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EIL AC UPS Specificaiton
EIL AC UPS Specificaiton
Table of Contents
Document Number Rev. Document Title Page
Number
A415-000-XI-MR- 0 ENQUIRY DOCUMENT 2
0661-1035-RFQ
A415-000-XI-MR- A UPS SYSTEM 377
0661
A415-000-16-50-DS- A UPS SYSTEM 381
0662
A415-000-16-50-SP- A JOB SPECIFICATION 385
0661
A415-000-16-50-TR- A INSTRUCTIONS TO VENDORS 388
0661
A415-000-16-50-VR- A VENDOR DATA REQUIREMENTS 393
0661
6-51-0017 6 Specification for UPS system. 396
6-51-0048 2 Specification for stationary valve regulated lead acid batteries 419
6-51-0087 3 Specification for field inspection, testing and commissioning of 426
electrical installations
6-81-1017 3 ITP for UPS system 434
6-81-1048 2 ITP for stationary valve regulated lead acid battery 440
6-78-0001 0 Specification for Quality Mgt. System Requirements from Bidders 445
6-78-0003 0 Specification for Documentation Requirement from Suppliers 454
Page 1 of 465
Regd. Office: Engineers India Bhawan, 1 Bhikaiji Cama Place,
New Delhi - 110 066, India.
TEL: NO. : 00 91 11 26762121: FAX NO. : 00 91 11 26167664 / 26191714
PRICED BID OPENING : PUBLIC OPENING : DATE, TIME AND VENUE SHALL BE INTIMATED LATER
Gentlemen,
1. E-bids are requested on behalf of our client M/s. OIL India Limited, for the captioned item in total
compliance to technical specifications, scope and terms & conditions of enquiry documents/attachments.
Your offer must be complete in all respect and must contain confirmation/compliance to all points of
enclosed commercial Agreed Terms & Conditions without any deviations i.e. ZERO DEVIATION OFFER,
failing which your offer will be liable for rejection. Please note that issuance of technical and commercial
queries is not envisaged and your offer will be evaluated based on input given therein. Hence pre-bid
clarifications, if required may be sought from us immediately on receipt of this RFQ.
2. Bidder can download the RFQ Documents from EIL’s website http://tenders.eil.co.in and OIL’s e-
tendering website https://etender.srm.oilindia.in. However, bidders have to submit their bids only
through e-tendering website of OIL. Physical Bids sent through Fax/E-mail/Courier/Post will not
be accepted.
3. E-Bid shall be submitted as explained in Instructions to Bidders (ITB) on OIL’s e-tendering website
system. Bids should be submitted in accordance with Clause 10 of the ITB.
4. Bids complete in all respects should be submitted in OIL’s e-tendering web site on or before the BID-
SUBMISSION DATE & TIME specified above.
5. Not Applicable for foreign bidders - The bidders are required to confirm whether the enterprise is a
Micro or Small enterprises along with documents from the appropriate authority. Accordingly bidder to
furnish the confirmation as per attachment enclosed along with RFQ documents from appropriate
authority.
Page 1 of 5
Page 2 of 465
6. Delivery/ Completion Period for Supply/Site work:
7. Pre Bid meeting will be held on 03.03.2015 ( at 11-00 A.M at EIB , Business Centre , New
Delhi)
a. Bidders are requested to submit their queries by fax or e-mail to us latest by 02.03.2015. These
questions shall be replied during pre-bid meeting. After pre-bid meeting, no further queries will
be entertained from the bidders.
b. Record notes of meetings, including the text of questions raised (without identifying the sources
of the query) and the responses given will be transmitted to all the vendors.
c. Non attendance of the pre-bid meeting will not be a cause for disqualification of a bidder
8. Payment Terms: Payment to bidders shall be made in accordance with Annexure-I to Special
Conditions of Contract (SCC).
9. THE OFFER SHOULD BE VALID FOR 120 Days FROM FINAL BID DUE DATE.
Mr. Rajeev Jain, DGM (C & P), Phone no. +91-(0)11-26763356. E-mail ID: rajeev.jain@eil.co.in / Mr Amit
Kumar, Engineer (C&P), Phone no. +91-(0)11-26762763. E-mail ID: kumar.amit@eil.co.in
14. Bidder to carefully read and understand the “USER MANUAL FOR VIEWING, DOWNLOADING AND
PARTICIPATION OF TENDERS IN OIL’S E-TENDER PORTAL” which is available on OIL’s e-
tendering website the same shall be followed by bidder to upload their bid on OIL’s e-tendering website.
15. In case even after following the procedures for uploading of e-Bids, Bidders experience any problem
related to e-Bidding the same shall be addressed to the e-mail IDs indicated at Sr. no. 13 above with a
copy to erp_mm@oilindia.in.
17. OIL/EIL reserves the right to carry out capability assessment of the bidder including referral to in-house
information.
18. OIL/EIL will not be responsible or liable for cost incurred in preparation & delivery of bids, regardless of
the conduct or outcome of the bidding process.
19. The bidder who are on Holiday / Blacklisted by OIL or Project management consultant (PMC) of OIL or
Black listed by any government department / Public sector on due date of submission of bid shall not be
considered for further evaluation and award of work. If the documents were issued inadvertently /
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Page 3 of 465
downloaded from website, offers submitted by such bidders shall not be considered for opening /
evaluation / award of work.
20. We reserve the right to make any changes in the terms and conditions of purchase and/or to reject any or
all the bids.
21. Bidder to confirm that OEM shall supply spares, if any, directly to OIL and not to pass on the responsibility
to dealers/distributors/stockists or Indian associates.
22. Bidder(s) intend to Bid for this enquiry shall necessarily obtain the user ID & password for submitting their
Bid in e-portal of OIL. Bidder(s) shall send complete detail of their Company including their address
contact no., contact person and PAN No. etc, to e-mail Ids mentioned at Sr. No. 13 above.
23. Public procurement Policy on Procurement of goods and services from Micro and Small
Enterprises (MSEs) order 2012 is not applicable for this Enquiry.
24. Bidders are required to sign and submit the Integrity Pact along with the Bid.
25. Bidders are required to submit Power of Attorney/Letter of Authorization in favour of person
(s) signing the bid that such person (s) is/are authorized to sign the bid on behalf of the
bidder and any consequence resulting due to such signing shall be binding on the bidder.
26. The documents forming the Enquiry are to be taken as mutually explanatory of one another. In case of
any conflict between the documents, the order of precedence of the documents shall be as follows:
a) Request for Quotation (RFQ)
b) Price Schedule
c) Instruction to Bidders (ITB)
d) Special Conditions of Contract (SCC)
e) General Conditions of Contract (GCC)- Goods”
*Please specify OIL’s E-Tender No. “SHALL BE INFORMED LATER” & RFQ No. RJ/A415-000-XI-MR-
0661/1035 in all correspondence
(RAJEEV JAIN)
DGM (C & P)
Engineers India Limited
Page 3 of 5
Page 4 of 465
Enclosures:
i) Annexure-I (Uploaded in OIL’s e-tendering website and also being sent to the bidders
through courier) – Contains
Page 4 of 5
Page 5 of 465
Annexure-I (a)
LETTER OF AUTHORIZATION
No. Date:
To
DGM (C&P),
ENGINEERS INDIA LIMITED,
EIB, 10TH FLOOR,
1, BHIKAIJI CAMA PLACE,
R.K. PURAM, NEW DELHI - 110 066
Dear Sir,
We confirm that we shall be bound by all commitments made by aforementioned authorised representatives.
Yours faithfully,
Signature
NOTES:
A. This letter of authority should be on the letterhead of the bidder and should be signed by a person
competent and having the power of attorney to bind the bidder.
B. Not more than two persons are permitted to attend techno –commercial un-priced and price bid opening.
C. Bidder’s authorized executive is required to carry a copy of this authority letter while attending the un-
priced bid opening and price bid opening and submit the same to OIL/EIL.
Page 5 of 5
Page 6 of 465
PRICE SCHEDULE FORMAT- A
(FOR INDIAN BIDDERS)
RFQ No. : RJ/A415-000-XI-MR-0661/1035
Item: UPS SYSTEM
Name of Bidder: ____________________________
DESIGN, ENGINEERING, MANUFACTURE, PROCUREMENT OF MATERIALS AND BOUGHT OUT COMPONENTS, ASSEMBLY AT SHOP,
INSPECTION, TESTING AT MANUFACTURER'S WORKS, PACKING, DELIVERY OF THE FOLLOWING, INCLUDING SUPPLY OF ALL
01.00 COMMISSIONING SPARES & SPECIAL TOOLS AND TACKLES, & DOCUMENTATION AS PER THE EIL STANDARD SPECIFICATIONS,
INSTRUCTIONS TO VENDORS, JOB SPECIFICATION, DATA SHEETS ETC. AND OTHER CODES AND STANDARDS ATTACHED OR REFERRED AS
PER MATERIAL REQUISITION (MR)
BATTERY CHARGER /
01.01.01 [201-US-702.01] 1 SET ------- / -----%
RECTIFIER
TRANSISTORISED
01.01.02 [201-US-702.02] 1 SET ------- / -----%
INVERTER
Page 7 of 465
Page 1 of 18
TOTAL ROAD FREIGHT TOTAL CIF CUSTOMS
TOTAL SUPPLY PRICE CHARGES UP TO CONTENT TARIFF NO. /
ON FOT DISPATCH PROJECT SITE INCLUDED IN MERIT RATE OF
MR SR. TAG NO./ITEM QTY. POINT BASIS (EXCLUDING SUPPLY PRICE BASIC CUSTOM
DESCRIPTION CENVATABLE SERVICE
NO. CODE (__________) DUTY (%)
(__________) TAX) CURRENCY
(__________)
CURRENCY CURRENCY
BATTERY CHARGER /
01.02.01 [203-US-702.01] 1 SET ------- / -----%
RECTIFIER
Page 8 of 465
Page 2 of 18
TOTAL ROAD FREIGHT
CHARGES UP TO TOTAL CIF CUSTOMS
TOTAL SUPPLY PRICE
PROJECT SITE CONTENT TARIFF NO. /
ON FOT DISPATCH
MR SR. TAG NO./ITEM QTY. (EXCLUDING INCLUDED IN MERIT RATE OF
DESCRIPTION POINT BASIS
NO. CODE CENVATABLE SERVICE SUPPLY PRICE BASIC CUSTOM
TAX) (__________) DUTY (%)
(__________)
(__________) CURRENCY
CURRENCY CURRENCY
7.5KVA, 230V 50Hz, Ph-N, 100%
A1 PARALLEL REDUNDANT UPS
01.03 202-US-702
SYSTEM CONSISTING OF
FOLLOWING-RT NUMALIGARH
BATTERY CHARGER /
01.03.01 [202-US-702.01] 1 SET ------- / -----%
RECTIFIER
TRANSISTORISED
01.03.02 [202-US-702.02] 1 SET ------- / -----%
INVERTER
BYPASS TRANSFORMER
01.03.03 [202-US-702.03] WITH VOLTAGE 1 SET ------- / -----%
STABILIZER
Page 9 of 465
Page 3 of 18
TOTAL ROAD FREIGHT
CHARGES UP TO TOTAL CIF CUSTOMS
TOTAL SUPPLY PRICE
PROJECT SITE CONTENT TARIFF NO. /
ON FOT DISPATCH
MR SR. TAG NO./ITEM QTY. (EXCLUDING INCLUDED IN MERIT RATE OF
DESCRIPTION POINT BASIS
NO. CODE CENVATABLE SERVICE SUPPLY PRICE BASIC CUSTOM
TAX) (__________) DUTY (%)
(__________)
(__________) CURRENCY
CURRENCY CURRENCY
3 KVA SINGLE RECTFIER, INVERTER
A1 UPS SYSTEM WITHOUT BYPASS
01.04 204-US-702
WITH PANEL MOUNTED BATTERY-RT
BONGAIGAON
BATTERY CHARGER /
01.04.01 [204-US-702.01] 1 SET ------- / -----%
RECTIFIER
TRANSISTORISED
01.04.02 [204-US-702.02] 1 SET ------- / -----%
INVERTER
Page 10 of 465
Page 4 of 18
MR Sr. TAG NO./ITEM Item Description / Tag Qty.
No. CODE No. TOTAL ROAD TOTAL CIF
TOTAL SUPPLY FREIGHT CHARGES CONTENT
PRICE ON FOT CUSTOMS
UP TO PROJECT SITE INCLUDED IN
DISPATCH POINT TARIFF NO. /
(EXCLUDING SUPPLY PRICE
BASIS MERIT RATE OF
CENVATABLE (__________) BASIC CUSTOM
SERVICE TAX) CURRENCY
(__________) DUTY (%)
(__________)
CURRENCY CURRENCY
04.00 Supply of Mandatory Spares as per Item Sl. No. 04.00 of Material Requisition (MR)
A1 A1
02.01 {02}201-US-702 For MR Item Sr. No. 01.01 L.S.
A1 A1
02.02 {02}203-US-702 For MR Item Sr. No. 01.02 L.S.
A1 A1
02.03 {02}202-US-702 For MR Item Sr. No. 01.03 L.S.
Page 11 of 465
Page 5 of 18
MR Sr. TAG NO. /ITEM Item Description Qty. Lumpsum Price inclusive of all taxes & duties including
No. CODE VAT on Work Contract but excluding Cenvatable Service
Tax
(__________) CURRENCY
A1 A1
02.04 {02}204-US-702 For MR Item Sr. No. 01.04 L.S.
05.01 SUPPLY OF TWO YEARS OPERATION AND MAINTENANCE SPARES, AS PRICES TO BE FURNISHED IN A SEPARATE
1 LOT
PER MATERIAL REQUISITION (MR) FORMAT
UNIT RATES OF ITEMS FOR ADDITION/DELETION PURPOSE, AS PER PRICES TO BE FURNISHED IN A SEPARATE
06.01 MATERIAL REQUISITION (MR)
1 LOT
FORMAT
08.00 Supervision of erection of items specified at item 01.00 above as per PRICES TO BE FURNISHED SEPARATELY AS PER
PER-DIEM
Material Requisition (MR) ANNEXURE-I TO FORMAT-C
Notes:-
1. a) It is noted that order for a particular group shall be finalized on one supplier.
b) Unpriced copy of price-schedule complete in all respects, indicating the „Quoted/ Not Quoted‟ against each tag shall be furnished with unpriced bid.
c) The complete bid shall be without alterations, interlineations or erasures, except as may be necessary to correct errors made by the bidder. In such case,
corrections, if any, shall be rewritten and initiated by the person or persons signing the bid.
d) If there is any error between the “Quoted Sub-Total” and “summation of individual line items” quoted by the bidder”, the prices quoted against individual
line items shall prevail for the purpose of evaluation/ordering.
2. a) The prices are based on the scope of supply/services as per MR and in accordance with basis of pricing (wherever specified). The supply prices are quoted
considering entire scope as per MR including those specified at Sl.No.01.00 of sheet 2 of 4 of MR.
In case of contradiction between the prices quoted in the Price Schedule Format-A and the prices quoted elsewhere, the Price Schedule Format
enclosed with RFQ shall only prevail.
b) Quoted prices are inclusive of drawing, documentation, inspection & testing charges (as applicable) as per MR.
c) Quoted prices are inclusive of commissioning spares and special tools & tackles as per MR. Bidder shall furnish the detailed list (prices of which are
included in the quoted prices of the respective item in Format-A) for commissioning spares and special tools & tackles etc. as per MR containing
Sl. No., Item Description, Qty., Unit Rate & Total Amount.
Page 12 of 465
Page 6 of 18
d) The details of taxes & duties excluded from the quoted prices are furnished as per Format-A1 to price schedule format.
e) The quoted prices are exclusive of Entry Tax/ Octroi/ Consumption Tax, as applicable and shall be reimbursed by Owner to bidder at actuals against
submission of satisfactory documentary evidence.
f) The FOT Despatch Point Prices are inclusive of cost of imported raw materials/components and Imports Duty thereon, in case import of raw
material/components is envisaged.
g) In the event of any import of raw materials/components, quoted prices are inclusive of inspection / certification charges and related expenses on such
imported items/material by an international Third Party Inspection Agency out of BV/DNV/LRS/IRS/RITES/CEIL.
h) OIL/EIL reserves the right to conduct inspection of raw materials/components/finished goods in addition to the third party inspection by TPIA (including that
of the built in import content), for which there shall be no extra charges payable, as personal/incidental expenses, fee, boarding/lodging of OIL/EIL
Inspectors shall be borne by OIL/EIL.
i) Prices of 2 years O&M spares are quoted in separate Annexure(s) to Price Schedule (TO BE FURNISHED BY BIDDER) as per MR. The details
shall cover Sl. Nos. Item description, Qty., Unit Rate & percentage freight (for supply) etc., as a minimum.
3. Bidder shall quote the Item-wise Freight charges considering the respective place of receipt of material at project site, as indicated in the description column
i.e. PS-1, PS-2, PS-3 and so on. The detailed addresses of Project Site Locations are attached as an annexure to SCC.
4. BIDDER‘S QUOTED SITE WORK PRICE AT SL. NO. 02.00 IN PRICE SCHEDULE FORMAT SHALL BE INCLUSIVE OF ALL COST AS WELL AS ALL
DUTIES AND TAXES PAID OR PAYABLE INCLUDING VAT ON WORKS CONTRACT BUT EXCLUDING CENVATABLE SERVICE TAX. BIDDER TO
NOTE THAT NO VARIATION INCLUDING STATUTORY VARIATIONS SHALL BE BORNE BY OWNER.
5. ALL THE ITEMS UNDER GROUP-A1 SHALL BE ORDERED ON ONE VENDOR. SINCE EVALUATION SHALL BE FOR COMPLETE GROUP AS ABOVE,
BIDDER MUST QUOTE FOR ALL THE ITEMS IN THE GROUP OTHERWISE THEIR OFFER FOR ENTIRE GROUP MAY NOT BE CONSIDERED FOR
FURTHER EVALUATION. QUOTED PRICES FOR INDIVIDUAL LINE ITEM SHALL BE UTILIZED FOR REPEAT ORDERING PURPOSE.
6. THE PRICES QUOTED FOR 2 YRS. O&M SPARES WILL NOT BE CONSIDERED FOR EVALUATION PURPOSE. PURCHASER AT THEIR OPTION MAY
UTILIZE THE RATES DURING EXECUTION OF ORDER.
7. The merit rate of Basic Customs Duty and Customs Tariff no. are for information only.
(These pages are to be returned along-with the (Priced & Un-priced) bids, duly signed & stamped, in token of acceptance of the Notes as above)
Page 13 of 465
Page 7 of 18
FORMAT-A1
DETAILS OF TAXES & DUTIES PAYABLE EXTRA ON QUOTED PRICES
NOTES:
a) It is noted that all Non-cenvatable and/ or Cenvatable taxes/ duties except for those furnished under Format-A1 are included in the quoted price. The ceiling
amount (s) indicated shall be utilized to ascertain statutory variations, if any.
b) The place of receipt of material at Project site is Assam. The details of requirement of items/Tags including its quantities are as per Price schedule/ MR
Details. Any errors of interpretation of applicability of taxes / duties by the Bidder shall be to Bidder‟s account.
c) In case of discrepancy between rate of taxes & duties quoted anywhere in the Bid and rate of taxes & duties quoted in this format; rate of taxes & duties
quoted in this format shall prevail.
d) In case of a discrepancy between the ceiling amount and the tax amount resulting from multiplying the ceiling amount by the rate of tax, the ceiling amount
as quoted shall prevail and the tax amount shall be corrected.
Page 14 of 465
Page 8 of 18
PRICE SCHEDULE FORMAT- B
(FOR FOREIGN BIDDERS)
RFQ No. : RJ/A415-000-XI-MR-0661/1035
Item: UPS SYSTEM
Name of Bidder: ____________________________
DESIGN, ENGINEERING, MANUFACTURE, PROCUREMENT OF MATERIALS AND BOUGHT OUT COMPONENTS, ASSEMBLY AT SHOP,
INSPECTION, TESTING AT MANUFACTURER'S WORKS, PACKING, DELIVERY OF THE FOLLOWING, INCLUDING SUPPLY OF ALL
01.00 COMMISSIONING SPARES & SPECIAL TOOLS AND TACKLES, & DOCUMENTATION AS PER THE EIL STANDARD SPECIFICATIONS,
INSTRUCTIONS TO VENDORS, JOB SPECIFICATION, DATA SHEETS ETC. AND OTHER CODES AND STANDARDS ATTACHED OR REFERRED
AS PER MATERIAL REQUISITION (MR)
BATTERY CHARGER /
01.01.01 [201-US-702.01] 1 SET
RECTIFIER
TRANSISTORISED
01.01.02 [201-US-702.02] 1 SET
INVERTER
Page 15 of 465
Page 9 of 18
TOTAL SUPPLY PRICE ON FOB TOTAL OCEAN FREIGHT CHARGES
MR SR. TAG NO./ITEM QTY. INTERNATIONAL SEA-PORT OF EXIT UP TO KOLKATA PORT-INDIA
DESCRIPTION BASIS
NO. CODE
(__________) CURRENCY
(__________) CURRENCY
BATTERY CHARGER /
01.02.01 [203-US-702.01] 1 SET
RECTIFIER
Page 16 of 465
Page 10 of 18
TOTAL SUPPLY PRICE ON FOB TOTAL OCEAN FREIGHT CHARGES
MR SR. TAG NO./ITEM QTY. INTERNATIONAL SEA-PORT OF EXIT UP TO KOLKATA PORT-INDIA
DESCRIPTION BASIS
NO. CODE
(__________) CURRENCY
(__________) CURRENCY
7.5KVA, 230V 50Hz, Ph-N, 100%
A1 PARALLEL REDUNDANT UPS
01.03 202-US-702
SYSTEM CONSISTING OF
FOLLOWING-RT NUMALIGARH
BATTERY CHARGER /
01.03.01 [202-US-702.01] 1 SET
RECTIFIER
TRANSISTORISED
01.03.02 [202-US-702.02] 1 SET
INVERTER
BYPASS TRANSFORMER
01.03.03 [202-US-702.03] WITH VOLTAGE 1 SET
STABILIZER
Page 17 of 465
Page 11 of 18
TOTAL SUPPLY PRICE ON FOB TOTAL OCEAN FREIGHT CHARGES
MR SR. TAG NO./ITEM QTY. INTERNATIONAL SEA-PORT OF EXIT UP TO KOLKATA PORT-INDIA
DESCRIPTION BASIS
NO. CODE
(__________) CURRENCY
(__________) CURRENCY
3 KVA SINGLE RECTFIER, INVERTER
A1 UPS SYSTEM WITHOUT BYPASS
01.04 204-US-702
WITH PANEL MOUNTED BATTERY-RT
BONGAIGAON
BATTERY CHARGER /
01.04.01 [204-US-702.01] 1 SET
RECTIFIER
TRANSISTORISED
01.04.02 [204-US-702.02] 1 SET
INVERTER
Page 18 of 465
Page 12 of 18
MR Sr. TAG NO./ITEM Item Description / Tag No. Qty.
No. CODE TOTAL OCEAN FREIGHT
TOTAL SUPPLY PRICE ON CHARGES
FOB INTERNATIONAL SEA-
PORT OF EXIT BASIS UP TO KOLKATA PORT-INDIA
04.00 Supply of Mandatory Spares as per Item Sl. No. 04.00 of Material Requisition (MR)
TESTING AND COMMISSIONING FOR THE FOLLOWING, AS PER THE EIL STANDARD SPECIFICATIONS, INSTRUCTIONS TO
02.00
VENDORS, JOB SPECIFICATION, DATA SHEETS ETC. AS PER MATERIAL REQUISITION (MR).
A1 A1
02.01 {02}201-US-702 For MR Item Sr. No. 01.01 L.S.
A1 A1
02.02 {02}203-US-702 For MR Item Sr. No. 01.02 L.S.
A1 A1
02.03 {02}202-US-702 For MR Item Sr. No. 01.03 L.S.
A1 A1
02.04 {02}204-US-702 For MR Item Sr. No. 01.04 L.S.
Page 19 of 465
Page 13 of 18
05.01 SUPPLY OF TWO YEARS OPERATION AND MAINTENANCE SPARES, AS 1 LOT PRICES TO BE FURNISHED IN A SEPARATE FORMAT
PER MATERIAL REQUISITION (MR)
08.00 Supervision of erection of items specified at item 01.00 above as per PER- PRICES TO BE FURNISHED SEPARATELY AS PER
Material Requisition (MR) DIEM ANNEXURE-I TO FORMAT-C
Notes:-
1. a) It is noted that order for a particular group shall be finalized on one supplier.
b) Unpriced copy of price-schedule complete in all respects, indicating the „Quoted/ Not Quoted‟ against each tag shall be furnished with unpriced bid.
c) The complete bid shall be without alterations, interlineations or erasures, except as may be necessary to correct errors made by the bidder. In such case,
corrections, if any, shall be rewritten and initiated by the person or persons signing the bid.
d) If there is any error between the “Quoted Sub-Total” and “summation of individual line items” quoted by the bidder”, the prices quoted against individual
line items shall prevail for the purpose of evaluation/ordering.
2. a) The prices are based on the scope of supply/services as per MR and in accordance with basis of pricing (wherever specified). The supply prices are quoted
considering entire scope as per MR including those specified at Sl.No.01.00 of sheet 2 of 4 of MR.
In case of contradiction between the prices quoted in the Price Schedule Format-B and the prices quoted elsewhere, the Price Schedule Format
enclosed with RFQ shall only prevail.
b) Quoted prices are inclusive of drawing, documentation, inspection & testing charges (as applicable) as per MR.
d) OIL/EIL reserves the right to conduct inspection of raw materials/components/finished goods in addition to the third party inspection by TPIA (including that
of the built in import content), for which there shall be no extra charges payable, as personal/incidental expenses, fee, boarding/lodging of OIL/EIL
Inspectors shall be borne by OIL/EIL.
e) Quoted prices are inclusive of commissioning spares and special tools & tackles as per MR. Bidder shall furnish the detailed list (prices of which are
included in the quoted prices of the respective item in Format-B) for commissioning spares and special tools & tackles as per MR containing Sl.
No., Item Description, Qty., Unit Rate & Total Amount .
f) Prices of 2 years O&M spares are quoted in separate Annexure(s) to Price Schedule (TO BE FURNISHED BY BIDDER) as per MR. The details shall
cover Sl. Nos. Item description, Qty., Unit Rate & percentage freight (for supply) etc., as a minimum.
Page 20 of 465
Page 14 of 18
3. BIDDER‘S QUOTED SITE WORK PRICE AT SL. NO. 02.00 IN PRICE SCHEDULE FORMAT SHALL BE INCLUSIVE OF ALL COST AS WELL AS ALL
DUTIES AND TAXES PAID OR PAYABLE INCLUDING VAT ON WORKS CONTRACT BUT EXCLUDING CENVATABLE SERVICE TAX. BIDDER TO
NOTE THAT NO VARIATION INCLUDING STATUTORY VARIATIONS SHALL BE BORNE BY OWNER.
4. ALL THE ITEMS UNDER GROUP-A1 SHALL BE ORDERED ON ONE VENDOR. SINCE EVALUATION SHALL BE FOR COMPLETE GROUP AS
ABOVE, BIDDER MUST QUOTE FOR ALL THE ITEMS IN THE GROUP OTHERWISE THEIR OFFER FOR ENTIRE GROUP MAY NOT BE
CONSIDERED FOR FURTHER EVALUATION. QUOTED PRICES FOR INDIVIDUAL LINE ITEM SHALL BE UTILIZED FOR REPEAT ORDERING
PURPOSE.
5. THE PRICES QUOTED FOR 2 YRS. O&M SPARES WILL NOT BE CONSIDERED FOR EVALUATION PURPOSE, PURCHASER AT THEIR OPTION MAY
UTILIZE THE RATES DURING EXECUTION OF ORDER.
6. In case a Foreign bidder sources supplies from India, if allowed to do so as per Material Requisition the details of such supplies shall be furnished in their
bid along with details of Indian Company(s) from where the same has been sourced. The prices for the same shall be quoted under Price Schedule Format-
A, in addition to prices quoted under Price Schedule Format-B. In such a case Format-A shall be marked with heading “Additional supplies / Services”. The
same shall be considered as part of their equipment price as per Terms & Conditions specified in the Instructions to Bidders.
Page 21 of 465
Page 15 of 18
FORMAT-C
1) a. Bidder shall quote only one per-diem rate applicable for days as specified in the bidding document, irrespective of deployment of supervisors of
different discipline.
1) b. In case bidder intends to deploy both Indian (Resident) and Foreign (Expatriate) supervisors, the bidder shall quote separate per-diem rate, one
each for Indian (Resident) supervisor and Foreign (Expatriate) supervisor. Also, the bidder shall specify the no. of man days required for each
filter/tag, separately for Indian (Resident) & Foreign supervisors.
1) c. Supervision charges for total man days as specified in bidding document will be taken for evaluation. However, the same shall be payable extra
at actuals based on no. of consumed man days duly certified by site-in-charge.
1) d. Per-diem rate for Indian (Resident) Supervisor shall be quoted in Indian Rupees or in US$ / Euro and for Foreign Supervisor it shall be quoted in
Home Currency/US$/EURO, subject to maximum of two currencies in pursuant to ITB.
1) e. Bidder shall quote per diem charges which shall include lodging, boarding, medical, all insurances including Bidder‟s personnel and third party
insurance, income/corporate tax (as may be applicable) and all other incidental charges but excluding service tax and to and fro Air/Rail fare.
The Service Tax shall be borne by OIL INDIA LIMITED and Local Travel shall be provided by OIL INDIA LIMITED.
2) a. For Foreign (Expatriate)Supervisors : To & fro air fare by economy class through most economical route preferably by Air India and by AC 2
Tier by Train/ by Air (Economy Class) within India upto OIL INDIA LIMITED site, will be reimbursed at actuals.
2) b. For Indian (Resident) Supervisors: To and fro Train fare by AC 2 tier/ by Air (Economy Class) for travel to Site will be reimbursed at actuals.
