with terminal plate.
19.2.3 Civil
19.2.4 Instrumentation
According to I51, if necessary it will be supplied pneumatic atuactor block system for valves non frame
(one system for each size actuator).
According to I52, it will be considered nylon Seal tube only near to control/on-off valve (< 1 meter).
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Any other instrument, equipment or device related to process control, not included in the following list
has to be included in the Veolia scope:
Analisadores (completos com sensores, camaras de fluxos, sonda, prensa cabos, tampões, kit de
montagem, etc.)
• pH/ORP;
• Condutividade;
19.2.5 Mechanical
Every service of procurement about engineered equipment is VEOLIA´s responsibility that guarantee
the supplying of equipment on site in accordance with time schedule and quality planned, considering
the information presented in Appendix 2.
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19.2.6 Piping
The procurement service and supplying of all pipe materials are included on VEOLIA scope, including:
• Carbon steel;
• Cast iron;
• Galvanized piping;
• Alloy steel;
• Stainless steel;
• Plastic (PRFV, PP, PVC, others);
• Other materials (Titanium, Hastelloy, etc.) where needed
Included on scope of supply all manual valves and pipe accessories and miscellaneous (nuts, bolts,
joints and others) for complete system.
Where applicable, VEOLIA will provide the complete system for firefighting / equipment (incl. hydrants,
monitors, deluge systems, fire extinguishers, hoses, hose cabinets).
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The table below shows general items under EPC scope in terms of “PROCUREMENT”:
Please see Appendix 26 for deviations and/or exceptions.
Responsibility Matrix
DESCRIPTION EPC REMARKS
Owner
Supplier
PROCUREMENT AND PURCHASE
Procurement procedure according to
X
brazilians laws
Prequalification of suppliers/ It is mandatory to follow the Owner´s
X list of qualified Suppliers (appendix
subcontractors
10)
Purchase execution and control for all
equipments and services inside X
Supplier responsability
Technical and commercial proposal
X
analysis for thirdy parties equipments
Purchase orders status report
It must be presented to Owner
X
(progress report)
Commissioning spare parts needed X
Spares parts for 2 years of operation X X According Appendix 2
Quality Assurance Plan X
Quality Assurance during equip.
fabrication:
• Test and certificates; X
• Acceptance and non conformity
reports;
• Expediting approvals, and others;
Quality Assurance during equip.
fabrication:
• Test and certificates; X
• Acceptance and non conformity
reports;
• Expediting approvals, and others;
Miscelaneous for erection Including any component which is
X
needed to safety installation
Assisted operation;
• 24 h per 1 month X See APP 2
• 12 h per 1 month
• 8 h per 1 month
EQUIPMENTS TRANSPORT AND STORAGE
Expediting procedure X
Expediting reports X
Package (materials and instructions) X
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Responsibility Matrix
DESCRIPTION EPC REMARKS
Owner
Supplier
Special Packagin with climatic
X
protection
Notification of readiness for dispatch X
Shipping and payment documents X
Provision and recording of customs
X
clearance
Shipping status report X
Logistic costs including:
• Loading costs;
• Transportation cost; X
• Imported supplies;
• National duties;
• Unloading costs;
Handling and transport of return
X
goods
Special transports for heavy and bulky
X
items
Provisions of special transports to
site:
X
• aadditional landing pier;
• public road modifications;
• temporary bridges / roads.
related authority / experts permits and
X
fees
Transportation/ shipping insurance X
Site equipment protection apparatus X
Site equipment control/security X
Site equipment moviments (from
X
storage area to installation position)
Third party services for:- inspection
X
(TÜV; LLOYDS; etc.)
Open package and inspection at site X
inspection / expediting at vendors
X
works (for global procurement)
local consultancy services for permit
X
application
local consultancy services for import
X
restrictions and customs clearance
legal affairs (local services) X
taxes (local services) X
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19.3 Construction
The construction part of VEOLIA’s obligation consists of every service necessary to guarantee the
plant startup and operation. VEOLIA is responsible for the whole construction and erection works
inside the battery limit indicated on Appendix 03. Some important points are listed below and must be
included on Supplier responsibility. The APP 22 – Mill site Management will be consulted also.
In general, every equipment, device, instrument, component, etc, purchased by VEOLIA will be
installed.
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Responsibility Matrix
DESCRIPTION EPC REMARKS
Owner
Supplier
All necessary Staff, including:
Supervisors;
Auxiliary;
Safety; All legal permits and employment
X
duties is Supplier responsibility
Welders;
Security;
Painters and others;
Warehouse:
• Personnel; X
• Mobile equipment.
• Furnitures and others.
Prefabrication shops X
Personal Accommodation X
Personal travel and transportation from
X
and to site and on site (vehicles / cars)
Temporary fencing and gates X
Site safety supervision X
Permits / special licenses X
Field tests / laboratory tests X
Erection Tools and equipments like:
• Compressors with hoses and fittings;
• Welding units, gas and electric; X
• Tools;
• Consumables in general
Erection Site Cleaning X
Erection Site safety sinalization X
Special tools for erection and
X
maintenance
Demobilisation X
EQUIPMENTS ERECTION
Erection / Installation of mechanical
X Inside battery limits
equipment
Erection / Installation of structural steel X Inside battery limits
Equipments anchor bolts (including
X
embedment itens to equip. assembling)
Equipment and system pre X
comissioning
Equipments cold comissioning X
Equipments hot comissioning X
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Responsibility Matrix
DESCRIPTION EPC REMARKS
Owner
Supplier
First load of lubricants and chemicals X
Noise/Cold/Heat Insulation X X HVAC packed
Silencers X
Vibration analysis X
Leveling analysis X
X It must include personal staff for
Equipment/System performance tests
operation supervision
Equipments safaty devices X
(relief/safety valves, rupture disc and
others)
PIPES ERECTION
Pipe inserts for civil construction X
Erection / Installation of piping, Inside battery limits
insulation, painting (incl. cleaning) X
Pipe cleaning execution, including:
• Steam flushing;
• Water flushing; X
• Oil flushing;
• Air flushing;
Pipe cleaning apparatus:
• Temporary strainers;
• Temporaty vents;
• Spools for pipe erection and cleaning X
for control valves and instruments
protection;
• Temporary supports;
• other items required.
Heat tracing (materials and
X
installation);
Pipe Construction tests (according to
ASME B.31) like:
• Radigraphy;
X
• Penetrating Liquid;
• Ultrasson;
• Stress relieving after welding
• Hydrostatic Test
Thermal Insulation (engineering,
X Where necessary
materials and installation);
Fire Fighting system installation (pipe,
supports and accessories
Pipe prefabrication (shop/site works) X
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Responsibility Matrix
DESCRIPTION EPC REMARKS
Owner
Supplier
Pipe/steel structure assembling
X Inside battery limits
(piperack)
Pipe support installation (standard,
X
special and spring supports)
Pipe/prefabricated spools internal site
X
transport to final installation position
Pickling (material and service) X Where necessary
Painting protection including:
• Painting specification;
• Application procedures;
• Materials and consumables; X Where necessary
• Sand blasting
• Primer painting;
• Finishing painting;
• Shop/site service execution;
Touch up painting after erection
X
completion
Other anti-corrosion treatment X
Welding material X
Safety valve test bench equipment X
ELECTRICAL ERECTION
Trays and conduits X
Pulling cable (power and command) X
Connection X
Identification X
Finishing X
Supporting in general X
Painting X
Lightining protection X
Lighting X
Earthing and grounding systems X
Terminal connection X
sockets, fittings, sub-distribution X
Telecommunication devices X
Emergency lightning X
CIVIL CONSTRUCTION
Soil bearing conditions survey X
Final site leveling X
Piling X
Excavation X
Back filling X
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Responsibility Matrix
DESCRIPTION EPC REMARKS
Owner
Supplier
Concrete foundations X
Concrete floors X
Concrete pits, chests and tanks X
Concrete inserts X
Grouting X
Steel structures X
Stairs, platforms ladders and handrails
X
related to the building
Access roads X
Floors X
Floor channels X
Floor channels grating X
Underground piping X
Underground electrical conduits /
X
channels
Roofing X
Lateral enclosures X
Ventilation and air conditioning of
X
electrical and control rooms
Built-in structural groundings in
X
concrete columns and foundations
Bays, vaults and all civil works for
X
Power Transformers
INSTRUMENTATION
Calibration at the manufacturer X
Including certificate of calibration for all
Final calibration at the mill site X
of instruments supplied
Instrument’s SW configuration X
Transport up to the OWNER site X
Receiving and Storage at the Mill X
Installation X According to Owner’s NTI
Commissioning X Supported by Owner time
Start up X Supported by owner time
Utilities for purge/sealing
• Engineering
• Material
• Construction X
• Commissioning and start up
GENERAL
Comissioning X X See APP 05
Start up X X See APP 05
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19.4 Automation
By Automation may be understood as being the asset of equipment, devices, installations and
software which are necessary for keeping the process under control in normal condition of operation
or even in situations of disturbance, start or stop procedures. In other words, automation is compound
by:
• DCS – Distributed Control System: Electronic system designed to control the process
variables and to provide to the operators all information in a centralized ambient;
• Field instrumentation: The asset of transmitters, switches, indicators and automatic valves
installed at the shop floor and controlled by DCS;
• PIMS – Plant Information System: System to storage and provide Informations of a process in
a data base by a long term;
• OTS – Operator Training System: System that simulates the process to help operator to
foreseen conditions under abnormal scenarios and how to proceed in such situations;
• APC – Advanced Process Control: System designed to keep a plant under control based on
process modeling;
• Specials analyzers: Devices to measure and control some special variables such as: kappa
number, brite measurement, alkali meter, etc.
• CCTV systems: Asset of cameras and video monitor to allow operators to visualize some
parts of the process
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• Dedicated systems: Special system designed to a special function such as QCS (Quality
Control System); BTS (Bale Tracking System), BMS (Burner Management System), etc.
Some of these systems are bought by Owner as an EPC contract, such as DCS, and some are
supplied by EPC supplier in its scope, such as field instruments, specials analyzers and dedicated
systems.
