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MOS-OPS-560 - Vessel Specification - Global 1200
MOS-OPS-560 - Vessel Specification - Global 1200
MOS-OPS-560 - Vessel Specification - Global 1200
GLOBAL 1200
Disclaimer
The specifications and drawings given here were correct at the time of issue, however the vessels
are modified to meet the precise needs of specific projects, and the enclosed data may not represent
the specification of the vessel at the time of contract execution.
Therefore this data is included for general information only, and should not form part of a binding
agreement between TechnipFMC and any third party without the express agreement of the asset
manager.
Clients must be made aware of this whenever they are provided with any vessel data.
Confidentiality reminder
Table of contents
7.1.1 Main crane – NOV Amclyde PC-37 1200 Te pedestal mounted crane............................................... 39
7.1.2 Auxiliary crane – NOV Amclyde MSB-12 40 Te pedestal mounted crane .......................................... 43
7.2 Mezzanine deck ................................................................................................................................. 44
7.3 Buoyancy module platform ................................................................................................................. 44
7.4 Gangway ............................................................................................................................................ 44
7.5 Mooring system .................................................................................................................................. 45
7.6 Beach pull winch system .................................................................................................................... 48
7.7 Fenders .............................................................................................................................................. 50
7.8 Man-riding baskets ............................................................................................................................. 50
8 Dynamic Positioning (DP) System and navigation equipment ................................ 51
8.1 DP system .......................................................................................................................................... 51
8.1.1 Kongsberg control system .................................................................................................................. 51
8.1.2 Sensors .............................................................................................................................................. 52
8.1.3 Reference systems............................................................................................................................. 52
8.1.4 Additional interfaces ........................................................................................................................... 53
8.1.5 Pipelay and pipe handling interfaces .................................................................................................. 53
8.1.6 History station .................................................................................................................................... 53
8.2 Navigation systems ............................................................................................................................ 53
9 Fire and safety equipment .......................................................................................... 55
9.1 Life saving appliances ........................................................................................................................ 55
9.2 Alarm and monitoring equipment ....................................................................................................... 55
9.3 Firefighting equipment ........................................................................................................................ 55
9.3.1 Sprinkler system ................................................................................................................................. 56
9.3.2 Water mist system .............................................................................................................................. 56
9.3.3 CO2 smothering system ..................................................................................................................... 56
9.3.4 Helideck fire control systems .............................................................................................................. 57
9.3.5 Portable fire control systems .............................................................................................................. 57
10 Communications equipment ...................................................................................... 58
10.1 Vessel contact information ................................................................................................................. 58
10.2 External communications ................................................................................................................... 58
10.3 Internal communications .................................................................................................................... 58
10.3.1 Vessel telephone system ................................................................................................................... 59
10.3.2 Vessel UHF radio ............................................................................................................................... 60
10.3.3 Clear-Com system.............................................................................................................................. 60
10.4 CCTV system ..................................................................................................................................... 61
10.5 Satellite television............................................................................................................................... 61
10.6 IT equipment ...................................................................................................................................... 61
11 Helideck ....................................................................................................................... 64
12 Accommodation and facilities ................................................................................... 65
12.1 Accommodations ................................................................................................................................ 65
12.2 Accommodation facilities .................................................................................................................... 65
12.3 Marine, construction, project and client facilities ................................................................................ 65
12.4 Workshops and stores........................................................................................................................ 66
12.5 Recreational facilities ......................................................................................................................... 66
13 Crewing........................................................................................................................ 67
13.1 Minimum manning standards ............................................................................................................. 67
13.2 Suggested manning standards ........................................................................................................... 67
13.3 Catering.............................................................................................................................................. 67
14 Remotely Operatoed Vehicles (ROV) ......................................................................... 69
14.1 ROV support systems ........................................................................................................................ 69
15 Survey .......................................................................................................................... 70
Rev. 2 Doc. no. MOS-OPS-560 Page 5 of 106
List of tables
Table 1: Vessel Designation and Characteristics...................................................................................................... 13
Table 2: Vessel Principal Dimensions ....................................................................................................................... 14
Table 3: Vessel Weights and Tonnage ..................................................................................................................... 14
Table 4: Main Deck Payload ..................................................................................................................................... 14
Table 5: Vessel Power Capabilities .......................................................................................................................... 15
Table 6: Operating Conditions .................................................................................................................................. 17
Table 7: Stand-by Operating Conditions ................................................................................................................... 17
Table 8: Temperature Limits ..................................................................................................................................... 18
Table 9: PC-37 Crane Operating Conditions ............................................................................................................ 18
Table 10: PC-37 Crane Survival Condition ............................................................................................................... 19
Table 11: DWS (Deployed) Design Conditions ......................................................................................................... 19
Table 12: DWS (Deployed) Pipelay Design Conditions ............................................................................................ 19
Table 13: DWS (Deployed) Deep Water Block Snatching Conditions ...................................................................... 20
Table 14: DWS (Deployed) Shallow Water Block Snatching Conditions .................................................................. 21
Table 15: DWS Intercontinental Transit Limits .......................................................................................................... 22
Table 16: SWS (Deployed) Design Conditions ......................................................................................................... 22
Table 17: SWS (Deployed) Pipelay Design Conditions ............................................................................................ 22
Table 18: SWS Infield Transit Limits ......................................................................................................................... 23
Table 19: Vessel Diesel-Electric Power Plant ........................................................................................................... 25
Table 20: Vessel Capacities ..................................................................................................................................... 25
Table 21: Fuel Consumptions ................................................................................................................................... 26
Table 22: Vessel Endurance ..................................................................................................................................... 27
Table 23: Wartsila Type FS3500 NU Thruster Specifications ................................................................................... 28
Table 24: Wartsila Type FS1510-350/1530 MNR Thruster Specifications ................................................................ 29
Table 25: Wartsila Type FT175M-D Thruster Specifications .................................................................................... 29
Table 26: Vessel Diesel-Electric Power Plant ........................................................................................................... 30
Table 27: Electrical Shore Connection Details .......................................................................................................... 37
Table 28: Main Crane Particulars ............................................................................................................................. 39
Table 29: Main Crane Hook Speeds ......................................................................................................................... 42
Table 30: Auxiliary Crane Particulars (PORT and STBD) ......................................................................................... 43
Table 31: Auxiliary Crane Hook Speeds ................................................................................................................... 44
Table 32 : Vessel Gangway Specifications ............................................................................................................... 44