3) Per Diem charges shall be payable from the day bidder‟s person reaches site up to the day he leaves the site. No payment will be made for
travel days/period.
4) Bidder will be responsible for all liabilities towards corporate tax, personal income tax etc. (except Service Tax for their personnel deputed for the
supervision job). Tax(s) as per Government policy, shall be deducted at source by Purchaser while making payments against each invoice.
5) Working hours prevailing at site, normally 8 hours/day - Monday through Saturday and holidays as applicable to Purchaser‟s site personnel shall
apply.
6) Vendor‟s supervisory personnel shall observe/abide by site working conditions prevailing at the existing site, safety codes, Indian laws and local
laws.
Page 22 of 465
Page 16 of 18
7) A notice period of 15 days will be given for mobilization of supervisory personnel for supervision of erection, testing & commissioning.
8) (i) Service rendered on Holiday shall be payable at the quoted per diem rate.
(ii) Overtime Charges shall be payable on pro-rata basis.
9) Per-diem rate/rates quoted by the bidder shall be valid for the period of ONE YEAR after the DATE OF ACTUAL DELIVERY.
10) Per Diem rates for Supervision shall be filled in “Annexure-I to Format-C” attached herewith:
Page 23 of 465
Page 17 of 18
Annexure-I to Format-C
S. No. Description Unit For Indian (Resident) Unit For Foreign (Expatriate)
Supervisor Supervisor
Per diem charges (per person) for 8 hours work on Currency Currency
2.0 normal working days for MR s.no. 08.00.
(Please specify currency) ________ ________
Estimated time (number of days) for deployment of
3.0 Nos. Nos.
supervisor.
Notes:
i. 01 Man-day for each 3 KVA UPS & 03 Man-days for 7.5 KVA UPS shall be considered for evaluation purpose based on the per diem
rate to be quoted by the vendor. Bidder to furnish the un-priced schedule for charges for supervision of erection along with the un-
priced part while same price-schedule is to be furnish in the priced-part with prices.
In case a bidder quotes more than one rate of supervision charges for discipline wise for Foreign & Indian supervisors, the maximum rate
quoted shall be considered for evaluation for the days specified in the bidding document. However, payments shall be made based on actual
man days consumed for respective discipline for Indian & Foreign supervisors
Page 24 of 465
Page 18 of 18
INSTRUCTIONS TO BIDDERS (ITB)-LIMITED (POA)
INDEX
1. DEFINITIONS
2. SCOPE OF BID
3. ONE BID PER BIDDER
4. COST OF BIDDING
5. SITE VISIT
6. CONTENT OF BID DOCUMENT
7. CLARIFICATION ON BID DOCUMENTS
8. AMENDMENT OF BID DOCUMENTS
9. LANGUAGE OF BID
10. DOCUMENTS COMPRISING THE BID
11. BID PRICES
12. DELETED
13. BID CURRENCY
14. PERIOD OF VALIDITY OF BIDS
15. BID DOCUMENT FEE
16. BID SECURITY
17. PRE-BID MEETING
18. FORMAT AND SIGNING OF BID
19. ZERO DEVIATION
20. E-PAYMENTS
21. AGENTS/CONSULTANTS/REPRESENTATIVES/RETAINERS/ASSOCIATES
22. SEALING AND MARKING OF BIDS
23. DEADLINE FOR SUBMISSION OF BID
24. LATE BIDS / UNSOLICITED BIDS / BID SUBMISSION AT OTHER PLACE
25. MODIFICATION AND WITHDRAWAL OF BIDS
26. BID OPENING
27. PROCESS TO BE CONFIDENTIAL
28. CONTACTING THE OWNER/CONSULTANT
29. EXAMINATION OF BIDS AND DETERMINATION OF RESPONSIVENESS
30. PRICE BID OPENING
31. ARITHMETIC CORRECTIONS
32. CONVERSION TO SINGLE CURRENCY
33. EVALUATION AND COMPARISON OF BIDS
34. OTHER CRITICAL POINTS FOR EVALUATION OF OFFER
35. DEEMED EXPORT BENEFIT
36. AWARD OF WORK.
37. QUANTITY VARIATION
38. OWNER/CONSULTANTS RIGHT TO ACCEPT ANY BID AND TO REJECT ANY BID
39. NOTIFICATION OF AWARD
40. PERFORMANCE GUARANTEE
41. CORRUPT AND FRAUDULENT PRACTICES
42. WAIVER OR TRANSFER OF THE AGREEMENT
43. ORDER OF PRECEDENCE
44. REQUIREMENT OF EMPLOYMENT VISA FOR FOREIGN NATIONALS
45. REQUIREMENT OF PAN FOR FOREIGN SUPPLIERS
GENERAL
1. DEFINITIONS:
1.1. Owner shall mean OIL India Ltd having its registered office at its registered office at Oil
India Limited Duliajan - 786 602, Assam
1.2. The term Owner includes successors and assigns of OIL.
1.3. Bidder shall mean the individual or legal entity which has made a proposal, a tender or a bid
with the aim of concluding a contract with the Owner.
1.4. GOODS shall mean articles, materials, equipment, design and drawings, data and
their property to be supplied by Seller to complete the contract
1.5. Throughout this bidding document the term ―Owner‖ and ―Purchaser‖ are synonymous
2. SCOPE OF BID:
2.1. The Owner wishes to receive bids as described in the Bidding Documents.
2.2. SCOPE OF BID: The scope of Supply/Services shall be as defined in the Bidding document.
2.3. The successful bidder will be expected to complete the Scope of Bid within the period stated
in Request for Quotation (RFQ).
2.4. Throughout this bidding documents, the term ―bid‖ and ―tender‖ and their derivatives
(―bidder/tenderer‖, ―Bid/tendered/tender‖, ―bidding/tendering‖, etc.) are synonymous, and
day means calendar day. Singular also means plural.
4. COST OF BIDDING
4.1. The bidder shall bear all costs associated with the preparation and submission of the bid, and
OWNER (OIL)/ CONSULTANT (EIL), will in no case be responsible or liable for this cost,
regardless of the conduct or outcome of the bidding process.
5. SITE VISIT
5.1. The bidder is advised to visit and examine the site or / locations of warehouse and its
surroundings and obtain for itself, at its own responsibility, all the information that may be
necessary for preparing the bid and entering into the Contract. The cost of visiting the site
shall be at the bidder‘s own expense.
5.2. The bidder or any of its personnel or agents will be granted permission by the Owner to enter
upon its premises and land for the purpose of such visits, but only upon the express condition
that the bidder, its personnel, and agents will indemnify the Owner and its personnel and
agents from and against all liabilities in respect thereof, and will be responsible for death or
personal injury, loss of or damage to property, and any other loss, damage, costs, and
expenses incurred as a result of the inspection.
BIDDING DOCUMENT
6. CONTENT OF BIDDING DOCUMENT
6.1. The Bidding Documents hosted on OIL and EIL Websites are as stated below and should be
read in conjunction with any addenda issued/hosted in accordance with clause 8 of ITB:
6.2. Bidding Document comprising both Technical and Commercial Section as per Index of Bidding
Document
6.3. The bidder is expected to examine RFQ, e-bidding guidelines on OIL website, all instructions,
form/formats, terms, specifications and drawings etc., enclosed in the Bidding Documents
shall be considered to be read, understood and accepted by the bidder. Failure to furnish all
information required by the Bidding Document or submission of a bid not substantially
responsive to the Bidding Document in every respect will be at bidder‘s risk and may result in
the rejection of the Bid.
7. CLARIFICATION ON BIDDING DOCUMENT
7.1. A prospective bidder requiring any information or clarification of the Bidding Document, may
notify the Owner/Consultant in writing by e-mail/fax/post at Consultant‘s mailing address
indicated in the Bidding Document (Engineers India Ltd., Engineers India Bhawan, 1 Bhikaiji
Cama Place, New Delhi – 110066, India. Fax No. 0091 11 26167664 / 26191714). All
question/ queries should be referred to Consultant at least 04 (four) days before scheduled
date of pre-bid meeting.
8. AMENDMENT OF BIDDING DOCUMENT
8.1. At any time prior to the deadline for submission of bids, the Owner/Consultant may, for any
reason, whether on its own requirement or in response to a clarification requested by
prospective bidders, modify the Bidding Documents by issuing addenda.
8.2. Any addendum thus issued shall be part of the Bidding Document. The addendum will be
hosted on the OIL websites, https://etender.srm.oilindia.in and EIL website
http://tenders.eil.co.in and Govt‘s website http://eprocure.gov.in/cppp/relatedlinks All
the prospective bidders who have attended the pre-bid meeting or who have raised the
queries against the bidding document shall be informed by e-mail/Fax about the addendum
for their reference. Bidders have to take into consideration all the addendum(s) / corrigendum
(s) / clarifications issued/ web hosted, before submitting the bid.
8.3. The Owner/Consultant may, at its discretion, extend the date of submission of Bids in order to
allow the bidders a reasonable time to furnish their most competitive bid taking into account
the amendments issued.
PREPARATION OF BID
9. LANGUAGE OF BID
9.1. The Bid prepared by the bidder, all correspondence/drawings and documents relating to the
bid exchanged by the bidder with the Owner/Consultant shall be in English Language alone
provided that any printed literature furnished by the bidder may be written in another
language so long as accompanied by an English translation, in which case, for the purpose of
interpretation of the bid, the English translation shall govern.
9.2. In the event of submission of any document/ certificate by the Bidder in a language other
than English, the English translation of the same duly authenticated by Chamber of Commerce
of Bidder‘s country shall be submitted by the Bidder.
10. DOCUMENTS COMPRISING THE BID
10.1. The e-bid prepared by the bidder shall comprise the following:
10.2. PART – I: Techno-Commercial Un-priced Bid
10.2.1. Techno-commercial/Un-priced Bid shall contain the following documents digitally signed by the
authorised person, which shall be uploaded in the Technical RFx Response-> User - >
Technical Bid only. The ―TECHNO-COMMERCIAL UNPRICED BID‖ shall contain all techno-
commercial details except the prices.Please note that no price details should be uploaded in
Technical RFx Response
a. Covering letter.
b. Bidder‘s General Details/information as per format F-1.
c. Power of Attorney/ Letter of Authorization in favour of person (s) signing the bid that such
person (s) is/are authorised to sign the bid on behalf of the bidder and any consequence
resulting due to such signing shall be binding on the bidder.
d. Bid Form as per format F-2.
e. Deleted
f. Price Schedule with prices blanked out mentioning ―Quoted / Not Quoted‖ against each
item along with other details like rate of taxes and duties etc. considered.
g. Confirmation of no deviation as per Format F-4.
h. Deleted.
i. Deleted.
j. Deleted.
k. Certificate of Non-Involvement of Agent as per Format F-7, if there is no Agent /
Consultant / retainer / Associate is involved.
l. Proforma for details of Indian Agents as per Format F-8 if Agent/Consultant/Retainer/
Associate is involved.
m. Agreed Terms & Conditions (For Indian/Foreign Bidder as applicable) with its Annexure
duly filled in as per format F-14.
n. Declaration as per Format-F-9.
o. Deleted.
p. Check List duly filled in as per Format F-13.
q. Any other information/ details required as per Bidding Document.
10.2.2. Part – II: The ―PRICE BID‖ must contain Schedule of Prices duly filled. Details of prices as per
Price Schedule Format shall be uploaded as Attachment under the attachment option under
―Notes & Attachments‖.
11. BID PRICES
11.1. The bidder shall e-quote Bid Prices on the appropriate format for ―Price Schedule‖ enclosed
as part of Bidding Document.
11.2. Price quoted by the bidder, shall remain firm, fixed, and valid until completion of the contract
performance and will not be subject to any variation, except statutory variation pursuant to
relevant provisions in clause 11.5.9 & 11.5.10 of ITB. Any new taxes & duties, if imposed by
Govt. of India after the last date of bid submission but before the contractual delivery date,
shall be reimbursed to the contractor on submission of documentary evidence for proof of
payment to Govt. authorities and after ascertaining it‘s applicability with respect to the
contract.
11.3. The bidder shall e-quote the price for any item after careful analysis of cost involved
considering all parts of the Bidding Document. In case, any activity though specifically not
covered but is required as per scope of work, scope of supply, specifications, standards,
drawings, GCC, SCC or any other part of Bidding Document, the prices quoted shall deemed to
be inclusive of cost incurred for such activity.
11.4. Bidders shall consider the Customs Duty at Merit Rate in their Offer
a) The Owner will issue ‘C’ Form for Concessional rate of CST for supplies made to
project sites at Bihar & Assam, in case of direct supply orders by OIL/EIL,
However ‘C’ Form shall not be issued for Concessional rate of CST for
supplies made to project sites at West Bengal . The Owner will not issue any
Form for concessional rate of State VAT.
b) Bidders are required to provide CENVATABLE / VATABLE tax invoices as per prevailing
rules with respect to Excise Duty, State VAT and Service Tax for re-imbursement and
enabling Owner to avail the CENVAT benefit, whichever available.
c) In case of a foreign bidder sources supplies from India, bidder to note that the ‗C‘ Form
shall not be issued to sub-supplier.
d) Wherever applicable OIL shall provide the road permit for entry of goods in the state of
recipt of material.
11.5.10. The statutory variations on Excise Duty including cess, CST with concessional form,
CST without concessional form & VAT without concessional form, which will be
payable on the finished goods and Cenvatable Service Tax, as applicable, within
the contractual delivery period shall be to Owner’s account against submission of
the documentary evidence. Any increase in the rate of these taxes and duties
beyond the contractual completion period shall be to bidder’s account. However,
any decrease in the rate of taxes & duties shall be passed on to the Owner.
11.6. Foreign Bidders shall indicate the following as per Price Schedule:
11.6.1. Foreign bidder shall submit their unit and Total prices on FOB – International Port of
Shipment, inclusive of Third Party Inspection, Testing. Sea freight (including stowage
charges, if applicable) for converting their FOB prices to CFR – Kolkata Port as detailed out in
the Price Schedule inclusive of Indian Agent‘s Commission (if Applicable)
11.6.2. Owner reserves the right to place the order on FOB or CFR price basis. In case of award,
initially the Letter of Award (LOA)/ Fax of Acceptance (FOA) shall be placed on FOB basis and
OIL reserves the right to convert the same to CFR basis, 06 (Six) weeks prior to Delivery
period based on ocean freight charges quoted by Seller subject to following:
11.6.3. Seller shall submit the following details of cargo within the time specified above. In case
requisite documents/ information is not received within above stipulated duration, then
decision regarding CFR Conversion of this purchase order shall be taken within 45 days from
the date of receipt of all requisite data.
(i) Shipment‘s Schedule (Shipment date, Port of Shipment etc. for all the shipments).
(ii) Performa Invoices for all the equipments.
(iii) Dimension details of packages (dividing the same to shipment lots).
(iv) Detailed technical write-up along with Catalogue.
11.6.4. In case actual cargo dispatched, exceeds the cargo details furnished, the extra freight
incurred by Owner will be to Seller‘s account.
11.6.5. In case material is shipped in FCL (Full Container Load), seller shall arrange through their
freight forwarder/streamer agents to extend 15 days detention free time at destination port
i.e. Kolkata
11.6.6. Prices quoted shall be inclusive of all applicable taxes and duties, packing & forwarding,
stowing, if applicable, etc. applicable upto FOB – International Sea Port of shipment including
transit insurance upto FOB/FCA port of shipment. Marine Insurance shall be arranged by the
Owner.
11.6.7. Unit and total price for site work (if applicable). Such price to include all costs as well as duties
and taxes paid or payable including VAT on Works Contract but excluding Cenvatable Service
Tax. Terms & Conditions for Site Work shall be as per Terms and Conditions for site work
enclosed with the Special Conditions of Contract.
11.6.8. Training of owner‘s / consultant‘s person(s) at vendor‘s works / project site, as per guidelines
given in the material requisition, if any, shall be included in the quoted prices, unless
requested otherwise in the price schedule
12. DELETED
13. BID CURRENCY:
13.1 Indian bidders may submit bid in Indian Rupees. However, Indian Bidders, in case of Global
competition, may submit bid in Indian Rupees or in US $ / Euro and receive payment in such
currency.
13.2 Foreign bidders may submit bid in the home currency of bidder‘s country or INR / US$ /
EURO.
13.3 A bidder expecting to incur a portion of his expenditure in the performance of Contract in
more than one currency (limited to maximum two currencies) (without prejudice to the
provisions of Clause 13.2) and wishing to be paid accordingly shall indicate the same in the
bid. In such a case, the bid shall be expressed in different currencies with the respective
amounts in each currency together making up the total price. However, this provision shall be
applicable only in case of Global competition basis
13.4 Currency once quoted will not be allowed to be changed.
13.5 Indian bidders shall quote CIF content in the same currency as bid currency.
14. PERIOD OF VALIDITY OF BIDS
14.1 The bid shall remain valid for acceptance as requested in the RFQ doucment from the bid due
date. A bid valid for a shorter period shall be rejected being non-responsive.
14.2 In exceptional circumstances, prior to expiry of the original bid validity period, the Owner/
Consultant may request that the bidder extend the period of validity for a specified additional
period. The requests and the responses thereto shall be made in writing (by e-mail/fax/post).
15. BID DOCUMENT FEE
Deleted
16. BID SECURITY
Deleted
17. PRE-BID MEETING
17.1 The bidder (s) or his designated representative, who have downloaded the Bidding Document
and have confirmed their intention to bid are invited to attend a pre-bid meeting as per RFQ.
17.2 The purpose of meeting will be to clarify issues and to answer queries on any matter that may
be raised at that stage. Session will also be arranged for bidders to demonstrate the e-
Tendering system to facilitate bidders to submit the Bid Online.
17.3 The bidder is requested, as far as possible, to submit any queries by courier or by fax to reach
Owner/Consultant‘s office not later than 4 days before the meeting. It may not be practicable
at the meeting to answer queries received late, but queries and responses/clarifications will be
transmitted in accordance with the following sub-clause.
17.4 The text of the queries raised and the responses given, together with any responses prepared
after the meeting will be transmitted without delay (without identifying the sources of the
questions) to all the prospective bidders who have attended the pre-bid meeting or who have
raised the queries against the bidding document. Any modifications of the bidding documents
listed in clause 7.1 of ITB that may become necessary as a result of the pre-bid meeting shall
be made by the Owner exclusively through the issue of an addendum pursuant to 8 of ITB
and not through the minutes of the pre-bid meeting
17.5 Non- attendance of the pre-bid meeting will not be a cause for disqualification of the bidder.
18. FORMAT AND SIGNING OF BID
18.1 The bidder shall submit e-bid as per RFQ on OIL‘s e-tender website:
(https://etender.srm.oilindia.in) as per guidelines given therein.
18.2 The e-bid shall be signed by the person or persons duly authorised to sign on behalf of the
bidder. The name and position held by each person signing must be stated below the
signature. All pages of the bid except any catalogues / literatures shall be signed and sealed
by the person or persons signing the bid.
18.3 All the Bids must be Digitally Signed using ―Class 3‖ digital certificate with Organisation‘s name
(e-commerce application) as per Indian IT Act obtained from the licensed Certifying
Authorities operating under the Root Certifying Authority of India (RCAI), Controller of
Certifying Authorities (CCA) of India. The bid signed using other than ―Class 3 with
Organisation‘s Name‖ digital certificate will be liable for rejection.
18.4 Bidders must ensure that their bid is uploaded in the system before the tender closing date
and time. Also, they must ensure that documents, if any, which are to be submitted in a
sealed envelope are also submitted at the above mentioned address before the bid closing
date and time.
18.5 Bid must be submitted electronically only through OIL‘s e-procurement portal. Bid submitted
in any other form will be rejected
18.6 The bid shall contain no alterations, omissions or additions, unless such corrections are
initialled by the person or persons signing the bid.
19. ZERO DEVIATION:
19.1 Bidder to note that this is a ZERO Deviation Bidding Document. Owner/Consultant will
appreciate submission of offer based on the terms and conditions in the enclosed RFQ, GCC,
SCC, ITB, Scope of Work, and Technical Specification etc. to avoid wastage of time and money
in seeking clarifications on technical/ commercial aspect of the offer. Bidders may note that no
technical and commercial clarifications will be sought for after the receipt of the bid.
19.2 Not withstanding to the above, bids with the following deviation(s) to the bid conditions shall
be liable for rejection without any post bid reference to the bidder:
19.2.1 Firm prices
19.2.2 Power of Attorney
19.2.3 Scope of work
19.2.4 Specifications
19.2.5 Payment Terms
19.2.6 Delivery / Completion Schedule
19.2.7 Period of validity of bid
19.2.8 Price Reduction Schedule (PRS)
19.2.9 Performance Bank Guarantee (PBG) / Security Deposit
19.2.10 Guarantee
19.2.11 Arbitration / Resolution of dispute
19.2.12 Force Majeure
19.2.13 Applicable laws
19.2.14 In case Bidder submits the Priced Bid with prices duly filled in, in unpriced offer
submitted in Technical Folder of e-Bid, the Bid of such Bidders shall be summarily
rejected.
19.2.15 Any other condition specifically mentioned in the tender documents elsewhere that non-
compliance of the clause lead to rejection of the bid.
20. E-PAYMENTS
20.1 OIL India Limited has initiated payments to suppliers and Contractors electronically; payments
to contractors and vendors can be made through NEFT / RTGS / Bankers Cheque or Demand
Draft. The bidder should give their account number and other details to facilitate payment
through E-banking.
21 AGENTS/CONSULTANTS/REPRESENTATIVES/RETAINERS/ASSOCIATES
21.1 OIL would prefer to deal directly with the manufacturers/ principals abroad without involving
any Indian Agent. But in case they decide to have their Agent/Consultant/
(i) Name, address and precise relationship between the foreign manufacturer/principal and
their Agent/Consultant/ Representative/Retainer/Associate in India.
(ii) The mutual interest which the manufacturer/principal and the Agent/ Consultant/
Representative/ Retainer/Associate in India have in the business of each other.
(iii) Any payment which the Agent/ Consultant/ Representative/ Retainer/ Associate receives
in India or abroad from the manufacturer/principal whether as a commission for the
contract or as a general fee. Bidder‘s quoted price shall be treated as inclusive of such
concession/fee.
(iv) Permanent Income Tax number of Agent/ Consultant/ Representative/ Retainer/ Associate
in India.
Note: Tenders which do not comply with the above stipulations are liable to be rejected.
21.3 Overseas bidder should send e-bids directly. E-Bids sent through Agent/ Consultant
/Representative / Retainer /Associate will not be recognized. Agent/ Consultant/
Representative/Retainer/Associate of the overseas manufacturers/suppliers are, however,
permitted to download biding documents and attend bid opening provided such as Agent/
Consultant/ Representative/Retainer/Associate has a power of attorney/letter of authority
setting out very clearly his role, which will be limited to such areas of activity as downloading of
Bidding Documents, attending of bid opening and claiming of payment for their services,
provided further that such a power of attorney/letter of authority is submitted to OIL in
advanced for scrutiny and acceptance or otherwise.
SUBMISSION OF BIDS
22 SEALING AND MARKING OF BIDS
22.1 E-Bid shall be submitted in the following manner on line in e-tender site of OIL as follows:
Owner/Consultant in any manner in respect of bid evaluation or award will result in the rejection
of their bid.
28 CONTACTING THE OWNER/CONSULTANT
28.1 From the time of the bid opening to the time of the Contract award, if any bidder wishes to
contact the Owner for any matter relating to the bid it should do so in writing.
28.2 Any effort by a bidder to influence the Owner/Consultant in any manner in respect of bid
evaluation or award will result in the rejection of that bid.
29 EXAMINATION OF BIDS AND DETERMINATION OF RESPONSIVENESS
29.1 Techno-Commercial Bid Evaluation.
29.2 The Owner/Consultant will examine the bids to determine whether they are complete, whether
any computational errors have been made, whether required securities have been furnished,
whether the documents have been properly signed, and whether the bids are generally in order.
29.3 Prior to the detailed evaluation, the Owner/Consultant will determine whether each bid is of
acceptable quality, is generally complete and is responsive to the Bidding Documents. For the
purposes of this determination, a responsive bid is one that conforms to all the terms, conditions
and specifications of the Bidding Documents without deviations, objections, conditionality or
reservations.
29.4 No deviation, whatsoever, is permitted in the Bidding Documents and the price bids of those
bidders, whose technical and commercial bids contain any exception to the conditions and
stipulations of the Bidding Documents, shall not be opened and returned un-opened to such
bidder(s).
29.5 The Owner/Consultant‘s determination of a bid‘s responsiveness is to be based on the contents
of the bid itself without recourse to extrinsic evidence. If a bid is not responsive, it will be
rejected by the Owner/Consultant, and may not subsequently be made responsive by the bidder
by correction of the nonconformity.
29.6 The Owner/Consultant will carry out a detailed evaluation of the bids previously determined to
be responsive in order to determine whether the technical aspects are in accordance with the
requirements set forth in the Bidding Documents. In order to reach such a determination, the
Owner/Consultant will examine and compare the technical aspects of the bids on the basis of
the information supplied by the bidders, taking into account the following factors:
(a) Overall completeness and compliance with the Technical Specifications; quality, function
and operation of any process control concept included in the bid. The bid that does not
meet minimum acceptable standard of completeness/ specifications defined in the Bidding
Document, consistency and detail will be rejected as non-responsive.
(b) Any other relevant factor, if any that the Owner/Consultant deems necessary or prudent
to be taken into consideration.
29.7 Requisite forms contains all necessary information including those required for meeting
qualifying criteria stipulated in RFQ, etc.
29.8 If any bidder offers suo-moto discount after opening of un-priced bids but before opening of
price bids, such reduction / discounts shall not be considered for evaluation. However, if the
bidder happens to be the lowest evaluated bidder without considering such discount then the
benefit of discount will be availed at the time of award of work.
29.9 Price implications against CQs issued, seeking clarification/ compliance, shall not be considered
for evaluation and bids seeking such price implications shall be rejected for the corresponding
items. In the event, Bidder has missed out or has not quoted for the charges requested in the
price schedule or elsewhere in the Bidding document, which has bearing on the evaluated price
to be considered for evaluation, then it shall be construed that the charges for such item is
already included in the quoted price by the bidder and bidder shall not be permited to furnish
any implication on this account for ex. Freight, TPI etc.
33.2 Deleted
Bids shall be evaluated on the basis of landed cost at Site considering all testing and Third Party
inspection charges, wherever applicable, including all duties, taxes, transportation charges etc.
Cenvat credit for corresponding amount of Cenvatable Excise Duty including cess and Service Tax
including Cess shall be deducted for price evaluation.
Cost of mandatory spares identified in the Material Requisition, Commissioning Spares and special
tools & tackles will be included for evaluation of bids.
Supervision / Site work / Training shall be considered for evaluation, if specified in MR.
Entry Tax/ Octroi / Consumption Tax, as applicable, and borne by owner, will be cost loaded at
the applicable rate on case-to-case basis.
Bids shall be evaluated on the basis of CFR (Kolkata) prices including third party inspection and
testing charges wherever applicable and considering sea freight as firm freight quoted by the
bidders.
Cost of mandatory spares identified in the Material Requisition, Commissioning Spares and special
tools & tackles will be included for evaluation of bids.
Supervision / Site work / Training shall be considered for evaluation, if specified in MR.
Comparison of bids shall be carried out on equivalent Indian Rupees basis considering Bills Selling
rates of Foreign Exchange as available from State Bank of India one day prior to the priced
opening.
33.6 Where Indian as well as Foreign Bids are under comparison (GLOBAL)
Indian Bidders:
Bids shall be evaluated on the basis of FOT Despatch point price quoted by the bidder considering
Testing and Third Party inspection charges wherever applicable (as quoted by bidders), including
all duties, taxes etc. Cenvat credit for corresponding amount of Cenvatable Excise Duty including
cess and Service Tax including Cess shall be considered for price evaluation..
Cost of mandatory spares identified in the Material Requisition, Commissioning Spares and special
tools & tackles will be included for evaluation of bids, but costs of Spares for two years operation
shall be excluded.
Supervision /Site work / Training shall be considered for evaluation, if specified in MR.
Entry Tax/ Octroi / Consumption Tax, as applicable and borne by owner, will be cost loaded at the
applicable rate on case-to-case basis.
Foreign Bidders:
i) Evaluation shall be done as per clause 33.5 plus marine insurance @ 1% of FOB price.
ii) Landing Charges including Port handling and Customs Clearance charges, @ 1% of CIF
Value.
iii) As on the Bid due date, Prevailing Merit rate of Customs duty (CD + CVD + Ed. Cess +
SAD), as applicable, on (CIF Value + Landing charges). Cenvat credit for corresponding
amount of Cenvatable portion of CVD and SAD shall be deducted for price evaluation
iv) Entry Tax/ Octroi / Consumption Tax, as applicable, and borne by owner, will be cost
loaded at the applicable rate on case-to-case basis.
33.7.1 Comparison of bids shall be carried out in equivalent Indian Rupees basis considering
―Bill Selling‖ rate of Foreign exchange as available from ―State Bank of India‖ one day
prior to Priced Bid opening.
33.7.2 Interest rates wherever required (like for calculation of Technical loading factor) shall
be taken as ―SBI Bank Rate (CC rate) as on date of Priced Bid opening + 1%‖.
33.7.3 In case of a Foreign bidder sources supplies / Services sourced within India, these shall
be added on case to case basis. Supply prices of Indian sourced components shall be
added on FOT site basis inclusive of Non-Cenvatable Taxes/Duties and Cess, Freight.
33.7.4 Cost of Two Year Operation and Maintenance spares shall not be considered for
evaluation.
36.2 A single order for various site locations (as per MR), covering the supplies as well site work,
shall be placed. Split ordering shall not be permitted.
37 QUANTITY VARIATION:
The Owner/Consultant reserves the right to delete the requirement of any one or more items of
MR without assigning any reason.
39 NOTIFICATION OF AWARD
39.1 Prior to the expiration of period of bid validity OIL will notify the successful bidder in writing by
fax/e-mail to be confirmed in writing, that his bid has been accepted. The notification of award /
Letter of Award will constitute the formation of the Contract.