DCS is biggest package for automation and is bought by Owner as an EPC contract. It is shown in a
special column in the following table. OTS, PIMS and APC are parts of this package.
19.4.1 DCS
DCS system will be delivered by others, which will include the DCS hardware, basic software and the
application software. The control of process of all areas will be done by the DCS, except Turbine-
Generator, Energy Management System, Cutter Lay-boy, Baling Lines and Air Compressors, that will
have own dedicated control systems.
The hardware to be delivered by the DCS Supplier includes all workstations, controllers, I/O cabinets,
automation power distribution cabinets and the network cables. DCS supplier will also be responsible
for the network cable pulling, installation of special connectors and cable identification as well as
network connection to DCS equipment.
DCS Supplier will be responsible for the installation of the I/O cabinets and other DCS related cabinets
in the Rack Room, located inside EPC's Electrical Building, but segregated from the Electrical Room.
DCS supplier will also be responsible for internal transportation, positioning and fixing to the floor
(labor force and machinery for handling DCS equipment up to the floor of Control/Auxiliary/Rack
Rooms shall be rented by DCS supplier). All required infrastructure for DCS installation and
interconnection, e.g. cable trays, supports, basis for cabinets, etc., within the Veolia package delivery
limits, is the responsibility of the Veolia package vendor.
The scope of process Veolia shall include the cabling and corresponding infrastructure (cable trays,
conduits, pull boxes, supports, etc.) for signal/control wiring between field instruments/automatic
valves/analyzers and the DCS I/O cabinets inside Rack Room. Power and grounding cabling
(complete installation, including for DCS related equipment) will also be in the Veolia scope of supply,
as well as the infrastructure for DCS Network and system cables.
The scope of Veolia shall include the installation for the I/Os cabinets of the DCS, when located in the
field, including internal transportation from the warehouse of the DCS Veolia up to Water Treatment
island, cabling and corresponding infrastructure (cable trays, conduits, pull boxes, supports, etc) for
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signal wiring, control wiring and power supply wiring between instruments/ automatic valves/ analyzers
and the cabinets of I/Os.
The required infrastructure for the installation and interconnection of the DCS, e.g. cable trays,
conduits, pull boxes, supports, basis for cabinets, etc., inside the delivery limits of the Water Treatment
Island, is in the responsibility of Veolia.
Veolia confirms the understanding that the DCS vendor will provide power cables and grounding of
DCS cabinets installed in the electrical room. The DCS's scope of supply also includes the installation
of cables, connectors, markers, testing and commissioning (I16).
Veolia will provide power cables, connectors, markers and grounding for DCS remotes cabinet. The
Veolia´s scope of supply also includes the installation of cables, connectors, markers, testing and
commissioning."
All the infrastructure in the electrical room and the field is responsibility of Veolia (DCS Remotes and
Cabinet´s).
Veolia should consider that cabinets will be installed in the field by their own; in the case of Cabinets
I/O mounted in electrical room or auxiliary room, the installation will be taken by the DCS vendor.
Veolia should consider in the scope of supply and the installation of power and grounding cables for
DCS cabinets installed in the electrical room. The scope of supply also includes the installation of
connectors, markers, testing and commissioning. Power cables for field remote cabinets as the
grounding remain within the scope of Veolia.
Veolia should consider that the voltage level for digital signals (DI and DO) of the DCS will be 24 VDC.
For DCS network cabling (fiber optic) between Electrical room and Control/Auxiliary Room Veolia will
be responsible for the infrastructure inside Electrical Building up to the battery limit. From this point up
to Main Control/Main Auxiliary Rooms the BOP package will be responsible for the infrastructure
(cable trays, conduit runs and supports).
Veolia will delivered motor loads or other (eg. Emergency drain valves) that are to be triggered by
UPS. If there are UPS dedicated to these charges should be designed and included in the scope of
Veolia.
Veolia will be following the compliance with the limits supply and interconnection principles (3024-00-
00-A-10007 - Battery Limits and automation interconnection principles and instrumentation) rev a of
the applicable specification.
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ALARMS
The supplier of the DCS will set the rule for the optimization of alarms to the operator, following the
recommendations of EEMUA/ISA.
For example, alarms associated with an event may not result in the same event other alarms, alarms
already configured in a mesh may not have alarms associated with the replication tool, alarms, HH, H,
L, LL cannot be configured as a general rule, etc.
The EPC should follow the rule established for the optimization of alarms. During the FAT configured
alarms should be checked.
DCS PROGRAMMING
The DCS supplier will also be responsible for the programming of Application Software", based on
information delivered by Veolia.
Veolia should work integrated with the DCS supplier which will rely on Veolia technical instructions
and support to complete the DCS programming.
Consequently, included in the scope of Veolia are the definition and the specification of all controls,
interlocks, etc. within the package, including incorporation of any dedicated control system purchased
with the package.
Veolia will be responsible for supplying all information to be exchanged with the DCS in a form of a list
with all protocol addressing. Dedicated controllers or Systems that interface with DCS must be
previously tested during DCS FAT. Veolia shall bring enough hardware and software pieces and
specialists for these tests and include all the related expenses.
Furthermore, the Veolia is ultimately responsible for the DCS application and its functionality within the
Veolia package delivery limits. In other words, the DCS supplier will work integrated with the Veolia
and rely on the Veolia package vendor’s coordination, instructions and specifications to complete the
delivery, including the programming.
In addition to the documents required for DCS programming (e.g. control diagrams, interlocking logic
diagrams, sequential function diagrams, etc) the Veolia shall consider supplying data, according to
standard electronic files to be supplied by OWNER, for permitting agility on direct data transfer to DCS
database. The information to be provided shall be at least:
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DCS DATABASE LIST:
Instrument tag, service description, engineering units, range, set of alarms and interlocks including
alarm description, type of action for valves (air to open/air to close), type of action for controllers
(direct/reverse), parameters for P/I/D in control loops, split range for valves (where applicable) and
DCS addresses (Controller No., Module type, cabinet, nest, slot, channel, etc).
This file will contain basic rules, according the type of DCS selected, for loading cards per cabinet and
also points per card. Type of powering for instruments (2 or 4-wire) needs to be informed.
Tag, service description, local/remote controls, special requirements as reversible command, current
monitoring, network addressing, etc.
Other special documents to be supplied in a free format are: Description for special loops, Display
sketches (graphic, trend and detail displays), Automatic Start Sequences description, Interface with
Dedicated Systems applied to some EPC packages (addressing map with all variables exchanged
with the DCS), etc.
Notes: all descriptions to be presented on displays shall be supplied already translated to Portuguese
(ex: loop description, alarm description, display name, etc).
Also included in the Scope of Supply of the vendor led Veolia package is all the support related to the
DCS programming, such as coordination and expediting of information and deliveries, time schedules,
progress follow up and reporting, etc.
Veolia scope shall consider skilled process/control people, located here in Brazil, available at least
one week per month, during 5 months (for meetings in the DCS supplier office), and also being
available for mail/phone contact during the other days. Related expenses with traveling/hotel/daily
rates shall be included in the scope of Veolia.
For the Factory Acceptance Tests (FAT), at DCS integration site, the Veolia shall consider at least two
month of local support with the same people as above (at least two people), for attending the DCS
tests. The DCS tests will be separate in two parts, the first for testing the hardware (this test will check
also all connections internally in the panels and 100% of all I/O points and indication on displays, for
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saving time during commissioning) and the second for testing the DCS programming, simulating all
control strategies, interlocks, sequences, etc.
The quantity of DCS hardware and corresponding services to be purchased by FIBRIA will be based
on the preliminary quantities of I/O (physical I/Os and communication I/Os) and interfaces to be
informed by Veolia with the proposal (preliminary Instrument and Loop list).
Veolia shall inform the final quantity of I/Os and interfaces by the time of hardware freezing date which
will be set to approximately 06 months after the Purchase Order placement with the EPC.
DCS Veolia will adjust the hardware (I/O modules; I/O cabinets; switches, DCS Controllers, etc) and
services (application software programming, interfaces programming, FAT and SAT, transportation,
installation labor, commissioning and start-up support) based on these frozen quantities. If these
quantities change later by request of Veolia, in such a way that additional hardware is required, then
the additional costs involved (hardware, software, services, reworks, overtime, etc) will be charged to
Veolia.
If Veolia asks for modification in the DCS configuration, after the final issue of the engineering/
configuration documents and should the DCS supplier claim for additional cost, these costs will be
charged to Veolia. The additional costs to be charged by the DCS supplier for rework will be
applicable for modifications in excess of the following:
• − Veolia shall consider the following values:
• FAT: up to 25% of modifications;
• Joint-FAT: up to 15% in relation to the consolidated changes in FAT;
• Commissioning: up to 10% of the Consolidated Joint-FAT;
• Assisted operation: up to 5% of the consolidated commissioning.
The number of man-hours to be charged by the DCS supplier should be agreed between the DCS
supplier Veolia and Fibria.
There will be a DCS support team during the commissioning and start-up phase and small
modification that does not impact in normal working time of DCS technician or in the normal
commissioning activities can be accepted.
The list of I/O´s presented in item 19.8 of the technical proposal includes the inputs and outputs for
DCS and dedicated systems.
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SCOPE BY VEOLIA RELATED TO INTELLIGENT MCC (IMCC)
For the communication with DCS Veolia will be responsible for the design and installation of the
interconnections with iMCC cubicles and for the Profibus DP network up to DCS Profibus DP interface
card that will be installed close to the DCS Controllers in the Electrical Room. Veolia shall supply all
accessories required for this topology, including DP/DP couplers (if required), Profibus cable and
connectors.
The description and requirements of the PROFIBUS DP network for the relays and variable frequency
drives (VFDs) are included in the electrical design criteria.
Veolia should consider that will not be the PLC for MCCi, and PROFIBUS DP networks will be linked
directly to the interface module in the DCS, and the entire supply network (Optical cables, optical
connectors, accessories, infrastructure, markers, testing and commissioning) is included in the scope
of Veolia. The requirements for design and installation should meet the criteria of automation, 3024-
00-00-A-10000.
Veolia should consider that there will be no interconnection with the TCP Ethernet FIBRIA.