Table 33: Combined Mooring Winch and Anchor Windlass Specifications ............................................................... 45
Table 34: Chain Stopper Specifications .................................................................................................................... 45
Table 35: Mooring Winch Specifications ................................................................................................................... 45
Table 36: Beach Pull Winch Specifications ............................................................................................................... 48
Table 37: Beach Pull Winch Accessory Specifications ............................................................................................. 50
Table 38: DP Control Stations .................................................................................................................................. 51
Table 39: DP Controller Units ................................................................................................................................... 52
Table 40: DP Sensors............................................................................................................................................... 52
Table 41: DP Reference System Sensors ................................................................................................................ 52
Table 42: DP Additional Interface Systems .............................................................................................................. 53
Table 43: Pipelay and Pipe Handling Interface Systems .......................................................................................... 53
Table 44: Navigation Equipment ............................................................................................................................... 53
Table 45: Vessel Contact Information ....................................................................................................................... 58
Table 46: External Communication Equipment ......................................................................................................... 58
Table 47: Vessel Internal Phone System Extensions and Calling Numbers ............................................................. 59
Table 48: UHF Channels .......................................................................................................................................... 60
Table 49: Clear-COM System Installations ............................................................................................................... 60
Table 50: CCTV Arrangement .................................................................................................................................. 61
List of figures
Figure 1: Vessel General Arrangement (Profile and Plan Views) ............................................................................. 16
Figure 2: Vessel Thruster Images ............................................................................................................................. 23
Figure 3: Thruster Diagram ....................................................................................................................................... 24
Figure 4: DP Footprint .............................................................................................................................................. 24
Figure 5: Forecastle Deck (20700 mm AB) Deck Capacity ....................................................................................... 26
Figure 6: Main Deck (16100 mm AB) Deck Capacity ................................................................................................ 26
Figure 7: Vessel Power Distribution Arrangement .................................................................................................... 30
Figure 8: Summary of Worst Case Failure Cases..................................................................................................... 31
Figure 9: Vessel MDO Supply System Arrangement ................................................................................................ 33
Figure 10: Lube Oil Transfer and Purification Systems............................................................................................. 33
Figure 11: Simplified Overview of Power Distribution ............................................................................................... 36
Figure 12: Vessel Cranes ......................................................................................................................................... 38
Figure 13: Forecastle Deck Mooring Equipment Arrangement ................................................................................. 47
Figure 14: Aft Mooring Equipment Arrangement....................................................................................................... 47
Figure 15: Mooring Pocket Locations ....................................................................................................................... 48
Figure 16: Beach Pull Winch Arrangement ............................................................................................................... 49
Figure 17: Beach Pull Winch Fairlead Arrangement and Limits ................................................................................ 50
Figure 18: GLOBAL 1200 Helideck ........................................................................................................................... 64
Figure 19: Tensioner Squeeze Diagram ................................................................................................................... 73
Figure 20: Main Deck Pipe Handling Arrangement ................................................................................................... 76
Figure 21: Freeboard Deck Pipe Handling Arrangement .......................................................................................... 76
Figure 22: Track Support Unit (Elevating) Arrangement ........................................................................................... 78
Figure 23: 50 Te Pipe Davit General Arrangement ................................................................................................... 82
Figure 24: 50 Te Davit Installation Locations ............................................................................................................ 84
Figure 25: 50 Te Pipe Davit Lifting Spreader Bar ..................................................................................................... 84
Figure 26: 3-Section Deep Water Stinger ................................................................................................................. 90
Figure 27: Shallow Water Stinger ............................................................................................................................. 93
Figure 28: A-Frame General Assembly .................................................................................................................... 96
Figure 29: A-Frame Reeving Arrangement ............................................................................................................... 96
Figure 30: Hold-back System General Arrangement ................................................................................................ 98
Figure 31: Deep Water Stinger Lift ........................................................................................................................... 99
Figure 32: Shallow Water Stinger Lift ..................................................................................................................... 100
Figure 33: Traction Winch Pay-out Performance .................................................................................................... 102
Figure 34: Deep Water Lowering System Capacities ............................................................................................. 104
1 Document overview
Abbreviation Explanation
ABS American Bureau of Shipping
ABL Actual Breaking Load
AFFF Aqueous Film-Forming Foam
AHC Active Heave Compensation
AUX Auxiliary
BOP Bottom of Pipe
CCTV Closed Circuit Television
COG Center of Gravity
CT Constant Tension
DNV-GL Det Norkse Veritas Germanischer Lloyd
DP Dynamic Position
DWLS Deep Water Lowering System
DWS Deep Water Stinger
ECR Engine Control Room
FLET Flowline End Termination
GOM Gulf of Mexico
GOPS Group Operating Principles and Standards
GPS Global Positioning System
HOC Hang-off Collar
HPR Hydro-acoustic Position Reference
HPU Hydraulic Power Unit
HVAC Heating Ventilation and Air Cooling
Abbreviation Explanation
ICPO Intercompany Purchase Order
ICS Integrated Control System
ILS In-Line Structure
IMO International Maritime Organization
IVMS Integrated Vessel Management System
LOLER Lifting Operations and Lifting Equipment Regulations
MBL Minimum Breaking Load
MDO Marine Diesel Oil
MRU Motion Reference Unit
NDT Non-Destructive Test
OD Outer Diameter
OEM Original Equipment Manufacturer
PFD Personnel Flotation Device
PO Purchase Order
POB Personnel On Board
PPE Personnel Protective Equipment
PRF Personnel Request Form
RO Reverse Osmosis
ROV Remotely Operated Vehicle
S/V Supply Vessel
SOLAS Safety of Life at Sea
SPS Special Purpose Ships
STBD Starboard
SWL Safe Working Load
SWLL Summer Water Load Line
Te Metric Tonne
T-MOS Technip Marine Operations Services
VOIP Voice Over Internet Phone
VRS Vessel Reference System
VSAT Very Small Aperture Terminal
WCDF Worst Case Design Failure
WT Wall Thickness
2 General description
2.1 Introduction
Designed by Ulstein Sea of Solutions and built by Keppel Sing Marine in Singapore in 2010; the
GLOBAL 1200 is designed to handle large diameter pipelay projects, where high bottom
tensions are required, or in congested fields mandating high redundancy. In very shallow waters,
she can deploy an eight-point conventional mooring system for access to non-DP waters.
One of Technip’s largest vessels, GLOBAL 1200 is designed to operate in any oil and gas region
across the globe, as can be seen from her track record of project delivery. The versatility of the
vessel is proven by her capacity to support a range of projects from umbilical’s to rigid, concrete
coated pipelines from 4” to 60” diameter.
Ideal for production and installation of mid-sized pipelines of 12” to 30”, the vessel is optimized
for continuous pipelay and excellent lay rates. Recent upgrades have greatly enhanced her
capability to install In-Line Structures (ILS) directly into the firing line. This is fully integrated with
the standard S-lay operations of line-up / weld / NDT and coating. She can also undertake heavy
lift installations on topside applications.
Note:
The overall length of the vessel with the 3-Section Deep Water Stinger installed in the 1200’
Radius is 267.5 m
Note:
A survey of the vessels lightship and deadweight was last conducted on June 11 th, 2015 upon
completion of the ungrades and class renewal docking.
2.4 Payload
Table 4: Main Deck Payload
2.6 Structure
The Global 1200 is a mono-hull structure with double bottom along the parallel body formed by
ballast and fuel tanks. In addition, the hull is formed with double sides between frames 0 and 44
by dry sponson tanks. The accommodation block is forward of working areas. There are two
engine rooms both located on the tank top level and are open to the stringer level between
frames 33 and 45.
The main pipelay equipment is arranged along the centreline of the vessel from frame 51 leading
to the stern.
3 Capabilities
3.1 Services
The vessel has been designed to perform a number of offshore activities including pipelay,
subsea construction, heavy lift and flotel. She has a large aft deck space that can house a large
amount of subsea and project equipment. The vessel is fitted with a 1200 Te Pedestal Mounted
Crane as well as two smaller auxiliary cranes. Pipelay and subsea construction activities are
typically supported by two advanced work class ROV systems, provided by the project team or
operating region business unit.
Transit S-Lay
Environmental Conditions
Quantity Unit Quantity Unit
Significant Wave Height (HS) 16.0 m 3.65 m
Wave Peak Period (TP) 12.5-17.5 Sec. 8 Sec.
Wind Speed, 10 min. Mean (VW) 70 Knots 30 Knots
Current Speed, at Surface (VC) N/A Knots 1.5 Knots
Transit sea conditions provided above in Table 6 exclude the installation of either Deep Water
Stinger or Shallow Water Stinger. Reference Table 15 for details of the DWS Intercontinental
Transit Limits. The Shallow Water Stinger shall be secured to the Main Deck of the vessel during
extended transits.
Stand-by Conditions for the vessel mandate the suspension of all operations with the vessel
maintaining heading control (waves ±45° from bow) to reduce strain in the hull; waiting on
weather.
Table 7: Stand-by Operating Conditions
Stand-by Condition
Environmental Conditions
Quantity Unit
Significant Wave Height (HS) 5.0 m
Wave Peak Period (TP) 8-11 Sec.
Wind Speed, 10 min. Mean (VW) 50 Knots
Current Speed, at Surface (VC) 2.0 Knots
The design temperatures of the vessel are based on the design of the structure, HVAC, marine
and lay systems.