39.2 The Delivery / Completion period shall commence from the date of notification of award / Letter
of Award (LOA) / Fax of Acceptance (FOA).
39.3 Award of Contract/Order will be by issuing Letter of Award (LOA)/ Fax of Acceptance (FOA) of
your bid. LOA/FOA will contain price, delivery and other salient terms of your bid and bidding
document.
39.4 Bidder will be required to confirm receipt of the same by returning ―copy of the LOA/FOA duly
signed and stamped by the bidder as a token of acknowledgement to OIL‘s and EIL. On receipt
LOA/FOA acknowledgement without any deviation/condition, detail Purchase Order/ Contract
will be issued in quadruplicate. Three copies of the same without any conditions/ deviations will
be returned duly signed and stamped by the bidder as a token of acknowledgement to OIL and
EIL.
40 PERFORMANCE GUARANTEE
40.1 Pursuant to clause no. 10 of Section-A of GCC , bidder will provide Performance Guarantee for
10% of the Contract Value (total price of contract including supplies and site work, wherever
applicable) within 15 days of receipt of LOA / FOA / Purchase order from the Owner. The
Performance Guarantee shall be in form of either irrevocable letter of credit, Demand Draft or
Banker‘s Cheque or irrevocable Bank Guarantee (as per Format attached) and shall be in the
currency of Contract.
40.2 Failure of the successful bidder to comply with the requirement of this clause shall constitute a
breach of contract, cause for annulment of the award, forfeiture of the bid security and any
such remedy the Owner may take under the Contract.
41 CORRUPT AND FRAUDULENT PRACTICES
41.1 The Owner requires that Bidders/Contractors observe the highest standard of ethics during the
execution of Contract. In pursuance of this policy, the Owner defines, for the purposes of this
provision, the terms set forth below as follows:
i) ―Corrupt Practice‖ means the offering, giving, receiving, or soliciting of anything of
value to influence the action of public official in contract execution; and
ii) ―Fraudulent Practice‖ means a misrepresentation of facts in order to influence the
execution of a Contract to the detriment of the Owner, and includes collusive practise
among bidders (prior to or after bid submission) designed to establish bid prices at
artificial non-competitive levels and to deprive the Owner of the benefits of free and
open competition.
41.2 The Owner will reject a proposal for award if it determines that the bidder recommended for
award has engaged corrupt or fraudulent practices in competing for the Contract in question:
41.3 If it is found that a Bidder has furnished fraudulent document/information, the Bid
Security/Performance Security shall be forfeited and the party debarred for period of 3(three)
years from date of detection of such fraudulent act, besides the legal action. In case of major
and serious fraud, competent authority may enhance the period of debarment.
41.4 The bidder(s) are required to execute the ―Integrity Pact‖ attached in the Bidding. In case a
bidder does not sign the Integrity Pact, his bid shall be liable for rejection.
A. Bidder is required to furnish the complete and correct information/ documents required
for evaluation of their bids. if the information/ documents forming basis of evaluation is
found to be false/ forged, the same shall be considered adequate ground for rejection of
the bids and forfeiture of earnest money deposit/Performance Guarantee (CPBG)
B.In case, the information/ document furnished by the vendor/ contractor forming basis of
evaluation of his bid is found to be false / forged after the award of the contract, OIL
shall have full right to terminate the contract and get the remaining job executed at the
risk & cost of such vendor/ contractor without any prejudice to other rights available to
gail under the contract such as forfeiture of CPBG / security deposit, withholding of
payment etc.
C. In case, this issue of submission of false documents comes to the notice after execution
of work, OIL shall have full right to forfeit any amount due to the vendor/ contractor
along with forfeiture of CPBG / security deposit furnished by the vendor/ contractor.
D. Further, such bidder/ vendor / contractor shall be put on blacklist/ holiday list of OIL
debarring them from future business with OIL
42 WAIVER OR TRANSFER OF THE AGREEMENT
The successful bidder shall not waive the Agreement or transfer it to third parties, whether in
part or in whole, nor waive any interest that is included in the Agreement without the prior
written permission of the Owner.
43 ORDER OF PRECEDENCE
The Articles contained in this Section shall supplement to the Special Conditions of Contract
(SCC) and General Conditions of Contract-Goods (GCC). Where any portion of SCC and GCC is
repugnant or at variance with any provisions of Instructions to Bidders. Instructions to Bidders
shall be deemed to over-ride the provision(s) of Special Conditions of Contract and General
Conditions of Contract-Goods (GCC) only to the extent that such repugnancies of variations in
Instructions to Bidders are not possible of being reconciled with the provisions of Special
Conditions of Contract and General Conditions of Contract.
44 REQUIREMENT OF EMPLOYMENT VISA FOR FOREIGN NATIONALS
I. All Foreign nationals coming to India for execution of Projects/ Contracts will have to apply for
Employment Visa only and that grant of Employment Visa would be subject to strict adherence
of following norms:
a. Employment Visa is granted only for the skilled and qualified professionals or to a person who
is being engaged or appointed by a Company, Organisation, Industry or Undertaking etc. in
India on contract or employment basis at a senior level, skilled position such as technical
expert, senior executive or in managerial position etc.
b. Request for Employment Visa for jobs for which large number of qualified Indians are
available, is not considered.
c. Under no circumstances an Employment Visa is granted for routine, ordinary secretarial/
clerical jobs.
II. Suppliers are advised in their own interest to check latest Visa rules from Indian Embassy/
High Commission in their country in case Foreign nationals are required to be deputed to India
during execution of the Contract.
The above shall be furnished before release of any payment or within one month of the
release of Order, whichever is earlier.
Failing submission of the above information, any additional tax liability on owner, will be
deducted from the payment due to the contractor.
F-1
BIDDER’S GENERAL INFORMATION
To
DGM (C&P),
ENGINEERS INDIA LIMITED,
EI-ANNEXE, 2ND FLOOR,
1, BHIKAIJI CAMA PLACE,
R.K. PURAM, NEW DELHI - 110 066
________________________________________
25.1 In case of registered under NSIC, indicate following: Copy of NSIC Certificate enclosed
F-2
BID FORM
To
M/s OIL India Ltd.
Dear Sir,
After examining/reviewing the Bidding Documents for complete scope of work as specified in the MR,
including technical specifications, drawings, General and Special Conditions of Contract and Price schedule
etc. the receipt of which is hereby duly acknowledged, we, the undersigned, are pleased to e-bid to
execute the whole of the Job for the item in conformity with, the said Bidding Documents, including
addendums/corrigendum/amendment to the bidding document, if any.
We confirm that this bid is valid for a period of 120 days from the date of opening of Techno-Commercial
Bid, and it shall remain binding upon us and may be accepted by any time before the expiration of that
period.
If our bid is accepted, we will provide the performance guarantee equal to 10% (ten per cent) of the
Contract Price, for the due performance with in fifteen days of such award.
Until a final Contract is prepared and executed, the bid together with your written acceptance thereof in
your notification of award shall constitute a binding Contract between us.
We understand that Bidding Document is not exhaustive and any action and activity not mentioned in
Bidding Documents but may be inferred to be included to meet the intend of the Bidding Documents shall
be deemed to be mentioned in Bidding Documents unless otherwise specifically excluded and we confirm
to perform for fulfilment of Agreement and completeness of the Work in all respects within the time frame
and agreed price.
We understand that you are not bound to accept the lowest priced or any bid that you may receive.
(SIGNATURE OF WITNESS)
WITNESS NAME:
ADDRESS:
F-3
LIST OF ENCLOSURES
Error! Bookmark not defined.
DELETED
DELETED
F-4
NO DEVIATION CONFIRMATION
OIL India Ltd.
Dear Sir,
We understand that any deviation/exception in any form may result in rejection of bid. We, therefore,
certify that we have not taken any exceptions/deviations anywhere in the bid and we agree that if any
deviation/exception is mentioned or noticed, our bid may be rejected.
F-5
DELETED
F-6
DETAILS OF SIMILAR WORK DONE
DELETED
F-7
CERTIFICATE OF NON-INVOLVEMENT OF AGENT
Dear Sir,
This is to certify that we have not engaged involve any Agent /Consultant/Retainer/Associate who is not an
employee of _____________________ (name of your company) for payment of any remuneration thereof in
India or abroad. Therefore, no Agent‘s / Representative‘s / consultant‘s commission is payable in India or
abroad against this Contract.
Notes:
F-8
PROFORMA FOR DETAILS OF INDIAN AGENT
Dear Sir,
Following are the details of Indian agent/ consultant/representative
S. No. Description
Bidder‘s response
F-9
DECLARATION
We confirm that we are not under any liquidation, court receivership or similar proceedings.
We also confirm that we have not been put on Holiday / Black listed by OIL or Project management consultant
(PMC) of OIL or Black listed by any Government department / Public sector on due date of submission of bid.
We also confirm that the content of the Bidding Document including Corrigendum/Addendum (if any) have not
been altered or modified.
We further confirm that in case we are the successful bidder, we shall supply spares directly and shall not pass
on the responsibility to Dealers / Distributors / Stockists or Indian Associates for the present and future
requirement, if any, of the Purchaser.
No. Date:
Oil India Ltd.
Dear Sir,
Yours faithfully,
Signature
NOTES:
A. This letter of authority should be on the letterhead of the bidder and should be signed by a person
competent and having the power of attorney to bind the bidder.
B. Not more than two persons are permitted to attend techno –commercial un-priced and price bid
opening.
C. Bidder‘s authorized executive is required to carry a copy of this authority letter while attending the un-
priced bid opening and price bid opening and submit the same to OIL/EIL
F-11
PROFORMA FOR BANK GUARANTEE FOR EARNEST MONEY DEPOSIT/ BID SECURITY
DELETED
F-12
PROFORMA OF BANK GUARANTEE FOR CONTRACT PERFORMANCE GUARANTEE
(ON NON-JUDICIAL PAPER OF APPROPRIATE VALUE)
F-13
CHECK LIST
Bidders are requested to duly fill in the checklist. This checklist gives only certain important items to facilitate
the bidder to make sure that the necessary data/information as called for in the Bidding Document has been
submitted by them along with their offer. This, however, does not relieve the bidder of his responsibilities to
make sure that his offer is otherwise complete in all respects.
Please ensure compliance and tick () against following points:
1.0 Signing and stamping each sheet of offer, original e-Bidding Document
including drawings, addendum (if any)
2.0 Confirm that the following details have been submitted in the Un-
priced part of e-bid
3.0 Confirm that all forms duly filled in are enclosed with the bid duly
signed by authorised person(s)
4.0 Confirm that the price part of e-bid as per Price Schedule format
enclosed with Bidding Document has been duly filled in for each
item, signed and stamped on each page separately.
5.0 Confirm that proper page nos. have been given in sequential way
in all the documents submitted along with your offer with Index.
8.0 Details of Built-in CIF value, details of Import duty included in the
prices are furnished under the format attached for the same.
FORMAT F-14
2. DULY SIGNED & STAMPED COPIES OF THIS ―QUESTIONNAIRE‖, WITH ALL THE CLAUSES DULY
CONFIRMED/ PRECISELY REPLIED TO BY THE VENDOR, SHALL BE ENCLOSED.
3. ALL COMMERCIAL TERMS ARE GIVEN/CONFIRMED IN THE QUESTIONNAIRE ITSELF AND NOT
ELSEWHERE IN THE QUOTATION. IN CASE OF CONTRADICTION, THE SAME GIVEN HEREIN SHALL
PREVAIL, CONFIRM.
4. FAILURE ON THE PART OF VENDOR IN NOT RETURNING THIS DULY FILLED-UP QUESTIONNAIRE
AND/OR SUBMITTING INCOMPLETE REPLIES MAY LEAD TO REJECTION OF VENDOR'S QUOTATION‖.
5. ZERO DEVIATION : YOUR OFFER SHALL BE IN TOTAL COMPLIANCE WITH BIDDING DOCUMENT
CONTAINING COMMERCIAL AND TECHNICAL SPECIFICATIONS INCLUDING GENERAL / TECHNICAL
NOTES AND SCOPE OF WORK INCLUDING DOCUMENTATION AS PER MATERIAL REQUISITION (MR)
AND SUBSEQUENT TECHNICAL/COMMERCIAL AMENDMENT AND TECHNICAL/COMMERCIAL
CORRIGENDUM, IF ANY, WITHOUT ANY DEVIATION OTHERWISE OFFER SHALLBE LIABLE FOR
REJECTION.
1.2
a) Indicate firm freight charges for transportation by Road Quoted in Pice schedule
upto Project site excluding Cenvatable Service Tax & Ed.
Cess.
c) Confirm that the cenvatable Service tax payable extra on Quoted in Price schedule
freight is quoted.
Confirmed
d) Bidder shall be paid service tax only against cenvatable
invoices issued in accordance with the service tax rules.
1.3 Transit risk insurance shall be covered by the Owner
against their MCE (Marine cum Erection) Policy and the Confirmed
same has not been included in the quoted prices.
b) Present rate of Excise Duty + Education Cess payable extra Quoted in Price schedule
against documentary evidence on finished products
(including spares).
c) Maximum rate applicable (If present rate is nil or Quoted in Price schedule
concessional)
d) Clarify whether Excise Duty will be applicable on freight Not Applicable / Applicable
charges also. (Please tick, whichever is applicable,
otherwise, it shall be considered as
Not Applicable)
2.1 Please indicate following break-up
a) Cenvatable Excise Duty 100%
d) Clarify whether CST / State VAT will be applicable on Not Applicable / Applicable
freight charges also. (Please tick, whichever is applicable,
otherwise, it shall be considered as
Not Applicable)
4. In case Excise Duty / CST / State VAT are not stated as Confirmed
applicable on freight charges presently, and if they are
applicable at the time of delivery due to any reasons other
than statutory, the same will be borne by the Bidder.
Confirm compliance.
6. Site Work:
If Material Requisition/ enquiry documents call for Site
Work, please confirm the following:
7. Entry Tax:
Octroi / Entry tax/ Consumption tax, if applicable, shall be Confirmed
borne by OIL.
ii) Special Tools & Tackles as specified in the MR. Confirmed (if applicable as per MR)
iii) Commissioning spares wherever required. Confirmed (if applicable as per MR)
b) Recommended spare parts for two years operation & Confirmed (if applicable as per MR)
maintenance are quoted separately. Also quote freight
charges upto site for the spares.
21. VALIDITY:
a) Confirm that the offer as per RFQ. Confirmed
VENDOR‘S NAME :
Real Time Gross Settlement (RTGS)/National Electronic funds transfer (NEFT) Mandate Form
(To be issued on vendors letter head)
1. Vendor/customer Name :
2. Vendor/customer Code
3. Vendor/customer address:
4. Vendor/customer e-mail id
5. Particulars of bank account
a. Name of Bank
b. Name of branch
c. Branch code:
d. Address:
e. Telephone number
f. Type of account(current/saving etc)
g. Account Number
h. RTGS IFSC code of the bank branch
i. NEFT IFSC code of the bank branch
j. 9 digit MICR code
I/we hereby authorize OIL India Limited to release any amount due to me/us in the bank account as mentioned
above. I/We hereby declare that the particulars given above are correct and complete. If the transaction is
delayed or lost because of incomplete or incorrect information, we would not hold the OIL India Limited
responsible.
------------------------
(Signature of vendor/customer)
BANK CERTIFICATE
Bank stamp
DESCRIPTION
MR S. DETAILS OF BUILT-IN QTY. CIF VALUE OF IMPORT CONTENT RATE OF CUSTOMS DUTY INCLUDED IN QUOTED PRICES
ITEM No. IMPORTED RAW MATERIALS (No.) INCLUDED IN QUOTED SUPPLY
NO. AND COMPONENTS PRICES (Rs.)
UNIT CIF TOTAL CIF VALUE CUSTOMS BASIC CVD+ ADDITIONA TOTAL
VALUE TARIFF NO. CUSTOMS ED. CESS L CVD DUTY
DUTY (%) (%) (%) (%)
1 i)
ii)
---
2 i)
ii)
---
-- --
____________________ ____________________
(NAME OF BIDDER) (SIGNATURE OF BIDDER)
2. DULY SIGNED & STAMPED COPIES OF THIS ―QUESTIONNAIRE‖, WITH ALL THE CLAUSES DULY
CONFIRMED/ PRECISELY REPLIED TO BY THE VENDOR, SHALL BE ENCLOSED.
3. ALL COMMERCIAL TERMS ARE GIVEN/CONFIRMED IN THE QUESTIONNAIRE ITSELF AND NOT
ELSEWHERE IN THE QUOTATION. IN CASE OF CONTRADICTION, THE SAME GIVEN HEREIN SHALL
PREVAIL, CONFIRM.
4. FAILURE ON THE PART OF VENDOR IN NOT RETURNING THIS DULY FILLED-UP QUESTIONNAIRE
AND/OR SUBMITTING INCOMPLETE REPLIES MAY LEAD TO REJECTION OF VENDOR'S QUOTATION‖.
1. ZERO DEVIATION : YOUR OFFER SHALL BE IN TOTAL COMPLIANCE WITH BIDDING DOCUMENT
CONTAINING COMMERCIAL AND TECHNICAL SPECIFICATIONS INCLUDING GENERAL / TECHNICAL
NOTES AND SCOPE OF WORK INCLUDING DOCUMENTATION AS PER MATERIAL REQUISITION (MR)
AND SUBSEQUENT TECHNICAL/COMMERCIAL AMENDMENT AND CORRIGENDUM, IF ANY, WITHOUT
ANY DEVIATION OTHERWISE OFFER SHALLBE LIABLE FOR REJECTION.
c) Confirm that firm Ocean Freight for converting FOB prices to CFR Quoted in Price Schedule
prices upto port of entry in India (Kolkata) have been quoted.
3. Transit Insurance:
Prices quoted must exclude transit insurance charges from FOB Confirmed
International Port of Exit as the same shall be arranged by the
Purchaser. However, all transit insurance charges for inland transit
upto FOB International Port of Exit must be included by you in your
prices.
4. Taxes & Duties:
a) All taxes, duties and levies of any kind payable upto FOB Confirmed
International Port of Exit shall be borne by you.
5. VALIDITY:
a) Confirm that the offer as per RFQ. Confirmed
c) Owner reserves the right to place the order on FOB or CFR price Confirmed
basis. In case of award, initially the Letter of Award (LOA) / Fax of
Acceptance (FOA) shall be placed on FOB basis and OIL reserves the
right to convert the same to CFR basis , 06 (Six) weeks prior to
Delivery period based on ocean freight charges quoted by Seller
subject to following:
Seller shall submit the following details of cargo within the time
specified above. In case requisite documents/ information is not
received within above stipulated duration, then decision regarding
CFR Conversion of this purchase order shall be taken within 45 days
from the date of receipt of all requisite data.
7. Inspection Charges:
a) Third Party Inspection agency for Foreign bidders shall be Confirmed
BV/DNV/LRS/IRS/RITES/CEIL. Confirm that you have included third
party inspection charges in your quoted prices (including inspector‘s
fee) for IBR & non IBR items. No extra charges shall be payable by
purchaser for the same.
8. Country of Origin:
Country of origin from where the goods have been offered. Refer Annexure-1
9. Currency of Quote:
Furnish the currency of quote. Change in currency once quoted will Refer Annexure-1
not be allowed.
(a) Confirm item wise unit price (FOB) of following spare parts as Confirmed
required in Material Requisition (MR) have been quoted indicating
itemised quantity.
i) Mandatory spares as specified in MR are included in the price Confirmed (if applicable as per
schedule. MR)
ii) Special Tools & Tackles as specified in the MR are included in the Confirmed (if applicable as per
quoted prices. MR)
ITB – GLOBAL (LIMITED-POA) (A415-OIL NBPS PROJECT) Page 48 of 58
Page 72 of 465
SL. DESCRIPTION VENDOR‘S CONFIRMATION
NO. WITH DETAILS
iii) Confirm commissioning spares wherever required have been Confirmed (if applicable as per
included in the quoted price and list of commissioning spares is also MR)
furnished.
iv) Recommended spare parts for two years operation & Confirmed (if applicable as per
maintenance are quoted separately. Also quote Sea freight price MR)
for the spares.
12. Confirm customer references list for the item/model quoted by you, Confirmed (if required as per
is given in offer. MR)
13. Indicate shipping weight (net and gross) and volume of the Refer Annexure-II
consignment.
14. Performance Bank Guarantee:
a) Confirm goods to be supplied by you shall be guaranteed for Confirmed
performance as per the GCC & Instructions to Bidders (ITB) and
valid till full guarantee period plus 90 (ninety) days.
b) The quantity against a particular item shall not be split (Except as Noted
applicable under purchase preference policy to MSE Bidders).
c) In case of part order confirm all lumpsum charges quoted extra if Confirmed
any viz. Documentation, testing, third party, packing, crating,
handling, FOB, IBR, CFR prices etc., can be considered on prorate
value basis.
b) Letter of Credit shall be opened through a Govt. of India Confirmed L/C not required
Nationalised/ Scheduled Bank and hence need not be confirmed.
OR
c) However, if you still insist for confirmed L/C, confirmation charges Not Applicable
shall be borne by you, confirm.
21. All Bank charges and stamp duties payable outside India in Confirmed
connection with payments to be made under this Purchase Order, if
placed, shall be borne by you. All bank charges and stamp duties
payable in India shall be borne by the Purchaser.
22. Please indicate name and address of your Bankers for L/C opening, Refer Annexure-1
telephone/E-mail address.
vii) Terms & conditions for Supervision of Erection, Testing & Confirmed
Commissioning (if applicable).
viii) Terms & conditions for Installation/Site Work, (if applicable). Confirmed
b) Indicate the name of the Indian Agent, with his full address and
percentage of commission included in your offer. Not Applicable
b. Statement that all specification and terms & conditions are as per Confirmed
unpriced copy of offer.
28. Any claim arising out of order shall be sent to Owner in writing with Confirmed
a copy to EIL within 3 months from the date of last despatch. In case
the claim is received after 3 months, the same shall not be
entertained by consultant / Owner.
29. Furnish Balance Sheet & Turnover figures of last three years along Attached
with your unpriced offer:
TURNOVER
Last Year : Refer Annexure-1
2 years before :
3 years before :
30. Printed terms and conditions, if any, appearing in quotation, shall not Confirmed
be applicable in the event of order. In case of contradiction between
the confirmations given above and terms & conditions mentioned
elsewhere in the offer, the confirmation given/confirmed herein
above shall prevail.
31. Confirm your offer is strictly as per MR requirement without any Confirmed
technical deviations.
VENDOR‘S NAME :
SIGNATURE & SEAL:
ANNEXURE-1
4. 8 Country of Origin
Last Year :
2 Years before
3 Years before
Note: Evaluation and ordering of Bid is item wise as per Price Schedule. Please furnish following details for
each item of Material Requisition
1.1 Weight of each item in Metric Ton (the items are Srl
Nos of Price schedule format attached with quantity
indicated against them)
Foreign bidder may source components / sub-supplies and services from India, if allowed as per Material
Requisition. Such sub-supplies / services shall be subject to following Commercial Terms & Conditions:
1. PRICING:
1.1 Unit and total price on FOT Despatch Point basis including packing and forwarding charges.
1.2 Details of Taxes and duties (rates) payable extra on the finished goods, applicable on Indian sub-
suppliers. Purchaser shall not issue ‗C‘ form for Concessional rate of Central sales tax or concessional
form for State VAT.
1.3 Separate and clear break-up of charges for inland transportation excluding Octroi / Entry Tax. Octroi and
Entry Tax, if applicable, shall be reimbursed at actuals by OIL on submission of documentary evidence.
1.4 Materials if ordered against this Bidding Document are required to be dispatched on door delivery basis
through a reliable bank approved Road Transport Company unless the transport company is named by
the Owner.
1.5 Transit insurance of Indian sub supplies shall be borne and arranged by the Purchaser.
2. CURRENCY OF QUOTE:
The quoted price of sub-supplies / services shall be in any currency out of currency of bidder‘s country /
INR / USD / EURO.
3. AWARD OF ORDER:
Foreign Principal shall be the single point responsible Vendor and separate order on Foreign supplier and
Indian sub-supplier / sub-contractor is not acceptable. Single Purchase order shall be issued on the
Foreign principal clearly indicating the sub-supplier‘s / sub-contractor‘s name, material and
corresponding price in corresponding currency.
4. DELIVERY:
The delivery period for sub-supplies shall be on FOT site basis within specified delivery period for Foreign
bidder as per Terms of Bidding document.
5. Liquidated Damages:
Liquidated Damages shall be applicable in totality on Indian sourced component / Service + Foreign
scope for delay in supply of goods/services either by Indian counterpart or Foreign principals.
6. PAYMENT TERMS:
6.1 Indian sub-supplies:
95% through E-Payment with taxes and duties will be paid against receipt of Indian sourced
goods/material at project site.
5% against receipt of Indian supplies at site as well as delivery of main equipments by Foreign
principal as per Terms of bidding document.
6.1.1 Payment of Indian sub supplies/Services shall be released directly to Indian counterpart against
Invoices raised by Indian counterpart duly certified by Foreign principal.
6.2 Foreign principals: Payment terms of foreign bidder shall be modified and 5% payment out of payment
against shipping documents through L/c shall be released after receipt of Indian supplies at site as well
as delivery of main equipments by Foreign principal as per Terms of bidding document through wire
transfer.
….
NOTE:
1. The bidders are requested to send queries/clarifications, if any, as per this Format by courier or by fax or
by e-mail to reach EIL/OIL within the date of pre-bid queries specified in RFQ, any queries received after
the specified date will not be considered. The clarifications shall be provided during the pre-bid meeting.
2. Bidders or their authorized representatives are requested to attend the Pre-Bid Meeting so that their
queries, if any, related to the Bidding document and Scope of Work can be addressed during the meeting.
3. Non attendance of the pre-bid meeting shall not be a cause of disqualification of the bidder
The Pre-Bid Queries may be sent on fax numbers 0091-11- 26191714 /26167664 and also by e-mail to
rajeev.jain@eil.co.in/kumar.amit@eil.co.in
TRC obtained by the Non-resident from Government of foreign country shall contain the following particulars:
"FORM NO. 10F" [See sub-rule (1) of rule 21AB] Information to be provided under sub-
section (5) of section 90 or sub-section (5) of section 90A of the Income-tax Act, 1961
1 .................................*son/daughter of Shri ...................................... in the capacity of
. . . . (designation) do provide the following information, relevant to the previous year
. . . . *in my case/in the case of ........................................ for the purposes of sub-section (5) of * section
90/section 90A:—
2. I have obtained a certificate to in sub-section (4) of section 90 of sub-section (4) of section 90A from the
Government of...................................... (name of country or specified territory outside India)
Signature: ....................................
Name: ...................................
Address: ......................................
Permanent Account Number: ..........................................
Verification
I .................................. do hereby declare that to the best of my knowledge and belief what is stated above
is correct complete and is truly stated.
Verified today the........................................ .......day of
INTEGRITY PACT
Between
And
Preamble :
The Principal intends to award, under laid down organizational procedures, contract/s for
Tender No. ______. The Principal values full compliance with all relevant laws and
regulations, and the principles of economic use of resources, and of fairness and
transparency in its relations with its Bidder/s and Contractor/s.
In order to achieve these goals, the Principal cooperates with the renowned international
Non-Governmental Organisation "Transparency International" (TI). Following TI's
national and international experience, the Principal will appoint an external independent
Monitor who will monitor the tender process and the execution of the contract for
compliance with the principles mentioned above.
(1) The Principal commits itself to take all measures necessary to prevent
corruption and to observe the following principles:-
2. The Principal will, during the tender process treat all Bidders with equity and
reason. The Principal will in particular, before and during the tender process,
provide to all Bidders the same information and will not provide to any Bidder
confidential/additional information through which the Bidder could obtain an
advantage in relation to the tender process or the contract execution.
3. The Principal will exclude from the process all known prejudiced persons.
(2) If the Principal obtains information on the conduct of any of its employees which is
a criminal offence under the relevant Anti-Corruption Laws of India, or if there be
a Page 2 of 6 substantive suspicion in this regard, the Principal will inform its
Vigilance Office and in addition can initiate disciplinary actions.
(1) The Bidder/Contractor commits itself to take all measures necessary to prevent
corruption. He commits himself to observe the following principles during his
participation in the tender process and during the contract execution.
1. The Bidder/Contractor will not, directly or through any other person or firm,
offer, promise or give to any of the Principal's employees involved in the
tender process or the execution of the contract or to any third person any
material or immaterial benefit which he/she is not legally entitled to, in order
to obtain in exchange any advantage of any kind whatsoever during the
tender process or during the execution of the contract.
2. The Bidder/Contractor will not enter with other Bidders into any undisclosed
agreement or understanding, whether formal or informal. This applies in
particular to prices, specifications, certifications, Subsidiary contracts,
submission or non-submission of bids or any other actions to restrict
competitiveness or to introduce cartelisation in the bidding process.
3. The Bidder/Contractor will not commit any offence under the relevant
Anticorruption Laws of India; further the Bidder/Contractor will not use
improperly, for purposes of competition or personal gain, or pass on to
others, any information or document provided by the Principal as part of the
business relationship, regarding plans, technical proposals and business
details, including information contained or transmitted electronically.
4. The Bidder/Contractor will, when presenting his bid, disclose any and all
payments he has made, is committed to or intends to make to agents,
brokers or any other intermediaries in connection with the award of the
contract.
(2) The Bidder/Contractor will not instigate third persons to commit offences
outlined above or be an accessory to such offences.
If the Bidder, before contract award has committed a transgression through a violation
of Section 2 or in any other form such as to put his reliability or risibility as Bidder into
question, the Principal is entitled to disqualify the Bidder from the tender process or to
terminate the contract, if already signed, for such reason.
2. The Bidder accepts and undertakes to respect and uphold the Principal's
Absolute right to resort to and impose such exclusion and further accepts and
undertakes not to challenge or question such exclusion on any ground, including
1. If the Principal has disqualified the Bidder from the tender process prior to the
award according to Section 3, the Principal is entitled to demand and recover
from the Bidder liquidated damages equivalent to 3 % of the value of the offer or
the amount equivalent to Earnest Money Deposit/Bid Security, whichever is
higher.