Veolia scope shall include all Dedicated Control/Monitoring Systems and/or Special Analyzers
necessary and sufficient to comply with the process and control requirements. The systems shall be
as indicated in the item 3.8 of the Inquiry Specification and shall be consolidated by Process teams.
Any dedicated system / special analyzers, included in the scope of Veolia, will follow the standards of
Fibria, Fibria's vendor list and the criteria for instrumentation and automation projects. Deviations are
mentioned at Attachment 26.
The features and minimum requirements for specification and installation meet the criteria of the
automation project 3024-00-00-A-10000. Deviations are mentioned at Attachment 26.
Veolia scope regarding to the Dedicated Systems / Special Analyzers shall include all hardware and
software required for system operation, installation material, installation work, training, tests and
commissioning, start-up and assisted operation.
Veolia will be responsible for supplying cabling/connectors for the interconnection, through serial
communication and point-to-point, of Dedicated Control System / Special Analyzers with the DCS,
and, if applicable, with others Dedicated System included in the supply.
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The communication of any system dedicated / special analyzers with the DCS should be done using
optical fiber and PROFIBUS DP communication protocol. Any deviation will be appointed in APP26.
All dedicated systems/Special automation analyzers included in the scope of the Veolia will have at
least one design of its architecture, showing equipment, components, lay outs, networks, etc.
If the Dedicated System requires remote workstations or interfaces, in the Main Control Room, Veolia
will be responsible for the infrastructure inside the Electrical Room and from this one up to the battery
limit. From this point up to Main Control/Auxiliary Room the BOP package will be responsible for the
infrastructure and Veolia for the cables, cable pulling and connectors.
The installation, including cabling, for the equipment related with the remote interface is responsibility
of Veolia.
Veolia shall use fiber optic for all networks and communication cables and for video signal cables
installed outside the Electrical/Auxiliary/Control Rooms. The use of fiber optic cables for installation
inside the rooms is not necessary, but acceptable. The fiber optic cable type shall be monomode or
multimode (see Automation Design Criteria), not jelly, flame retardant, self-extinguish, for external use,
with two spare fibers, with connectors installed and tested (ready for use), at minimum.
Veolia shall use KVM (signal extender for video/keyboard/mouse) for interconnection between the PC
machines of Dedicated System, in Auxiliary Rooms, and Human Machine Interfaces (monitors
keyboards and mouse) in Control Rooms, which shall employ a single UTP cable technology
(video/keyboard/mouse together in a single cable). Veolia will be responsible for supplying all
information to be exchanged with the DCS in a form of a list with all protocol addressing.
If you are using dedicated systems, Veolia should consider that cabinets should follow the pattern set
for the cabinets of the DCS.
The communication between the analyzers and the DCS will be through signal 4-20 mA.
Veolia informs that will not have communication between islands according to item 19.6 of architecture
- Delivery Limits between Islands. The communication and interface with the Intake will be between
DCS / REMOTE via network with optical fiber.
If applicable, all dedicated system, special analyzer or dedicated application will be provided with all
the training, spare part, assisted operation and data book. All possible software licenses will be
passed on to Fibria as his property.
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Veolia should include in its scope the functional testing of dedicated systems and MCCi, integrated
with DCS, which will be performed on the DCS vendor site in two stages, and both, the Contractor
shall include in its scope the necessary transportation expenses CPU, communication modules and
electrical IEDs, and technical programming to the dependencies of the DCS vendor. In the first stage,
early, there will be a test of communication (connection and protocols - Profibus DP, OPC, Modbus,
etc.). Using as few test points; in the second stage, during the TAFs of DCS, will be functionally tested
every point of communication with their assignments.
CCTV systems shall be included for operation and area monitoring including. Veolia is considering to
supply two (2) CCTV cameras to the process. Suppliers follow the Vendor List and contains the
following requirements.
• Cameras: fixed type;
• Cameras: zoom Pan and Tilt.
CCTV cameras should be included in the scope of Veolia. Such cameras should follow Vendor List
Fibria and should contain at least the following requirements:
• Stainless steel housing;
• Digital, colorful, Cameras;
• Protection IP 65;
• Clean the lens;
• Internal Pressurization;
• Fiber Optic Converter;
• Boxes, clamps, screws, etc. in stainless steel;
Veolia Should consider that the CCTV system excluding Switch to be supplied by Fibria, others items
described, should be fully included in Veolia scope of supply, the scope of supply also includes the
installation of the optical cables, optical connectors, markers and certification of networks, testing and
commissioning. With respect to the communication network to the video wall, in the control room, the
wiring from the electrical room will be responsibility of Fibria, But the infrastructure inside the battery
limit its will be the Veolia. All the necessary information for developed of project Veolia shall supply it.
Veolia scope regarding to CCTV shall include all hardware required for system operation, installation
material, installation work, testing and commissioning, Start-up and assisted operation.
The entire infrastructure for TI, CCTV, within the island and in the electrical room must be detailed,
purchased and installed by Veolia until the battery limit. From this point it will be provided by the BOP.
The operating point must be informed by FIBRIA during the detailed design phase.
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Fibria reports the following amounts during the proposal phase:
• 6 points of data and voice in the electrical room;
• 9 points Emergency telephone distributed in the area;
• 6 points access control p/electrical room.
Responsibility Matrix
DESCRIPTION BOP EPC DCS Remarks
OWNER
Contract Contract Contract
DCS - DISTRIBUTED CONTROL SYSTEM
Supported by DCS
Basic Concepts
Supplier, according to
• System Architecture X X
OWNER’s Automation
• Interconnection Principles
Design Criteria
With definitions of EPC
Purchasing X
Supplier
Final Hardware Definition
With I/O quantities
• Quantities of I/Os, Cabinets
X X informed by the EPC
• Interfaces w/ MCC
Supplier
• Other interfaces, etc
According to OWNER’s
Final DCS Network Definition X
standards
Application Software Programming According to EPC’s
X
• Following OWNER’s Standards interlocks diagrams
Witnessed by OWNER
Factory Acceptance Test (FAT)
X X and formally approved by
• At DCS facilities (Brazil)
EPC
Witnessed by OWNER
Site Acceptance Test (SAT)
X X and formally approved by
• At OWNER Mill
EPC
Supported by OWNER if
Customs Clearance X
needed
Transportation to the OWNER Mill X
Receiving and Storage at the Mill X X
According to their battery
Complete Installation at the process limits based on DCS
X
area engineering and
supervising
According to their battery
Installation at the process room X
limits
Supported by DCS
Commissioning of Fields Instruments X
supplier
Supported by DCS
Start up X supplier and OWNER’s
start up team
DCS Training X
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DCS HARDWARE SUPPLY
Human Machine Interface – HMI
• PC computers,
• Video Displays,
• Keyboards,
• Pointing devices,
• Large Screen Displays, X
• Hard Copy,
• Printers,
• Switches,
• Furniture,
• etc.
Controllers Hardware
• Controllers,
• Network Interface Cards,
X
• Switches,
• Cabinets,
• etc.
Process Interface Hardware
• I/O Modules,
• Network Interface Cards, X
• Switches,
• I/O & Marshalling Cabinets
DCS Interface Hdw w/other systems
• Smart MCC & Variable Freq Drives
• Sectional Drives
• Special Pulp Analyzers, CEMS X
• Dedicated Systems (e.g. MCS, WMS,
WIS, BMS, ESD,etc)
• PIMS
Electrical Supply Cabinets (ALIM)
• Two for Main Auxiliary Room
• One for each EPC (Rack Rooms) X
• One for Drying Auxiliary Room
• One for Paper Machine Aux. Room
DCS Network Cables
• Control Network – between EPC’s
Rack Room and Auxiliary Room
• I/O Network - to connect I/O cabinets
with Controllers (both in EPC’s Rack X
Rooms)
• Local Area Network – to interconnect
the Control Networks (Fiber Line,
Recovery, Drying/Paper Machine)
Industrial Ethernet Network Cables
X
• For connect DCS with PIMS network
Special Control Cables The battery limit between
• For Emergency Pushbuttons (e.g. BOP/EPC will be a pull
Biomass Boiler, Rec. Boiler, TG, etc) box located at the EPC
X
battery limit. From this
point up to Rack Room it
will be EPC scope
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DCS SOFTWARE
System Basic Software
• Operating System
X
• Configuration/Engineering Tools
• Historian, etc
Application Software Programming
• Regulatory control
• Alarm handling and Event log
• Interlocking and Automatic
Sequences for Start-up and Shutdown
With information supplied
• Graphic displays X
by the EPC Contractors
• Dialog displays for Analyzers, Motors,
Controllers and “On-off” valves
• Communication with other systems
• Database configuration for PIMS
interfaces
Complex loop description X
Sequential Function Diagrams X
Interlocking logic diagram X
Memory map for communication
X
between DCS and other systems
Database for DCS X
Graphic displays Sketches X
Control Diagram (SAMA/DIN) X
DCS ENGINEERING
Complete specification data sheet X
Functional Specifications
• I/O Assignment Criteria
X
• Power Distribution requirements
• Application Sfw Design Criteria, etc
Hardware Drawings
• Architecture drw
• Hdw Outline Dimensional drw.