Design Parameters
Environmental Conditions
Quantity Unit
Max. Air Temperature +44° Celsius
Min. Air Temperature 0° Celsius
Max. Water Temperature +32° Celsius
Min Water Temperature -2° Celsius
Structure Design Temperature -10° Celsius
Design Parameters
Environmental Conditions
Quantity Unit
Min. Service Temperature -10° Celsius
Max. Service Temperature +45° Celsius
Main Hook (1200 Te) Over Stern
The PC-37 Main Crane Survivability condition is detailed below based on the boom of the crane
stored in the boom rest.
Design Parameters
Environmental Conditions
Quantity Unit
Significant Wave Height (HS) 3.65 m
Wave Peak Period (TP) 8 Sec.
Current Speed, at Surface (VC) 1.5 Knots
The stinger pipelay limiting conditions are detailed in the following table.
Design Parameters
Operational Pipelay Conditions
Quantity Unit
Deep Water Strain Criteria 0.40% -
(3-Section Stinger, 275’ Radius)
Deep Water Strain Criteria 0.40% -
(2-Section Stinger, 225’ Radius)
Shallow Water Strain Criteria (1200’ Radius) 0.23% -
Maximum Top Tension 362.873 Te
Maximum Bottom Tension 136.077 Te
Based on the values represented in the above tables for the Deep Water Stinger, the following
tables (13 and 14) represent the analysis results for acceptable sea states mitigating slack or
snatching in the DWS Strong-back Block Reeving.
Deep Water
Vessel Heading
(3-Section Stinger, 275’ Radius)
HS TP 0° 45° 90° 135° 180°
(m) (Sec.)
3 7 ✓ ✓ ✓ ✓ ✓
3 9 ✓ ✓ ✓ ✓ ✓
3 11 ✓ ✓ ✓ ✓
3 13 ✓ ✓ ✓
3 15 ✓ ✓ ✓
4 7 ✓ ✓ ✓ ✓ ✓
4 9 ✓ ✓
4 11 ✓
4 13 ✓
4 15 ✓
5 7 ✓ ✓ ✓ ✓ ✓
5 9 ✓
5 11 ✓
5 13 ✓
5 15 ✓
6 7 ✓ ✓ ✓ ✓ ✓
6 9 ✓
6 11 ✓
6 13 ✓
6 15 ✓
Shallow Water
Vessel Heading
(3-Section Stinger, 1200’ Radius)
HS TP 0° 45° 90° 135° 180°
(m) (Sec.)
3 7 ✓ ✓ ✓ ✓ ✓
3 9 ✓ ✓
3 11 ✓ ✓
3 13 ✓
3 15 ✓
4 7 ✓ ✓ ✓ ✓ ✓
4 9 ✓ ✓
4 11 ✓
4 13 ✓
4 15 ✓
5 7 ✓ ✓ ✓
5 9 ✓
5 11 ✓
5 13 ✓
5 15 ✓
6 7 ✓ ✓
6 9 ✓
6 11 ✓
6 13 ✓
6 15 ✓
In the tables above, the weight of A&R wire with no pipe is present until the stinger is raised out
of the water. As can be seen from the results, the shallow water case is worse than the deep
water case due to presence of surface waves. 90 degrees’ sea states heading is the only case
that works for all the studied cases, although this is the least desirable heading from a sea
keeping perspective. 135 degrees’ sea state heading is the worst heading for all cases reviewed.
The Intermediate and Tail sections of the Deep Water Stinger may be loaded on the main deck
of the vessel with the Hitch Section installed for extended transits; although the 2-Section or 3-
Section structure may be installed on the stern of the vessel for intercontinental transits
permitted the environmental conditions do not exceed the limiting criteria defined in the following
table. The values represented are based on analysis results conducted by Antares Offshore
which may be referenced in the GLOBAL 1200 Extended Transit Procedure (Doc. No.
032103A003-SOP-2015-3001). Projects are required to provide suitable justification to T-MOS
for the installation of the stinger on the stern of the vessel for extended transits, supplying
weather routing services and historical weather data along the full length of the passage. In
addition, a Risk Assessment is required which shall be completed with approval from the S-Lay
Asset Manager and Vessel Master.
Design Parameters
Environmental Conditions
Quantity Unit
Significant Wave Height (HS) 3.65 m
Wave Peak Period (TP) 8 Sec.
Current Speed, at Surface (VC) 1.5 Knots
The stinger pipelay limiting conditions are detailed in the following table.
Design Parameters
Operational Pipelay Conditions
Quantity Unit
Maximum Top Tension 199.580 Te
Maximum Bottom Tension 136.077 Te
Hitch Push Loads 272.155 Te
Hitch Pull Loads 181.436 Te
The Shallow Water Stinger may be installed on the stern of the vessel and deployed for short
infield transits permitted the environmental conditions do not exceed the limiting criteria defined
in the following table. Studies have not been conducted to support intercontinental transits with
the SWS installed on the stern of the vessel.
Design Parameters
Environmental Conditions
Quantity Unit
Significant Wave Height (HS) 1.98 m
Wave Peak Period (TP) 6 Sec.
Transit Speeds Less than 5 Knots
3.3 Stability
Vessel Stability can be limited during heavy lifts (Above 400 Te) if the Deep Water Stinger is
installed and pipe product on deck. For individual stability feasibility assessments of project
layouts, please contact T-MOS, Asset Operations Engineering team.
3.4 Manoeuvrability
The vessel is equipped with a Kongsberg K-Thrust for thruster control and conning display plus
a comprehensive internal and external communications system together with K-Chief safety and
alarm monitoring to complete the package. The Kongsberg Integrated Vessel Management
System (IVMS) satisfies IMO MCS 645 DP Equipment Class 2 and ABS DP-2 Rules for DP
system redundancy and integrates the main vessel control tasks through a common
communication infrastructure.
For optimum manoeuvring and redundancy in DP; the vessel is equipped with two (2) azimuth
thrusters for main propulsion, five (5) retractable azimuth thrusters and one (1) tunnel thruster.
• Two (2) off 4500 KW WARTSILLA type FS3500 NU non-retracting azimuthing thrusters aft
for propulsion and DP
• Five (5) off 2400 KW WARTSILLA type FS1510-350/1530 MNR retractable azimuthing
thrusters for DP
• One (1) off 880 KW WARTSILLA type FT175M-D tunnel thrusters in the bow used for DP
and manoeuvring.
The drop down thrusters allow the vessel to operate in depths as shallow as 8 m during shore
approach scenarios and in depths of 18 m the vessel may operate in DP. The sediment
condition is to be evaluated before operating the vessel in shallow water depths below 50 m.
Figure 4: DP Footprint
3.7 Capacities
The following capacities of the vessel are based on the tank plan of the vessel and 100%
utilization unless otherwise specified.
The vessel has the capability of making its own water via reverse osmosis at a rate of 110 m 3per
day (24 hours); although averages 90 m 3 per day. The two (2) water maker’s ability to produce
the fresh water is subject to water depth and environmental conditions. It is required the vessel
be 20 nautical miles from shore at a minimum and in water depths greater than 50 m for the
operation of the reverse osmosis plants.
The fuel tanks on-board the vessel may only be filled to 95% capacity, the quantity specified in
the above table reflects this consideration.
The GLOBAL 1200 has a large, 2,800 m 2 multipurpose deck with a clear area of 668 m 2 with
storage facilities for up to 4,500Te of pipe under certain loading conditions. The deck is
strengthened to support 10 Te/m 2 with the exception of the area directly over the firing line (3 m
to either side of the vessel Centerline) which has a reduced capacity of 5 Te/m2. It is also
capable of supporting structures and various installation spreads for a range of operation to
improve the efficiency during transits and offshore.