3. The bidder agrees and undertakes to pay the said amounts without protest or
demur subject only to condition that if the Bidder/Contractor can prove and
establish that the exclusion of the Bidder from the tender process or the
termination of the contract after the contract award has caused no damage or
less damage than the amount or the liquidated damages, the Bidder/Contractor
shall compensate the Principal only to the extent of the damage in the amount
proved.
1. The Bidder declares that no previous transgression occurred in the last 3 years
with any other Company in any country conforming to the TI approach or with
any other Public Sector Enterprise in India that could justify his exclusion from
the tender process.
2. The Principal will enter into agreements with identical conditions as this one
with all Bidders, Contractors and Subcontractors.
3. The Principal will disqualify from the tender process all bidders who do not sign
this Pact or violate its provisions.
1. The Principal appoints competent and credible external independent Monitor for
this Pact. The task of the Monitor is to review independently and objectively,
whether and to what extent the parties comply with the obligations under this
agreement.
3. The Contractor accepts that the Monitor has the right to access without restriction
to all Project documentation of the Principal including that provided by the
Contractor. The Contractor will also grant the Monitor, upon his request and
demonstration of a valid interest, unrestricted and unconditional access to his
project documentation. The same is applicable to Subcontractors. The Monitor is
under contractual obligation to treat the information and documents of the
Bidder/Contractor/Subcontractor with confidentiality.
4. The Principal will provide to the Monitor sufficient information about all meetings
among the parties related to the Project provided such meetings could have an
impact on the contractual relations between the Principal and the Contractor. The
parties offer to the Monitor the option to participate in such meetings.
6. The Monitor will submit a written report to the Chairperson of the Board of the
Principal within 8 to 10 weeks from the date of reference or intimation to him by
the 'Principal' and, should the occasion arise, submit proposals for correcting
problematic situations.
This Pact begins when both parties have legally signed it. It expires for the Contractor 12
months after the last payment under the respective contract, and for all other Bidders 6
months after the contract has been awarded.
If any claim is made/ lodged during this time, the same shall be binding and continue to
be valid despite the lapse of this pact as specified above, unless it is
discharged/determined by Chairperson of the Principal.
4. Should one or several provisions of this agreement turn out to be invalid, the
remainder of this agreement remains valid. In this case, the parties will strive to
come to an agreement to their original intensions.
--------------------------- ----------------------------------
For the Principal For the Bidder/Contractor
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1. DEFINITIONS
1.1. In addition to meaning ascribed to certain capitalized terms in “GENERAL TERMS & CONDITIONS”,
following initial capitalized terms shall have the meaning as ascribed to such term hereunder. In case
any term defined hereunder is also defined in “GENERAL TERMS & CONDITIONS”, the meaning
ascribed to such term hereunder shall prevail:
1.1.1. Definitions
Bidding / RFQ Documents shall mean documents issued to the bidder for submission of their bid.
Effective Date shall mean the date on which Contractor / Supplier‟s obligations will commence and
that will be date of Fax of Acceptance (FOA / PURCHASE ORDER).
Warehouse / Dump yard / Dump site shall mean a place hired/owned by Owner for the purpose of
storing the material at Project site.
1.2. Interpretations
1.2.1. Where any portion of the “GENERAL CONDITIONS OF CONTRACT-GOODS (GCC)” is repugnant to or
at variance with any provisions of the SCC then, unless a different intention appears, the provisions of
the SCC shall be deemed to govern the provisions of the “GENERAL CONDITIONS OF CONTRACT-
GOODS (GCC)”. SCC provisions shall prevail to the extent of such repugnancy, or variations exist.
1.2.2. In Contract Documents unless otherwise stated specifically, the singular shall include the plural and
vice versa wherever the context so requires.
1.2.3. Notwithstanding the sub-division of the Contract Documents into separate sections and volumes every
part of each shall be deemed to be supplementary to and complementary of every other part and shall
be read with and into the Agreement so far as it may be practicable to do so.
1.2.4. All headings, subtitles and marginal notes to the clauses of the GCC, SCC or to the Specifications or to
any other part of Bidding Document are solely for the purpose of giving a concise indication and not a
summary of the contents thereof, and they shall never be deemed to be part thereof or be used in the
interpretation or construction thereof.
1.2.5. The terms fully capitalized and/or initial capitalized shall be interchangeable and shall have the
meaning as assigned to fully capitalized term or initial capitalised term.
1.2.6. Except the obligation of payment to Seller, Consultant may discharge all other Purchaser‟s obligations.
In Bidding Documents at all such places where obligations are confined to Purchaser alone such
provision to read as „Purchaser/Consultant‟s‟ obligation to the extent the context so means/ requires.
2. SELLER’S SCOPE
2.1. Supply of Goods / Equipments as per MR
2.1.1. Seller‟s scope shall include (a) manufacturing of items / goods / equipments as per Material
Requisition, technical specifications; (b) preparation of Quality Assurance / Quality control programme;
(c) obtaining Consultant‟s approval; (d) arranging Inspection and Testing certification; (e) Inspection
by Purchaser‟s/Consultant/Agency Designated by Purchaser and obtaining Inspection Release Note; (f)
obtaining dispatch clearance; (g) Packing; and (h) Loading on truck/trailer for Indian Bidder / loading
on ship at FOB Port of exit including stowing as applicable for foreign Bidder.
2.2. Transportation of material upto Project site for Indian bidders and shipment of material upto port of
entry in India for Foreign bidders.
2.3. Site work as per requirements specified in the Bidding document. Terms & Conditions for Site Work
shall be as per Term and Conditions for Site Work enclosed to SCC.
2.4. Training of owner‟s / consultant‟s person(s) at vendor‟s works / project site, if applicable, as per
guidelines given in the material requisition. The prices for Training shall be included in the quoted
prices until and unless specifically asked for extra prices in price schedule formats.
2.5. Any other specific requirement / activity though specifically not covered but is required as per scope of
work, scope of supply, specifications, standards, drawings, GENERAL TERMS & CONDITIONS, SCC or
any other part of Bidding Document.
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3. PACKING, MARKING AND SHIPMENT
3.1. The Seller, wherever applicable shall after proper painting, pack and crate all goods for
sea/air/road/rail transportation in a manner suitable to tropical humid climatic region in accordance
with the internationally accepted practices and in such a manner so as to protect it from damage and
deterioration, in transit by sea or air or road or rail and during storage at the storehouse. The Seller
shall be held responsible for all damages due to improper packing. The Seller shall ensure sizing or
packing of all oversized consignments in such a way that availability of carrier and/or road/rail route is
properly taken into consideration.
3.2. Seller shall comply with the Packing, Marking and Shipping Instructions and Special Packaging
Requirement as per Attachment II of this Bidding Document.
4. DELIVERY / COMPLETION SCHEDULE
4.1. Delivery / Completion schedule shall be as specified in the RFQ.
4.2 Failing to meet delivery schedule will be subject to Liquidated damages and/or other remedies
available to the Purchaser in Bidding Documents.
4.3 Liquidated damages shall be applicable as per clause 27 below.
4.4 Delivery period as detailed in Clause 4.1 of SCC, shall be the essence of Agreement and no variation
shall be permitted.
5. DESPATCH INSTRUCTIONS
5.1. Seller shall obtain dispatch clearance from the Purchaser/ Consultant prior to each dispatch.
5.2. Copy of Inspection Release Certificate, Dispatch Clearance and Statement showing the name of the
vessel/transporter, description and weight of material and shipping marks etc. to be submitted along
with the documents.
6. INDEPENDENT SELLER
6.1. It is expressly understood and agreed that Seller is an independent party and that neither the Seller/
its personnel are servants, agents or employees of Purchaser/ Consultant nor the Seller has any kind
of interest in other sellers.
7. LIEN
7.1. Seller shall ensure that the Scope of Supply supplied under the Agreement shall be free from any
claims of title/liens from any third party. In the event of such claims by any party, Seller shall at his
own cost defend, indemnify and hold harmless Purchaser or its authorised representative from such
disputes of title/liens, costs, consequences etc.
8. RECOVERY OF CUSTOMS DUTY, EXCISE DUTY AND SALES TAX
8.1. In case, the statutory variation entitles the OWNER to recover the amount (irrespective of Contractual
Delivery) such amount will be recovered from any bill of the Contractor / Supplier, immediately on
enforcement of such variation, under intimation to the Contractor / Supplier.
9. REJECTION
9.1. Any materials/goods covered under scope of supply, which during the process of inspection by
appointed third party, at any stage of manufacture/fabrication and subsequent stages, prior to
dispatch is found not conforming to the requirements/specifications of the Purchase Requisition/Order,
shall be liable for immediate rejection.
9.2. Supplier shall be responsible and liable for immediate replacement of such material with acceptable
material at no extra cost or impact on the delivery schedule to OWNER.
10. LIMITATION OF LIABILITY
Notwithstanding anything contrary contained herein, the aggregate total liability of Supplier under the
Contract or otherwise shall be limited to 100% of contract value. However, neither party shall be liable
to the other party for any indirect and consequential damages, loss of profits or loss of production.
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11. COMPREHENSIVE MARINE-CUM-ERECTION INSURANCE
Comprehensive Insurance (Transit/Marine Cum Storage, erection, till handing over of equipment) shall
be arranged by OIL. All goods supplied under the contract shall be fully insured in a freely convertible
currency against loss or damage incidental to manufacture or acquisition, transportation, storage and
delivery
Indigenous Bidders: Transit risk insurance from F.O.T. despatch point onwards shall be arranged and
borne by OIL
Foreign Bidders: Marine insurance as well as transit insurance in Purchaser's country shall be arranged
and borne by OIL
The SELLER shall ensure that in effecting despatch of materials, the primary responsibility of the
carriers for safe movement is always retained so that the PURCHASER's interests are fully safeguarded
and are in no way jeopardised. The Seller shall furnish the cost of materials against each equipment
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22. POST ORDER CORRESPONDENCE
Details of persons for post order correspondence shall be intimated in the Purchase Order.
c) Incase this issue of submission of false document comes to the notice after execution of work,
OWNER shall have full right to forfeit any amount due to the vendor/contractor along with
forfeiture of CPBG/Security Deposit furnished by the vendor/contractor.
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entitled to prohibit the use and dispatch of GOODS and/or materials which have failed to comply
with the characteristics required for the GOODS during tests and inspections.
24.9. SELLER shall advise in writing of any delay in the inspection program at the earliest, describing
in detail the reasons for delay and the proposed corrective action.
24.10. ALL TESTS and trials in general, including those to be carried out for materials not manufactured by
SELLER shall be witnessed by the INSPECTOR. Therefore, SELLER shall confirm to PURCHASER
by fax or e-mail about the exact date of inspection with at least 30 days
notice. SELLER shall specify the GOODS and quantities ready for testing and
indicate whether a preliminary or final test is to be carried out.
24.11. If on receipt of this notice, PURCHASER should waive the right to witness the test, timely
information will be given accordingly.
24.12. Any and all expenses incurred in connection with tests, preparation of reports and analysis made
by qualified laboratories, necessary technical documents, testing documents and drawings
shall be at SELLER's cost. The technical documents shall include the reference and numbers of
the standards used in the construction and, wherever deemed practical by the INSPECTOR,
copy of such standards.
24.13. Nothing in Clause-24 shall in any way release the SELLER from any warrantee or other obligations
under this CONTRACT.
24.14. Arrangements for all inspections required by Indian Statutory Authorities and as specified
in technical specifications shall be made by SELLER.
24.15. Inspection & Rejection of Materials by consignees
When materials are rejected by the consignee, the supplier shall be intimated with the
details of such rejected materials, as well as the reasons for their rejection, also giving location
where such materials are lying at the risk and cost of the contractor/supplier. The supplier will be
called upon either to remove the materials or to give instructions as to their disposal within 14
days and in the case of dangerous, infected and perishable materials within 48 hours, failing
which the consignee will either return the materials to the contractor freight to pay or otherwise
dispose them off at the contractor's risk and cost. The PURCHASER shall also be entitled to
recover handling and storage charges for the period, during which the rejected materials are
not removed @ 5% of the value of materials for each month or part of a month till the
rejected materials are finally disposed off
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26. GOVERNMENT OF INDIA NOT LIABLE
It is expressly understood and agreed by and between the Contractor and the OWNER/Consultant that
the OWNER/Consultant is entering into this agreement solely on its own behalf and not on behalf of
any other person or entity. In particular, it is expressly understood and agreed that the Government of
India is not a party to this agreement and has no liabilities, obligations or rights there under. It is
expressly understood and agreed that the OWNER/Consultant is an independent legal entity with
power and authority to enter into contract, solely in its own behalf under the applicable laws of India
and general principal of Contract Law. The Contractor expressly agrees, acknowledges and
understands that the OWNER/Consultant is not an agent, representative or delegate of Govt. of India.
It is further understood and agreed that the Govt. of India is not and shall not be liable for any acts,
omissions, commissions, breaches or other wrongs arising out of the contract. Accordingly, contractor
hereby expressly waives, releases and foregoes any and all actions or claims, including cross claims,
impleader claims or counter claims against the Govt. of India arising out of this contract and covenants
not to sue to Govt. of India as to any manner, claim, cause of action or thing whatsoever arising of or
under this agreement.
27. DEFAULT IN DELIVERY / LIQUIDATED DAMAGES
27.1. In partial modification to clause 28 of section –A of GCC, the clause 28.4 stands modified to following:
In the event of delay beyond the contractual completion date for reasons not attributable to owner and
not constituting conditions of force majeure, it will be at owner’s discretion, without prejudice to his
other rights under the contract, to accept delayed completion, but at the prices reduced by ½ % (half
percent) of total order value (total price of contract including supplies and site work) per complete
week of delay or part thereof subject to a maximum of 7.5% (seven point five percent) of total order
value.
Both seller and PURCHASER agree that the above percentages of liquidated damage are genuine pre
estimates of the loss/damage which the PURCHASER would have suffered on account of
delay/breach on the part of the SELLER and the said amount will be payable on demand without there
being any proof of the actual loss/or damage caused by such breach/delay. A decision of the
PURCHASER in the matter of applicability of price reduction shall be final and binding.
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ANNEXURE-I TO SCC
1 PAYMENT TERMS
The following shall be read in conjunction with GCC
1.1. INDIAN SUPPLIERS
1.1.1 SUPPLY PORTION
Transportation charges will be paid progressively within 30 days after receipt and acceptance of
material at Project Site.
1.1.3 SITE WORK PORTION
90% against monthly progressive bills (based on agreed billing schedule) duly
certified by Engineer-in-charge.
10% on successful completion of site work and handing over of goods/equipment to
Purchaser.
1.1.4 SUPERVISION OF ERCETION
100% against progressive monthly bills payable against submission of invoices and
time sheets certified by the Engineer-In-Charge.
1.1.5 Entry Tax/Octroi/ Consumption Tax (if applicable), shall be borne by OIL.
90% against monthly progressive bills (based on agreed billing schedule) duly certified by
Engineer-in-charge.
10% on successful completion of site work and handing over of goods/equipment to Purchaser.
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SUPERVISION OF ERCETION
1.2.3
100% against progressive monthly bills payable against submission of invoices and
time sheets certified by the Engineer-In-Charge.
NOTES
i. Order value shall be as indicated in the Purchase Order.
ii. Above applicable Payment Terms shall be subject to receipt of requisite Performance Bank
Guarantee / Security Deposit for 10% of the order value within 15 days from the date of FOA /
PURCHASE ORDER. This Contract - Cum Performance Bank Guarantee shall be valid up to
Guarantee period plus 3 Months.
iii. Dispatch documents for Indian Bidders shall consist of the following :
a) Invoice in Triplicate
b) Inspection release note by Purchaser/Consultant.
c) LR/GR
d) Documents as specified in Vendor Data Requirement in MR (if any)
e) Packing List
f) Proof of customs clearance including payment of customs duty for imports permitted in the
Contract (if applicable)
g) Dispatch instructions/clearance by purchase/consultant.
iv. Shipping Documents for Foreign Bidders shall consist of the Following:
a) Invoice in triplicate
b) Inspection release note by Third Party Inspection Agency/Purchaser/Consultant.
c) Document as specified in Vendor Data Requirement in MR (if any)
d) Clean Bill of Lading/ Air way Bill.
e) Packing List
f) Documents pertaining to ocean/Air freight (in case of CFR/CPT Contract)
g) Country of origin certificate
h) Dispatch instructions/ clearance by Purchaser/Consultant.
v. In case of indigenous suppliers, wherever taxes/duties/freight are separately indicated, the
order value shall be exclusive of taxes/duties/freight. 100% payment of taxes/duties shall be
released alongwith the payment released against dispatch documents on receipt of
cenvatable/vattable documents (wherever applicable).
vi. The invoice shall be made after adjusting the following:
a) Price Reduction Schedule pursuant to Clause 15.1 SCC, & GCC (Goods), if applicable.
b) Indian agents commission, if applicable.
vii. Payment to indigenous suppliers shall be released either through Electronic Clearing System
(ECS)/ Electronic Fund Transfer (EFT)/ Real Gross Time Settlement (RGTS) or through internet.
In view of this, necessary details, such as name of bank, bank account no. etc., duly attested
by bidder‟s bank must be submitted along with the offer.
viii. An irrevocable Letter of Credit (L/C) shall be established for payment against shipping
documents less Indian Agent‟s Commission/Fee (as quoted by the Foreign Bidder, if applicable)
by Purchaser. The Letter of Credit shall be established through State Bank of India (SBI) or
Allahabad Bank or any other scheduled Bank, as would be mentioned in the Purchase Order,
from time to time. The foreign correspondents of SBI / Allahabad Bank / any other scheduled
Bank in various countries are furnished vide Annexure IXA and Annexure IXB of GCC. Bidders
shall name one of the correspondents of SBI / Allahabad Bank through whom they prefer to
have their L/C opened. Where foreign correspondents of SBI / Allahabad Bank are not existing
presently, the bidders are to indicate their banker's name and address in their offers.
ix. For small value orders up to US $15,000.00, OIL would prefer to make payment on Sight draft
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(Cash against Documents) basis for expeditious processing of order for mutual benefit. OIL
undertakes to pay within 15 working days of receipt of clean documents, in case of payment on
Sight draft (CAD) basis. As per present rule, Sight Draft (CAD) payment up to US$ 25,000 can
be made on direct submission of documents to OIL‟s nominated banker instead of routing
through bidder's banker.
x. L/C opening charges payable to the L/C opening bank shall be borne by the Purchaser. In case
the Seller requires a confirmed L/C, the confirmation charges shall be borne by the Seller. Any
other charges not specified herein shall be on Seller‟s account
xi. Payment to foreign suppliers against Site Work and Training shall be through wire transfer.
xii. All payments (other than through L/C) shall be released within 30 days of receipt of invoice and
all requisite documents, complete in all respects.
xiii. All bank charges of respective bankers shall be to respective account.
xiv. Within 45 days after award of order, the Bidder shall furnish a detailed “Billing schedule”
separately under different heads for Owner‟s approval and the Bidder shall raise his invoices
accordingly. Such billing schedule shall also be accompanied by their shipment/dispatch
schedule.
i. Sellers requiring multiple dispatches will restrict the number of dispatches to maximum three,
unless agreed otherwise by Project Manager.
ii. All progressive advances to foreign as well as Indian supplier shall be against
equivalent bank guarantees which shall be valid up to contractual delivery date plus
three months.
iii. Other than the payment terms given above, no other advance payments shall be payable.
1.3
DEDUCTION AT SOURCE
i. Purchaser will release the payment to the Seller after effecting deductions as per applicable law in
force.
ii. Purchaser will release payments to the Contractor / Supplier after offsetting all dues to the
Purchaser payable by the Contractor / Supplier under the Contract.
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DOCUMENT No.
DELIVERY LOCATION FOR NBPS A415-000-11-41-DL-0001
Rev. A
Page 1 of 1
Format No.
Page 98 of EIL
465 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Annexure-II to SCC
RFQ NO :__________________________
ITEM : __________________________
OFFER NO : __________________________
1. The Vender shall perform their jobs in eco friendly manner and in consonance with the
objectives of OIL environment management system.
2. It will be the responsibility of bidder to seek approvals from the Owner for working within &
outside the project area and also of taking all suitable safety measures as per regulations in
force for the safety of existing-project site.
3. The material shall be collected by the bidder from Owner's stores/Project Site/bidder's own
stores (as the case may be) and transported to the erection site at Bidder's cost and risk.
4. All labour (both skilled and unskilled), tools, tackles and consumables, shall be arranged by
Bidder at his own cost.
5. Bidder shall arrange for the necessary transport, accommodation, medical, canteen and other
facilities for their employees/staff at their own cost and abide by all labour laws, safety codes
and statutory regulations and keep EIL/ Owner indemnified in respect thereof.
6. Owner shall arrange for Marine cum Erection Insurance for the project for permanent
incorporation of material and services. Bidder shall arrange and pay for all insurances as
may be required under the law for their employees/ materials/ Construction Equipments/
subcontractor(s) and shall also cover against all risk for the materials issued by Owner.
Bidder shall be working at Owner's site along with agencies who will be engaged in the
other activities. For this purpose the third party risk shall also be covered by Bidder.
7. The Bidder is responsible for keeping his work place neat and clean and shall always avoid
scattering of any materials around the work place. The Bidder shall clear the work site of all
debris, materials, tools, tackles etc. immediately upon completion of the job. Any temp.
Line/cables etc. laid for the purpose of execution of a particular job shall be immediately
removed to an agreed location and the site cleared off all such materials.
8. The Bidder shall not throw out gaskets, used electrode pieces, hand gloves, cotton wastes,
gunny bags, polythene bags etc. into open channel, any drains or pipe line system. These are
to be collected together and deposited in bins/waste collectors earmarked for the purpose
of
disposal after consultation with Engineer-in-Charge.
9. No Construction power shall be provided by Owner and the Bidder shall at its own cost
arrange for Construction Power.
10. No water shall be provided by the Owner and the Bidder shall at its own cost arrange for
and provide all required water. In case water is drawn from the boreholes, any return / cess
required to be paid to State Government / Statutory Authority shall be paid by the Bidder.
Any other statutory requirement to this affect shall also be met by the Bidder.
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Annexure-II to SCC
11. EIL may permit the bidder, reasonably required land, free of any liability to establish a
temporary site office, fabrication yard and storage area at the job site, at the discretion of
Engineer-in-charge. EIL shall not permit any land at site to be used for residential purposes
nor shall otherwise provide or arrange any land for temporary accommodation of the bidder’s
personnel or labour.
The bidder shall at its own cost and initiative arrange land for residential accommodation for
its staff and workers and the price of services shall be deemed to include the same.
12. As per the applicable Factory Act the Labour License if required, shall be taken by Bidder
before starting the works.
13. All Cranes, handling equipment etc, as required, shall be arranged by bidder at his cost.
16. The Bidder shall adhere to the Health, Safety and Environment (HSE) management system as
per EIL specification no. 6-82-0001(Rev. 6) enclosed with MR and OISD Guidelines 192 &
OISD Guidelines 207, enclosed herewith.
17. It shall be bidder’s responsibility to comply with all rules and regulations in force at
construction site.
18. Defect Liability Period: The BIDDER shall guarantee the installation/WORK for a period of
12 months from the date of completion of WORK as certified by the ENGINEER -IN-
CHARGE which is indicated in the Completion Certificate. Any damage or defect that may
arise or lie undiscovered at the time of issue of Completion Certificate, connected in any
way with the equipment or materials supplied by him or in the workmanship, sha ll be
rectified or replaced by the BIDDER at his own expense as deemed necessary by the
ENGINEER-IN-CHARGE or in default, the ENGINEER- IN-CHARGE may carry out such
works by other work and deduct actual cost incurred towards labour, supervision and
materials consumables or otherwise plus 100% towards overheads (of which the
certificate of ENGINEER-IN-CHARGE shall be final) from any sums that may then be or at
any time thereafter, become due to the BIDDER or from his Contract Performance
Security, or the proceeds of sale thereof or a sufficient part on thereof.
If during the period of liability any portion of the WORK/equipment, is found defective and
is rectified/ replaced, the period of liability for such equipment/ portion of WORK shall be
operative from the date such rectification/ replacement are carried out and Contract
Performance Guarantee shall be furnished separately for the extended period of liability
for that portion of WORK/ equipment only. Notwithstanding the above provisions the
supplier's, guarantees/warantees for the replaced equipment shall also be passed on to
the OWNER
19. Wherever site work is involved, Bidder shall submit the Performance Bank Guarantees in
accordance with provisions of Bidding Document which shall be valid till expiry of de fect
liability guarantee period plus three months claim period after which the PBG shall be
released.
Page 2 of 3
20. In the event of delay beyond the contractual completion date for reasons not attributable
to owner and not constituting conditions of force majeure, it will be at Owner’s discretion,
without prejudice to his other rights under the contract, to accept delayed completion, but
at the prices reduced by ½ % (half percent) of total contract price (total price of contract
including supplies and site work) per complete week of delay or part thereof subject to a
maximum of 7.5% (seven point five percent) of total contract price (total price of contract
including supplies and site-work).
NAME
DESIGNATION
SEAL / STAMP
Page 3 of 3
6 26/02/2014
REVISED & UPDATED SM J RKD SC
Standards Standards
Comm ittee Bureau
Rev Date Purpose Prepared by Checked by Convenor Chairman
Approved by
Abbreviations:
CONTENTS
CLAUSE TITLE PAGE NO.
1.0 Scope 5
2.0 References 5
3.0 Requirement of Health, Safety and Environment (HSE) Management 5
System to be complied by Bidders
3.1 Management Responsibility 5
3.1.1 HSE Policy & Objective 5
3.1.2 Management System 5
3.1.3 Indemnification 6
3.1.4 Deployment & Qualification of Safety 6
Personnel
3.1.5 Implementation, Inspection & Monitoring 7
3.1.6 Behavior Based Safety 8
3.1.7 Awareness 9
3.1.8 Fire prevention & First-Aid 9
3.1.9 Documentation 9
3.1.10 Audit 10
3.1.11 Meetings 10
3.1.12 Intoxicating drinks & drugs and smoking 11
3.1.13 Penalty 11
3.1.14 Accident/Incident investigation 14
3.2 House Keeping 14
3.3 HSE Measures 15
3.3.1 Construction Hazards 15
3.3.2 Accessibility 16
3.3.3 Personal Protective Equipments (PPEs) 16
1.0 SCOPE
This specification establishes the Health, Safety and Environment (HSE) management
requirement to be complied by Contractors/Vendors including their sub-contractors/sub vendors
during construction.
This specification is not intended to replace the necessary professional judgment needed to
design & implement an effective HSE system for construction activities and the contractor is
expected to fulfill HSE requirements in this specification as a minimum. It is expected that
contractor shall implement best HSE practices beyond whatever are mentioned in this
specification.
2.0 REFERENCES
The Contractor should have a documented HSE policy duly & objectives to demonstrate
commitment of their organization to ensure health, safety and environment aspects in their line
of operations.
HSE Policy of the contractor shall be made available to Owner / EIL at the place of execution of
specific contract works, as a valid document.
The HSE management system of the Contractor shall cover the HSE requirements &
commitments to fulfill them, including but not limited to what are specified under clause 1.0
and 2.0 above. The Contractor shall obtain the approval of its site specific HSE Plan from EIL /
Owner prior to commencement of any site works. Corporate as well as Site management of the
Contractor shall ensure compliance of their HSE Plan at work sites in its entirety & in true
spirit.
3.1.3 Indemnification
Contractor shall indemnify & hold harmless, Owner/EIL & their representatives, free from any
and all liabilities arising out of non-fulfillment of HSE requirements or its consequences.
The Contractor shall designate/deploy various categories of HSE personnel at site as indicated
below in sufficient number. In no case, deployment of safety Supervisor / Safety Steward shall
substitute deployment of Safety Officer / Safety Engr what is indicated in relevant statute of
BOCW Act i.e deployment of safety officer/Safety Engineer is compulsory at project site. The
Safety supervisors, Safety stewards etc. would facilitate the HSE tasks at grass root level for
construction sites and shall assist Safety Officer / Engineers.
a) Safety Steward
As a minimum, he shall preferably possess School leaving Certificate (of Class XII with
Physics & Chemistry etc.) and trained in fire-fighting as well as in safety/occupational
health related subjects, with minimum two year of practical experience in construction
work environment and preferably have adequate knowledge of the language spoken by
majority of the workers at the construction site.
b) Safety Supervisor
(i) Recognized degree in any branch of Engg. or Tech. or Architecture with practical
experience of working in a building or other construction work in supervisory
capacity for a period of not less than two years, or possessing recognized diploma in
any branch of Engg. or Tech with practical experience of building or other
construction work in supervisory capacity for a period of not less than five years.
(ii) Recognized degree or diploma in Industrial safety with one paper in Construction
Safety
(iii) Preferably have adequate knowledge of the language spoken by majority of the
workers at the construction site.
Alternately
(i) Person possessing Graduation Degree in Science with Physics & Chemistry and
degree or diploma in Industrial Safety (from any Indian institutes recognized by
AICTE or State Council of Tech. Education of any Indian State) with practical
experience of working in a building, plant or other construction works (as Safety
Officer, in line with Indian Factories Act, 1958) for a period of not less than five
years, may be considered as Safety Officer, in case Owner/Client of the project
agrees for /approves the same.
d) HSE In-Charge
In case there is more than one Safety Officer at any project construction site, one of them,
who is senior most by experience (in HSE discipline), may be designated as HSE In-
Charge. Duties & responsibilities of such person shall be commensurate with that of
relevant statute and primarily to coordinate with top management of Client and contractors.
In case the statutory requirements i.e. State or Central Acts and / or Rules as applicable like
the Building and Other Construction Workers’ Regulation of Employment and Conditions
of Service- Act,1996 or State Rules (wherever notified), the Factories Act, 1948 or Rules
(wherever notified), etc. are more stringent than above clarifications, the same shall be
followed.