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Drying/Paper Machine Control /
Including Engineering,
Auxiliary Rooms
X Procurement and
• Control / Auxiliary Room Layouts
Construction
• Cable Tray/Conduit run Layouts
DCS Network Cables Routing Plans
• From DCS I/O Cabinets to DCS
Controller Cabinets (both in EPC’s
X
Rack Rooms)
• Network cable routing inside EPC's
Electrical/Rack Rooms
DCS Network Cables Routing Plans The battery limit between
• From DCS Controller Cabinet (EPC’s BOP / EPC will be a pull
box located at the EPC
Rack Room) to DCS Operators’ X X battery limit. From this
Interfaces (Main Control/Auxiliary point up to Rack Room it
Room) will be EPC scope
DCS Network Cables Routing Plans
inside Drying/Paper Machine Buildings
• From DCS I/O Cabinet to DCS
Controller Cabinets (both in Machine
Rack Room)
• Network cable routing inside X
Electrical/Rack/Auxiliary rooms
• From DCS Controller Cabinet (in
Rack Room) to DCS Operators’
Interfaces (Machine Control/Auxiliary
Rooms)
Database for DCS programming
• Loop identification and service The final database forms
• Scale ranges, alarm/interlocking sets will be defined after the
• Control actions (PID, reversal/direct) X selection of DCS
• Control parameters (G, Ti, Td) Contractor, based in its
• Interfaces addressing information requirements
• I/O address information, etc
Industrial Ethernet Network Cables
X
• To connect DCS with PIMS
Communication cables for interfaces
with other systems
X
• To connect DCS with dedicated
systems, including Smart MCC
DCS INSTALLATION MATERIAL SUPPLY
Main Control / Main Auxiliary Rooms
• Cable trays, conduits and accessories
• Supports and accessories for fixation
• Grounding grid X
• Required material for the relocation of
the existing DCS Hardware in Control
Rooms if required
Drying Machine Control/Aux Rooms
• Cable trays, conduits and accessories
X
• Supports and accessories for fixation
• Grounding grid
Infrastructure Inside EPC's Electrical /
Rack Rooms
• Cable trays, conduits and accessories X
• Supports and accessories for fixation
• Grounding grid
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Infrastructure on Pipe Rack for DCS
network cables – only the The battery limit between
interconnection between EPC's Rack BOP / EPC will be a pull
box located at the EPC
Room and Main Control/Auxiliary X battery limit. From this
Rooms point up to Rack Room it
• Conduits, Pull Boxes and accessories will be EPC scope
• Conduit Supports
Infrastructure for DCS network cables
for the interconnection between Rack
and Auxiliary Rooms inside Drying /
X
Paper Machine Buildings
• Conduits, Pull Boxes and accessories
• Conduit Supports
DCS System Cables
• Printers, video / keyboard / mouse, X
etc
Electrical cables (except those listed in BOP–Cables inside Main
DCS Network Cables) X X Control/Aux Room
• Cables, termination and markers EPC – All other cables
Communication cables for interfaces
with other systems, including MCCi X
• Cables, terminations and markers
Industrial Ethernet Network Cables
X
• For connect DCS with PIMS network
DCS INSTALLATION
DCS Hardware (including I/O cabinets)
/ Furniture inside rooms
X All DCS hardware cabinets
• Control Rooms and Auxiliary Rooms
• Rack Rooms
BOP – Out of EPC battery
DCS Network cables (fiber optics, limits
coaxial, twisted pairs, Ethernet, etc.) EPC – Inside Plant battery
• Cable pulling/Identification/Marking X X X Limit (outside electrical
• Terminals installation room)
• Connectors installation (fiber optics) DCS – Inside electrical
and auxiliary room
DCS System Cables (printers, video /
keyboard / mouse)
X
• Cable pulling/Identification/Marking
• Connectors installation
Power supply cables, grounding cables
BOP–Cables inside Main
and signal cables
X X Control / Aux Room
• Cable pulling/Identification/Marking
EPC – All other cables
• Terminals installation
Communication cables for interfaces
with other systems, including MCCi
X
• Cable pulling/Identification/Marking
• Terminals installation
Industrial Ethernet Network Cables
X
• For connect DCS with PIMS network
Infrastructure Inside Main Control /
X
Auxiliary Rooms
Infrastructure Inside Drying Machine
X
Control / Auxiliary Rooms
Infrastructure Inside Electrical / Rack /
X
Auxiliary Rooms
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The battery limit between
Infrastructure on Pipe Rack for DCS
BOP/EPC will be a pull
network cables (fiber optic)
X box located at battery limit.
• Only the interconnection between
From this point up to Rack
Rack and Main Auxiliary Rooms Room it will be EPC scope
Infrastructure for DCS network cables X
• For the interconnection between Rack
and Auxiliary Rooms inside Drying/
Paper Machines Buildings
OTS – OPERATORS TRAINING SIMULATOR – NOT APPLICABLE
ADVANCED PROCESS CONTROL SOFTWARE PACKAGES – APC – NOT APPLICABLE
DEDICATED CONTROL SYSTEMS (WHERE AND IF APPLICABLE)
• Smart MCC;
Purchasing X
Software configuration X
Engineering for Installation
• Instrument Lists,
• Hook-ups,
• Location Plans, X
• Cable routing,
• Cable lists, Wiring Diagram,
• Loop Diagram, etc.)
Supply of Installation Material X
Cable pulling, connectors and
X Also in the Pipe Rack
termination, connection
Witnessed by Owner
FAT and SAT carry out X X
and DCS supplier
Transport up to the OWNER Mill X
Receiving and Storage at the Mill X
Commissioning and Start up X
Training X
SPECIAL ANALYZERS: (WHERE AND IF APPLICABLE)
Purchasing X
Quantification and Application X
Engineering for Installation
• Instrument Lists, Hook-ups, Location
X
Plans, Cable routing, Cable lists, Wiring
Diagram, Loop Diagram, etc.
Calibration and Analyzer’s software
X
configuration
Licenses for import radioactive sources
X
according to Brazilians rules and laws
Storage and handle radioactive sources X
Provide skilled people for handle with
X
radioactive sources
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Transport up to the OWNER Mill X
Receiving and Storage at the Mill X
Installation/Commissioning/Start up X
Training X
VIDEO WALL: NOT APPLICABLE
NA
App 19.1 is an specific diagram for battery limits for EPC, BOP, DCS and Owner
19.5 Civil
A civil construction applies to process equipment requirement, control, rack and electrical rooms,
social and maintenance rooms, where applicable, pipe bridges, etc.
Owner has supplied a report with the soil bearing conditions. VEOLIA is considering these
informations for the civil works considered in this proposal. Please refers to Appendix 26.
The roads inside the delivery limits will be fully executed by VEOLIA. Besides this, VEOLIA will also
execute the connections of the access roads to the existing mill roads. It will be also considered the
required demolition of the existing curb and gutter, and the construction of the connecting curbs and
gutters to the internal access roads, according to the following sketch:
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Clean water that can be recovered will be collected by gravity inside the area limits and delivered at
one point at the underground battery limit.
VEOLIA will consider in the scope of supply a system to collect and reuse of spills consisting of, at
least:
• Containment walls
• Collection sump
• Sump pump to return the contaminated spills to the area spill tank
• Sump conductivity meter
• Automatic damper actuated by conductivity meter.
The concept for spills collection is specific for each area and its scope is described in APP2:
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19.5.2 Electrical Room
Electrical room is under VEOLIA scope of supply. The table below show what is included in that
package in case of EPC to subcontract this part of its scope.
RESPONSABILITY
DESCRIPTION MATRIX REMARKS
OWNER BOP EPC
• HVAC
• DCS panels
• Transformers
• Ground resistances X
According to the information of
• Bus Way
• MCC (BT and MT) FRAME and package suppliers
• Auxiliaries panels (eg .: DCS package, CCTV
• UPS
package, etc.).
• etc
Civil construction X
Lighting and outlets design and including emergency
X
detailed engineering illumination
Lighting and outlets
electromechanical erection inside X including emergency
electrical room illumination
Design and detailed engineering for including emergency
X
lighting and outlets in external area, illumination
Lighting and outlets
electromechanical erection in the X including emergency
external area illumination
Design and detailed engineering for including emergency
X
lighting and outlets between areas illumination
Lighting and outlets
electromechanical erection between X including emergency
areas illumination
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RESPONSABILITY
DESCRIPTION MATRIX REMARKS
OWNER BOP EPC
Lighthning and outlets protection
system design and detailed X
engineering for electrical rooms
Lighthning protection system
electromechanical erection inside X
electrical rooms
Lighthning protection system design
and detailed engineering for external X
area
Lighthning protection system
electromechanical erection for X
external area
Lighthning protection system design
and detailed engineering between X
areas
Lighthning protection system
electromechanical erection between X
areas
General;
• Conditioned Air
• Fire alarm
• Voice System
• Access control
• Communication network between areas
Specification X
Supplying X
Erection Supervising X
Electromechanical Erection X
Supplying X
Erection Supervising X
Electromechanical Erection X
General;
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RESPONSABILITY
DESCRIPTION MATRIX REMARKS
OWNER BOP EPC
Communication network inside electrical rooms
Specification X
Supplying X
Erection Supervising X
Electromechanical Erection X
Assisted operation X X
Electrical rooms will be built according to the document guidelines: “Projeto Horizonte 2 - Feedback
Eletrocentos rev 5”.
Some process area has interaction with another area, usually related to some sub product produced
or storage in an area which is needed to the other. For example, digester uses white liquor produced
in the causticizing plant, so that it has to be pumped up to digester.
The schematic drawing below shows this kind of interaction in general for equipment (motors and
instruments) in common for both areas related to the sub product and who is responsible for each
activities to interconnect them.
In APP 3, there is a chapter named delivery limit between island where is described such interaction
for a specific plant.
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Legend:
• 1. EPC A: Is the process area which produces or storage the fluid or product needed in
process of EPC B. For example: causticizing, for white liquor.
• 2. EPC B: Is the process area which uses the fluid or product produced or storaged in the area
of EPC A. For example, digester uses the white liquor from causticizing;
• 3. MOTOR: Most of time is used for pumping the product from EPC A to EPC B. The
responsibilities for this motor are shown in the table below.
• 4. INSTRUMENTATION: Every transmitter or automatic valve installed in the pipe or tank
which is needed to keep the main variables under control (Pressure, level, temperature, pH,
consistency, etc). As these instruments will be installed in the EPC A area. The responsibilities
for this motor are shown in the table below
• 5. MCC: Located at EPC B electrical room. As EPC B is the final user for the fluid coming from
EPC A, it is responsible for feeding electrically the motor. In other words, this motor has to be
understood as being installed in their own plant. The responsibilities for this MCC are shown in
the table below.
• 6. I/O REMOTE CABINET: Located at the EPC B area. As EPC B is the final user for the fluid
coming from EPC B, it is responsible for connecting the instruments involved in its own DCS
network. The responsibilities for this remote cabinet are shown in the table below.