The vessel main store on the Tank Top Deck (2100 mm AB) has a deck capacity of 5 Te/m 2
which is accessible through removable deck hatches M3 (Main Deck) and A3 (Freeboard Deck).
The clear area of the hatches is 2.2 m x 2.2 m.
From the capacity of the vessel fuel tanks taken as 2,552.27 m 3 (2170.62 Te) from Table 20;
the maximum endurance assumes a level of un-pumped fuel (100 m 3) and adequate reserve
(500 m3) resulting in max available fuel capacity of 1952.27 m 3. The endurance of the vessel for
each operating condition has been calculated below in Table 22; the results have been rounded
down to the nearest day.
Notes:
Fuel consumptions are based upon power demand. The largest potential electrical consumers
are the thrusters which are governed by the activity and the environmental conditions; further
electrical load comes from vessel services, equipment and pipelay systems. The density of
Marine Gas Oil varies; although, 0.85kg/L was used for conversion from m 3 in the above tables.
The endurance of the vessel will be affected by stability and other load conditions and the range
in transit will be subject to the environmental conditions on passage (i.e. Heavy weather and
adverse currents).
All of the above data is based upon practical experience and are typical figures which are for
guidance purposes only. In particular, it must be understood that transit speeds will vary for the
same fuel consumption due to various factors including, but not limited to; vessel load
conditions, trim, hull fouling and other varying environmental conditions.
4 Propulsion
The vessel is equipped with two (2) azimuth thrusters for main propulsion, five (5) retractable
azimuth thrusters and one (1) tunnel thruster.
• Two (2) off 4500 KW WARTSILLA type FS3500 NU non-retracting azimuthing thrusters aft
for propulsion and DP
• Five (5) off 2400 KW WARTSILLA type FS1510-350/1530 MNR retractable azimuthing
thrusters for DP
• One (1) off 880 KW WARTSILLA type FT175M-D tunnel thrusters in the bow used for
propulsion
All azimuth thrusters are fitted with fixed pitch propellers (FPP) and variable speed. The tunnel
thruster (T8) is also fitted with a fixed pitch propeller (FPP) and variable speed.
5 Power generation
The vessel’s main machinery consists of 6-off diesel driven (3 off MAN 8L 32/40 and 3 off MAN
9L 32/40) generators (three in each of the vessel’s two engine rooms) electrically segregated
into three separate networks, providing a total of 24.98 MW generated power to the propulsion,
pipelay and other consumers. The vessel is fitted with the required machinery redundancies to
meet all class, statutory and performance requirements.
In addition to the replacement of the DP System on the GLOBAL 1200 in 2015 during the dry
docking period, the power distribution system was heavily modified with the introduction of a
symmetrical 3 zone redundancy configuration in conjunction with re-distribution of main
consumers as part of the 3-Way Split Modification. Reconfigured netwroks ensure that the DP
station keeping and pipe lay tension capability meet the Worst Case Failure Design Intent which
is defined as no single failure of an active component, as defined for IMO DP Equipment Class
2 and ABS 2007 rules, will have a greater effect on the vessel’s ability to maintain position and
heading than the loss of any one zone of the 6.6kV switchboard. Such a failure represents an
approximate loss of one third or 33% of generator and thruster availability.
The vessels improved DP2 bollard pull limitations are defined as the following; illustrated in
Figure 9.
The power generation capacity of the vessel shall be based upon 100% utilization of the 6 (six)
currently installed main generating sets. Under normal intact operating conditions, maximum
generator and thruster utilization shall be based upon provision of sufficient power post worst
case failure to ensure that pipe lay or heavy lift operations can be safely terminated based on
project specific requirements. The key changes of the modification include:
• Reconfigure the 6kV network into 3 equal zones with a large and small capacity generator in
each zone (Port, Centre and Starboard).
• Reconfigure the 6kV thruster supplies to balance the thrust capacity of each zone.
• Redistribute the mission, crane and service switchboards adding a 3rd (Mid) 480V Service
Switchboard for AUX System Consumers.
• Modify the Fuel Oil, Sea Water, Fresh Water and Cooling Systems to create a fully redundant
capacity in each zone.
6 Ship services
Cooling water systems supplying water to the main diesel generator engines and supplying
water to the thruster cooling system were designed in accordance with the DP-2 philosophy
(Any single failure of an active cooling water component, such as a pump, a filter or a heat
exchanger, does not result in the loss of thrust of more than one third the vessel total output).
The MDO Vent and Overflow System was designed with the following considerations:
• Bottom damage to double bottom tanks may not lead to progressive flooding of adjacent
compartments (ABS 4-6-4/9.5.4).
• The overflow tank capacity is to be sized for 10 minutes transfer pump discharge (ABS 4-
6-4/9.5.5).
• For the overflow tank sizing, the maximum bunkering rate was considered (185 m 3/hr). An
overflow tank volume of 16.5 cubic meters was installed to support approximately 5 minutes
bunkering at design rate.
The MDO service system consists of two MDO purifiers, two settling tanks and two day tanks in
the aft engine room, a MDO Purifier, two settling tanks and two day tanks in the forward engine
room and related piping.
The system has the following functions:
• To purify fuel that is drawn from a settling tank and discharging the clean oil to the day tank
in the same engine room.
• To purify fuel that is drawn from a day tank and discharging the clean oil back to the same
day tank.
As the fuel system is a supply system to the main diesel generator engines, the DP-2 philosophy
is applied for this part of the system. The MDO supply system consists of a service/day tank in
the aft engine room, a service/day tank in the forward engine room, related feed pumps, piping
and MDO
coolers to perform the following functions:
• To supply the diesel engines with fuel from the day tank in the same engine room.
• To receive and cool the return fuel from the diesel engines in the same engine room.
Two independently driven bilge pumps are fitted to the system according to SPS code and
SOLAS Regulation 21. One pump is installed in the aft pump room on the port side (FR. 28)
with the other pump in the aft thruster space (FR. 13) about centerline of the vessel. In case of
flooding of either pump room, at least one pump will remain available for bilge duty. For
emergency purposes, the fire pumps and ballast pumps may be employed.
Furthermore, the system is capable of removing ballast water from the vessel via overboard
discharge lines (one port and one starboard) and the system is able to take seawater into the
vessel from cross-over lines between seawater inlet chests. The cross-over lines are located in
the pump room.
All valves used to line up the system are remote controlled by the Vessel Management System.
All valves used solely for isolating purposes (pumps, filters) are to be locally manual controlled
with exception of the port and starboard isolation valves which are remote controlled by the
vessel management system.
The size of the pumps and the piping network was designed so that the entire capacity of the
ballast tanks may be pumped in 24 hrs. with a single pump. The resulting flow rate of the system
then is 440 m3/hr.
The Anti-heeling system consists of four (4) 2000 m 3/hr pumps connecting the port and
starboard water ballast wing tanks 4, 5, 6 and 7. The system was designed to allow the PC-37
to slew 900 Te at a radius of 32 m in 10 minutes.
The vessel is limited to making fresh water in waters deeper than 50 m due to excessive
sediment build up in the Reverse Osmosis Filtration System. In addition, no greasy substances
(oil, hydrocarbon, etc.) or chlorinated water (<0.1 ppm) may not be processed by the units. It is
required the vessel be 20 nautical miles from shore at a minimum during fresh water production
to limit intake of substances hazardous to the RO Plant in accordance with MOS-HSE-070 –
Company Potable Water Standard Procedure.
Fresh water may be supplied from an outside source via a 6” forecastle deck connection.
At the end of the treatment process, two pumps discharge the treated water directly overboard
or to shore through the same international wastewater connection (MARPOL connection) on
port and starboard sides of the vessel.
• 690 V, 60 Hz system for the PC-37 Main Crane, A&R Traction Winch and pipelay
equipment.
• 480 V, 60 Hz system for vessel auxiliaries, Auxiliary Cranes, Welding Generators,
Hydraulic Power Packs and pipelay equipment.