Contractors shall ensure physical availability of safety personnel at the place of specific
work location, where Hot Work Permit is required / granted. No work shall be started at
any of the project sites until above safety personnel & concerned Site Engineer of
Contractor are physically deployed at site. The Contractor shall submit a HSE organogram
clearly indicating the lines of responsibility and reporting system and elaborate the
responsibilities of safety personnel in their HSE Plan.
The Contractor shall verify & authenticate credentials of such safety personnel and furnish
Bio-Data/ Resume/ Curriculum Vitae of the safety personnel as above for EIL/Owner’s
approval, at least 1 month before the mobilization. The Contractor, whenever required,
shall arrange submission of original testimonials/certificates of their Safety personnel, to
EIL/Owner (for verification/scrutiny, etc.)
Imposition / Realization of penalty shall not absolve the Contractor from his/her
responsibility of deploying competent safety officer at site.
Adequate planning and deployment of safety personnel shall be ensured by the Contractor
so that field activities do not get affected because of non-deployment of competent &
qualified safety people in appropriate numbers.
The Contractor shall be fully responsible for planning, reporting, implementing and
monitoring all HSE requirements and compliance of all laws & statutory requirements.
The Contractor shall also ensure that the HSE requirements are clearly understood &
implemented conscientiously by their site personnel at all levels at site.
The Contractor shall ensure physical presence of their field engineers / supervisors, during
the continuation of their contract works / site activities including all material transportation
activities. Physical absence of experienced field engineers / supervisors of Contractor at
critical work spot during the course of work, may invite severe penalization as per the
discretion of EIC, including halting / stoppage of work.
Contractor shall furnish their annual Inspection Plan, with regard to project issues /subjects,
frequency and performers to EIL/Owner.
The Contractor shall regularly review inspection report internally and implement all
practical steps / actions for improving the status continuously.
The Contractor shall ensure important safety checks right from beginning of works at every
work site locations and to this effect format No: HSE-10 “Daily Safety Check List” shall
be prepared by field engineer & duly checked by safety personnel for conformance.
The Contractor shall carry out inspection to identify various unsafe conditions of work
sites/machinery/equipments as well as unsafe acts on the part of
workmen/supervisor/engineer while carrying out different project related works.
Adequate records for all inspections shall be maintained by the Contractor and the same
shall be furnished to EIL/Owner, whenever sought.
The Contractor shall not carry-out work by engaging single worker anywhere without any
supervisor anytime during day or night.
To demonstrate involvement/commitment of site management of Contractor, at least one
Safety Walk through in a month shall be carried out by Contractor’s head of site (along
with his area manager/field engineers) and a report shall be furnished to EIL/Owner as per
format No: HSE-1” Safety walk through report” followed by compliance for unsatisfactory
remarks.
As a general practice lifting tools/tackles, machinery, accessories etc. shall be inspected,
tested and examined by competent people (approved by concerned State authorities) before
being used at site and also at periodical interval (e.g. during replacement,extension,
modification, elongation/reduction of machine/parts, etc.) as per relevant statutes. Hydra,
cranes, lifting machinery, mobile equipments / machinery / vehicles, etc. shall be inspected
regularly by only competent / experienced personnel at site and requisite records for such
inspections shall be maintained by every contractor. Contractor shall also maintain records
of maintenance of all other site machinery (e.g. generators, rectifiers, compressors, cutters,
etc.) & portable tools/equipments being used at project related works (e.g. drills, abrasive
wheels, punches, chisels, spanners, etc.). The Contractor shall not make use of arbitrarily
fabricated ‘derricks’ at project site for lifting / lowering of construction materials.
Site facilities /temporary. installations, e.g. batching plant, cement godown, DG-room,
temporary electrical panels/distribution boards, shot-blasting booth, fabrication yards, etc.
and site welfare facilities, like labour colonies, canteen/pantry, rest-shelters, motor
cycle/bicycle-shed, site washing facilities, First-aid centers, urinals/toilets, etc. should be
periodically inspected by Contractor (preferably utilizing HR/Admn. personnel to inspect
site welfare facilities) and records to be maintained.
The HSE committee of contractor shall observe individual’s behavior for safe practices
adapted for utilization/execution of work for following as a minimum:-
- PPE
- Tools & equipment
- Hazard Identification & control
- House keeping
- Confined space entry
- Hot works
- Excavation
- Loading & unloading
- Work At height
- Stacking & storage
- Ergonomics
- Procedures
The Contractor shall promote and develop awareness on Health, Safety and Environment
protection among all personnel working for the Contractor.
Regular awareness programs and fabrication shop / work site meetings at least on monthly
basis shall be arranged on HSE activities to cover hazards/risks involved in various
operations during construction.
Contractor to motivate & encourage the workmen & supervisory staff by issuing /
awarding them with tokens/ gifts/ mementos/ monetary incentives / certificates, etc.
Contractor shall assess & recognize the behavioral change of its site engineers / supervisors
periodically and constantly motivate / encourage them to implement HSE practices at
project works
3.1.8 Fire prevention & First-Aid
The Contractor shall arrange suitable First-aid measures such as First Aid Box (Refer
Appendix-B for details), trained personnel/nurse (male) to administer First Aid, stand-by
Ambulance vehicle and
The Contractor shall arrange installation of fire protection measures such as adequate
number of steel buckets with sand & water and adequate number of appropriate portable
fire extinguishers (Refer Appendix-C for details) to the satisfaction of EIL/Owner.
The Contractor shall deploy trained supervisory personnel / field engineers to cater to any
emergency situation.
In case the number of workers exceeds 500, the Contractor shall position an Ambulance /
vehicle and nurse on round the clock basis very close to the worksite.
The Contractor shall arrange FIRE DRILL at each site at least once in three months,
involving site workmen and site supervisory personnel & engineers. The Contractor shall
maintain adequate record of such fire drills at project site
3.1.9 Documentation
The Contractor shall evolve a comprehensive, planned and documented system covering the
following as a minimum for implementation and monitoring of the HSE requirements and the
same shall be submitted for approval by owner/EIL.
- HSE Organogram
- Site specific HSE Plan
- Safety Procedures, forms and Checklist. Indicative list of HSE procedures is attached as
Appendix :H
- Inspections and Test Plan
- Risk Assessment & Job Safety Analysis for critical works.
The monitoring for implementation shall be done by regular inspections and compliance of
the observations thereof. The Contractor shall get similar HSE requirements implemented
at his sub-contractor(s) work site/office. However, compliance of HSE requirements shall
be the responsibility of the Contractor. Any review/approval by EIL/Owner shall not
absolve contractor of his responsibility/liability in relation to fulfilling all HSE
requirements.
3.1.10 Audit
The Contractor shall submit an Audit Plan to EIL/Owner indicating the type of audits and
covering following as minimum:
Internal HSE audits regularly at least on quarterly basis by engaging internal qualified
auditors (viz safety officers/Construction personnel having 5 years experience in
construction safety and Lead Auditor Course :OSHA 18001certification).
External HSE audits regularly at least on every six months by engaging qualified external
auditors (viz safety officers/Construction personnel having 10 years experience in
construction safety and Lead Auditor Course :OSHA 18001certification).
All HSE shortfalls/ non-conformances on HSE matters brought out during review/audit, shall be
resolved forthwith ( generally within a week) by Contractor & compliance report shall be
submitted to EIL/Owner.
In addition to above audits by contractor, the contractor’s work shall be subjected to HSE audit
by EIL/Owner at any point of time during the pendency of contract. The CONTRACTOR shall
take all actions required to comply with the findings of the Audit Report and issue regular
Compliance Reports for the same to OWNER/ EIL till all the findings of the Audit Report are
fully complied.
Failure to carry-out HSE Audits & its compliance (internal & external) by Contractor, shall
invite penalization.
3.1.11 Meetings
The Contractor shall ensure participation of his top most executive at site (viz. Resident
Construction Manager / Resident Engineer / Project Manager / Site-in-Charge) in Safety
Committee / HSE Committee meetings arranged by EIL/Owner usually on monthly basis
or as and when called for. In case Contractor’s top most executive at site is not in a
position to attend such meeting, he shall inform EIL/Owner in writing before the
commencement of such meeting indicating reasons of his absence and nominate his
representative – failure to do so may invite very stringent penalization against the specific
Contractor, as deemed fit in Contract. The obligation of compliance of any observations
during the meeting shall be always time bound. The Contractor shall always assist
EIL/Owner to achieve the targets set by them on HSE management during the project
implementation.
In addition, the Contractor shall also arrange internal HSE meetings chaired by his top most
executive at site on weekly basis and maintain records. Such internal HSE meetings shall
essentially be attended by field engineers / supervisors (& not by safety personnel only) of
the Contractor and its associates. Records of such internal HSE meetings shall be
maintained by the Contractor for review by EIL/Owner or for any HSE Audits.
The time frame for such HSE meeting shall be religiously maintained by one and all.
The Contractor shall ensure that his staff members & workers (permanent as well casual)
shall not be in a state of intoxication during working hours and shall abide by any law
relating to consumption & possession of intoxicating drinks or drugs in force.
The Contractor shall not allow any workman to commence any work at any locations of
project activity who is/are influenced / effected with the intake of alcohol, drugs or any
other intoxicating items being consumed prior to start of work or working day.
Awareness about local laws on this issue shall form part of the Induction Training and
compulsory work-site discipline.
The Contractor shall ensure that all personnel working for him comply with “No-Smoking”
requirements of the Owner as notified from time to time. Cigarettes, lighters, auto ignition
tools or appliances as well as intoxicating drugs, dry tobacco powder, etc. shall not be
allowed inside the project / plant complex.
Smoking shall be permitted only inside smoking booths exclusively designated &
authorized by the Owner/EIL.
3.1.13 Penalty
The Contractor shall adhere consistently to all provisions of HSE requirements. In case of non-
compliances and also for repeated failure in implementation of any of the HSE provisions,
EIL/Owner may impose stoppage of work without any cost & time implication to the Owner
and/or impose a suitable penalty.
2.0% (Two percent) of the contract value for Item Rate or Composite contracts with an overall
ceiling of 1, 00, 00, 000 (Rupees One crore)
0.5% (Zero decimal five percent) of the contract value for LSTK, OBE, EPC, EPCC or Package
contracts with an overall ceiling of 10, 00.00.000 (Rupees ten crores)
This penalty shall be in addition to all other penalties specified elsewhere in the contract. The
decision of imposing stop-work-instruction and imposition of penalty shall rest with
EIL/Owner. The same shall be binding on the Contractor. Imposition of penalty does not make
the Contractor eligible to continue the work in unsafe manner.
The amount of penalty applicable for the Contractor on different types of HSE violations is
specified below:
Sl.
Violation of HSE norms Penalty Amount
No.
1. For not using personal protective equipment Rs 500/- per day/ Item / Person.
(Helmet, Shoes, Goggles, Gloves, Full body harness,
Face shield, Boiler suit, etc.)
2. Working without Work Permit/Clearance Rs 20000/- per occasion
3 Execution of work without deployment of requisite Rs. 5000/- per violation per day
field engineer / supervisor at work spot
4. Unsafe electrical practices (not installing ELCB, Rs 10000/- per item per day.
using poor joints of cables, using naked wire without
top plug into socket, laying wire/cables on the roads,
electrical jobs by incompetent person, etc.)
5. Working at height without full body harness, using Rs. 10000/- per case per day.
non-standard/ rejected scaffolding and not arranging
fall protection arrangement as required, like hand-
rails, life-lines, Safety Nets etc.
6. Unsafe handling of compressed gas cylinders (No Rs 500/- per item per day.
trolley, jubilee clips double gauge regulator, and not
keeping cylinders vertical during storage/handling,
not using safety cap of cylinder).
7. Use of domestic LPG for cutting purpose / not using Rs. 3000/- per occasion.
flash back arresters on both the hoses/tubes on both
ends.
8. No fencing/barricading of excavated areas / Rs. 3000/- per occasion.
trenches.
9. Not providing shoring/strutting/proper slope and not Rs.5, 000/- per occasion.
keeping the excavated earth at least 1.5M away from
excavated area.
10. Non display of scaffold tags, caution boards, list of Rs.1000/- per occasion per day
hospitals, emergency services available at work
locations.
11. Traffic rules violations like over speeding of Rs. 2000/- per occasion per day
vehicles, rash driving, talking on mobile phones
during vehicle driving, wrong parking, not using seat
belts, vehicles not fitted with reverse horn / warning
alarms / flicker lamps during foggy weather.
12. Absence of Contractor’s RCM/SIC or his Rs10000/- per meeting.
nominated representative (prior approval must be
taken for each meeting for nomination) from site
HSE meetings whenever called by EIL/Owner &
failure to nominate his immediate deputy (in the site-
organogram) for such HSE meetings.
13. Failure to maintain HSE records by Contractor Rs 10000/- per month.
Safety personnel, in line with approved HSE
Plan/Procedures/Contract specifications..
14. Failure to conduct daily site safety inspection (by Rs.10000/- per occasion.
Contractor’s safety engineers/safety officers),
internal HSE meeting, internal HSE
Awareness/Motivation Program, Site HSE Training
and HSE audit at predefined frequencies (as
approved in HSE Plan).
Sl.
Violation of HSE norms Penalty Amount
No.
th
15. Failure to submit the monthly HSE report by 5 of Rs. 10000/- per occasion and Rs.
subsequent month to Project’s Engineer-in-Charge / 1000/- per day of further delay.
Owner
16. Poor House Keeping Rs. 5000/- per occasion per subject
17. Failure to report & follow up accident (including Rs. 20000/- per occasion
Near Miss) reporting system within specific time-
frame.
18. Degradation of environment (not confining toxic Rs10000/- per occasion
spills, spilling oil/lubricants onto ground)
19. Not medically examining the workers before Rs 5000/- per occasion per worker
allowing them to work at height / to work in
confined space / to work in shot-blasting / to work
for painting / to work in bitumen or asphalt works,
not providing ear muffs while allowing them to work
in noise polluted areas, made them to work in air
polluted areas without respiratory protective devices,
etc.
20. Violation of any other safety condition as per job Rs. 5000/- per occasion
HSE plan / work permit and HSE conditions of
contract (e.g. using crowbar on cable trenches,
improper welding booth, not keeping fire
extinguisher ready at hot work site, unsafe rigging
practices, non-availability of First-Aid box at site,
not using hood with respiratory devices by blaster
for shot//grit blasting, etc.)
21. Failure to carry-out Safety audit in time (internal & Rs. 20,000/- per occasion
external), close-out of identified shortfalls of
Observations of Safety Aspects(OSA),etc
22. Carrying out sand blasting instead of grit/shot Rs. 50,000/- per day
blasting
23. Failure to deploy adequately qualified and Rs. 10000/- per day per Officer
competent Safety Officer
24. Utilization of hydra/ back-hoe loader for material Rs 25,000/- per occasion
shifting or any other unauthorized /unsafe lifting
works
25. Any incident / accident at project site has been Rs 10,00,000/-per occasion
caused because of willful negligence or gross
violation of safety measures / provisions on the part
of the Contractor or any of its sub-agencies
26. Any violation not covered above To be decided by EIL/Owner.
The Contractor shall make his field engineers/supervisors fully aware of the fact that they
keep track with the site workmen for their behavior and compliance of various HSE
requirements. Safety lapses / defects of project construction site shall be attributable to the
concerned job supervisor / engineer of the Contractor, (who remains directly responsible
for safely executing field works). For repeated HSE violations, concerned job supervisor /
engineer shall be reprimanded or appropriate action, as deemed fit, shall be initiated (with
an information to EIL & Owner) by the concerned Contractor.
Contractor shall initiate verbal warning shall be given to the worker/employee during his first
HSE violation. A written warning shall be issued on second violation and specific training shall
be arranged / provided by the Contractor to enhance HSE awareness/skill including feedback on
the mistakes/ flaws. Any further violation of HSE stipulations by the erring individuals shall
call for his forthright debar from the specific construction site. A record of warnings for each
worker/employee shall be maintained by the Contractor, like by punching their cards / Gate
passes or by displaying their names at the Project entry gate. Warnings, penalizations,
appreciations etc. shall be discussed in HSE Committee meetings by site Head of the
Contractor.
The Contractor shall ensure that a high degree of house keeping is maintained and shall ensure
inter alia; the followings:
a) All surplus earth and debris are removed/disposed off from the working areas to designated
location(s).
b) Unused/surplus cables, steel items and steel scrap lying scattered at different places within
the working areas are removed to identify location(s).
c) All wooden scrap, empty wooden cable drums and other combustible packing materials,
shall be removed from work place to identified location(s).
d) Roads shall be kept clear and materials like pipes, steel, sand, boulders, concrete, chips and
bricks etc shall not be allowed on the roads to obstruct free movement of men &
machineries.
e) Fabricated steel structural, pipes & piping materials shall be stacked properly for erection.
f) Water logging on roads shall not be allowed.
g) No parking of trucks/trolleys, cranes and trailers etc shall be allowed on roads, which may
obstruct the traffic movement.
h) Utmost care shall be taken to ensure over all cleanliness and proper upkeep of the working
areas.
i) Trucks carrying sand, earth and pulverized materials etc. shall be covered while moving
within the plant area/ or these materials shall be transported with top surface wet.
j) The contractor shall ensure that the atmosphere in plant area and on roads is free from
particulate matter like dust, sand, etc. by keeping the top surface wet for ease in breathing.
k) At least two exits for any unit area shall be assured at all times – same arrangement is
preferable for digging pits / trench excavation / elevated work platforms / confined spaces
etc.
l) Welding cables and the power cable must be segregated and properly stored and used .The
same shall be laid away from the area of movement and shall be free from obstruction.
m) Schedule for upkeep/cleaning of site to be firmed up and implemented on regular basis
The Contractor shall carry-out regular checks (minimum one per fortnight) as per format No:
HSE-11 for maintaining high standard of housekeeping and maintain records for the same.
The Contractor shall ensure identification of all Occupational Health, Safety & Environmental
hazards in the type of work he is going to undertake and enlist mitigation measures. Contractor
shall carry out Job Safety Analysis (JSA)/Risk Analysis specifically for high risk jobs/crtical
jobs like
a) Working at height (+2.0 Mts height) for cold (incl. colour washing, painting, insulation
etc.) & hot works.
b) Work in confined space,
c) Deep excavations & trench cutting (depth > 2.0 mts.)
d) Operation & Maintenance of Batching Plant.
e) Shuttering / concreting (in single or multiple pour) for columns, parapets & roofs.
f) Erection & maintenance of Tower Crane.
g) Erection of structural steel members / roof-trusses / pipes at height more than 2.0 Mts. with
or without crane.
h) Erection of pipes (full length or fabricated) at height more than 2.0 Mts. height with Crane
of 100T capacity.
i) All lifts using 100T Crane plus mechanical pulling.
j) All lifts using two cranes in unison (Tandem Lifting).
k) Any lift exceeding 80% capacity of the lifting equipments (hydra, crane etc.).
l) Laying of pipes (isolated or fabricated) in deep narrow trenches – manually or
mechanically.
m) Maintenance of crane / extension or reduction of crane-boom on roads or in yards.
n) Erection of any item at >2.0 Mts. height using 100T crane or of higher capacity
o) Hydrostatic test of pipes, vessels & columns and water-flushing.
p) Radiography jobs (in-plant & open field)
q) Work in Live Electrical installations / circuits
r) Handling of explosives & Blasting operations
s) Demolishing / dismantling activities
t) Welding / gas cutting jobs at height (+2.0 Mts.)
u) Lifting / placing roof-girders at height (+2.0 Mts.)
v) Lifting & laying of metallic / non-metallic sheet over roof/structures.
w) Lifting of pipes, gratings, equipments/vessels at heights (+2.0 Mts) with & without using
cranes
x) Calibration of equipment, instruments and functional tests at yards / work-sites.
y) Operability test of Pump, Motors (after coupling) & Compressors.
z) Cold or Hot works inside Confined Space.
aa) Transportation & shifting of ODC consignments into project areas.
bb) Working in “charged/Live” elect. Panels
cc) Stress Relieving works (Electrically or by Gas-burners).
dd) Pneumatic Tests
ee) Card board blasting
ff) Chemical cleaning
and take feedback from EIL/Owner. The necessary HSE measures devised shall be put in to
place, prior to start of an activity & also shall be maintained during the course of works, by the
Contractor. Copies of such JSAs shall be kept available at work sites by the Contractor to enable
all concerned carrying out checks / verification.
A list of typical construction hazards along with their effects & preventive measures is given in
Appendix-E.
3.3.2 Accessibility
The Contractor shall provide safe means of access(in sufficient numbers) & efficient exit to
any working place including provisions of suitable and sufficient scaffolding at various
stages during all operations of the work for the safety of his workmen and EIL/Owner.
The Contractor shall implement use of all measures including use of “life line”, “fall-
arresters”, “retractable fall arresters” , “safety nets” etc. during the course of using all safe
accesses & exits, so that in no case any individual remains at risk of slip & fall during their
travel.
The access to operating plant / project complex shall be strictly regulated. Any person or
vehicle entering such complex shall undergo identification check, as per the procedures in
force / requirement of EIL/Owner.
Accessibility to ‘confined space’ shall be governed by specific system / regulation, as
established at project site.
The Contractor shall ensure that all their staff, workers and visitors including their sub-
contractor(s) have been issued (records to be kept) & wear appropriate PPEs like nape strap
type safety helmets preferably with head & sweat band with ¾” cotton chin strap
(made of industrial HDPE), safety shoes with steel toe cap and antiskid sole, full body
harness (CЄ marked and conforming to EN361), protective goggles, gloves, ear muffs,
respiratory protective devices, etc. All these gadgets shall conform to applicable IS
Specifications/CE or other applicable international standards. The Contractor shall
implement a regular regime of inspecting physical conditions of the PPEs being issued /
used by the workmen of their own & also its sub-agencies and the damaged / unserviceable
PPEs shall be replaced forthwith.
Owner/EIL may issue a comprehensive color scheme for helmets to be used by various
agencies. The Contractor shall follow the scheme issued by the owner/EIL and shall choose
any colour other than white (for Owner) or blue (for EIL) All HSE personnel shall
preferably wear dark green band on their helmet so that workmen can approach them for
guidance during emergencies. HSE personnel shall preferably wear such dresses with
fluorescent stripes, which are noticeable during night, when light falls on them.
For shot blasting, the usage of protective face shield and helmets, gauntlet and protective
clothing is mandatory. Such protective clothing should conform relevant IS Specification.
For off-shore jobs/contracts, contractor shall provide PPEs (new) of all types to EIL &
Owner's personnel, at his (contractor's) cost. All personnel shall wear life jacket at all time.
Contractor shall ensure procurement & usage of following safety equipments/ accessories
(conforming to applicable IS mark / CE standard) by their staff, workmen & visitors
including their subcontractors all through the span of project construction / pre-
commissioning/ Commissioning:-‘
a. PPEs (Helmet, Spectacle, Ear-muff, Face shield, Hand gloves, Safety Shoes, Gum
boot)
b. Barricading tape / warning signs
c. Rechargeable Safety torch (flame-proof)
d. Safety nets (with tie-chords)
e. Fall arresters
f. Portable ladders (varying lengths)
g. Life-lines (steel wire-rope, dia not less than 8.0 mm)
h. Full body harness (double lanyard)
i. Lanyard
j. Karabiner
k. Retractable fall arresters (various length)
l. Portable fire extinguishers (DCP type) – 5 kg capacity
m. Portable Multi Gas detector
n. Sound level meter
o. Digital Lux meter
p. Fire hoses & flow nozzles
q. Fire blankets / Fire retardant cloth (with eyelets)
The Contractor shall issue permit for working (PFW) at height after verifying and
certifying the checkpoints as specified in the attached permit (Format No. HSE-6). He
shall also undertake to ensure compliance to the conditions of the permit during the
currency of the permit including adherence of personal protective equipments. Contractor’s
Safety Officer shall verify compliance status of the items of permit document after
implementation of action is completed by Contractor’s execution / field engineers at work
site. Job Safety Analysis (JSA) for specific works at height duly commented by
EIL/Owner, shall be kept attached with particular Permit for Work (PFW) at site for ready
reference & follow-up.
Such PFW shall be initially issued for one single shift or expected duration of normal work
and extended further for balance duration, if required. EIL/Owner can devise block-permit
system at any specific area, in consultation with project specific HSE Committee to specify
the time-period of validity of such PFW or its renewal. This permit shall be applicable in
areas where specific clearance from Owner’s operation Deptt. /Safety Deptt. is not
required. EIL / Owner’s field Engineers/Safety Officers/Area Coordinators may verify and
counter sign this permit (as an evidence of verification) during the execution of the job.
All personnel shall be medically examined & certified by registered doctor, confirming
their ‘medical fitness for working at height. The fitness examination shall be done once in
six months.
In case work is undertaken without taking sufficient precautions as given in the permit, EIL
/Owner Engineers may exercise their authority to cancel such permit and stop the work till
satisfactory compliance/rectification is arranged made. Contractors are expected to
maintain a register for issuance of permit and extensions thereof including preserving the
used permits for verification during audits etc.
The Contractor shall arrange (at his cost) and ensure use of Fall Arrester Systems by his
workers. Fall arresters are to be used while climbing/descending tall structures or vessels /
columns etc. These arresters should lock automatically against the anchorage line,
restricting free fall of the user. The device is to be provided with a double security opening
system to ensure safe attachment or release of the user at any point of rope. In order to
avoid shock, the system should be capable of keeping the person in vertical position in case
of a fall.
The Contractor shall ensure that Full body harnesses conforming EN361 and having
authorized CЄ marking is used by all personnel while working at height. The lanyards and
life lines should have enough tensile strength to take the load of the worker in case of a fall.
One end of the lanyard shall be firmly tied with the harnesses and the other end with life
line. The harness should be capable of keeping the workman vertical in case of a fall,
enabling him to rescue himself.
The Contractor shall provide Roof Top Walk Ladders for carrying out activities on sloping
roofs in order to reduce the chances of slippages and falls.
The Contractor shall ensure that a proper Safety Net System is used wherever the hazard of
fall from height is present. The safety net, preferably a knotted one with mesh ropes
conforming to IS 5175/ ISO 1140 shall have a border rope & tie cord of minimum 12mm
dia. The Safety Net shall be located not more than 6.0 meters below the working surface
extending on either side up to sufficient margin to arrest fall of persons working at different
heights.
In case of accidental fall of person on such Safety Net, the bottom most portion of Safety
Net should not touch any structure, object or ground.
The Contractor shall ensure positive isolation while working at different levels like in the
pipe rack areas. The working platforms with toe boards & hand rails shall be sufficiently
strong & shall have sufficient space to hold the workmen and tools & tackles including the
equipments required for executing the job. Such working platforms shall have mid-rails, to
enable people work safely in sitting posture.
Suitable scaffoldings shall be provided to workmen for all works that cannot be safely done
from the ground or from solid construction except such short period work that can be safely
done using ladders or certified (by 3rd party competent person) man-basket. When a ladder
is used, an extra workman shall always be engaged for holding the ladder.
The Contractor shall ensure that the scaffolds used during construction activities shall be
strong enough to take the designed load. Main Contractor shall always furnish duly
approved construction-design details of scaffold & SWL (from competent designers) free
of charge, before they are being installed / constructed at site. Owner/EIL reserves the right
to ask the Contractor to submit certification and or design calculations from his Head office
/ Design/ Engineering expert regarding load carrying capacity of the scaffoldings.
All electrical installations/ connections shall be carried out as per the provisions of latest
revision of following codes/standards, in addition to the requirements of Statutory
Authorities and IE/applicable international rules & regulations:
- OISD STD 173 : Fire prevention & protection system for electrical installations
- SP 30 (BIS) : National Electric Code
a. Shall make Single Line Diagram (SLD) for providing connection to each equipments &
machinery and the same (duly approved by EIL/Owner) shall be pasted on the front face of
DBs (distribution boards) or JBs (Junction boxes) at every site. ( A typical Switch Board
Sketch is attached as Appendix -G )
b. Ensure that electrical systems and equipment including tools & tackles used during
construction phase are properly selected, installed, used and maintained as per provisions
of the latest revision of the Indian Electrical/ applicable international regulations.
c. Shall deploy qualified & licensed electricians for proper & safe installation and for regular
inspection of construction power distribution system/points including their earthing. A
copy of the license shall be submitted to EIL / Owner for records. Availability of at least
one competent (ITI qualified) / licensed electrician (by State Elec. authorities) shall be
ensured at site round the clock to attend to the normal/emergency jobs.
d. All switchboards / welding machines shall be kept in well-ventilated & covered shed/ with
rain shed protection. The shed shall be elevated from the existing ground level to avoid
water logging inside the shed . Installation of electrical switch board must be done taking
care of the prevention of shock and safety of machine.
e. No flammable materials shall be used for constructing the shed. Also flammable materials
shall not be stored in and around electrical equipment / switchboard. Adequate clearances
and operational space shall be provided around the equipment.
f. Fire extinguishers and insulating mats shall be provided in all power distribution centers.
g. Temporary electrical equipment shall not be employed in hazardous area without obtaining
safety permit.
i. All temporary installations shall be tested before energizing, to ensure proper earthing,
bonding, suitability of protection system, adequacy of feeders/cables etc.
k. Multilingual (Hindi, English and local language) caution boards, shock treatment charts and
instruction plate containing location of isolation point for incoming supply, name &
telephone No. of contact person in emergency shall be provided in substations and near all
distribution boards / local panels.
m. Regular inspection of all installations at least once in a month. (Ref. Format HSE-12).
3.3.6.2 The following features shall also be ensured for all electrical installations during construction
phase by the contractor:
Each installation shall have a main switch with a protective device, installed in an
enclosure adjacent to the metering point. The operating height of the main switch shall not
exceed 1.5 M. The main switch shall be connected to the point of supply by means of
armoured cable.
The outgoing feeders shall be double or triple pole switches with fuses / MCBs. Loads in a
three phase circuit shall be balanced as far as possible and load on neutral should not
exceed 20% of load in the phase.
The installation shall be adequately protected against overload, short circuit and earth
leakage by the use of suitable protective devices. Fuses wherever used shall be HRC type.
Use of rewirable fuses shall be strictly prohibited. The earth leakage device shall have an
operating current not exceeding 30 mA.
All connections to the hand tools / welding receptacles shall be taken through proper
switches, sockets and plugs.