• 7. CABLING FOR SIGNAL, POWER SUPPLY AND COMAND: This cable is to 4-20 ma,
110Vca for supplying or 110Vca for digital I/O. The activities related to them are shown in the
table below;
• 8. POWER CABLE. This is a 690 Vca cable for supplying the motor. The activities related to
them are shown in the table below;
• 9. INFRASTRUCUTURE. This includes the trays for laying down the cables, either for
instruments or motor, supports, protection, etc. The complete activities for this are shown in
the table below;
• 10. PIPING. This includes every pipe needed to take the fluid from EPC A plant to EPC B
plant.
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The whole scope are shown in the table below
RESPONSABILITY
DESCRIPTION MATRIX REMARKS
BOP EPC A EPC B
MOTOR
Specification X
according to Owner vendor
Procurement and purchase X
List, including spare part
according to Owner NTIs
Basic and detailed engineering X
and Electrical design criteria
Transport and storage at the site X
Including civil foundation,
Installation X
fixing and final alignment
Protection against moisture and dust X
Commissioning X X
Start up X X
Replacement if it has burned or
X
damaged
INSTRUMENT
According to owner’s NTI and
X instrumentation design
Instrument list criteria
According to owner’s NTI and
X instrumentation design
Specification criteria
According to Owner vendor
Procurement and purchase X
List, including spare part
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RESPONSABILITY
DESCRIPTION MATRIX REMARKS
BOP EPC A EPC B
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RESPONSABILITY
DESCRIPTION MATRIX REMARKS
BOP EPC A EPC B
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19.7 Motor List
Apresentamos abaixo a lista de motores conforme definida na fase de proposta, esta lista será
consolidada na fase de detalhamento, sendo que caso a Veolia detecte a falta de motores após
detalhamento, estes serão escopo da Veolia., respeitando FRAME
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MOTOR LIST
1 ACTIFLO
1.1 Agitador do tanque de coagulação 660 60 1 1 18,60 22,00 22,00 20,67 DD
1.2 Agitador do tanque de Floculação 660 60 1 1 18,90 22,00 22,00 21,00 VFD
1.3 Raspador do tanque de sedimentação 660 60 1 1 0,00 7,50 7,50 6,45 VFD
1.4 Bomba Centrífuga para recirculação de lodo & microareia 660 60 2 1 21,30 30,00 60,00 23,66 VFD
5 ACTIDYN
5.1 Agitador do tanque de Floculação 660 60 2 2 0,47 0,55 1,10 0,95 VFD
5.2 Sludge Pumps / Bombas de lodo - 12 m³/h 660 60 2 1 4,73 5,50 11,00 4,73 VFD
5.3 Bomba de dosagem de polímero (para Actidyn) (30 - 140 l/h) 660 60 2 1 0,65 0,75 1,50 0,65 VFD
5.4 Agitadores tanque de homogeneização 660 60 1 1 3,18 3,70 3,70 3,18 DD
7.1 PAINEL PARA VALVULAS MOTORIZADAS 660 60 1 1 --- 1,10 1,10 0,95 FEEDER
7.2 PAINEL PARA VALVULAS MOTORIZADAS 660 60 1 1 --- 1,10 1,10 0,95 FEEDER
7.3 PAINEL PARA VALVULAS MOTORIZADAS 660 60 1 1 --- 1,10 1,10 0,95 FEEDER
7.4 PAINEL PARA VALVULAS MOTORIZADAS 660 60 1 1 --- 1,10 1,10 0,95 FEEDER
7.5 PAINEL PARA VALVULAS MOTORIZADAS 660 60 1 1 --- 1,10 1,10 0,95 FEEDER
7.6 PAINEL PARA VALVULAS MOTORIZADAS 660 60 1 1 --- 1,10 1,10 0,95 FEEDER
7.7 PAINEL PARA VALVULAS MOTORIZADAS 660 60 1 1 --- 1,10 1,10 0,95 FEEDER
7.8 PAINEL PARA VALVULAS MOTORIZADAS 660 60 1 1 --- 1,10 1,10 0,95 FEEDER
7.9 PAINEL PARA VALVULAS MOTORIZADAS 660 60 1 1 --- 1,10 1,10 0,95 FEEDER
3.588 2.179 kW
19.8 Instrument List
Apresentamos abaixo a lista de instrumentos conforme definida na fase de proposta, esta lista será
consolidada na fase de detalhamento, sendo que caso a Veolia detecte a falta de instrumentos após
detalhamento, estes serão escopo da Veolia., respeitando FRAME
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Technical Proposal - As Sold Rev. 02 – RWTP – November/2015 Página 196 de 227
FIBRIA CELULOSE S.A. Doc.: BR.316.0_AsSold
TRÊS LAGOAS - MS - BRASIL Date: 15/09/15 Rev.: 3
RAW WATER TREATMENT PLANT - ACTIFLO Exec.: Adao Costa
INSTRUMENT LIST
AIT-PH pH ANALYZER - WATER INTAKE BR.316.0-DBA-05-201 2 WIRE pH FRAME-ANALISADOR --- --- 1 ---
AIT-TURB TURBIDITY ANALYZER - WATER INTAKE BR.316.0-DBA-05-201 4 WIRE TURBIDITY VEOLIA --- --- 1 ---
FIT-ULTRA FLOW TRANSMITTER - WATER INTAKE BR.316.0-DBA-05-201 4 WIRE ULTRASSONIC - PARSHALL VEOLIA --- --- 1 ---
FIT FLOW TRANSMITTER - SEALING WATER BR.316.0-DBA-05-201 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
PIT PRESSURE TRANSMITTER - SEALING WATER BR.316.0-DBA-05-201 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
FE FLOW ELEMENT - INSTRUMENT AIR BR.316.0-DBA-05-201 --- FLOW ELEMENT VEOLIA --- --- --- ---
FIT-PD FLOW TRANSMITTER - INSTRUMENT AIR BR.316.0-DBA-05-201 2 WIRE FLOW-PD FRAME-TRANSM. --- --- 1 ---
PIT PRESSURE TRANSMITTER - INSTRUMENT AIR BR.316.0-DBA-05-201 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
FIT FLOW TRANSMITTER - FIRE FIGHING WATER BR.316.0-DBA-05-201 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
PIT PRESSURE TRANSMITTER - FIRE FIGHING WATER BR.316.0-DBA-05-201 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
FE FLOW ELEMENT - SERVICE AIR BR.316.0-DBA-05-201 --- FLOW ELEMENT VEOLIA --- --- --- ---
FIT-PD FLOW TRANSMITTER - SERVICE AIR BR.316.0-DBA-05-201 2 WIRE FLOW-PD FRAME-TRANSM. --- --- 1 ---
PIT PRESSURE TRANSMITTER - SERVICE AIR BR.316.0-DBA-05-201 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
PI MANOMETER - SLUDGE PUMP-01 BR.316.0-DBA-05-201 --- --- VEOLIA --- --- --- ---
PI MANOMETER - SLUDGE PUMP-02 BR.316.0-DBA-05-201 --- --- VEOLIA --- --- --- ---
PI MANOMETER - INLET HYDROCYCLONE-01 - ACTIFLO BR.316.0-DBA-05-201 --- --- VEOLIA --- --- --- ---
PI MANOMETER - INLET HYDROCYCLONE-02 - ACTIFLO BR.316.0-DBA-05-201 --- --- VEOLIA --- --- --- ---
AIT-TURB TURBIDITY ANALYZER - ACTIFLO OUTPUT BR.316.0-DBA-05-201 4 WIRE TURBIDITY VEOLIA --- --- 1 ---
AIT-PH pH ANALYZER - ACTIFLO OUTPUT BR.316.0-DBA-05-201 2 WIRE pH FRAME-ANALISADOR --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - FILTER 01 BR.316.0-DBA-05-201 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - FILTER 02 BR.316.0-DBA-05-201 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - FILTER 03 BR.316.0-DBA-05-201 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - FILTER 04 BR.316.0-DBA-05-201 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - FILTER 05 BR.316.0-DBA-05-201 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - FILTER 06 BR.316.0-DBA-05-201 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - FILTER 07 BR.316.0-DBA-05-201 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - FILTER 08 BR.316.0-DBA-05-201 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - FILTER 09 BR.316.0-DBA-05-201 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
XV MOTORIZED GATES (QUANT. = 09) BR.316.0-DBA-05-201 --- MOTORIZED GATES VEOLIA 45 18 --- ---
XV ON-OFF VALVES (QUANT. = 28) BR.316.0-DBA-05-201 --- ON-OFF VALVES FRAME-VALV.CONTROLE 56 28 --- ---
LV BUTTERFLY CONTROL VALVE - OUTLET FILTER 01 BR.316.0-DBA-05-201 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
LV BUTTERFLY CONTROL VALVE - OUTLET FILTER 02 BR.316.0-DBA-05-201 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
LV BUTTERFLY CONTROL VALVE - OUTLET FILTER 03 BR.316.0-DBA-05-201 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
LV BUTTERFLY CONTROL VALVE - OUTLET FILTER 04 BR.316.0-DBA-05-201 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
LV BUTTERFLY CONTROL VALVE - OUTLET FILTER 05 BR.316.0-DBA-05-201 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
LV BUTTERFLY CONTROL VALVE - OUTLET FILTER 06 BR.316.0-DBA-05-201 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
LV BUTTERFLY CONTROL VALVE - OUTLET FILTER 07 BR.316.0-DBA-05-201 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
1/4
FIBRIA CELULOSE S.A. Doc.: BR.316.0_AsSold
TRÊS LAGOAS - MS - BRASIL Date: 15/09/15 Rev.: 3
RAW WATER TREATMENT PLANT - ACTIFLO Exec.: Adao Costa
INSTRUMENT LIST
LV BUTTERFLY CONTROL VALVE - OUTLET FILTER 09 BR.316.0-DBA-05-201 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
AIT-TURB TURBIDITY ANALYZER - FILTERS OUTPUT BR.316.0-DBA-05-201 4 WIRE TURBIDITY VEOLIA --- --- 1 ---
AIT-PH pH ANALYZER - TREATED WATER TANK BR.316.0-DBA-05-201 2 WIRE pH FRAME-ANALISADOR --- --- 1 ---
AIT-TURB TURBIDITY ANALYZER - TREATED WATER TANK BR.316.0-DBA-05-201 4 WIRE TURBIDITY VEOLIA --- --- 1 ---
AIT-ORP ORP ANALYZER - TREATED WATER TANK BR.316.0-DBA-05-201 2 WIRE ORP FRAME-ANALISADOR --- --- 1 ---
PIT PRESSURE TRANSMITTER - AIR BLOWERS BR.316.0-DBA-05-201 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
LIT-PD LEVEL TRANSMITTER - RECOVERED WATER TANK BR.316.0-DBA-05-201 2 WIRE LEVEL-PD FRAME-TRANSM. --- --- 1 ---
PI MANOMETER - RECOVER WATER PUMPS BR.316.0-DBA-05-201 --- --- VEOLIA --- --- --- ---