• 220 V, 60 Hz system for general consumers.
• 120 V, 60 Hz system for lighting and small consumers.
• 24 V DC system for emergency lighting system, general alarm, engine room alarms, main
diesel control and talkback installation.
Switchboards
As detailed in the following figure, the vessels one-line diagram illustrates the distribution of the
generators and thrusters across the three zones.
Shore Connection
The vessel is fitted with a 480 Volt shore power connection adjacent to the emergency generator
which is sufficient to support the vessel when stacked.
7 Deck equipment
7.1 Cranes
The GLOBAL 1200 is equipped with three cranes designed to support heavy lift, pipelay, and
subsea installations.
• 2 x 40 Te MSB-12 cranes located on the port and starboard sides of the vessel, with 55 m
of reach to service all working areas of the main deck and offshore vessels / barges moored
to the GLOBAL 1200. Used for pipe loading and general stores.
• 1 x 1,200 Te PC-37 Heavy Lift Crane located at the stern of the vessel is designed to support
jacket and In-Line Pipelay structure installations. The crane is equipped with a 1,200 Te head
block (2 x 14 part) for above water installations; and a secondary 690 Te block (2 x 8 part)
for installations below the splash zone in water depths of up to 130 m (426 Ft.).
• The Auxiliary Block (327 Te) and Whip Line Block (60 Te) are also capable of subsea
operations, improving the vessel’s ability to support installations and deployments, and for
transfers to the vessel’s 400 Te A&R system. The Auxiliary Block has a maximum subsea
reach of 93 m (305 Ft) and the Whip Line Block can be deployed to depths of 213 m (700
Ft.).
7.1.1 Main crane – NOV Amclyde PC-37 1200 Te pedestal mounted crane
The PC-37 crane is not designed or built for use as an offshore crane, rather it is a heavy
lift crane suitable for engineered lifts in harbor, sheltered water, or very mild offshore conditions
that are within the original design criteria as provided in Table 9. In addition, the PC-37 Crane
boom should be in the rest when not in use for lifting operations. When there are clashes with
the PC-37 boom for loading pipe, the boom should be stowed out the rest at 50 degrees
and slewed in the direction of the prevailing seas to reduce fatigue on the structure and
then returned to the rest as soon as possible to reduce any damage to the crane.
All planned lifts utilizing two (2) blocks require engineering review and approval in accordance
with the Manual for Planning and Execution of Lifting Operations (MOS-CRN-010).
When slewing the crane during heavy lift operations, crane slewing movements are to be
paused or halted for periods of time allowing for the anti-heeling system to compensate in order
to maintain maximum heel and roll limitations (3 degrees) of the main crane.
The PC-37 Main Block Bucket on the Main Deck may be relocated between two positions based
on the vessel operating condition (i.e. Transit and Pipelay).
The subsea block depth limits may vary depending on wire rope cut-backs and length of wire
installed. The provided specifications are based on maximum allowances.
Notes:
There is a linear relationship between the loaded and unload conditions of the block speeds.
7.4 Gangway
The vessel is provided with two aluminium gangways, one each side of the vessel about
amidships which may be used to support quay operations or access and egress to material
barges in sheltered waters.
In conjunction with the Anchor Windlass fitted on the bow of the vessel are chain stoppers.
The below figures detail the position of the Anchor and Mooring Winches and the arrangement
of supporting equipment including bollards, wrapping rollers, fairleads and panama chocks
which make up the vessel mooring system.
In addition to the above mentioned mooring equipment. There are six (6) mooring pockets (three
per side of the vessel) designed to improve the mooring or material barges to the vessel
offshore. Each is equipped with a 200 N Bollard.
There are six (6) Beach Pull Winches arranged on the Freeboard Deck of the vessel, two (2)
forward below the forecastle deck, and four (4) astern. The other two (2) Winches are installed
on the Stinger Deck below the forecast deck on the bow. See below for details of the winch
configuration and reeving arrangement.
The fairlead sheaves utilized to manage the wire rope departure through the hull of the vessel
and overboard are arranged as detailed in the following figure. Due to clashes with the hull of
the vessel, the wire departure from the fairleads is limited to the angles identified in the same
figure below. The systems fairleads and sheaves were designed to loads of the wire rope at
80% MBL (219.2 Te) under the least favourable angles, with resulting stress levels below
100%.
As included in the vessel Backpack, the following components are provided with the vessel as
part of the Beach Pull System.
The above equipment is not maintained on-board the vessel; although is included in the vessel
back pack.
The Beach Pull Winch System has NOT been commissioned nor has the system been
statically load test to 110% of the SWL. Reference Beach Pull Winch Reactivation Report
(032103A003-RT-2018-0018) for details of the systems outstanding work scopes to
commission and operate the equipment. Load Tests and Sea Trials commissioning the
system are to be done based on business needs.
7.7 Fenders
There are five (5) 2.5 m diameter x 5.5 m long pneumatic rubber fenders owned by the vessel.
The fenders are equipped with chain and tyre cages. While only three (3) are typically stored
and maintained on board the vessel, the remaining two are used as spares and stored onshore.
8.1 DP system
The vessels original DP system from CONVERTEAM was replaced with a dual redundant
Kongsberg K-Pos DP-22 dynamic positioning control system paired with a K-Pos DP-12 backup
system and cJoy JS System during the 2015 Dry Dock Period. The vessel DP system is
designed to satisfy class notations equivalent to Dynamic Positioning Class 2.
Operator cJoy
DP-22 DP-12 Other Location
Station JS
Aft Bridge DP Operator Station 1.
DP-OS1 ✓ ✓
Can connect to Backup
Aft Bridge DP Operator Station 2.
DP-OS2 ✓ ✓
Can connect to Backup
DP-OS4 ✓ Forward Bridge Backup Operator Station.
DP-OS6 DP Simulator Operator
Aft Bridge
(Sim) Station.
Nav Deck
DP-HS1 ✓ ✓ Instrument Room DP History Station
1
cJoy-OS1 ✓ Aft Bridge cJoy Operator Station.
cJoy-OS2 ✓ Forward Bridge cJoy Operator Station.
cJoy-OT1 ✓
cJoy-OT2 ✓
The controller units belonging to the main DP, backup DP and cJoy JS are listed in Table 39:
Controller Units. The table will also indicate which system the controller unit belongs to. The
tasks of the controller units are to provide interfaces to external equipment and to perform the
controlling algorithms for the control system.
Controller
DP-22 DP-12 cJoy JS Comment
Station
Dual redundant DP controller
DPC-2 ✓
unit
DPC-1 ✓ Single DP controller unit
cJ-1 ✓ Single cJoy controller unit
8.1.2 Sensors
The interfaces to the DP systems and cJoy JS system are as follows:
The system consists of a ring of pressurized seawater, located at the freeboard deck and inside
the B/5 boundary. The system pressure is generated and maintained by three bilge/fi-fi pumps
and two jockey pumps, located in the pump rooms on tank-top level (the water must be
continuously pressurized because of the ACCU notation). Pressurized water can also be
brought in from outside the vessel via international shore connections. From the ring main,
branches lead to hydrants at all parts of the vessel, including the machinery spaces and
accommodation. The hydrants can be used for fire-fighting as well as deck washing and anchor
washing.
• ABS Rules for Building and Classing Steel Vessels 2005: Part 4 “Vessel Systems and
Machinery”, Chapter 7 “Fire Safety Systems”
• Document GLOBAL 1200-R-NG-001, Rev. 05: “Basis for Design”, 4 November 2005 -
section 12.16 “Fire-fighting system”.
• IMO-SOLAS (Consolidated Edition 2002): Chapter II-2 “Construction – fire protection,
detection, extinction”, Part C “Suppression of fire”, Regulation 10.
• CAP 437 (Civil Aviation Authorities) “Helicopter Landing Areas – Guidance on Standards”,
as published by the CAA (ref.: www.caa.co.uk).