All single phase sockets shall be minimum 3 pin type only. All unused sockets shall be
provided with socket caps.
Only 3 core (P+N+E) overall sheathed flexible cables with minimum conductor size of 1.5
mm2 copper shall be used for all single phase hand tools.
Only metallic distribution boxes with double earthing shall be used at site. No wooden
boxes shall be used.
All power cables shall be terminated with compression type cable glands. Tinned copper
lugs shall be used for multi-strand wires / cables.
Minimum depth of cable trench shall be 750 mm for MV & control cables and 900 mm for
HV cables. These cables shall be laid over a sand layer and covered with sand, brick & soil
for ensuring mechanical protection. Cables shall not be laid in waterlogged area as far as
practicable. Cable route markers shall be provided at every 25 M of buried trench route.
When laid above ground, cables shall be properly cleated or supported on rigid poles of at
least 2.1 M high. Minimum head clearance of 6 meters shall be provided at road crossings.
Under ground road crossings for cables shall be avoided to the extent feasible. In any case
no under ground power cable shall be allowed to cross the roads without pipe sleeve.
All cable joints shall be done with proper jointing kit. No taped/ temporary joints shall be
used.
All cables and wire rope used for earth connections shall be terminated through tinned
copper lugs.
In case of local earthing, earth electrodes shall be buried near the supply point and earth
continuity wire shall be connected to local earth plate for further distribution to various
appliances. All insulated wires for earth connection shall have insulation of green colour.
Separate core shall be provided for neutral. Earth / Structures shall not be used as a neutral
in any case.
ON/OFF position of all switches shall be clearly designated / painted for easy isolation in
emergency.
Contractor shall ensure that flash back arrestors conforming to BS: 6158 or equivalent are
installed on all gas cylinders as well as at the torch end of the gas hose, while in use.
All cylinders shall be mounted on trolleys and provided with a closing key. Empty &
filled-up gas cylinders shall be stored separately with TAG, protecting them from direct
sun or rain. Minimum 2 nos. of Portable DCP type fire extinguishers (10 kg) shall be
maintained at the gas cylinder stores. Stacking & storing of compressed gas cylinders shall
be arranged away from DG set, hot works, Elect. Panels / Elec. boards, etc
The burner and the hose placed downstream of pressure reducer shall be equipped with
Flash Back Arrester/Non Return Valve device.
The hoses for acetylene and oxygen cylinders must be of different colours. Their
connections to cylinders and burners shall be made with a safety collar.
At end of work, the cylinders in use shall be closed and hoses depressurized.
Cutting of metals using gases, other than oxygen & acetylene, shall require written
concurrence from Owner.
All welding machines shall have effective earthing at least at distinctly isolated two points.
In order to help maintain good housekeeping, and to reduce fire hazard, live electrode bits
shall be contained safely and shall not be thrown directly on the ground.
The hoses of Acetylene and Oxygen shall be kept free from entanglement & away from
common pathways / walkways and preferably be hanged overhead in such a manner which
can avoid contact with cranes, hydra or other mobile construction machinery.
Hot spatters shall be contained / restricted appropriately (by making use of effective fire-
retardant cloth/fabric) and their flying-off as well as chance of contact with near-by
flammable materials shall be stopped.
The Contractor shall arrange adequate systems & practices for accumulation / collection of
metal & other scraps and remnant electrodes and their safe disposal at regular interval so as
to maintain the fabrication and other areas satisfactorily clean & tidy.
All gas cylinders must have a cylinder cap on at all times when not in use.
The Contractor shall assign to his workmen, tasks commensurate with their qualification,
experience and state of health.
All lifting tools, tackles, equipment, accessories including cranes shall be tested
periodically by statutory/competent authority for their condition and load carrying capacity.
Valid test & fitness certificates from the applicable authority shall be submitted to
Owner/EIL for their review/acceptance before the lifting tools, tackles, equipment,
accessories and cranes are used.
The contractor shall not be allowed to use defective equipment or tools not adhering to
safety norms.
Contractor shall arrange non-sparking tools for project construction works in operating
plant areas / hydrocarbon prone areas.
Wherever required the Contractor shall make use of Elevated Work Platforms (EWP) or
Aerial Work Platforms (mobile or stationary) to avoid ergonomical risks and workmen
shall be debarred to board such elevated platform during the course of their shifting /
transportation.
Contractor shall ensure installation of Safe Load Indicator (SLI) on all cranes (while in use)
to minimize overloading risk. SLI shall have capability to continuously monitor and
display the load on the hook, and automatically compare it with the rated crane capacity at
the operating condition of the crane. The system shall also provide visual and audible
warnings at set capacity levels to alert the operator in case of violations.
The contractor shall be responsible for safe operations of different equipments mobilized
and used by him at the workplace like transport vehicles, engines, cranes, mobile ladders,
scaffoldings, work tools, etc.
The Contractor shall arrange periodical training for the operators of hydra, crane,
excavator, mobile machinery, etc. at site by utilizing services from renowned
manufacturers
The contractor shall identify all operations that can adversely affect the health of its
workers and issue & implement mitigation measures.
For surface cleaning operations, sand blasting shall not be permitted even if not explicitly
stated elsewhere in the contract.
To eliminate radiation hazard, Tungsten electrodes used for Gas Tungsten Arc Welding
shall not contain Thorium.
Workmen shall be made aware of correct methods for lifting, carrying, pushing & pulling
of heavy loads. Wherever possible, manual handling shall be replaced by mechanical lifting
equipments.
For jobs like drilling/demolishing/dismantling where noise pollution exceeds the specified
limit of 85 decibels, ear muffs shall be provided to the workers.
To avoid work related upper limb disorders (WRULD) and backaches, Display Screen
Equipments' workplace stations shall be carefully designed & used with proper sitting
postures. Power driven hand-held tools shall be maintained in good working condition to
minimize their vibrating effects and personnel using these tools shall be taught how to
operate them safely & how to maintain good blood circulation in hands.
The Contractor shall arrange health check up (by registered medical practitioner) for all the
workers at the time of induction. Health check may have to be repeated if the nature of duty
assigned to him is changed necessitating health check or doubt arises about his wellness.
EIL/Owner reserves the right to ask the contractor to submit medical test reports. Regular
health check-ups are mandatory for the workers assigned with Welding, Radiography,
Blasting, Painting, Heavy Lift and Height (>2m) jobs. All the health check-ups shall be
conducted by registered Medical practitioner and records are to be maintained by the
Contractor.
The Contractor shall ensure vaccination of all the workers including their families, during
the course of entire project span.
Hazardous, inflammable and/or toxic materials such as solvent coating, thinners, anti-
termite solutions, water proofing materials shall be stored in appropriate containers
preferably with lids having spillage catchment trays and shall be stored in a good ventilated
area. These containers shall be labeled with the name of the materials highlighting the
hazards associated with its use and necessary precautions to be taken. Respective MSDS
(Material Safety Data Sheet) shall be made available at site & may be referred whenever
problem arises.
Where contact or exposure of hazardous materials are likely to exceed the specified limit or
otherwise have harmful effects, appropriate personal protective equipments such as gloves,
goggles/face-shields, aprons, chemical resistant clothing, respirator, etc. shall be used.
The work place shall be checked prior to start of activities to identify the location, type and
condition of any asbestos materials which could be disturbed during the work. In case
asbestos material is detected, usage of appropriate PPEs by all personnel shall be ensured
and the matter shall be reported immediately to EIL/ Owner.
The contractor shall establish a regular cleaning and basic housekeeping programme that covers
all aspects of the workplace to help minimize the risk of slips, trips & falls. The contractor shall
take positive measures like keeping the work area tidy, storing waste in suitable containers &
harmful items separately, keeping passages, stairways, entrances & exits especially emergency
ones clear, cleaning up spillages immediately and replacing damaged carpet/ floor tiles, mats &
rugs at once to avoid slips, trips & falls.
All personnel exposed to physical agents such as ionizing & non-ionizing radiation,
including ultraviolet rays or similar other physical agents shall be provided with adequate
shielding or protection commensurate with the type of exposure involved.
For Open Field Radiography works , requirements of Bhabha Atomic Research Centre
(BARC)/ Atomic Energy Regulatory Board (AERB) shall be followed.
The Contractor shall implement an effective system of control (as described in the AERB
regulations) at site for handling radiography-sources & for avoiding its misuse & theft.
The contractor shall generate the Format No: HSE-8 “Permit for radiation work” before
start of work.
In case the radiography work has to be carried out at day time, suitable methodology to be
used so that other works, people are not affected.
Blasting operations shall be carried out as per latest Explosive Rules (Indian / International)
with prior permission. The Contractor shall obtain license from Chief Controller of
Explosives (CCoE) for collection, transportation, storage of explosives as well as for
carrying out blasting operations.
The Contractor shall prepare exclusive method statement (in cognizance with statutory
requirements) for diffusing unfired explosives, if any, at project site before carrying out
actual task. Nowhere blasting shall be carried out by the Contractor or its agency without
the involvement of competent supervisor and licensed blaster / shot blaster.
The contractor shall adhere to safe demolishing/ dismantling practices at all stages of work
to guard against unsafe working practices.
The contractor shall disconnect service lines (power, gas supply, water, etc.)/ make
alternate arrangements prior to start of work and restore them, if required as directed by
EIL/ Owner at no extra cost.
Before carrying out any demolition/ dismantling work, the contractor shall take prior
approval of EIL/Owner and generate the Format No.HSE-9. For revamp jobs in operating
plants where location of underground utilities is not known with certainty, the contractor
shall depute an experienced engineer for supervision and shall make adequate arrangements
for Fire fighting & First-Aid during the execution of these activities.
The Contractor shall arrange approved Job Safety Analysis (JSA) / Method Statement for
the specific demolition / dismantling task and corresponding action plan commensurate
with hazards / risks associated therein. In no case any activity related to demolition /
dismantling shall be carried out by the Contractor without engaging own supervision / field
engineer.
The Contractor shall ensure adequately planned road transport safety management system.
The vehicles shall be fitted with reverse warning alarms & flashing lights / fog-lights and
usage of seat belts shall be ensured.
The Contractor shall also ensure a separate pedestrian route for safety of the workers and
comply with all traffic rules & regulations, including maintaining speed limit of 20 kmph
or indicated by owner for all types of vehicles / mobile machinery. The maximum
allowable speed shall be adhered to.
In case of an alert or emergency, the Contractor must arrange clearance of all the routes,
roads, access. The Contractor shall deploy sufficient number of traffic controllers at project
site routes / roads/ accesses, to alert reversing movement of vehicles & machinery as well
as pedestrians.
Dumpers, Tippers, etc. shall not be allowed to carry workers within the plant area and also
to & from the labour colony to & from project sites.
Hydras shall only be allowed for handling the materials at fabrication/ storage yards and in
no case shall be allowed to transport the materials over project / plant roads.
The Contractor shall not deploy any such mobile machinery / equipments, which do not
have competent operator and / or experienced banks-man / signal-man. Such machinery /
equipments shall have effective limit-switches, reverse-alarm, front & rear-end lights etc.
and shall be maintained in good working order.
The Contractor shall not carry-out maintenance of vehicles / mobile machinery occupying
space on project / plant roads and shall always arrange close supervision for such works.
For pipeline jobs, the contractor shall submit a comprehensive plan covering transportation,
loading / unloading of pipes, movement of side booms, movement of vehicles on the ROW,
etc.
Contractor’s shall arrange /install visible road signs, diversion boards, caution boards, etc
on project roads for safe movement of men and machinery.
Contractor shall, at the minimum, ensure the following facilities at work sites:
A crèche at site where 10 or more female workers are having children below the age of 6
years.
Adequately ventilated / illuminated rooms at labour camps & its hygienic up-keeping.
Reasonable canteen facilities at site and in labour camps at appropriate location depending
upon site conditions. Contractor shall make use of “industrial” variety of LPG cylinder &
satisfactory illumination at the canteens. Necessary arrangement for efficient disposal of
wastes from canteens & urinals /toilets shall also be made and regular review shall be made
to maintain the ambience satisfactorily hygienic & shall also comply with all applicable
statutory requirements.
Adequately lighted & ventilated Rest rooms at site (separate for male workers and female
workers).
Urinals, Toilets, drinking water, washing facilities, adequate lighting at site and labour
camps, commensurate with applicable Laws / Legislation.
Contractor shall ensure proper storage and utilization methodology of materials that are
detrimental to the environment. Where required, Contractor shall ensure that only the
environment friendly materials are selected and emphasize on recycling of waste materials,
such as metals, plastics, glass, paper, oil & solvents. The waste that cannot be minimized,
reused or recovered shall be stored and disposed of safely. In no way, toxic spills shall be
allowed to percolate into the ground. The contractor shall not use the empty areas for dumping
the wastes.
The contractor shall strive to conserve energy and water wherever feasible.
The contractor shall ensure dust free environment at workplace by sprinkling water on the
ground at frequent intervals. The air quality parameters for dust, poisonous gases, toxic releases,
harmful radiations, etc. shall be checked by the contractor on daily basis and whenever need
arises.
The contractor shall not be allowed to discharge chemicals, oil, silt, sewage, sullage and other
waste materials directly into the controlled waters like surface drains, streams, rivers, ponds. A
discharge plan suggesting the methods of treating the waste before discharging shall be
submitted to EIL/Owner for approval.
For pipeline jobs, top soil shall be stacked separately while making ROW through fields. This
fertile soil shall be placed back on top after backfilling.
For offshore construction barges, arrangements shall be made for safe disposal of human, food
& other wastes and applicable laws in this regard shall be followed.
All persons deployed at site shall be knowledgeable of and comply with the environmental laws,
rules & regulations relating to the hazardous materials, substances and wastes. Contractor shall
not dump, release or otherwise discharge or disposes off any such materials without the express
authorization of EIL/Owner. An indicative list of Statutory Acts & Rules relating to HSE is
given under Appendix-D.
Contractor shall take appropriate measures to protect workers from severe storms, rain, solar
radiations, poisonous gases, dust, etc. by ensuring proper usage of PPEs like Sun glasses, Sun
screen lotions, respirators, dust masks, etc. and rearranging/ planning the construction activities
to suit the weather conditions. Effective arrangement (without creating inconvenience to project
facilities & permanent installations) for protecting workmen from hailstorm, drizzle in the form
of temporary shelter shall be made at site.
3.3.20 Communication
All persons deployed at the work site shall have access to effective means of communication so
that any untoward incident can be reported immediately and assistance sought by them.
All health & safety information shall be communicated in a simple & clear language easily
understood by the local workforce.
a. Quality Policy
b. HSE Policy contents
c. Environment Policy
d. HSE Objectives
e. Safety Cardinal Rules
f. HSE Target – reached or missed
g. Praises & Warnings to personnel for HSE Management
h. Safety Walk Through Reports and safety defects / shortfalls (by management)
i. HSE Audit results
j. Revised Statutory Health & Safety provisions, if any
k. H & S publicity
l. Suggestions
a. Complaints
b. Compliances on safety defects / shortfalls
c. Suggestions
d. Proposals for changes & improvements
e. HSE Reports (including near-miss reports)
The contractor shall generate a work permit (Format No. HSE -7) before entering a confined
space. People, who are permitted to enter into confined space, must be medically examined &
certified by registered doctor, confirming their ‘medical fitness for working in confined space’.
All necessary precautions mentioned therein shall be adhered to. An attendant shall be
positioned outside a confined space for extending help during an emergency. All appropriate
PPEs and air quality parameters shall be checked before entering a confined space. It shall be
ensured that the piping of the equipment which has to be opened is pressure- free by checking
that blinds are in place, vents are open and volume is drained. Inside confined space works, only
electrical facilities / installations of 24V shall be permitted. Contactor shall ensure usage of safe
& suitable arrangement of oxygen supply for individual workmen (during the course of work in
confined space), if oxygen concentration is found to be less than 19.5% (v/v) there.
The contractor shall submit detailed rigging studies plan for EIL/ Owner approval prior to
lifting equipment which cannot be erected with a crane of approx. 100 MT capacity due to
constraints of its dimensions, location of foundation height, approach & weight.
Contractor shall generate the format no:HSE-15 “Permit for heavy lift/critical erection”
Prior to actual lifting activities, contractor shall check the validity of the crane inspection
certificate issued by statutory/ competent authority. This requirement shall also apply to all
rigging equipments utilized for the job.
The contractor shall, at all times, be responsible for all rigging activities.
The Contractor shall ensure medical fitness of all workmen who are engaged / involved in
erection of equipments, vessels etc. and such fitness checks shall be carried-out every six
months interval with the help of a registered medical practitioner & record shall be
maintained
Adequate safety measures such as positive barricading, usage of appropriate PPEs, permit
to work, etc. shall be taken during all heavy or critical lifts.
For lifting any material (irrespective of shape, size or volume), at any height, it is always
advisable to prepare a Plan of Erection (PoE) taking into consideration hazards & risks
associated therein – this can enable people to put their own experiences of various natures
& side-by-side establish a practical method for risk-free erection / lifts. The contractor shall
prepare PoE & shall document the same, when risks are identified as “medium” or “high”
and the same shall be approved by its competent / qualified engineer.
The contractor shall measure an activity in both leading & trailing indicators for statistical and
performance measurement. The activities pertaining to key performance indicators are covered
in Monthly HSE Report (Format No. HSE-5). The contractor shall try to achieve a statistically
fair record and strive for its continual improvement.
- Number of Safety Inductions carried-out at site (for workmen & staff members)
- Number of HSE inspections carried out
- Number of “Safety Walk Through” carried-out by site-head.
- Number of HSE shortfalls / lapses identified per contractor & closed-out in time.
- Number of Safety Meetings conducted (in-house / with contractors)
- Number of HSE Audits made (internal & external) vis-à-vis non conformances raised
- Number of HSE Awareness / Motivational program conducted by contractors
- Number of HSE Trainings conducted at site for supervisors & workmen
- Study of Near miss case reported
- Encouragements / Awards / Recognitions to workmen, job supervisors & field engineers.
- Suggestions for improvement
- Calculation of HSE statistics viz frequency rate, severity rate, LTA free manhours,etc
- Analysis of incidents / accidents (nature, severity, types etc.)
- Study of Incident / Accident with respect to :-
Variety
Period of the year / project span
Timings of the incident / accident
Age profile of victims
Body parts involved
Penalty levied for causing incident / accident
Contractor shall take appropriate measures and necessary work permits/clearances if work is to
be done in or around marshy areas, river crossings, mountains, monuments, etc. The Contractor
shall make right assessment and take all necessary action for developing work areas to make
them safe & suitable for crane operations or other vehicular movement before carrying out any
project related activity / operation. Contractor shall take all necessary actions to make the
surroundings of its site establishments (site office, stores, lay-down area etc.) work-worthy
safe and secure.
Contractor shall ensure that boats and other means used for transportation, surveying &
investigation works shall be certified seaworthy by a recognized classification society. It shall
be equipped with all life saving devices like life jackets, adequate fire protection arrangements
and shall posses communication facilities like cellular phones, wireless, walkie-talkie. All
divers used for seabed surveys, underwater inspections shall have required authorized license,
suitable life saving kit. Number of hours of work by divers shall be limited as per regulations.
EIL/ Owner shall have the right to inspect the boat and scrutinize documents in this regard.
3.3.26 Excavation
The Contractor shall obtain permission from competent authorities prior to excavation wherever
required.
The Contractor shall locate the position of buried utilities (water line, cable route, etc.) by
referring to project / plant drawing / in consultation with EIL/Owner. The Contractor shall start
digging manually to locate the exact position of buried utilities & thereafter use mechanical
means.
The Contractor shall keep soil heaps at least 1.5 M away from edge or a distance equal to depth
of pit (whichever is more)
The Contractor shall maintain sufficient “angle of repose” during excavation – shall also
provide slope or suitable bench as decided by EIL / Owner.
The Contractor shall arrange “battering” or “benching” wherever required for preventing
collapse of edge of excavations.
The Contractor shall identify & arrange de-watering pump or well-point system to prevent earth
collapse due to heavy rain / influx of underground water.
The Contractor shall arrange protective fencing / barricading with warning signal around
excavated pits, trenches, etc. along with minimum 2 (two) entries, exits / escape ladders.
The Contractor must avoid “underpinning” / under-cutting to prevent collapse of chunk of earth
during excavation
The Contractor shall use “stoppers” to prevent over-run of vehicle wheels at the edge of
excavated pits / trenches.
The Contractor shall arrange strengthening of “shoring” & “strutting” proactively to avoid
collapse of earth / edges due to vehicular movement in close proximity of excavated areas / pits
/ trenches, etc.
Contractor shall conduct daily TBT with workers prior to start of work and shall maintain
proper record of the meeting. A suggested format is given below. The TBT is to be conducted
by the immediate supervisor of the workers
The Contractor shall conduct TBT before start of every morning or evening shift or night shift
activities, for alerting the workers on specific hazards and their appropriate dos & don’ts. The
Contractor shall provide sufficient rests to the site workmen and their foremen to avert fatigue
& thereby endangering their lives during the course of site works.
Remarks, in any
The above record can be kept in local language, which workers can read. These records shall be
made available to EIL/ Owner whenever demanded.
Initial induction of workers into Construction oriented activities and appraising them about
the methodology of works and how to carry-out safely and the same should not be inter
mixed with Tool Box Talks or HSE Training. In this regard careful action should be made
& maintained for imparting HSE induction to every individual, irrespective of his
task/designation/level of employment, whereas, HSE Training should be imparted to
specific person/group of people who are to carry-out that specific task more than once – for
example, Riggers must be trained for working at heights, welders must be trained for work
in confined space, fitters/carpenters, mesons must be trained for work at heights, etc.
Contractor shall conduct Safety induction programme on HSE for all his workers and
maintain records. The Gate Pass shall be issued only to those workers who successfully
qualify the Safety induction programme.
The Contractor shall brief the visitors about the HSE precautions which are required to be
taken before their proceeding to site and make necessary arrangements to issue appropriate
PPEs like Aprons, hard hats, ear-plugs, goggles & safety shoes etc., to his visitors. The
Contractor shall always maintain relevant acknowledgement from visitor on providing him
brief information on HSE actions.
Contractor shall ensure that all his personnel possess appropriate training to carry out the
assigned job safely. The training should be imparted in a language understood by them and
should specifically be trained about
The Contractor shall make regular program for conducting Safety Training on various
topics related to various activities & their safe-guarding utilizing experienced persons /
outside agency / faculty. A program for Safety Training (indicative list as per Appendix –F)
shall be furnished by the Contractor in its HSE Plan .
For offshore and jetty jobs, contractor shall ensure that all personnel deployed have
undergone a structured sea survival training including use of lifeboats, basket landing, use
of radio communication etc. from an agency acceptable to Owner/EIL.
As a minimum, the contractor shall ensure adherence to following safety requirements while
working in or in the close vicinity of an operating plant:
a) Contractor shall obtain permits for Hot work, Cold work, Excavation and Confined Space
from Owner in the prescribed format.
b) The contractor shall monitor record and compile list of his workers entering the operational
plant/unit each day and ensure & record their return after completing the job.
c) Contractor’s workers and staff members shall use designated entrances and proceed by
designated routes to work areas only assigned to them. The workers shall not be allowed to
enter units' area, tanks area, pump rooms, etc. without work authorization permit.
d) Work activities shall be planned in such a way so as to minimize the disruption of other
activities being carried out in an operational plant/unit and activities of other contractors.
e) The contractor shall submit a list of all chemicals/toxic substances that are intended to be
used at site and shall take prior approval of the Owner.
f) Specific training on working in a hydrocarbon plant shall be imparted to the work force and
mock drills shall be carried out for Rescue operations/First-Aid measures.
h) Care shall be taken to prevent hitting underground facilities such as electrical cables,
hydrocarbon piping during execution of work.
j) Emergency evacuation plan shall be worked out and all workmen shall be apprised about
evacuation routes. Mock drill operations may also be conducted.
k) Flammable gas test shall be conducted prior to any hot work using appropriate measuring
instruments. Sewers, drains, vents or any other gas escaping points shall be covered with
flame retardant tarpaulin.
l) Respiratory devices shall be kept handy while working in confined zones where there is a
danger of inhalation of poisonous gases. Constant monitoring of presence of Gas/
Hydrocarbon shall be done.
m) Clearance shall be obtained from all parties before starting hot tapping, patchwork on live
lines and work on corroded tank roof.
o) Welding spatters shall be contained properly and in no case shall be allowed to fall on the
ground containing oil. Similar care shall be taken during cutting operations.
p) The vehicles, cranes, engines, etc. shall be fitted with spark arresters on the exhaust pipe
and got it approved from Safety Department of the Owner.
q) Plant air should not be used to clean any part of the body or clothing or use to blow off dirt
on the floor.
r) Gas detectors should be installed in gas leakage prone areas as per requirement of Owner's
plant operation personnel.
s) Experienced full time safety personnel shall be exclusively deployed to monitor safety
aspects in running plants.
The contractor shall develop a method of check & balance through self assessment &
enhancement techniques and shall explore the opportunities for continual improvement in the
HSE system.
The contractor shall encourage his workforce to promote HSE efforts at workplace by way of
organizing workshops/seminars/training programmes, celebrating HSE awareness weeks &
National Safety Day, conducting quizzes & essay competitions, distributing pamphlets, posters
& material on HSE, providing incentives for maintaining good HSE practices and granting
incentives / bonus for completing the job without any lost time accident.
3.9 Lock Out and Tag Out (LOTO) for isolation of energy source
Contractor shall follow the LOTO/Isolation procedure of owner for all energy source
isolations installed/under purview by /of owner ie. “Brown field”
For all the other energy source (not under purview of client/owner) i.e “Green field”
Contractor shall develop a system to ensure the isolation of equipments, pipelines, Vessel,
electrical panels from the energy source covering following as minimum:-
Only on confirmation of above the contractor will remove their lock and tag from the
isolation points and give instructions for energizing the same. Only the person carrying out
the task shall himself carry the key for the lock in /Lock out.
The Contractor shall submit a comprehensive Health, Safety and Environment Plan or
programme for approval by EIL/Owner prior to start of work. The Contractor shall participate in
the pre-start meeting with EIL/Owner to finalize HSE Plans which shall including the
following:
Contractor shall implement approved Health, Safety and Environment management programme
including but not limited to as brought out under para 3.0. Contractor shall also ensure:
to arrange workmen compensation insurance, registration under ESI Act, third party
liability insurance, registration under BOCW Act, etc, as applicable.
to arrange all HSE permits before start of activities (as applicable), like permits for hot
work, working at heights (Refer Format No. HSE-6), confined space (Refer Format No.
HSE-7), Radiation Work Permit (Refer Format No. HSE-8), Demolishing/ Dismantling
Work Permit (Refer Format No. HSE-9),Permit for erection/modification & dismantling of
scaffolding(Refer Format No:HSE-14), Permit for heavy lift/critical erection (Refer Format
No:HSE-15) ,Permit for energy Isolation & De-isolation” (HSE-16) ,storage of chemical /
explosive materials & its use and implement all precautions mentioned therein. In this
regard, requirements of Oil industry Safety Directorate Standard No. Std -105 "Work
Permit Systems” shall be complied with while working in existing Oil or Gas processing
plants. List of the persons involved shall be maintained as annexure to the work permit
issued for a particular activity.
to submit, timely, the completed checklist on HSE activities in Format No.HSE-1, Monthly
HSE report in Format No.HSE-5 (use of web based package (www.eil.co.in/conthse) is
compulsory wherever the facility is available else a hard copy is to be submitted), accident/
incident reports, investigation reports etc. as per EIL/Owner requirements. Compliance of
instructions on HSE shall be done by Contractor and informed urgently to EIL/Owner.
that his top most executive at site attends all the Safety Committee/HSE meetings arranged
by EIL/Owner and carries out safety walk through regularly. Only in case of his absence
from site that a second senior most person shall be nominated by him, in advance, and
communicated to EIL/Owner for performing the above tasks.
display at site office and at prominent locations HSE Policy, caution boards, list of
hospitals, emergency services available, safety signs like Men at work, Speed Limits,
Hazardous Area, various do’s & don’ts, etc.
identify, assess, analyze & mitigate the construction hazards & incorporate relevant control
measures before actually executing site works. (HIRAC = Hazard Identification, Risk
Analysis and Control).
carryout audits/inspection (internal & external) at his works as well as sub contractor works
as per approved HSE plan/procedure/programme & submit the compliance reports of
identified shortfalls for EIL/Owner review.
arranging HSE training for site workmen (of his own & sub contractors) through internal or
external faculty at periodical intervals.
assistance & cooperate during HSE audits by EIL/Owner or any other 3rd party and submit
compliance report.
generate & submit of HSE records/report as per this specification.
carry-out all dismantling activities safely, with prior approval of EIL/Owner representative.
The Contractor shall ensure that “Hot works” and painting works do not continue at the
same place / location at project site for which chance or probability of “fire” incident
exists.
The contractor shall review the HSE management system of the sub-contractors in line with the
requirements given in this specification. The contractor shall be held responsible for the
shortcomings observed in the HSE management system of the sub-contractor(s) during
execution of the job.
5.0 RECORDS
At the minimum, the contractor shall maintain/ submit HSE records in the following reporting
formats/:
APPENDIX-A
(Sheet 1 of 2)
A. IS CODES ON HSE
SP: 53 Safety code for the use, Care and protection of hand operated tools.
IS: 838 Code of practice for safety & health requirements in electric and gas welding
and cutting operations
IS: 1179 Eye & Face precautions during welding, equipment etc.
IS: 1860 Safety requirements for use, care and protection of abrasive grinding wheels.
IS: 1989 (Pt -II) Leather safety boots and shoes
IS: 2925 Industrial Safety Helmets
IS: 3016 Code of practice for fire safety precautions in welding & cutting operation.