PI MANOMETER - RECOVER WATER PUMPS BR.316.0-DBA-05-201 --- --- VEOLIA --- --- --- ---
PIT PRESSURE TRANSMITTER - RECOVERD WATER BR.316.0-DBA-05-201 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
FIT FLOW TRANSMITTER - RECOVERED WATER BR.316.0-DBA-05-201 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
AIT-PH pH ANALYZER - RECOVERED WATER BR.316.0-DBA-05-201 2 WIRE pH FRAME-ANALISADOR --- --- 1 ---
AIT-COND COND. ANALYZER - RECOVERED WATER BR.316.0-DBA-05-201 2 WIRE COND FRAME-ANALISADOR --- --- 1 ---
TE TEMPER. ELEMENT - RECOVERED WATER BR.316.0-DBA-05-201 --- TEMPER. ELEMENT VEOLIA --- --- --- ---
TIT TEMPER. TRANSMITTER - RECOVERED WATER BR.316.0-DBA-05-201 2 WIRE TEMPER. TRANSMITTER FRAME-TRANSM. --- --- 1 ---
PI MANOMETER - INLET GAC FILTER-01 BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - OUTLET GAC FILTER-01 BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - INLET GAC FILTER-02 BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - OUTLET GAC FILTER-02 BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PSV SAFETY VALVE - GAC FILTER-01 BR.316.0-DBA-05-202 --- PSV VEOLIA --- --- --- ---
PSV SAFETY VALVE - GAC FILTER-02 BR.316.0-DBA-05-202 --- PSV VEOLIA --- --- --- ---
XV ON-OFF VALVES (QUANT. = 10) BR.316.0-DBA-05-202 --- ON-OFF VALVES FRAME-VALV.CONTROLE 20 10 --- ---
AIT-TURB TURBIDITY ANALYZER - POTABLE WATER TANK BR.316.0-DBA-05-202 4 WIRE TURBIDITY VEOLIA --- --- 1 ---
AIT-ORP ORP ANALYZER - INLET POTABLE WATER TANK BR.316.0-DBA-05-202 2 WIRE ORP FRAME-ANALISADOR --- --- 1 ---
PIT PRESSURE TRANSMITTER - INLET GAC FILTERS BR.316.0-DBA-05-202 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
PIT PRESSURE TRANSMITTER - OUTLET GAC FILTERS BR.316.0-DBA-05-202 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
FIT FLOW TRANSMITTER - INLET POTABLE WATER TANK BR.316.0-DBA-05-202 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
LIT-PD LEVEL TRANSMITTER - POTABLE WATER TANK BR.316.0-DBA-05-202 2 WIRE LEVEL-PD FRAME-TRANSM. --- --- 1 ---
AIT-PH pH ANALYZER - POTABLE WATER TANK BR.316.0-DBA-05-202 2 WIRE pH FRAME-ANALISADOR --- --- 1 ---
AIT-CL2 CL2 ANALYZER - POTABLE WATER BR.316.0-DBA-05-202 4 WIRE CL2 VEOLIA --- --- 1 ---
PIT PRESSURE TRANSMITTER - POTABLE WATER TANK BR.316.0-DBA-05-202 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
AIT-COND COND. ANALYZER - POTABLE WATER TANK BR.316.0-DBA-05-202 2 WIRE COND FRAME-ANALISADOR --- --- 1 ---
TE TEMPER. ELEMENT - POTABLE WATER BR.316.0-DBA-05-202 --- TEMPER. ELEMENT VEOLIA --- --- --- ---
TIT TEMPER. TRANSMITTER - POTABLE WATER BR.316.0-DBA-05-202 2 WIRE TEMPER. TRANSMITTER FRAME-TRANSM. --- --- 1 ---
FIT FLOW TRANSMITTER - INLET POTABLE WATER BR.316.0-DBA-05-202 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
2/4
FIBRIA CELULOSE S.A. Doc.: BR.316.0_AsSold
TRÊS LAGOAS - MS - BRASIL Date: 15/09/15 Rev.: 3
RAW WATER TREATMENT PLANT - ACTIFLO Exec.: Adao Costa
INSTRUMENT LIST
FIT FLOW TRANSMITTER - POTABLE WATER PUMPS BR.316.0-DBA-05-202 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
AIT-CL2 CL2 ANALYZER - TREATED WATER TO MILLWATER BR.316.0-DBA-05-202 4 WIRE CL2 VEOLIA --- --- 1 ---
AIT-PH pH ANALYZER - TREATED WATER TO MILLWATER BR.316.0-DBA-05-202 2 WIRE pH FRAME-ANALISADOR --- --- 1 ---
AIT-COND COND. ANALYZER - TREATED WATER TO MILLWATER BR.316.0-DBA-05-202 2 WIRE COND FRAME-ANALISADOR --- --- 1 ---
TE TEMPER. ELEMENT - TREATED WATER TO MILLWATER BR.316.0-DBA-05-202 --- TEMPER. ELEMENT VEOLIA --- --- --- ---
TIT TEMPER. TRANSMITTER - TREATED WATER TO MILLWATER BR.316.0-DBA-05-202 2 WIRE TEMPER. TRANSMITTER FRAME-TRANSM. --- --- 1 ---
PIT PRESSURE TRANSMITTER - SERVICE WATER BR.316.0-DBA-05-202 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
PCV SELF-OPERATED VALVE - SERVICE WATER BR.316.0-DBA-05-202 --- SELF-OPERATED VALVE VEOLIA --- --- --- ---
LIT-ULTRA LEVEL TRANSMITTER - DRAINAGE PUMPS WELL BR.316.0-DBA-05-202 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
LIT-PD LEVEL TRANSMITTER - TREATED WATER TANK BR.316.0-DBA-05-202 2 WIRE LEVEL-PD FRAME-TRANSM. --- --- 1 ---
PI MANOMETER - TREATED WATER PUMP-01 TO MILLWATER BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - TREATED WATER PUMP-02 TO MILLWATER BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - TREATED WATER PUMP-03 TO MILLWATER BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - TREATED WATER PUMP-04 TO MILLWATER BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - TREATED WATER PUMP-05 TO MILLWATER BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - GAC FEED WATER BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - GAC FEED WATER BR.316.0-DBA-05-202 --- MANOMETER VEOLIA --- --- --- ---
PI MANOMETER - BACKWASH PUMP-01 BR.316.0-DBA-05-202 --- --- VEOLIA --- --- --- ---
PI MANOMETER - BACKWASH PUMP-02 BR.316.0-DBA-05-202 --- --- VEOLIA --- --- --- ---
PI MANOMETER - BACKWASH PUMP-03 BR.316.0-DBA-05-202 --- --- VEOLIA --- --- --- ---
LIT-PD LEVEL TRANSMITTER - TREATED WATER TANK BR.316.0-DBA-05-202 2 WIRE LEVEL-PD FRAME-TRANSM. --- --- 1 ---
PIT PRESSURE TRANSMITTER - SAND FEED WATER BR.316.0-DBA-05-202 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
PV BUTTERFLY CONTROL VALVE - TREATED WATER TANK BR.316.0-DBA-05-202 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
FIT FLOW TRANSMITTER - NaOH WATER INTAKE BR.316.0-DBA-05-203 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
PIT PRESSURE TRANSMITTER - NaOH WATER INTAKE BR.316.0-DBA-05-203 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
FV CONTROL VALVE - NaOH WATER INTAKE BR.316.0-DBA-05-203 --- CONTROL VALVE FRAME-VALV.CONTROLE --- --- --- 1
PI MANOMETER - LOAD PUMP NaCLO TANK BR.316.0-DBA-05-203 --- MANOMETER VEOLIA --- --- --- ---
LIT-PD LEVEL TRANSMITTER - NaCLO TANK BR.316.0-DBA-05-203 2 WIRE LEVEL-PD FRAME-TRANSM. --- --- 1 ---
FIT FLOW TRANSMITTER - NaClO BEFORE FILTERS BR.316.0-DBA-05-203 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
PIT PRESSURE TRANSMITTER - NaCLO BEFORE FILTERS BR.316.0-DBA-05-203 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
FIT FLOW TRANSMITTER - NaClO POTABLE WATER BR.316.0-DBA-05-203 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
PIT PRESSURE TRANSMITTER - NaCLO POTABLE WATER BR.316.0-DBA-05-203 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
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FIBRIA CELULOSE S.A. Doc.: BR.316.0_AsSold
TRÊS LAGOAS - MS - BRASIL Date: 15/09/15 Rev.: 3
RAW WATER TREATMENT PLANT - ACTIFLO Exec.: Adao Costa
INSTRUMENT LIST
PIT PRESSURE TRANSMITTER - NaCLO PARSHALL FLUME BR.316.0-DBA-05-203 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
PI MANOMETER - LOAD PUMP ALUMINIUM SULPHATE TANK BR.316.0-DBA-05-203 --- MANOMETER VEOLIA --- --- --- ---
LIT-PD LEVEL TRANSMITTER - ALUMINIUM SULFATE TANK BR.316.0-DBA-05-203 2 WIRE LEVEL-PD FRAME-TRANSM. --- --- 1 ---
FIT FLOW TRANSMITTER - ALUMINIUM SULPHATE PARSHALL FLUME BR.316.0-DBA-05-203 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
PIT PRESSURE TRANSMITTER - ALUMINIUM SULPHATE PARSHALL FLUME BR.316.0-DBA-05-203 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
AIT-PH pH ANALYZER - CHEMICAL SUMP TO ETP BR.316.0-DBA-05-203 2 WIRE pH FRAME-ANALISADOR --- --- 1 ---
AIT-COND COND. ANALYZER -CHEMICAL SUMP TO ETP BR.316.0-DBA-05-203 2 WIRE COND FRAME-ANALISADOR --- --- 1 ---
FIT FLOW TRANSMITTER - CHEMICAL SUMP TO ETP BR.316.0-DBA-05-203 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
TE TEMPER. ELEMENT - CHEMICAL SUMP TO ETP BR.316.0-DBA-05-203 --- TEMPER. ELEMENT VEOLIA --- --- --- ---
TIT TEMPER. TRANSMITTER - CHEMICAL SUMP TO ETP BR.316.0-DBA-05-203 2 WIRE TEMPER. TRANSMITTER FRAME-TRANSM. --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - CHEMICAL SUMP PUMP BR.316.0-DBA-05-203 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
AIT-TSS TOTAL SUSPENDED SOLIDS, SLUDGE TO ETP BR.316.0-DBA-05-204 4 WIRE VEOLIA --- --- 1 ---
FIT-ULTRA FLOW TRANSMITTER - SLUDGE ACTIDYN INTAKE BR.316.0-DBA-05-204 4 WIRE ULTRASSONIC - PARSHALL VEOLIA --- --- 1 ---
FIT FLOW TRANSMITTER - POLYMER TO ACTIDYN BR.316.0-DBA-05-204 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
FIT FLOW TRANSMITTER - SLUDGETO ETP BR.316.0-DBA-05-204 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
FIT FLOW TRANSMITTER - POLYMER TO ACTIFLO BR.316.0-DBA-05-204 4 WIRE MAGNETIC FRAME-MAGNETICO --- --- 1 ---
LIT-ULTRA LEVEL TRANSMITTER - SLUDGE TANK BR.316.0-DBA-05-204 2 WIRE ULTRASSONIC VEOLIA --- --- 1 ---
PIT PRESSURE TRANSMITTER - POLYMER TO ACTIFLO BR.316.0-DBA-05-204 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
PCV SELF-OPERATED VALVE - POLYMER SYSTEM-01 BR.316.0-DBA-05-204 --- SELF-OPERATED VALVE VEOLIA --- --- --- ---
PCV SELF-OPERATED VALVE - POLYMER SYSTEM-02 BR.316.0-DBA-05-204 --- SELF-OPERATED VALVE VEOLIA --- --- --- ---