• IMO-SOLAS (Consolidated Edition 2002): Part B “Subdivision and stability”, Chapter II-1
“Construction- Fire protection, fire detection and fire extinction,” Regulations 12 and 13.
• ABS Rules for Building and Classing Steel Vessels 2005: Part 4 “Vessel systems and
machinery”, Chapter 7 “Firefighting Systems”, Section 3 “Fire-extinguishing Systems and
Equipment” Chapter 9 “Automatic Sprinkler, Fire detection and fire alarm systems”.
The sprinkler system is completely filled with industrial fresh water at all times and should be
kept under constant pressure in order to make it effective immediately when a sprinkler is
activated. Sprinkler pumps draw water from the aft sea inlet cross-over line. A back-up sea water
supply connection from the fire-fighting main fire line is provided as well.
The tank top spaces sprinklers are contained in one section. Each deck, apart from the
navigation bridge deck, consists of two sections, one starboard and one port. The Navigation
Bridge contains one section only. The sections on decks above the tank top are all connected
to one main vertical line, which is connected to the port side main vertical line.
Each section connection to the main line is fitted with a test valve, sized for one sprinkler, a flow
switch with alarm, a stop valve and a pressure gauge.
10 Communications equipment
In order to dial another cabin or office, the user may dial the 3-digit extension associated with
the cabin they are attempting to contact.
In order to dial outside the vessel from the crew cabins; it is necessary to use a phone card with
a UK toll free dial in number which may be purchased from the vessel steward. The cards sold
on-board the vessel may be recharged online by visiting the below website.
www.speakeasytelecom.com
Table 47: Vessel Internal Phone System Extensions and Calling Numbers
Location Deck
Survey Desk Nav Deck
DP Desk Nav Deck
ROV Superintendent Nav Deck
OCM Day Room Nav Deck
Captain Day Room Nav Deck
Bridge (Wireless Station with 4 Portable Units for Crane Use) Nav Deck
Client Office C Deck
Ship Engineer’s Office (Location for Base Station of Clear Com System) Main Deck
ROV Control Rooms Main Deck
Operations Desk Nav Deck
Location Deck
Engine Control Room Stinger Level
10.6 IT equipment
The following table details the installation of computers throughout the vessel supporting specific
positions on the vessel.
The vessel VSAT bandwidth throughout across all partitions is 2048Kb (2Mb) Download and
1536KB (1.5Mb upload) by VSAT provider EMC. This is the committed rate which is provided
with the vessel base rate. T-MOS does retain the ability to burst beyond 2048Kb (2Mb) up to
6144Kb (6Mb) depending to satellite availability/usage. The bandwidth usage is partitioned into
four (4) factions as outlined below:
• Partition No. 1: Voice is allocated 192KB (permitting ten (10) simultaneous calls)
• Partition No. 2: Client is allocated 1024kb (1Mb)
• Partition No. 3: Vessel Business/Project Network is allocated 800Kb
• Partition No. 4: Welfare/Public is allocated 32Kb; although, may use any bandwidth that
is not being consumed by above networks at that time
Rev. 2 Doc. no. MOS-OPS-560 Page 62 of 106
Additional Bandwidth rates can be requested by the Asset Operations Team or Project teams
for the Vessels by logging an incident request with the IT Service NOW via the below link.
https://technip.service-now.com/navpage.do
All additional bandwidth request must be supported with Project based PO or requisition ICPO.
The lead time is typically 10 days until services are provided to the vessel.
Indicative costs to upgrade the bandwidth for GOM/US, Europe and Africa Regions for a
minimum period of 30 days with 10 days’ notice to call on/off are as listed below:
11 Helideck
The GLOBAL 1200 is fitted with an octagonal helideck with a diameter of 22.4 meters and a
tonnage rating of 9.6 Te. Provided with fixed and portable firefighting equipment (Ref. Section
8.3.4) as required by HCA and UK CAA CAP 437 (2005.5th Edition), the helideck is suitable for
the operation of helicopter types: Super Puma AS332L2 or Sikosky S61-N. A specific study was
conducted to allow for the operation of EC225 Helicopters (11 Te tonnage rating) which was
approved by the Helicopter Certification Agency (HCA) with issuance of the Helicopter Landing
Certificate on 8-Jun-2015.
The deck is fitted with tie-down points, flush with the deck and may support 5 Te. In addition; a
1.5 m wide safety net is installed along the full perimeter of the helideck which may support a
75 kg weight being dropped from a height of 1 m in accordance with class requirements. The
helideck is also outfitted with xenon floodlights and green perimeter lights.
12.1 Accommodations
The vessel has been designed to accommodate a total complement of 264 persons, arranged
in accordance with the following table.
Supporting the facilities assigned in Table 53, a conference room on N-Deck is available for
daily meetings and VOIP conferences by the Vessel Management Team and Project Teams. A
Training Lounge on C-Deck adjacent to the Client Office has also been fitted to accommodate
four (4) internet training stations for vessel personnel and project subcontractors.
Rev. 2 Doc. no. MOS-OPS-560 Page 65 of 106
On the DP Bridge (aft Bridge) there are offices for Survey, ROV and Operations. The Operations
Desk was constructed to provide the OCS, AOCM and OCM with the appropriate tools
necessary to observe operations from the DP Bridge.
13 Crewing
Included in the minimum manning is seven (7) catering personnel; bringing the total of POB to
57.
13.3 Catering
T-MOS have entered into a frame agreement with Entier USA, Inc. for the supply of catering
and housekeeping staff. T-MOS manage the contract to ensure that the minimum quantity of
support services is provided based on the number of personnel on-board the vessel in
conjunction with suggested manning levels from Entier as detailed below.
T-MOS remain responsible for supporting catering services based on minimum manning
requirements detailed in section 6.1. Provision of additional catering personnel are to be
supported by Project via PRF to TPSPersonnel@Technip.com.
15 Survey
The GLOBAL 1200 is not equipped with a survey system, it is the responsibility of Projects to
arrange for services and equipment to be installed and operated on board the vessel. An
operating station on the DP Bridge (Aft Bridge) is provided which can comfortably sit two
personnel and is adjacent to the ROV Superintendent Work Station and Operations Desk.
16 Pipelay systems
16.1 Tensioners
The GLOBAL 1200 Firing Line is fitted with four (4) RE.MAC.UT 125 Te Tensioners which
provide a maximum hold-back capacity of 500 Te.
The tensioners clamping force and hold back tension is limited by the coefficient of friction
between the rubber pads of the tensioners and the pipeline coating.
The vertical passage of structures through tensioners has been improved by replacing the
vertical supports and top hat structure with new during the 2015 Dry Dock Period. The new
maximum opening dimensions are detailed below based on tests completed during the
mobilization of the MOHO Nord Project.
Test Conditions:
• Bottom Track was inflated.
• Upper Track was raised above first upper limit switch to second limit switch (gain of 80 mm).
The tensioners of the GLOBAL 1200 are supplied with various sized pads to accommodate a
range of pipelines as detailed in the following table.
Each saddle sub-assembly supports a set of rubber pads that have to be installed and blocked
through a screwed plate to be firmly held in place. Two types of saddles can be installed: fixed
and pivoting.
• The fixed saddle consists of a single base directly supporting the rubber pads.
• The pivoting saddle consists of two bases that must be symmetrically installed on the cross
members of the tensioner tracks. Each base is completed by pivoting supports holding the
rubber pads.
Prior to the Bahr Essalam Project in 2017, the RE.MAC.UT Tensioner Software was modified
by RE.MAC.UT to allow Tensioners with the suspension ON or OFF to follow the pipe during
the pipe lay operations. The Tensioners not in use to control the tension in the pipeline during
fabrication will be used to support the pipeline vertically. The tensioners will track at the same
speed and acceleration of the common tensioners clamped to the pipeline. This feature allows
non-clamped tensioner to be utilized as an actively-driven support track, minimizing the forces
created by a free-wheel tensioner track when in contact with the pipeline. The operator will
activate this feature when required acting on the control panel (HMI). The upper track pressure
must be set to zero (0) bar, while the lower track pressure shall be set below four (4) bars.