IS: 3043 Code of practice for earthing
IS: 3764 Code of safety for excavation work
IS: 3786 Methods for computation of frequency and severity rates for industrial injuries
and classification of industrial accidents
IS: 3696 Safety Code of scaffolds and ladders
IS: 4083 Recommendations on stacking and storage of construction materials and
components at site
IS: 4770 Rubber gloves for electrical purposes
IS: 5121 Safety code for piling and other deep foundations
IS: 5216 (Pt-I) Recommendations on Safety procedures and practices in electrical works
IS: 5557 Industrial and Safety rubber lined boots
IS: 5983 Eye protectors
IS: 6519 Selection, care and repair of Safety footwear
IS: 6994 (Pt-I) Industrial Safety Gloves (Leather & Cotton Gloves)
IS: 7293 Safety Code for working with construction Machinery
IS: 8519 Guide for selection of industrial safety equipment for body protection
IS: 9167 Ear protectors
IS: 11006 Flash back arrestor (Flame arrestor)
IS: 11016 General and safety requirements for machine tools and their operation
IS: 11057 Specification for Industrial safety nets
IS: 11226 Leather safety footwear having direct moulded rubber sole
IS: 11972 Code of practice for safety precaution to be taken when entering a sewerage
system
IS: 13367 Code of practice-safe use of cranes
IS: 13416 Recommendations for preventive measures against hazards at working place
APPENDIX-A
(Sheet 2 of 2)
Safe handling of compressed: P-1 (Compressed Gas Association Gases in cylinders 1235
Jefferson Davis Highway,
Arlington VA 22202 - USA)
Lanyard : EN-354
APPENDIX-B
DETAILS OF FIRST AID BOX
------------------------------------------------------------------------------------------------------------------------
SL. DESCRIPTION QUANTITY
NO.
------------------------------------------------------------------------------------------------------------------------
1. Small size Roller Bandages, 1 Inch Wide (Finger Dressing small) 6 Pcs.
2. Medium size Roller Bandages, 2 Inches Wide (Hand & Foot Dressing) 6 Pcs.
3. Large size Roller Bandages, 4 Inches Wide (Body Dressing Large) 6 Pcs.
4. Large size Burn Dressing (Burn Dressing Large) 4 Pkts.
5. Cotton Wool (20 gms packing) 4 Pkts.
6. Antiseptic Solution Dettol (100 ml.) or Savlon 1 Bottle
7. Mercurochrome Solution (100 ml.) 2% in water 1 Bottle
8. Ammonia Solution (20 ml.) 1 Bottle
9. A Pair of Scissors 1 Piece
10. Adhesive Plaster (1.25 cm X 5 m) 1 Spool
11. Eye pads in Separate Sealed Pkt. 4 pcs.
12. Tourniqut 1 No.
13. Safety Pins 1 Dozen
14. Tinc. Iodine/ Betadin (100 ml.) 1 Bottle
15. Polythene Wash cup for washing eyes 1 No.
16. Potassium Permanganate (20 gms.) 1 Pkt.
17. Tinc. Benzoine (100 ml.) 1 Bottle
18. Triangular Bandages 2 Nos.
19. Band Aid Dressing 5 Pcs.
20. Iodex/Moov (25 gms.) 1 Bottle
21. Tongue Depressor 1 No.
22. Boric Acid Powder (20 gms.) 2 Pkt.
23. Sodium Bicarbonate (20 gms.) 1 Pkt.
24. Dressing Powder (Nebasulf) (10 gms.) 1 Bottle
25. Medicinal Glass 1 No.
26. Duster 1 No.
27. Booklet (English & Local Language) 1 No. each
28. Soap 1 No.
29. Toothache Solution 1 No.
30. Vicks (22 gms.) 1 Bottle
31. Forceps 1 No.
32. Note Book 1 No.
33. Splints 4 Nos.
34. Lock 1 Piece
35. Life Saving/Emergency/Over-the counter Drugs As decided at site
-----------------------------------------------------------------------------------------------------------------
Box size: 14" x 12" x 4"
-----------------------------------------------------------------------------------------------------------------
Note : The medicines prescribed above are only indicative. Equivalent medicines can also be used.
A prescription, in this regard, shall be required from a qualified Physician.
APPENDIX-C
Fire
Extinguisher
Multi purpose
Fire Water Foam CO2 Dry Powder
(ABC)
Inflammable liquids
like alcohol, diesel,
petrol, edible oils,
bitumen
Originated from
gases like LPG,
CNG, H2
Electrical fires
: NOT TO BE USED
Note: Fire extinguishing equipment must be checked at least once a year and after every use by an
authorized person. The equipment must have an inspection label on which the next inspection date is
given. Type of extinguisher shall clearly be marked on it.
APPENDIX-D
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
(A) Falling into pit Personal injury Provide guard rails/ barricade with warning
EXCAVATION signal
Provide at least two entries/ exits.
Pit Excavation Provide escape ladders.
upto 3.0m Earth Collapse Suffocation/ Provide suitable size of shoring and strutting, if
Breathlessness required.
Buried Keep soil heaps away from the edge equivalent to
1.5m or depth of pit whichever is more.
Don't allow vehicles to operate too close to
excavated areas. Maintain at least 2m distance
from edge of cut.
Maintain sufficient angle of repose. Provide
slope not less than 1:1 and suitable bench of 0.5m
width at every 1.5m depth of excavation in all
soils except hard rock.
Battering/benching the sides.
Contact with Electrocution Obtain permission from competent authorities,
buried electric Explosion prior to excavation, if required.
cables Locate the position of buried utilities by referring
Gas/ Oil to plant drawings.
Start digging manually to locate the exact
Pipelines position of buried utilities and thereafter use
mechanical means.
Pit Excavation Same as above Can cause Prevent ingress of water
beyond 3.0m plus drowning situation Provide ring buoys
Flooding due to Identify and provide suitable size dewatering
excessive rain/ pump or well point system
underground
water
Digging in the Building/Structure Obtain prior approval of excavation method from
vicinity of may collapse local authorities.
existing Building/ Loss of health & Use under-pining method
Structure wealth Construct retaining wall side by side.
Movement of May cause cave-in Barricade the excavated area with proper lighting
vehicles/ or slides. arrangements
equipments close Persons may get Maintain at least 2m distance from edge of cut
to the edge of cut. buried. and use stop blocks to prevent over-run
Strengthen shoring and strutting
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
Narrow deep Same as above May cause severe Battering/benching of sides
excavations for plus injuries or prove Provide escape ladders
pipelines, etc. Frequent cave-in fatal
or slides
Flooding due to May arise drowning Same as above plus
Hydro- static situation Bail out accumulated water
testing Maintain adequate ventilation.
Rock by Improper May prove fatal Ensure proper storage, handling & carrying of
excavation handling of explosives by trained personnel.
blasting explosives Comply with the applicable explosive acts &
rules.
Uncontrolled May cause severe Allow only authorized persons to perform
explosion injuries or prove blasting operations.
fatal Smoking and open flames are to be strictly
prohibited
Scattering of Can hurt people Use PPE like goggles, face mask, helmets etc.
stone pieces in
atmosphere
Rock excavation Entrapping of May cause severe Barricade the area with red flags and blow siren
by blasting persons/ animals. injuries or prove before blasting.
(Contd) fatal
Misfire May explode Do not return to site for at least 20 minutes or
suddenly unless announced safe by designated person.
Piling Work Failure of pile- Can hurt people Inspect Piling rigs and pulley blocks before the
driving beginning of each shift.
equipment
Noise pollution Can cause deafness Use personal protective equipments like ear
and psychological plugs, muffs, etc.
imbalance.
Extruding Can hurt people Barricade the area and install sign boards
rods/casing Provide first-aid
Working in the Can cause Keep sufficient distance from Live-Electricity as
vicinity of 'Live- electrocution/ per IS code.
Electricity' Asphyxiation Shut off the supply, if possible
Provide artificial/rescue breathing to the injured
(B) Air pollution by May affect Wear respirators or cover mouth and nose with
CONCRETING cement Respiratory System wet cloth.
Handling of Hands may get Use gloves & other PPE.
ingredients injured
Protruding Feet may get Use Provide platform above reinforcement for
reinforcement injured movement of workers.
rods.
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
Earthing of Can cause Ensure earthing of equipments and proper
electrical electrocution/ functioning of electrical circuit before
mixers, asphyxiation commencement of work.
vibrators, etc.
not done.
Falling of Persons may get Use hard hats
materials from injured Remove surplus material immediately from work
height place.
Ensure lighting arrangements during night hours
Continuous Cause tiredness of Insist on shift pattern
pouring by same workers and may Provide adequate rest to workers between
gang lead to accident. subsequent pours.
Revolving of Parts of body or Allow only mixers with hopper
concrete mixer/ clothes may get Provide safety cages around moving motors
vibrators entrapped. Ensure proper mechanical locking of vibrator
Super-structure Same as above Shuttering/props Avoid excessive stacking on shuttering material
plus may collapse and Check the design and strength of shuttering
Deflection in prove fatal material before commencement of work
props or Rectify immediately the deflection noted during
shuttering concreting.
material
Passage to work Improperly tied and Ensure the stability and strength of passage
place designed before commencement of work.
props/planks may Do not overload and stand under the passage.
collapse
(C) Curtailment and Persons may get Use PPE like gloves, shoes, helmets, etc.
REINFOR- binding of rods injured Avoid usage of shift tools
CEMENT Carrying of rods Workers may get Provide suitable pads on shoulders and use safety
for short injured their hands gloves.
distances/at and shoulders. Tie up rods in easily liftable bundles
heights Ensure proper staging.
Checking of Rods may cut or Use measuring devices like tape, measuring rods,
clear distance/ injure the fingers etc.
cover with hands
Hitting projected Persons may get Use safety shoes and avoid standing
rods and injured and fell unnecessarily on cantilever rods
standing on down Avoid wearing of loose clothes
cantilever rods.
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
Falling of material May prove fatal Use helmets
from height Provide safety nets
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
(E) Ionizing Radiations may react Ensure Safety regulations as per BARC/AERB
RADIOGRAPHY radiation with the skin and can before commencement of job.
cause cancer, skin Cordon off the area and install Radiation warning
irritation, dermatitis, symbols
etc. Restrict the entry of unauthorized persons
Wear appropriate PPE and film badges issued by
BARC/AERB
Transpor-tation Same as above Never touch or handle radiography source with
and Storage of hands
Radiog-raphy Store radiography source inside a pit in an
source exclusive isolated storage room with lock and
key arrangement. The pit should be approved by
BARC/AERB.
Radiography source should never be carried
either in passenger bus or in a passenger
compartment of trains.
BARC/AERB has to be informed before source
movement.
Permission from Director General of Civil
Aviation is required for booking radio isotopes
with airlines.
Loss of Radio Same as above Try to locate with the help of Survey Meter.
isotope Inform BARC/AERB (*)
(F) ELECTRICAL Short circuiting Can cause Use rubberized hand gloves and other PPE
INSTALLATION Electrocution or Fire Don't lay wires under carpets, mats or door ways.
AND USAGE Allow only licensed electricians to perform on
electrical facilities
Use one socket for one appliance
Ensure usage of only fully insulated wires or
cables
Don't place bare wire ends in a socket
Ensure earthing of machineries and equipments
Do not use damaged cords and avoid temporary
connections
Use spark-proof/flame proof type field
distribution boxes.
TYPE OF EFFECT OF
ACTIVITY
HAZARD HAZARD
PREVENTIVE MEASURES
Do not allow open/bare connections
Provide all connections through ELCB
Protect electrical cables/equipment's from water
and naked flames
Check all connections before energizing
Overloading of Bursting of system Display voltage and current ratings prominently
Electrical can occur which with 'Danger' signs.
System leads to fire Ensure approved cable size, voltage grade and
type
Switch off the electrical utilities when not in use
Do not allow unauthorized connections.
Ensure proper grid wise distribution of Power
Improper laying Can cause Do not lay unarmoured cable directly on ground,
of overhead and electrocution and wall, roof of trees
underground prove fatal Maintain at least 3m distance from HT cables
transmission All temporary cables should be laid at least 750
lines/cables mm below ground on 100 mm fine sand
overlying by brick soling
Provide proper sleeves at crossings/ inter-
sections
Provide cable route markers indicating the type
and depth of cables at intervals not exceeding
30m and at the diversions/termination
(G) FIRE Small fires can Cause burn injuries In case a fire breaks out, press fire alarm system
PREVENTION become big ones and may prove fatal and shout "Fire, Fire"
AND and may spread Keep buckets full of sand & water/ fire
PROTECTION to the extinguishing equipment near hazardous
surrounding locations
areas Confine smoking to 'Smoking Zones' only.
Train people for using specific type of fire
fighting equipments under different classes of fire
Keep fire doors/shutters, passages and exit doors
unobstructed
Maintain good housekeeping and first-aid boxes
(for details refer Appendix-B)
Don't obstruct assess to Fire extinguishers.
Do not use elevators for evacuation during fire.
Maintain lightening arrestors for elevated
structures
Stop all electrical motors with internal
combustion
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
Move the vehicles from dangerous locations
Remove the load hanging from the crane booms
Remain out of the danger areas.
Improper It may not Ensure usage of correct fire extinguisher meant
selection of Fire extinguish the fire for the specified fire (for details refer Appendix-
extinguisher C).
Do not attempt to extinguish Oil and electric
fires with water. Use foam cylinders/CO2/sand
or earth.
Improper storage Same as above Maintain safe distance of flammable substances
of highly from source of ignition
inflammable Restrict the distribution of flammable materials
substances to only min. necessary amount
Construct specifically designed fuel storage
facilities
Keep chemicals in cool and dry place away from
heat. Ensure adequate ventilation
Before welding operation, remove or shield the
flammable material properly
Store flammable materials in stable racks,
correctly labeled preferably with catchment
trays.
Wipe off the spills immediately
Short circuiting Same as above Don't lay wires under carpets, mats or door ways
of electrical Can cause Use one socket for one appliance.
system Electrocution Use only fully insulated wires or cables
Do not allow open/bare connections
Provide all connections through ELCB
Ensure earthing of machineries and equipments
(H) Crossing the Personal injury Obey speed limits and traffic rules strictly
VEHICULAR Speed Limits Always expect the unexpected and be a
MOVEMENT (Rash driving) defensive driver
Use seat belts/helmets
Blow horn at intersections and during
overtaking operations.
Maintain the vehicle in good condition
Do not overtake on curves, bridges and slopes
Adverse weather Same as Above Read the road ahead and ride to the left
condition Keep the wind screen and lights clean
Do not turn at speed.
Recognize the hazard, understand the defense
and act correctly in time.
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
Consuming Same as above Alcohol and driving do not mix well. Either
alcohol before choose alcohol or driving.
and during the If you have a choice between hitting a fixed
driving object or an on-coming vehicle, hit the fixed
operation object
Quit the steering at once and become a passenger.
Otherwise take sufficient rest and then drive.
Do not force the driver to drive fast and round the
clock.
Do not day dream while driving
Falling objects/ May prove fatal Ensure effective braking system, adequate
Mechanical visibility for the drives, reverse warning alarm..
failure Proper maintenance of the vehicle as per
manufacturer instructions
(I) PROOF Bursting of May cause injury Prepare test procedure & obtain EIL/owner's
TESTING piping and prove fatal approval
(HYDROSTATI Collapse of Provide separate gauge for pressurizing pump
C /PNEUMATIC tanks and piping/equipment
TESTING) Tanks flying off Check the calibration status of all pressure
gauges, dead weight testers and temperature
recorders
Take dial readings at suitable defined intervals
and ensure most of them fall between 40-60% of
the gauge scale range
Provide safety relief valve (set at pressure
slightly higher than test pressure) while testing
with air/ nitrogen
Ensure necessary precautions, stepwise increase
in pressure, tightening of bolts/nuts, grouting, etc.
before and during testing
Keep the vents open before opening any valve
while draining out of water used for hydro-testing
of tanks.
Pneumatic testing involves the hazard of released
energy stored in compressed gas. Specific care
must therefore be taken to minimize the chance
of brittle failure during a pneumatic leak test.
Test temperature is important in this regard and
must be considered when the designer chooses
the material of construction.
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
A pressure relief device shall be provided, having
a set pressure not higher than the test pressure
plus the lesser of 345 KPa (50 psi) or 10% of the
test pressure.
The gas used as test fluid, if not air, shall be
nonflammable and nontoxic.
(J) Person can fall May sustain severe Provide guard rails/barricade at the work place
WORKING AT down injuries or prove Use PPE like full body harness, life line, helmets,
HEIGHTS fatal safety shoes, etc.
Obtain a permit before starting the work at height
above 3 meters
Fall arrest and safety nets, etc. must be installed
Provide adequate working space (min. 0.6 m)
Tie/weld working platform with fixed support
Use roof top walk ladder while working on a
slopping roofs
Avoid movement on beams
May hit the Keep the work place neat and clean
scrap/material Remove the scrap immediately
stacked at the
ground or in
between
Material can fall May hit the workers Same as above plus
down working at lower Do not throw or drop materials or equipment
levels and prove from height. I.e. do not bomb materials
fatal All tools to be carried in a tool-kit
Bag or on working uniform
Remove scrap from the planks
Ensure wearing of helmet by the workers
working at lower levels
(K) CONFINED Suffocation/ Unconsciousness, Use respiratory devices, if reqd.
SPACES drowning death Avoid over crowding inside a confined space
Provide Exhaust fans for ventilation
Do not wear loose clothes, neck ties, etc
Fulfill conditions of the permit
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
Check for presence of hydrocarbons, O2 level
Obtain work permit before entering a confined
space
Ensure that the connected piping of the
equipment which is to be opened is pressure
free, fluid has been drained, vents are open and
piping is positively isolated by a blind flange
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
Overloading of Same as above Safe lifting capacity of derricks and winches
lifting written on them shall be got verified
equipments The max. safe working load shall be marked on
all lifting equipments
Check the weight of columns and other heavy
items painted on them and accordingly decide
about the crane capacity, boom and angle of
erection
Allow only trained operators and riggers during
crane operation.
Overhead Can cause Do not allow boom or other parts of crane to
electrical wires electrocution and come within 3m reach of overhead HT cables
fire Hook and load being lifted shall preferably
remain in full visibility of crane operators.
(M) Person can fall Person May sustain Provide guard rails for working at height
SCAFFOLDI down severe injuries and Face ladder while climbing and use both hands.
NG, prove fatal Ladders shall extend about 1m above landing for
FORMWOR easy access and tying up purpose
K Do not place ladders against movable objects and
AND maintain base at 1/4 unit of the working length of
LADDERS the ladder.
Suspended scaffolds shall not be less than 500
mm wide and tied properly with ropes
No loose planks shall be allowed
Use PPE, like helmets, safety shoes,etc
Failure of Same as above Inspect visually all scaffolding materials for
scaffolding stability and anchoring with permanent
material structures.
Design scaffolding for max. load carrying
capacity.
Scaffolding planks shall not be less than 50X250
mm full thickness lumber or equivalent. These
shall be cleated or secured and must extend over
the end supports by at least 150mm and not more
than 300mm
Don't overload the scaffolds
Do not splice short ladders to make a longer one.
Vertical ladders shall not exceed 6m.
Material can Persons working at Remove excess material and scrap immediately
fall down lower level gets Carry the tools in a tool-kit bag only
injured Provide safety nets
TYPE OF EFFECT OF
ACTIVITY PREVENTIVE MEASURES
HAZARD HAZARD
(N) Personal Can cause injury or Do not take rest inside rooms built for welding
STRUCTUR negligence and casualty machines or electrical distribution system.
AL WORKS danger of fall Avoid walking on beams at height
Wear helmet with chin strap and full body
harness while working at height.
Use hand gloves and goggles during grinding
operations
Cover or mark the sharp and projected edges
Do not stand within the operating radius of
cranes
Lifting/ slipping Same as above Do not stand under the lifted load
of material Stack properly all the materials. Avoid slippage
during handling
Control longer pieces lifted up by cranes from
both ends
Remove loose materials from height
Ensure tightening of all nuts & bolts
(O) Erection/ Can cause injury Do not stand under the lifted load
PIPELINE lowering failure Do not allow any person to come within the
WORKS radii of the side boom handling pipes
Check the load carrying capacity of the lifting
tools & tackles
Use safe Load Indicators
Use appropriate PPEs
Other Same as above Wear gum boots in marshy areas
Allow only one person to perform signaling
operations while lowering of pipes
Provide night caps on pipes
Provide end covers on pipes for stoppage of pigs
while testing/ cleaning operations
(P) Pollution in Can cause personal Ensure the blasting is done in enclosed shed.
GRIT neighboring injury Keep safe distance while blasting operations.
BLASTING area, hit by grits Wear positive pressure blast hood or helmet
and high with view –window, ear-muff/plug, gloves,
pressure air overall or leather coat /apron, rubber shoes.
APPENDIX-F
1. The Law & Safety – Statutory Requirement / Applicable statutes / Duties of employer / employee
2. Policy & Administration – Why HSE? / Duties & Responsibilities of Safety Personnel at project
site / Effect of incentive on accident prevention
3. HSE & Supervision – Duties of Supervisor / HSE integrated supervision / Who should be held
responsible for site accidents?
4. Safety Budget / Cost of Accidents – Direct costs / Indirect costs
5. Hazard Identification / Type of hazards / HIRAC
6. Behavioural Safety & Motivation
7. Housekeeping – Storage / Stacking / Handling of materials / Hydra handling
8. Occupational Health in Construction sector
9. Personal Protective Equipments – Respiratory & Non- respiratory
10. Electricity & Safety – ELCB / Fuse / Powered tools / Project illumination
11. Handling of Compressed Gas – Transportation / Storage / FBAs / Fire prevention
12. Machine Safety – Machine guarding / Maintenance
13. Transportation – Hazards & risks in transp. of materials / ODC consignments
14. Cranes & Other Lifting machinery – Legal requirements vis-à-vis essential safety requirements.
15. Communication – HSE Induction / TBTs / Safety Committee / Safety meeting / Safety
propaganda / Publicity.
16. Excavation – Risks & Dangers / Safety measures
17. Working at Heights – Use of ladder / Work on roofs / Scaffolds / Double harness lanyards / Life-
line / Fall arrester / Safety Nets / Floor openings
18. Hazards in Welding & important safety precautions
19. Gas Cutting – Hazards & safety measures
20. Fire prevention & fire protection
APPENDIX - G
CONSTRUCTION POWER BOARD( typ)
APPENDIX-H
e) Other
2. PERSONNEL PROTECTIVE EQUIPMENT
a) Goggles; Shields
b) Face protection
Hearing protection
Foot protection
e) Hand protection
i) Other
3. EXCAVATIONS/OPENINGS
c) Excavations barricaded
e) Other
Non
SL. Satisafctory
ITEM satisfactory/ Remarks Action
NO. / Yes
No
4. WELDING & GAS CUTTING
g) Other
d) Adequate shoring
e) Adequate access
h) Other
6. LADDERS
b) Top of landing
c) Properly secured
e) Other
Non
SL. Satisafctory
ITEM satisfactory Remarks Action
NO. / Yes
/No
7. HOISTS, CRANES AND DERRICKS
h) Qualified operators
i) Other
a) Proper instruction
b) Safety devices
c) Proper cords
e) Other
c) Licensed drivers
d) Other
Non
SL. Satisafctory
ITEM satisfactory Remarks Action
NO. / Yes
/No
10. TEMPORARY FACILITIES
e) General neatness
g) Other
12. ELECTRICAL
Non
SL. Satisafctory
ITEM satisfactory Remarks Action
NO. / Yes
/No
14. HANDLING AND STORAGE OF
MATERIALS
a) Safely stored or stacked
b) Passageways clear / free from obstructions
c) Fire fighting facility in place
15. FLAMMABLE GASES AND LIQUIDS
a) Containers clearly identified / protected from
fire
b) Safe storage & transportation arrangement
made
c) Fire extinguishers positioned nearby
d) Facilities kept away from electric spark, hot
spatters & ignition source.
16. WORKING AT HEIGHT
a) Approved Erection plan and work permit in
place
b) Safe access, Safe work platform & Safety
nets provided
c) Life lines, Fall arrester, Full body harness
and with double lanyards used;
d) Health Check record available for workers
going up?
e) Protective handrails arranged around floor
openings
17. CONFINED SPACE
a) Work Permit obtained from requisite
authority
b) Test for toxic gas and sufficient availability
of oxygen conducted & status
c) Supervisor present at site & at least one
person outside the confined space for
monitoring deputed
d) Availability of safe means of entry, exit and
ventilation (register for entry & exit
maintained)
e) Fire extinguisher and first-aid facility
ensured
f) Lighting provision made by using 24V Lamp
g) Proper usage of PPEs ensured
18. RADIOGRAPHY
a) Proper storage and handling of source as per
BARC/ AERB guidelines (authorized
radiographer available)
b) Work permit obtained
Non
SL. Satisafctory
ITEM satisfactory Remarks Action
NO. / Yes
/No
c) Cordoning of the area done
d) Use of appropriate PPE's ensured
e) HSE training to workers/supervisors
imparted during the fortnight (indicate topic)
f) Minimum occupancy of workplace ensured
(To be submitted by Contractor after every Incident / Accident within 24 hours to EIL/ Owner)
Non-disabling injury (Non- Hospitalized but resumed duty before end of 48 hrs
LTA)
Disabling injury (other LTA) Hospitalized & failed to resume duty within next 48 hrs
Fatal (LTA): Death / Expiry
First Aid case (non LTA) Resume duty after first aid
Qualification
No formal education Non-Matriculate Matriculate
Graduate Post- grad Other/specify
Job Experience
NIL Less than 2 yrs 2-5 yrs
5-10 yrs 11-15 yrs 15 years and above
What exactly the victim was doing just before the incident / accident? ....................................
………………………………………………………………………………………………………….
………………………………………………………………………………………………………….
Nature of injury:
Bruise or Contusion Abrasion (superficial wound) Sprains or strains
Cut or Laceration Puncture or Open wound Burn
Inhalation of toxic or Absorption Amputation
Poisonous fumes or gases
Fracture Other/specify
Accident type:
Struck against Struck by Fall from Elevation
Fall on same level caught in caught under
caught in between Rubbed or abraded Contact with (Electricity)
_____________________________________________________________________________
Intimation to local authorities (Dist Collector / Local Police Station / ESI authority): Yes / No / NA.
If yes, to whom ………………………………………………………………………………………..
To : Owner
: RCM/Site-in-charge EIL (3 copies)
Non-disabling injury (Non- Hospitalized but resumed duty before end of 48 hrs
LTA)
Disabling injury (other LTA) Hospitalized & failed to resume duty within next 48 hrs
Fatal (LTA): Death / Expiry
First Aid case (non LTA) Resume duty after first aid
Qualification
No formal education Non-Matriculate Matriculate
Graduate Post- grad Other/specify
Job Experience
NIL Less than 2 yrs 2-5 yrs
5-10 yrs 11-15 yrs 15 years and above
What exactly the victim was doing just before the incident / accident? ....................................
………………………………………………………………………………………………………….
………………………………………………………………………………………………………….
Particular of tools & tackles being used and condition of the same after incident/accident:
…………………………………………………………………………….........................................
………………………………………………………………………………………………………
Description of Incident/Accident (How the incident was caused):
……………………………………………………………………………………….
……………………………………………………………………………………………………………
……………………………………………………………………………………………………………
Nature of injury:
Bruise or Contusion Abrasion (superficial wound) Sprains or strains
Cut or Laceration Puncture or Open wound Burn
Inhalation of toxic or Absorption Amputation
Poisonous fumes or gases
Fracture Other/specify
Name & Designation of person who provided First-Aid to the victim: ---------------------------------------
Name & Telephone number of Hospital where the victim was treated_________________________
Mode of transport used for transporting victim – Ambulance / Private car / Tempo / Truck / Others
In case of FATAL incident, indicate clearly the BOCW Registration No. of the victim
/Company……………………………………………………………………………………………
Comments of Medical Practitioner, who treated / attended the victim/injured (attached / described
here)_____________________________________________________________________
What actions are taken for investigation of the incident, please indicate clearly – (Video film /
Photography / Measurements taken etc……………………………………………………………..)
Basic cause
Root cause
Others(specify)
Was the victim performing relevant tasks for which he was engaged /employed? Yes / No
Was the Supervisor present on work-site during the incident? Yes / No
Have the causes of incident rightly identified? Yes / No
Cause of Accident was_____________________________________________________________
Remedial measures recommended by Safety Officer of Contractor for avoiding similar incident in
future
: ………………………………
………………………………………………………………………………………………………….
………………………………………………………………………………………………………….
………………………………………………………………………………………………………….
………………………………………………………………………………………………………….
……………………………………………………………………………………………………………
………………………………………………………………………………………………………...
Intimation to local authorities (Dist Collector / Local Police Station / ESI authority): Yes / No / NA.
If yes, to whom ………………………………………………………………………………………..
_____________________________________________________________________________
To : Owner
: RCM// Site-in-charge of EIL (3 copies)
Divisional Head (Constn) through RCM
Project Manager EIL, through RCM
__________________________________________________________________________________
Incident reported by :
Location :
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
To : Owner
: RCM/Site-in-charge EIL (3 copies)
Above items have been checked & compliance has been found in place. Hence work is permitted to
start / continue at the above-mentioned location. Work shall not start till identified lapses are rectified.
Permit Closure :
(A) Entry was closed stopped will continue on ...
Remarks, if any:
Project : Sr.No. :
Name of the work : Date :
Name of site contractor : Job No. :
Location of work :
Source strength :
The following items have been checked &compliance shall be ensured during currency of the
permit:
Permission is granted.
Permit is valid from ___________ AM/PM ____________ Date to ___________ AM/PM _________
Date
The following items have been checked &compliance shall be ensured during currency of the
permit:
Permission is granted.
Name :
Date :
Completion report :
CONTRACTOR’s NAME
Project : Sr.No. :
Name of the work : Date :
Name of contractor : Job No. :
Description of Job decided to perform : -
Inspected by Verification By
Contractor Engineer Contractor Safety Officer
Sl Satisafctory/ Non
No.
Subjects of Review Remarks Action
Yes satisfactory/No
21. Captions / Posters / Slogans on various safety
instructions are displayed legibly in local
language
22. Cable trenches are water-free or regular
arrangement for taking out accumulated water
exists.
23. Windows of rooms / offices are regularly
cleaned
24. Facilities for cycle sheds, drinking water,
washing, rest-rooms etc. are maintained in tidy
manner.