PCV SELF-OPERATED VALVE - SERVICE WATER BR.316.0-DBA-05-204 --- SELF-OPERATED VALVE VEOLIA --- --- --- ---
PN LOCAL PANEL POLYMER SYSTEM-01 BR.316.0-DBA-05-204 --- PAINEL LOCAL VEOLIA 6 4 --- ---
PN LOCAL PANEL POLYMER SYSTEM-02 BR.316.0-DBA-05-204 --- PAINEL LOCAL VEOLIA 6 4 --- ---
PIT PRESSURE TRANSMITTER - POLYMER TO ACTIDYN BR.316.0-DBA-05-204 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
PIT PRESSURE TRANSMITTER - SLUDGETO ETP BR.316.0-DBA-05-204 2 WIRE PRESSURE TRANSMITTER FRAME-TRANSM. --- --- 1 ---
TIT TEMPER. TRANSMITTER - SLUDGE PUMP-01 BR.316.0-DBA-05-204 2 WIRE TEMPER. TRANSMITTER FRAME-TRANSM. --- --- 1 ---
TIT TEMPER. TRANSMITTER - SLUDGE PUMP-02 BR.316.0-DBA-05-204 2 WIRE TEMPER. TRANSMITTER FRAME-TRANSM. --- --- 1 ---
XV ON-OFF VALVES (QUANT. = 05) BR.316.0-DBA-05-204 --- ON-OFF VALVES FRAME-VALV.CONTROLE 10 5 --- ---
143 69 88 11
4/4
19.9 Single Line Diagram
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19.10 Electrical Room Lay Out
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NP
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20 LETTER OF INTENT
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APPENDIX 21 AS SOLD PROPOSAL
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21 AS SOLD PROPOSAL
Present document.
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APPENDIX 22 MILL SITE MANAGEMENT
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22 MILL SITE MANAGEMENT
22.1 Introduction
This document presents information and instructions to be fulfilled by the suppliers, TENDERERS and
all companies directly or indirectly involved with the construction, commissioning, test and initial
operation of the Horizonte 2 Project.
FIBRIA Celulose Sul Matogrossense is located in the city of Três Lagoas in the state of Mato Grosso
do Sul.
The site is located at BR 158 road margin that connects the cities of Três Lagoas and Brasilândia,
23Km far from Três Lagoas.
Três Lagoas can be reached from São Paulo state by SP300 roadway.
The site is connected by regular bus routes working between Três Lagoas and Brasilândia.
Três Lagoas has a local airport located about 5Km from downtown handle domestic non-stop flights
daily to São José do Rio Preto and São Paulo, both at São Paulo State.
The others airports available are locate in Presidente Prudente and Araçatuba cities.
22.2.4 Topography
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22.3 EPC’s Common Activities
TENDERER is requested to bend reinforcing steel offsite at supplier and only provide minimum
bending facilities on site and make efforts to execute all work shop services like, pipe shops and small
steel structures assembling off site.
Two or three common scaffolding suppliers may be contacted by TENDERERS and a pool contract
can be made.
TENDERERS must have an office outside the Site, in order to complete all legal formalities regarding
workers. TENDERERS must supply lodging and food to the workers during this period.
22.3.1 Workers
• TENDERERS must supply cool potable water to all workers on site;
• TENDERERS will always keep the workers informed about the job, holidays, etc. to avoid
misleading news;
• TENDERERS must have equal benefits (extra hours and holidays) and this must be paid
similarly for everyone on site. This must be written into all agreements involving also the local
union.
22.3.2 Administrative
In demobilization phase, TENDERER will clean all the areas to deliver them to FIBRIA in the original
conditions.
In case of workers mobilized from other regions, TENDERERS will be responsible to send back these
workers to their place of origin.
It will be forbidden to make payments in paper currency in the field or in the neighborhood of it.
TENDERERS will be responsible for all finance and economics obligations for all sub suppliers and
their workers.
TENDERERS must be organized with good representative in order to attend and negotiate with the
union.
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TENDERERS have to give consideration to a Labor site agreement, which would outline in detail all
the wage scales and benefits that would be provided by all contractors;
The TENDERER is totally responsible for the qualification of the labor that will be supplying, and
should prove to FIBRIA that their professionals are qualified or capable to or certified to execute the
work object of the hiring and that they are appropriately instructed / trained in the Norms and
Procedures adopted in the performance of this job.
FIBRIA will supply areas for building site and storage of equipments / materials, clean and embanked,
being of responsibility of the TENDERER the construction of fences and superficial finish (layout
enclosed)
FIBRIA will make available close to the main entrance, a panel for Company Identification, where the
project participant companies can fasten identification plates, according to a plate standard to be
issued to the Companies
Labor work, cranes and mechanical control / maneuver necessary in the delivery, unloading, storage
and vigilance of material and equipment, should be of the responsibility of the TENDERER
The TENDERER should submit to FIBRIA, the storage instructions and a schedule of the main
equipment and material, which should clearly indicate the date for the delivery of each item together
with their main characteristics such as weight; place of delivery and final position.
The TENDERER should not unload material and equipment out of the areas allocated for this
purpose, without the permission of FIBRIA.
A special procedure should be followed for the spare material, which should be stocked in containers
separate from the main equipment and they should be unloaded in a special storeroom managed by
FIBRIA.
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22.4.1 Pictures/Films
Eventually and for reasons requested for evaluation and continuity of the physical, FIBRIA
Construction Manager can authorize to take picture or films.
FIBRIA will make available an area to be managed by the Coordinating Company, which will supply
some services, specially to attend the basic workers necessity.
The Coordinating Company should also manage the following construction site operational demands:
All power in the common area will be supplied by FIBRIA at a level of 34,5 kV, free of charge to all
TENDERERS. It will be controlled by a coordinating group, which will make inspections and attend to
the operational needs of electric power distribution for each‚ TENDERER site facility. These
installations will have a protection at the connection to the transformer, which will be supplied by the
TENDERER.
FIBRIA will make available close to the site and building areas, "Energy Distribution Points" with
outlets in 13,8 kV.
FIBRIA will not supply service air in the phase of construction assembly.
All the residues and waste materials generated by the canteen, medical center, social center, and
offices should be sent to a place prepared to receive these items. This land fill facility will be built by
FIBRIA and managed by the Coordinating Company, which will maintain operational control of the
facility, as well as control over the materials sent to this place.
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22.5.4 Solid waste land fill
All residues and waste materials generated by the construction should be sent to a place prepared to
receive these items. This land fill facility will be built by FIBRIA and managed by the Coordinating
Company, which will maintain operational control of the facility, as well as control over the materials
sent to this place.
The coordinating group will operate the fresh water treatment, as well as the sewerage treatment
facilities. FIBRIA will administer the distribution of water and the collection of sewerage.
FIBRIA will supply, close to construction areas, treated water points, by means of an underground
network and the TENDERER will install a network within its lay down area, FIBRIA will supply close to
the areas of constructions, sewerage system points and in the areas of sites, the TENDERER should
build sewerage system.
FIBRIA will maintain a group responsible for fire surveillance that will operate on the whole site and
other common areas. TENDERERS will remain responsible for their internal surveillance of their
occupied areas and their sub-contractors. They will also set up a group to supplement the fire Fighting
services, in areas such as the prevention and fighting of fires.
Telecommunication systems will be centralized at a common point that will be installed by the
supplying services Company. TENDERERS will provide, under their expenses the link between this
point and TENDERER facility.
FIBRIA will supply the plan of frequencies that can be used for communication.