It is recommended that pipe joints be fabricated to 12.2 m with a ±0.3 m tolerance to best
accommodate the vessel pipe handling system and work station arrangement. The joint
lengths maximum size is limited to the size of the bevelling station pipe elevator hatch clear
opening which has an overall length of 13.0 m.
The following table details the various components of the pipe handling system and their
capacities. Reference Figure 21 and 22 below which illustrates the location of the components.
Technical
Description Quantity Unit
Features
Height 2000 mm
Overall
Length 3300 mm
dimensions
Width 1600 mm
The subject installations are positioned fore and aft of each tensioner. The rollers are fixed in
the upright orientation due to inaccessibility or clashes with surrounding structures.
• Specifications for the rollers are as follows:
o Minimum “Bottom of V” (BOV) – 1250mm
o Nominal “Bottom of V” (BOV) – 1550mm
o Maximum “Bottom of V” (BOV) – 1850mm
o Vertical Stroke – 300mm +/- nominal BOV
Notes:
Wire for the ILUC Winch is to be provided by Projects.
Notes:
Wire for the Buckle Detector is to be provided by Projects.
Monorail
Monorail Position Unit Hoist Installations
Capacity
STBD Side FWD. Parallel Monorails 10 Te 8 (10 Te Pneumatic Hoists)
Centreline Monorail (St. 0 – St. 1) 20 Te 2 (20 Te Pneumatic Hoists)
Centreline Monorail (St. 1 – St. 4) 20 Te 2 (20 Te Pneumatic Hoists)
Centreline Monorail (St. 5) 20 Te 1 (20 Te Pneumatic Hoist)
Centreline Monorail (St. 6) 20 Te 1 (20 Te Pneumatic Hoist)
Centreline Monorail (St. 7) 20 Te 1 (20 Te Pneumatic Hoist)
Centreline Monorail (St. 8 – St. 10) 20 Te 2 (20 Te Pneumatic Hoists)
On the main deck of the vessel in the bevelling shelter there are two (2) 6 Te monorails outfitted
with two (2) ultra-low head room 6 Te pneumatic hoists used to support the pipe facing machines
and facilitate their operation. There is also a 5 Te horseshoe rail for transferring items from one
side of the shelter to the other that is equipped with a manual hoists and standard trolley.
The davits are suitable for above water tie-ins, pipeline repairs and modifications from the vessel
side. The A-Frame of the davits can be stowed in the upright position which aligns with the side
of the vessel with no parts protruding overboard.
Each davit consists of a steel skid base with the following main components installed.
• Hydraulic Winch
• A-Frame complete with 2-Fall Block Hook
• Hydraulic Power Pack
• Electric Control Console
• Load Pin
The Pipe Davits are securing the deck of the vessel with pin connections to deck pad eyes which
are mounted on thickened deck plating windows.
The units are lifted as a single assembly with the utilization of a spreader bar and two (2) two-
part rigging assemblies to four lifting pad eye on the steel skid base.
Work
Port Side STBD Side
Station
• 1 Power Socket Panel (6 x 120V, 16A
Connections and 1 x 208V, 32A, 2ph
Connections)
• 1x 110V, 16A Power Socket Connection
• 2x 208V, 16A Power Socket Connection
1
• 2x 480V, 125A 3ph Power Socket Connections
• 1 Ships Telephone with headphones
• 2 Compressed Air Connections (1 x 1" and 1x
3/4" Quick Disconnects)
• 1 Propane Connection
• 1 Power Socket Panel (4 x 120V, 16A • 2x 480V, 125A, 3ph Power
Connections, 1 x 208V, 32A, 2ph connection Socket Connections
and 1 208V, 32A, 3 ph) • 1x 110V, 16A Power Socket
• 1x 110V, 16A Power Socket Connection Connection
2 • 1 Flammable Gas Locker (Oxygen and
Acetylene)
• 1 Inert Gas Connection (1" Quick Disconnect)
• 2 Compressed Air Connections (1 x 1" and 1x
3/4" Quick Disconnects)
• 1 Power Socket Panel (4 x 120V,16A • 1 Fresh Water Connection
Connections and 1 x 208V, 32A, 2ph and 1x (3/4" Quick Disconnect)
208V, 32A, 3ph Connections) • 2x 480V,125A Power Socket
• 1x 110V, 16A Power Socket Connection Connections
3 • 1 Compressed Air Connections (1 x 1" Quick • 1x 110V, 16A Power Socket
Disconnect) Connection
• 1 Inert Gas Connection (1" Quick Disconnect)
1 Flammable Gas Locker (Oxygen and
Acetylene)
• 1 Power Socket Panel (4 x 120V,16A • 1 Inert Gas Connection (1"
Connections and 1 x 208V, 32A, 2ph and 1x Quick Disconnect)
4 208V, 32A, 3ph Connections) • 1x 110V, 16A Power Socket
• 1x 110V, 16A Power Socket Connection Connection
• 2x 480V, 125A Power Socket Connections
• 1 Power Socket Panel (6 x 120V,16A • 1 Fresh Water Connection
Connections and 1 x 208V, 32A, 2ph and 1x (3/4" Quick Disconnect)
208V, 32A, 3ph Connections) • 1x 110V, 16A Power Socket
• 1x 110V, 16A Power Socket Connection Connection
5
• 2x 480V, 125A Power Socket Connections
• 1 Inert Gas Connection (1" Quick Disconnect)
• 2 Compressed Air Connections (1 x 1" and 1x
3/4" Quick Disconnects)
Work
Port Side STBD Side
Station
• 1 Power Socket Panel (4 x 120V,16A • 2x 480V, 125A Power
Connections and 1 x 208V, 16A, 2ph and 1x Socket Connections
208V, 32A, 2ph Connections) • 1x 110V, 16A Power Socket
6 • 1x 110V, 16A Power Socket Connection Connection
• 1xGas • 1 Fresh Water Connection
• 2 Compressed Air Connections (1 x 1" and 1x (3/4" Quick Disconnect)
3/4" Quick Disconnects)
• 1 Power Socket Panel (4 x 120V,16A • 1 Fresh Water Connection
Connections and 1 x 208V, 16A, 2ph and 1x (3/4" Quick Disconnect)
208V, 32A, 2ph Connections) • 1x 480V, 125A Power
• 1x 110V, 16A Power Socket Connection Socket Connections
7
• 1x Gas • 1x 110V, 16A Power Socket
• 2 Compressed Air Connections (1 x 1" and 1x Connection
3/4" Quick Disconnects) • 1 Flammable Gas Locker
(Oxygen and Acetylene)
• 1 Propane Connection • 1x 480V, 125A Power
• 1 Power Socket Panel (4 x 120V,16A Socket Connections
Connections and 1x 208V, 32A, 2ph • 1 Fresh Water Connection
8 Connections) (3/4" Quick Disconnect)
• 1x 110V, 16A Power Socket Connection • 1x 110V, 16A Power Socket
• 2 Compressed Air Connections (1 x 1" and 1x Connection
3/4" Quick Disconnects)
• 1 Propane Connection • 2x 480V, 125A Power
• 1 Power Socket Panel (3 x 120V,16A Socket Connections
Connections and 1x 208V, 32A, 2ph • 1 Fresh Water Connection
9 Connections) (3/4" Quick Disconnect)
• 1x 110V, 16A Power Socket Connection • 1x 110V, 16A Power Socket
• 2 Compressed Air Connections (1 x 1" and 1x Connection
3/4" Quick Disconnects)
• 4 Compressed Air Connections (1 x 1" Quick • 1 Fresh Water Connection
Disconnect) (1 x 3/4" Quick Disconnect
• 1 Propane Connection and 1 x 3/4" Flange)
10
• 1 Power Socket Panel (3 x 120V, 16A • 1x 480, 20A 3ph Power
Connections and 1 x 208V, 16A and 1x208V, Socket Connection
32A Connections)
There are OptiLay stations positioned in the following offices as occupied by the normal users.
• OCM Day Room
• Field Engineers Day Room
o AOCM
o Barge Engineer
• Aft Bridge (DP Bridge)
o Operations Desk (OCS)
• Project Office
17 Stinger
The Deep Water Stinger is comprised of nine (9) TYPE I (Double Roller Boxes), three (3) TYPE
II (Vertical Roller Boxes) and two (2) Transition Roller Boxes; suitable to sustain max dynamic
loads of 180 kips (81.6 Te or 882 kN). The maximum allowable lateral load that can be safely
carried by the vertical rollers is 108kN (11Te). The roller boxes are titled as identified in the
following table with R1-H being the first roller positioned near the hitch of the Deep Water Stinger
and R3-T being the vertical roller box positioned at the tip of the stinger. The steel drum roller
has a maximum discharge point load of 63.5 Te.
The DWS includes a suite of electrical components equivalent to those installed on the Deep
Water Stinger for pipelay monitoring as detailed in the following table.
Used for pipelay monitoring, the Mesotech Sonar tracks the pipeline departure to calculate the
clearance of the pipeline above the steel drum roller at the tip of the stinger. The sonar signal is
distributed to a control station on the AFT Bridge.
The Depth Transducer and Pneumo are complimentary systems used to measure the depth of
the stinger tip in order to confirm the departure angle of the structure. In addition; an inclinometer
is installed on the Strong Back Structure, allowing for the departure angle of the stinger to be
calculated.
Table 75 provides a summary of the Deep Water Stinger specifications and Basis of Design as
referenced from design documentation. Each pipeline scheduled for installation utilizing the
subject equipment shall be engineered to the installation limitations of the stinger and roller box
structures. Projects remain responsible for the provision of Roller Box Arrangement Drawings
prior to the installation of the stinger on the vessel with details of roller box pin installation
locations and dimensional checks confirming compliance with analysis expectations.
The Project are also responsible for budgeting vessel days for the mobilization and
demobilisation of the DWS.
Item
Document Title Document Number
No.
1 Deep Water Stinger Design Basis B-2006-129-DBM-001
2 Design Report, Pipelay and A&R Analysis Cases B-2006-129-RPT-002
3 Design Report, Infield Transportation Cases B-2006-129-RPT-003
4 Design Report, Transportation Cases B-2006-129-RPT-004
5 Design Report, Anode Calculation, Lift Analysis B-2006-129-RPT-005
6 Design Report, Fatigue Analysis Cases B-2006-129-RPT-007
7 Pipelay Arrangement Hoisting Details B-06-129-IM-0210 Rev. 2
8 Stinger End Roller 24” Roller Assembly B-06-129-ST-2341 Rev. 2
9 Verification of Stinger Side Load Capacity OR037149-RT-0005
Rev. 2 Doc. no. MOS-OPS-560 Page 91 of 106
The Shallow Water Stinger is comprised of one (1) vertical roller box and four (4) single roller
boxes which share the same roller cradle design as the DWS; suitable to sustain max dynamic
loads of 180 kips (81.6 Te or 882 kN). The maximum allowable lateral load that can be safely
carried by the vertical rollers is 108kN (11Te). The roller boxes are titled as R1, R2, R3, R4 and
R5 with R1 being the first roller positioned near the hitch of the Shallow Water Stinger and R5
being the vertical roller box positioned at the tip of the stinger. The steel drum roller has a
maximum discharge point load of 63.5 Te.
The SWS includes a suite of electrical components equivalent to those installed on the Deep
Water Stinger for pipelay monitoring as detailed in the following table.
Used for pipelay monitoring, the Mesotech Sonar tracks the pipeline departure to calculate the
clearance of the pipeline above the steel drum roller at the tip of the stinger. The sonar signal is
distributed to a control station on the AFT Bridge.
The Depth Transducer and Pneumo are complimentary systems used to measure the depth of
the stinger tip in order to confirm the departure angle of the structure. In addition; an inclinometer
is installed on the Strong Back Structure, allowing for the departure angle of the stinger to be
calculated.
Table 78 provides a summary of the Shallow Water Stinger specifications and Basis of Design
as referenced from design documentation. Each pipeline scheduled for installation utilizing the
subject equipment shall be engineered to the installation limitations of the stinger and roller box
structures. Projects remain responsible for the provision of Roller Box Arrangement Drawings
prior to the installation of the stinger on the vessel with details of roller box pin installation
locations and dimensional checks confirming compliance with analysis expectations.
The Project are also responsible for budgeting vessel days for the mobilization and
demobilisation of the SWS.
Item
Document Title Document Number
No.
1 Shallow Water Stinger Design Loads 3769-ENG-NA-003 Rev. A
OR037149-CN-3818-0018 Rev.
2 Shallow Water Stinger Loadout and Installation
A
3 Pipelay Arrangement Hoisting Details B-06-129-IM-0210 Rev. 2
4 Stinger End Roller 24” Roller Assembly B-06-129-ST-2341 Rev. 2
5 Verification of Stinger Side Load Capacity OR037149-RT-0005
The handling system includes electrical components to facilitate the deployment of the stingers
for operation or recovery for transit as detailed in the following table. In addition, the system is
fitted with load pins to monitor the forces on the assembly during operations.
When in use, the locks support the stinger with the Strong-back raised to 2° from the transom
of the vessel with the top chord of the Deep Water Stinger Hitch Section elevated to 31.41°
above horizontal. This is the same configuration used for the analysis of the Deep Water Stinger
Extended Transit Limits (Ref. Table 15).
The shallow Water Stinger is lifted with four 1.75” Diameter wire rope pennants with 2 m soft
eyes rigged to the lifting trunnions on the Stinger top chords and the Main Hook of the PC-37.
18 A&R winch
• AISC – American Institute of Steel Construction Specification for the Design, Fabrication and
Erection of Structural Steel
• ASTM-A148 for Steel Castings
• American Iron and Steel Institute or Society or Automotive Engineers for Steel Mechanical
Components.
• The National Electric Code (USA)
• Institute of Electrical and Electrical Engineers – IEEE-45
• American Welding Society Structural Welding Code D1.1-81 Section 1 through 8
• American National Standards Institute – ANSI B30.8
• ABS Rules for Mobile Offshore Drilling Units, 2006, Part 3, Chapter 1, Section 3
Note that Low gear shall never be used when both motors are being utilized.
The 400 Te (4.25”) A&R system is fitted with a single load sensing pin. The HDTS-97 Deck
Guide Sheave with Load Sensing Pin is a horizontal deck guide sheave which is designed and
manufacture to withstand the breaking strength of the 108 mm wire rope with a 90° arc of contact
of the rope on the sheave.
The 150 Te (2.5”) A&R system is fitted with a single load sensing pin. The HDTS-36 Deck Guide
Sheave with Load Sensing Pin is a horizontal deck guide sheave which is designed and
manufacture to withstand the breaking strength of the 64 mm wire rope with a 90° arc of contact
of the rope on the sheave.
The winches are powered by 200 hp AC squirrel cage induction motors. The electric motor
drives through a parallel shaft speed reducer to a combination water-cooled dynamic
brake/clutch. The motor is also equipped with a spring-set motor disc brake.
Figure 35 was developed from the specifications of the 108 mm (4.25”) Wire Rope as detailed
in the below sections. The maximum depth of the DWLS is 2610 m which is based on a minimum
of five (5) wraps on the storage drums. The reach of the DWLS is subject to change based on
cut-backs made to the A&R Wire Rope.