To guarantee that the Horizonte 2 Project will be developed in accordance with the best management
practices the Supplier and Sub-Suppliers must follow all requirements stated in the procedures listed
below:
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• NTI-ADM-048 - Gerenciamento de Alojamentos e Repúblicas
• NTI-ADM-049 - Central de Serviços
• NTI-ADM-051 - NORMA DE COORDENAÇÃO DO PROJETO HORIZONTE 2
• NTI-IMP-033 - Requisitos Gerais de Construção e Montagem
• NTI-IMP-034 - Plano de Gestão de Qualidade, Saúde Ocupacional, Segurança do Trabalho e
Meio Ambiente
• NTI-IMP-035 - Procedimento para Gerenciamento de Canteiro de Obras
• NTI-IMP-036 - Requisitos para Data Book de Projetos
• 3024-00-00-A-10006 - Rotas da Rede de Telecom para Canteiros
• 3024-00-00-C-11543 - Rede de Drenagem Pluvial - Sistemas Subterrâneos
• 3024-00-00-C-11544 - Rede de Esgoto Sanitário - Sistemas Subterrâneos
• 3024-00-00-C-11545 - Rede de Água Potável - Sistemas Subterrâneos
• 3024-00-00-E-11413 - Rede Aérea 34,5 KV para Canteiro de Obra
• 3024-00-00-M-11406 – Rev.C Layout Geral - Planta – Canteiros
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APPENDIX 23 TRAINING AND EDUCATION
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23 TRAINING AND EDUCATION
23.1 Purpose
The purpose of Supplier’s training is to provide the trainees, operational and maintenance teams with
the specific and detailed knowledge of the construction, properties, operation and maintenance of the
machines and equipment belonging to the Supplier’s delivery, and with practical operation and
maintenance skills to allow them, after successful completion of the Supplier’s training, to operate and
maintain the machines and equipment continuously, independently and safely, to each person in
conformity with his job description and position in the organization.
23.2 Participants:
The training program will include, but not be limited to, the following courses, sessions and visits for
different groups.
The estimative training program will have the following time: A duração do treinamento de cada turma
deve ser de 40 horas (tanto para operação quanto para manutenção).
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23.3.2 Practical Training Program
• Operational maneuvers/alignments/sealing;
• Preventive Maintenance procedures
• Assembling/Disassembling
• System configuration
Training program will included evaluation of all trainees, and in case of insufficient performance, there
will be necessary to perform a new training period.
The training material will be based on relevant operation and maintenance manuals. They will be
modified in such a way that they are suitable to be used as training material and correspond to the
content of training. A full set of training material will be supplied to each trainee.
The training material language will be Portuguese and will be delivered in hard copy and electronic
media.
VEOLIA is responsible for all costs related to the instructors traveling expenses, meals, lodging,
training materials, and other necessary to provide the training for the Owner´s team and its outsourced
companies.
The Owner will be responsible to provide the classrooms and audio visual facilities.
VEOLIA will provide on-site training for the equipment supplied. Minimum expectations for training
include:
• Detailed installation procedures for all equipment including training on special tools or
methods, precision measurement, and initial equipment set-up.
• Equipment care training which includes preventive, predictive, and timed-based equipment
care practices.
• Detailed training on inspection requirements and methods.
• Detailed training on disassembly, rebuild, and re-installation practices.
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APPENDIX 24 ENVIRONMENTAL, HEALTH AND SAFETY
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24 ENVIRONMENTAL, HEALTH AND SAFETY
VEOLIA has a System of Environmental, Health and Safety based on the NBR ISO 14001:2004 e
OHSAS 18001:2007 certified by the Lloyd’s Register Group Ltda. (certificate attached).
The certification scope is to the activities of “Development of Project of Water and Wastewater
Treatment Systems”.
Our company uses an approach by process which allows us to visualize the interactions, the
improvements on implementations, focusing on the prevention of occupational accidents and health
that our employee and subcontractors according our police. Also the prevention of the environmental
such as minimize impacts at the implementation of the project.
VEOLIA performs the activities according to the procedures identified in the Integrated Management
System. However to achieve the targets and realized the tasks follow:
• Identifies the processes in its management system and its application throughout the
Organization;
• Determines the sequence and interaction of the processes;
• Determines the standards and the necessary methods to assure itself that the operation and
the control of the processes are efficient;
• Assures the availability of resources and information required to support the operation;
• Monitors and analyses the processes;
• Introduces the necessary actions to achieve the planned results and the continuous
improvements in our processes.
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24.1.2 Macro Processes Map
The directors annually define the human and financial resources that are necessary for the
maintenance and improvement of the Integrated Management System. These resources are approved
by the VEOLIA Director.
The Health, Safety and Environmental objectives of the organization are defined based on the
Integrated Policy, which is established in an annual planning and revised by the director during the
Critical Analysis meetings.
Based in these objectives and targets there are developed action plans, as well as KPI’s, which allow
us to watch the evolution of the business and management system.
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24.1.4 Hazard identification, risk assessment and determining controls and identification
Environmental Aspects and Impacts
VEOLIA developed a methodology to identify and assess the hazards and environmental aspects, as
well control the impacts and risks our activities.
24.1.6 Responsibilities
These are defined in the descriptive of functions and procedures to the correct management of
processes.
In order to assure that the Health, Safety and Environmental processes are established, implemented
and maintained, and that the improvement necessities are informed to the managers and directors, as
well as the professionals are aware of all customer request, the director elects a Quality Coordinator.
The Quality Coordinator has an Environmental, Health and Safety Time who gives support in
controlling documents, non-conformities, corrective and preventive actions and in other activities of the
area.
24.1.7 Audits
The Health, Safety and Environmental Management are evaluated frequently in internal and external
audits. The no-conformities are treated and corrective actions are taken so that the system can be
improved.
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24.2 Certificates
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24.3 Statement of acceptance and agreement
The statement of acceptance and agreement with Owner´s standards is presented in Appendix 10.
Any exploitation, other utilization, including reproduction or distribution of this document or its contents
are strictly prohibited, unless prior express authorization in writing by Owner. All rights, including
compensation for all damages, are reserved.
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APPENDIX 25 TAX BENEFITS RAW WATER TREATMENT
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25 TAX BENEFITS RAW WATER TREATMENT
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APPENDIX 26 LIST OF EXCLUSIONS AND DEVIATIONS
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26 EXCLUSIONS
VEOLIA is presenting bellow a list of exclusions, deviations and general considerations from the
technical specification.
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Auxiliary
Equipment and
Installation
Materials
Elevated supports of pipe racks and pipe
Appendix 02 ways will be supported on metallic
Piping Supports
2.1.2.6 Piping columns, except when is possible to insert
at concrete structures.
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26.2 Consideration about document GGP-DV-10234-14_Rc (195080.10-5076-Q-0001)
• Sequencial E06 - A Veolia fornecerá a instalação passiva nos cabos de entrada e saída de
bandejamento na sala elétrica.
• Sequencial E13 – Veolia seguirá a tabela de materiais para cable rack, doc.: “Tabela de
Materiais_r0.docx” e seguirá o mesmo padrão do pipe rack da tubulação e mecânica
conforme orientações Fíbria – Onde aplicável.
• Sequencial E25 - Cubículos que possuírem duto de expansão de gases será previsto pela
Veolia a montagem interna à sala e aplicação de isolamento térmico. Estes dutos terão saída
direcionada para fora da sala obrigatoriamente onde não houver passagem de pessoas. Os
dutos serão fornecidos pelo fabricante do cubículo e FRAME de equipamentos elétricos.
• Sequencial E32 - Placas de advertência relativo a energia incidente e risco de choque
elétrico , informando as distâncias de zona de risco serão executadas e fornecidas pelo
FRAME de equipamentos elétricos.
• Sequencial E32 – FRAME de equipamentos elétricos irá fornecer as cargas térmicas dos
painéis e equipamentos para levantamento da dissipação do sistema de HVAC.
• Sequencial E39 – Veolia irá Instalar aparelho emissor de frequência, conhecido como inibidor
de ratos em todos os porões de salas elétricas e celas de transformadores de potência.
• Sequencial E42 – Critério de reservas de painéis e equipamentos elétricos será como
negociado com o fornecedor de equipamentos elétricos (FRAME).
• Sequencial E43 – Veolia fará certificação de rede para equipamentos externos à sala elétrica.
Para equipamentos de fornecimento FRAME (fornecedor de equipamentos elétricos) a
certificação é de responsabilidade do fornecedor do DCS.
• Sequencial E47/48 – Veolia fornecerá os seguintes laudos/estudos/memórias de cálculo para
equipamentos BT:
o Calculo de queda de Demanda (CCM´s / barramentos);
o Partida do maior motor;
o Seletividade / Proteção, 690V, 440V, 380V, 220V;
o NR-10;
o Memória de Cálculo / Laudo – SPDA;
o Memória de Cálculo / Laudo – Normal / Emergência – Sistema de iluminação;
o Memória de Cálculo - Cabos;
o NT-41 – Laudo Corpo de bombeiros;
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O fornecedor de equipamentos elétricos (FRAME), fornecerá os seguintes laudos/estudos:
o Arch-flash;
o Seleção de components das partidas;
o Informações de Dissipação Térmica dos equipamentos - Sala Elétrica;
o Informações de Dissipação Térmica dos equipamentos – Porão de Cabos;
o Harmônicas;
o Certificação de Redes;
o Memória de Cálculo / Laudo – Baterieas da UPS e Retificador 125Vcc;
• Sequencial I45/I46 – Veolia esclarece que não está fornecendo as peças reservas
solicitadas neste ítem e que os sobressalentes para os instrumentos FRAME estão fora do escopo de
fornecimento.
O Fornecimento de Specific e Cores Spare Parts será conforme lista consolidada FIBRIA
(29/07/2014)
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195080.10-5076-Q-0001
ANEXO I
LISTA DE COMENTÁRIOS
FIBRIA/ Representar a linha de ácido sulfúrico e a Não estamos prevendo adição de ácido FIBRIA/PÖYRY (08/05/2014): Esta linha
P111 2 2.1.2.2 2 DBA-01-203 b
PÖYRY válvula dosadora. sulfúrico. deve ser desconsiderada.