25. Toilet, Urinals, Canteen / kitchen / pantry etc.
are maintained & free from obnoxious smell.
26. Construction tools / tackles are stored
systematically - the items are tagged / tested /
certified by competent third party.
27. Sufficient numbers of Dust-bins / Waste-bins
found at site and are regularly emptied.
Inspected by Verification By
Contractor Engineer Contractor Safety Officer
SL
SUBJECTS OBSERVATION (YES /NO) ACTION TAKEN
NO
Switchboards installed properly are in order and
1
protected from rain & water-logging.
Adequate illumination provided for switchboard
2 operation during night hours & the lamps are protected
from direct human contact.
Voltage ratings, DANGER signs, Shock-Treatment-
3
Chart displayed in the installation / booth
Fire extinguisher (DCP or CO2) & Sand Bucket kept in
4
close vicinity of Switchboards
Valid License & Competent Electrician / Wireman
5 available & name/ license no. displayed at booth /
installation.
General housekeeping in & around booth / installation
6
found in order.
7 Cable-route-markers for U/G cables provided.
Monthly inspection report of Electrical hand tools
8
available in booth / installation.
9 Insulated Mat provided in front of Elec. Panels.
10 Rubber hand gloves available/ used by Electricians
Availability of CAUTION boards for shutdown & / or
11
repairing works.
All incoming & outgoing feeders have proper MCCB /
12
HRC fuses / Switches.
Switchboards “earthed” at two distinctly isolated
13
locations.
Switchboards have adequate operating space at the front
14
face & at the rear face too.
15 All connections provided through 30mA ELCB.
16 Testing records of all ELCBs available at site
17 Only industrial type plugs & sockets are used.
Temporary connections are 3-core double insulated &
18 free from cuts & joints and 3rd core is earthed at both
ends
Socket boards are properly mounted on stand &
19
protected from water ingress.
Electrical equipments operating above 250V have two
20
earthing / double earthing.
All incoming / outgoing cables are properly glanded &
21
terminated with “lugs”.
22 Switch-boards are of industrial variety / type.
Sketch for installation / connection (SLD) made &
23
pasted & other safety labels/display boards
24 Labeling of incoming / outgoing feeders made.
25 All hand lamps are protected from direct contact.
26 All electrical cable / joints are in safe condition
Inspected by Verification By
Contractor Engineer Contractor Safety Officer
(Sheet 2 of 2)
Sl. Actions
Description Yes No N. A
No taken
Whether provision is made to arrange duck ladder, crawling board for
29
working on fragile roof?
Whether scaffold has been inspected by qualified civil engineers prior to
30
their use?
Whether the scaffolding has been designed for the load to be borne by the
31
same?
Whether the erection and dismantling of the scaffolding is being done by
32
trained persons and under adequate supervision?
Whether safety net with proper working arrangement and life-line has
33
been provided?
Whether TAGS (Green for acceptable and Red for incomplete/unsafe
34
scaffolds) are used on scaffolds?
Whether sufficient illumination is provided in and around the scaffold
35
and access?
Whether emergency rescue / response arrangements are made in place
36
Inspected by Verification By
Contractor Engineer Contractor Safety Officer
This permit for work shall be available at specific work location all the time.
After completion of work, permit shall be returned to safety cell of main contractor, without fail.
This Permit shall be issued maximum upto (Monday to Sunday).
Additional Precautions, if any
…………………………………………………………………………………………………………………
ACCORD OF PERMISSION (to be ticked) - YES ( ) / NO ( )
Inspected by Verification By
Contractor Engineer Contractor Safety Officer]
Everyday Site working conditions & performance of workmen shall be assessed / checked by Contractor
Site Engr. and Safety Officer shall verify the same .
Project : Sr.No. :
Name of the work : Date :
Name of contractor : Job No. :
Nature of activities : Duration: From………To…………
Location of work : Name /Type of crane :
Equipment/Structure to be erected: Wt. of equipment/ structure to be erected :
SL. COMPLIANCE STATUS
Description of Item
NO. Remarks
Yes No Not applicable
1) Is the crane type suitable for lift or as per erection
procedure?
2) Is the crane have the correct number of counterweights
fitted?
3) Availability of Load Certification of crane from
authorized agency.
4) Is the load chart of crane available in carne cabin/or with
Crane operator?
5) Is the device to check the Wind speed in crane is working?
Is the safety features in crane are working?
6) Availability of Load certification of slings and other
accessories from authorized agency
7) Availability of Licensee/certificate for crane operator from
authorized agency.
8) Availability of approved JSA for the subject activities.
9) Availability of approved erection/rigging procedures.
10) Availability of temporary gratings/ platforms for critical
lifting(as applicable)
11) Tool Box conducted before erection?
12) Has the area been cordoned off?
13) Are the authorized persons during erection are identified?
14) Does each person identified for erection understand their
roles and responsibilities?
15) Is the ground on which crane will rest or outrigger support
are correct?
16) Is hard stand requirement (if any) complied?
17) Is the communication system (viz walkie talkies,etc are
working properly?
18) If more than one crane is lifting the load, is an
Intermediate rigger will supervise the lift?
19) If there is other obstruction within the operating radius of
the crane, have correct precautions been taken to prevent
collision?
20)
All the persons are wearing the requisite PPE?
Project : Sr.No. :
Name of the work : Date :
Name of contractor : Job No. :
ENERGY ISOLATION PERMIT
Clearance required from:…..Hrs ………Date To …. ..Hrs ….Date
Name of equipment/ energy source etc ………………………………………………………………….
Nature of job to be done: ……………………………………………………………………………….
Area………………………….Location:…………………………………………………………………..
Name & Signature of Site Engr Name & Signature of Safety Officer
Contractor (Initiator) Contractor (Issuing authority)
NOTES: -
1. Slopes or benches for excavation beyond 2.0M depth shall be designed & approved by Contractor’s site
head.
2. Excavated earth to be kept at least 1.5M away from edges
3. Safety helmets, Safety shoes or gum-boots, gloves, goggles, Face shield, Safety Harness shall be essential
PPEs.
4. Permit shall be made in duplicate and original shall be available at site of work.
5. Permit shall be issued for maximum one week only (Monday to Sunday)
6. After completion of works, permit shall be closed & preserved for record purpose
Issuing authority
Initiator (site Review by EIL /
Sl. Validity period Working Time (Safety Officer
Engr. of Main Owner (Remarks
No. From ____To ____ From _____To _____ of Main
Contractor) with date
Contractor)
1.
2.
3.
4.
5.
6.
7.
OISD-GDN-192
OISD-192
1.0 Introduction 1
2.0 Scope 1
3.0 Definitions 1
4.0 General Duties 2
4.1 General Duties Of Execution Agencies 2
4.2 General Duties Of Owners 3
5.0 Safety Practices At Work Places 3
5.1 General Provisions 3
5.2 Means Of Access And Egress 4
5.3 Housekeeping 4
5.4 Precautions Against The Fall Of Materials And Persons, 4
And Collapse Of Structures
5.5 Prevention Of Unauthorised Entry 4
5.6 Fire Prevention And Fire Fighting 4
5.7 Lighting 5
5.8 Plant, Machinery, Equipment and Hand Tools 5
6.0 Construction Activities 6
6.1 Excavation 6
6.2 Scaffolding, Platforms & Ladders 8
6.3 Structural Work, Laying Of Reinforcement & Concreting 10
6.4 Road Work 13
6.5 Cutting/Welding 13
6.6 Working In Confined Spaces 14
6.7 Proof/Pressure Testing 15
6.8 Working At Heights 16
6.9 Handling And Lifting Equipment 17
6.10 Vehicle Movement 21
6.11 Electrical 22
6.12 Offshore 24
6.13 Demolition 27
6.14 Radiography 28
6.15 Sand/Shot Blasting / Spray Painting 28
6.16 Work above Water 29
7.0 Additional Safety Precaution for Units with Hydrocarbons 29
8.0 First Aid 30
9.0 Documentation 31
10.0 Safety Awareness & Training 31
11.0 References 32
Annexure I 33
OISD-192
OISD-192
OISD-192
OISD-192
Adequate and safe means of access 5.5.1 Construction sites located in built-up
(atleast two, differently located) to areas and alongside vehicular and
and egress from all workplaces pedestrian traffic routes should be
should be provided. Same should be fenced to prevent the entry of
displayed and maintained. unauthorised persons.
5.3 HOUSEKEEPING 5.5.2 Visitors should not be allowed
access to construction sites unless
5.3.1 Ensure: accompanied by or authorised by a
competent person and provided with
i) proper storage of materials and
the appropriate protective
equipment;
equipment.
ii) removal of scrap, inflammable
material, waste and debris at 5.6 FIRE PREVENTION AND FIRE
appropriate intervals. FIGHTING
5.3.2 Removal of loose materials, which
5.6.1 All necessary measures should be
are not required for use, to be
taken by the executing agency and
ensured. Accumulation of these at
owner to:
the site can obstruct means of
access to and egress from i) avoid the risk of fire;
workplaces and passageways. ii) control quickly and efficiently
any outbreak of fire;
5.3.3 Workplaces and passageways, that
iii) bring out a quick and safe
are slippery owing to oil, grease or
evacuation of persons.
other causes, should be cleaned up
iv) Inform unit/fire station control
or strewn with sand, sawdust, ash
room, where construction work
etc.
is carried out within existing
5.4 PRECAUTIONS AGAINST THE operating area.
FALL OF MATERIALS &
5.6.2 Combustible materials such us
PERSONS AND COLLAPSE OF
packing materials, sawdust,
STRUCTURES
greasy/oily waste and scrap wood or
plastics should not be allowed to
5.4.1 Precautions should be taken such as accumulate in workplaces but
the provision of fencing, look-out
should be kept in closed metal
men or barriers to protect any
containers in a safe place.
person against injury by the fall of
materials, or tools or equipment 5.6.3 Places where workers are employed
being raised or lowered. should, if necessary to prevent the
danger of fire, be provided with:
5.4.2 Where necessary to prevent danger,
guys, stays or supports should be i) suitable and sufficient fire-
used or other effective precautions extinguishing equipment, which
should be taken to prevent the should be easily visible and
collapse of structures or parts of accessible;
structures that are being erected, ii) an adequate water supply at
maintained, repaired, dismantled or sufficient pressure meeting the
demolished. requirements of various OISD
standards.
5.4.3 All openings through which workers
are liable to fall should be kept 5.6.4 To guard against danger at places
having combustible material,
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xxi) The risks of falling, to which workers vii) Ensure barricading and staging for
moving on high or sloping girders supplying and fixing of rods at
are exposed, should be limited by all height.
means of adequate collective viii) For short distance carrying of
protection or, where this is imposs- materials on shoulders, suitable
ible, by the use of a safety harness pads to be provided.
that is well secured to a strong
support. ix) While transporting material by
trucks/trailers, the rods shall not
xxii) Structural steel parts that are to be protrude in front of or by the sides of
erected at a great height should as driver's cabin. In case such
far as practicable be assembled on protrusion cannot be avoided behind
the ground. the deck, then it should not extend
rd
xxiii) When structural steel or 1/3 of deck length or 1.5M which
prefabricated parts are being ever is less and tied with red
erected, a sufficiently extended area flags/lights.
underneath the workplace should be 6.3.4 Concreting
barricaded or guarded
xxiv) Steel trusses that are being erected i) Ensure stability of shuttering work
should be adequately shored, before allowing concreting.
braced or guyed until they are ii) Barricade the concreting area while
permanently secured in position. pouring at height/depths.
xxv) Load-bearing structural member iii) Keep vibrator hoses, pumping
should not be dangerously concrete accessories in healthy
weakened by cutting, holing or other conditions and mechanically locked.
means.
iv) Pipelines in concrete pumping
xxvi) Structural members should not be system shall not be attached to
forced into place by the hoisting temporary structures such as
machine while any worker is in such scaffolds and formwork support as
a position that he could be injured the forces and movements may
by the operation. effect their integrity.
xxvii) Open-web steel joists that are
hoisted singly should be directly
OISD-192
OISD-192
xv) All types of cylinders, whether full or 6.6.1 Following safety practices for
empty, shall be stored at cool, dry working in confined space like
place under shed. towers, columns, tanks and other
vessels should be followed in
xvi) Forced opening of any cylinder
addition to the safety guidelines for
valve should not be attempted.
specific jobs like scaffolding,
xvii) Lighted gas torch shall never be left cutting/welding etc.
unattended.
i) Shut down, isolate, depressurise
xviii) Store acetylene and oxygen
cylinders separately. and purge the vessel as per laid
down procedures.
xix) Store full and empty cylinders
ii) Entry inside the vessel and to carry
separately.
out any job should be done after
xx) Avoid cylinders coming into contact issuance of valid permit only in line
with heat. with the requirement of OISD-STD-
105.
xxi) Cylinders that are heavy or difficult
to carry by hand may be rolled on iii) Ensure proper and accessible
their bottom edge but never means of exit before entry inside a
dragged. confined space.
xxii) If cylinders have to be moved, be iv) The number of persons allowed
sure that the cylinder valves are inside the vessel should be limited
shut off. to avoid overcrowding.
xxiii) Before changing torches, shut off v) When the work is going on in the
the gas at the pressure reducing confined space, there should always
regulators and not by crimping the be one man standby at the nearby
hose. manway.
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xv) On sides not used for loading and xxii) On each side in which access is
unloading, hoist platforms should be provided, the cage should have a
provided with toe-boards and gate fitted with devices which
enclosures of wire mesh or other ensure that the gate cannot be
suitable material to prevent the fall opened except when the cage is at
of parts of loads. a landing and that the gate must be
closed before the cage can move
xvi) Where necessary to prevent danger away from the landing.
from falling objects, hoist platforms
should be provided with adequate xxiii) Every gate in the enclosure of the
covering. hoist shaft which gives access from
a landing place to the cage should
xvii) Counterweights consisting of an be fitted with devices to ensure that
assemblage of several parts should the gate cannot be opened except
be made of specially constructed when the cage is at that landing
parts rigidly connected together. place, and that the cage cannot be
xviii) Counterweights should run in moved away from that landing place
guides. until the gate is closed.
OISD-192
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OISD-192
OISD-192
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OISD-192
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OISD-192
01. IS : 818 Code of Practice for Safety and Health Requirements in Electric
and Gas Welding and Cutting Operations – First Revision.
02. IS : 875 Code of practice for Structural safety of buildings: Masonry walls
03. IS : 933 Specification for Portable Chemical Fire Extinguisher, Foam
Type – Second Revision.
04. IS : 1179 Specification for Equipment for Eye and Face Protection during
Welding – First Revision.
05. IS : 1904 Code of practice for Structural safety of buildings: Shallow
foundations
06. IS : 1905 Code of practice for Structural safety of buildings: Masonry walls
07. IS : 2171 Specification for Portable Fire Extinguishers, Dry Powder Type –
Second Revision.
08. IS : 2361 Specification for Building Grips – First Revision.
09. IS : 2750 Specification for Steel Scaffoldings.
10. IS : 2925 Specification for Industrial Safety Helmets – First Revision.
11. IS : 3016 Code of Practice for Fires Precautions in Welding and Cutting
Operations – First Revision.
12. IS : 3521 Industrial safety belts and harnesses
13. IS : 3696 – Part I Safety Code for Scaffolds and Ladders : Part I – Scaffolds.
14. IS : 3696 – Part II Safety Code for Scaffolds and Ladders : Part II – Ladders.
15. IS : 3764 Safety Code for Excavation Work.
16. IS : 4014 -Part I & II Code of practice for Steel tubular scaffolding
17. IS : 4081 Safety Code for Blasting and Related Drilling Operations.
18. IS : 4082 Recommendations on staking and storage of construction
materials at site
19. IS : 4130 Safety Code for Demolition of Buildings – First Revision.
20. IS : 4138 Safety Code Working in Compressed Air-First Revision
21. IS : 4756 Safety code for Tunneling works
22. IS : 4912 Safety requirements for Floor and Wall Openings, Railings and
toe Boards –First Revision.
23. IS : 5121 Safety Code for Piling and other Deep Foundations.
24. IS : 5916 Safety Code for Construction involving use of Hot Bituminous
Materials.
25. IS : 5983 Specification for Eye Protectors – First Revision.
26. IS : 6922 Structures subject to underground blasts, criteria for safety and
design of
27. IS : 7155 Code of recommended practices for conveyor safety
28. IS : 7205 Safety Code for Erection on Structural Steel Works.
OISD-192
29. IS : 7069 Safety Code for Handling and Storage of Building Materials.
30. IS : 7293 Safety Code for Working with Construction Machinery.
31. IS : 7323 Guidelines for operation of Reservoirs
32. IS : 7969 Safety code for handling and storage of building material
33. IS : 8758 Recommendation for Fire Precautionary Measures in
construction of Temporary Structures and Pandals.
34. IS : 8989 Safety Code for Erection of Concrete Framed Structures.
35. IS : 9706 Code of Practices for construction of Arial ropeways for
transportation of material
36. IS : 9759 Guidelines for de-watering during construction
37. IS : 9944 Recommendations on safe working load for natural and man-
made fibre roap slings
38. IS : 10291 Safety code for dress divers in civil engineering works
39. IS :10386 – Part I Safety Code for Construction, Operation and Maintenance for
River Valley Projects.
40. IS :10386 – Part II Safety Code for Construction, Operation and Maintenance of
River Valley Projects.
41. IS : 11057 Code of practice for Industrial safety nets
42. IS : 13415 Code of Practice on safety for Protective barriers in and around
building
43. IS : 13416 Recommendations for preventive measures against hazards at
working places
OISD-192
FOR RESTRICTED
CIRCULATION ONLY
OCTOBER 2002
CONTRACTOR SAFETY
CONTENTS
SECTION DESCRIPTION
1.0 INTRODUCTION
2.0 SCOPE
3.0 DEFINITIONS
4.1 Owner
4.2 Contractor
4.3 Consultant
4.5 Designer
5.5 Training
6.0 REFERENCES
Duties & responsibilities of the contractor viii) To ensure that the plant and
should include the following: equipment used on-site by him / his
employees is correctly registered,
i) To implement safe methods and controlled and maintained in sound
practices, deploy appropriate working condition.
machinery, tools & tackles,
experienced supervisory personnel ix) To ensure availability of First Aid
and skilled work force etc. required for boxes and First Aid trained attendant.
execution.
x) To ensure that all incidents including
ii) To prepare a comprehensive and near misses are reported to all
documented plan for implementation, concerned immediately.
monitoring and reporting of Health,
Safety and Environment (HSE) and In construction projects where sub-
implement the same after its approval. contractors are engaged, the contractor
should set out the responsibilities, duties
and safety measures that are expected of
ii) To ensure that required guards and xiii) To report each incident and/or
protective equipment are provided, injury in accordance with established
used, and properly maintained. procedures and assist in investigation.
iii) To ensure that tools and equipment xiv) To take necessary action for
are properly maintained and tested. correction of any unsafe act /
condition at the workplace. However,
iv) To plan the workload and assign in case the same is outside the limits
workers to jobs in commensuration of authority, it should be reported to
with their qualification, experience and Owner’s Engineer-in-charge
state of health. immediately.
The duties & responsibilities of the The Consultant shall review the documents
contractor worker should include the submitted by the contractor and advise
following: owner on acceptance as well as advise
suitability and number of Contractor's safety
i) To perform work safely as per the job officers / supervisors.
requirement and instructions.
4.4 DESIGNER
ii) To inform all concerned regarding
unsafe conditions/acts. The Process Designer should identify all
hazards and risks likely to be encountered
during fabrication, erection including
5.1 JOB SAFETY ANALYSIS (JSA) Performance review is essential for all type
of contractors. It helps in recording actual
Job safety analysis (JSA) provides a performance/experience with contractors
mechanism by which the contractor, safety while the contract is in progress. It is
officer or supervisor take a detailed look at essential that resources agreed as per the
how an individual task is performed and its contract are reviewed at mobilization stage
inherent hazards and preventive measures. for ensuring compliance from the day one
This procedure helps in integrating accepted and thorough effective supervision /
safety and health principles and practices monitoring system are at place.
into a particular operation. In a JSA, each
step of the job is examined to identify This activity also helps in taking timely action
potential hazards and to determine the in case of unsatisfactory performance to
safest way to do the job. correct the situation and ensure safe work
during execution period and deciding about
A job safety analysis includes five steps as suitability of the contractor for future jobs.
below:
The periodicity of such performance review
• Select a job will depend upon size/type/complexity of
• Break the job down into a sequence of contract. However, the performance should
steps be reviewed at least at mobilisation stage
• Identify the hazards against each of and at the end of the contract.
these steps (based on knowledge of
(a) informed of potential safety and (f) general measures for personal
health hazards to which they may hygiene and health protection;
be exposed to at their workplace;
(g) fire precautions to be taken;
(b) instructed and trained in the
measures available for the (h) action to be taken in case of an
prevention, control and protection emergency;
against those hazards.
(i) requirements of relevant safety
ii) No person should be employed in any and health rules and regulations.
work at a workplace unless that
person has received the necessary Copies of the relevant safety and health
information, instruction and training so rules, regulations and procedures should be
as to be able to do the work available to workers upon the
competently and safely. The commencement of and upon any change of
competent authority should, in employment.
collaboration with employers, promote
training programs to enable all the
workers to read and understand the
information / instructions related to 5.5.1 Training Techniques
safety and health matters.
a) Lectures
iii) The information, instruction and
training should be given in a language This technique should be applied when it is
understood by the worker and written, required to transfer information in local
Oral, visual and participative language to a large contractor workforce
approaches should be used to ensure with controlled content and time.
that the worker has assimilated the
information. b) Case Study
iv) Every worker should receive This is an effective technique based on the
instruction and training regarding the presentation of case of real events by
general safety and health measures Trainer to highlight probable causes like
common to the workplace. This Human Error, ignorance about the job etc.
should include:
c) Videos
(a) general rights and duties of
workers at the workplace; Videos, an effective technique of
communication, should be used to display
(b) means of access and egress the right techniques of performing a task in a
both during normal working and safe manner and hazards associated with a
in an emergency; job.
All accidents regardless of the extent of Primary purpose of this safety committee is
injury or damage should be investigated in to enable owner, contractor and workers to
order to find probable causes, lessons learnt work together to monitor the site safety and
thereof and remedial measures required to health plan so as to prevent accidents and
prevent its recurrence. improve working condition on site. Its size
and membership will depend on the size and
The incident investigation should be done as nature of job.
per provision of clause no. 4.12 of OISD-
GDN-206 on 'Safety Management System' . The safety committee should include
All the recommendations of investigation / representatives of owner, consultant,
Enquiry Report need to be monitored closely contractor identified as safety
for its implementation. A proper record officer/supervisor. It should be headed by
needs to be maintained to ensure Engineer-in-charge.
implementation of all the recommendations
and same should be reviewed from time to The safety committee should have regular
time. and frequent meetings, atleast fortnightly, to
discuss the safety and health program on
5.9 SAFETY COMMITTEE MEETINGS site and to make suggestions for
improvement. The meetings should be
Following three type of safety committee documented with a time bound action plan.
meetings should be held aiming at raising The functions carried out by safety
the level of safety consciousness at the site: committee should include:
6.0 REFERENCES
1) OISD-GDN-206 on “Safety
Management System”
4 IS: 1179 Specification for Equipment for Eye and Face Protection during
Welding – First Revision
7 IS: 1989 – Part II Leather Safety Boots and shoes for heavy metal industry
8 IS: 2171 Specification for Portable Fire Extinguishers, Dry Powder Type
– Second Revision
12 IS: 3016 Code of Practice for Fires Precautions in Welding and Cutting
Operations – First Revision
14 IS: 3696 – Part I Safety Code for Scaffolds and Ladders: Part I – Scaffolds
15 IS: 3696 – Part II Safety Code for Scaffolds and Ladders: Part II – Ladders
17 IS: 4014 – Part I & II Code of Practice for Steel Tubular Scaffolding
18 IS: 4081 Safety Code for Blasting and Related Drilling Operations
21 IS: 4138 Safety Code for working in compressed air – First Revision
23 IS: 4912 Safety requirements for Floor and Wall openings, Railings and
toe boards – First Revision
25 IS: 5121 Safety code for piling and other deep foundations
26 IS: 5916 Safety Code for Construction involving use of Hot Bituminous
materials
27 IS: 6994 – Part I Specifications for safety gloves: Part I – Leather and Cotton
gloves
32 IS: 7069 Safety Code for Handling and Storage of Building Materials
35 IS: 7969 Safety Code for handling and storage of building materials
41 IS: 10667 Guide for selection of industrial safety equipment for protection
foot and leg
42 IS: 10291 Safety Code for dress divers in civil engineering works
43 IS: 10386 – Part I Safety Code for Construction, Operation and Maintenance for
River Valley Projects
44 IS: 10386 – Part II Safety Code for Construction, Operation and Maintenance for
46 IS: 13415 Code of Practice on safety for Protective barriers in and around
building
Statutory Regulations
In addition to above, various other statutory acts like EPF, ESIS, Minimum wage act and other
local statutory requirements shall also be complied with.
1.5 Gloves
1.7 Goggles
1.14 Others
2.5 Others
3.18 Others
4.0 PERMITS
4.7 Others
5.21 Others
6.8 Others
7.23 Others
8.17 Others
9.21 Others
10.20 Others
11.5 Others
12.7 Others
13.0 CONCRETING
14.7 Others
15.0 RADIOGRAPHY
15.9 Others
16.3
Are only approved type electrical
installations and equipment, including
portable lamps, being used?
16.14 Others
17.10 Others
18.11 Others
19.0 GENERAL
19.22 Others
MM/GLOBAL/E-01/2005
For
E-PROCUREMENT ICB TENDERS
The goods required, bidding procedures and contract terms are described
in the bidding document. The bidding document consists of two parts. The
FIRST part will consist of the Bidding Document which will be enclosed
against individual tender. The SECOND part is containing the General
Documents comprising of following Sections.
MM/GLOBAL/E-01/2005 (1)
1.2 Please note that all tender forms and supporting documents are to be
submitted through OIL’s e-Procurement site only except following
documents which are to be submitted manually in sealed envelope super
scribed with tender no. and due date to The Chief Materials Manager
Oil India Limited, Pipeline Headquarter, Guwahati- 781171, Assam
on or before the Bid Closing Date and Time mentioned in the Tender.
MM/GLOBAL/E-01/2005 (2)
1.2 However, the bids from sole selling agents / authorised distributors
/ authorised dealers / authorised supply houses can also be
considered, provided such bids are accompanied with back-up
authority letter (valid at the time of bidding) from the manufacturer
authorising them to market their product. OIL INDIA LIMITED (OIL)
reserves the right to reject offers without back up authority letter
from manufacturer.
1.3.1 In case an Indian bidder does not meet the experience requirement
and is banking upon the experience of foreign collaborations/ joint
venture firms regarding back-up consultancy, the proof of
Government’s clearance should be submitted along with the Bid
failing which the offer will be ignored.
2.3.1 Small Scale Industries (SSI) registered with NSIC under Single
Point Registration Scheme (and not their dealers/distributors) are
exempted from payment of tender fees for the items they are
registered with NSIC. Valid registration certificate with NSIC must
be enclosed along with the application for issuing tender
documents.
MM/GLOBAL/E-01/2005 (3)
3.1 The Bid documents are non-transferable. The bid can only be
submitted in the name of the bidder in whose name the bid
document has been issued.
3.2 Unsolicited offers will not be considered and will be straightway
rejected.
4.1 The Bidder shall bear all costs associated with the preparation and
submission of its bid, and the Purchaser will in no case be
responsible or liable for those costs, regardless of the conduct
or outcome of the bidding process.
4.2 The Bidder is expected to examine all instructions, forms, terms and
specifications in the bidding documents. Failure to furnish all
information required by the bidding documents or submission of
bid not substantially responsive to the bidding documents in every
respect will be at the Bidder’s risk and may result in the rejection of
its bid without seeking any clarifications.
5.1 At any time prior to the bid closing date, OIL may for any reason,
whether at its own initiative or in response to clarifications
requested by the prospective bidder(s), modify the bidding
document by amendment(s). All prospective bidders who have
received the bidding documents will be notified of the amendments.
PREPARATION OF BIDS :
6.0. LANGUAGE AND SIGNING OF BID
7.1.2 The bid and all attached documents should be digitally signed using
digital signatures issued by an acceptable Certifying Authority (CA)
as per Indian IT Act 2000 before bid is uploaded. If any
modifications are made to a document after attaching digital
signature, the digital signature shall again be attached to such
documents before uploading the same.
7.1.3 The Bidders are advised in their own interest to ensure that all the
points brought out in the check list enclosed at Annexure IV are
complied with in their bid failing which the offer is liable to be
rejected.
7.1.4 The bids can only be submitted in the name of the Bidder who have
been permitted to participate in the bid. The bid papers, duly filled
in and complete in all respects shall be submitted together with
requisite information and Annexures I Through XI. It shall be
complete and free from ambiguity, change or interlineations.
7.1.5 The bidder should indicate at the time of quoting against this tender
their full postal and Fax/Email addresses and also similar
information in respect of their authorised agents in India, if any.
7.1.6 The bid including all attached documents shall be digitally signed
by duly authorized representative of the bidding company.
7.1.7 The Bidder, in each tender for procurement of goods, will have to
give a certificate in its offer, that the terms and conditions as laid
down in this model bidding document booklet no. MM/GLOBAL/E-
01/2005 are acceptable to it in toto.
7.2.1 The Bidder shall fill in completely (on-line) all fields in the price
schedule furnished in the bidding document in respect of items
quoted.
MM/GLOBAL/E-01/2005 (6)
7.3.3 Deleted.
7.3.4 OIL reserves the right to place the order either on FOB or C&F
basis.
7.4.1 Deleted
7.4.2 Deleted.
7.5 Prices quoted by the bidder shall be firm during the bidder's
performance of the contract and not subject to variation on any
account.
7.6 DISCOUNT
MM/GLOBAL/E-01/2005 (7)
7.9.2 All inclusive charges for Third Party Inspection must be indicated
separately in the on-line Price schedule.
7.9.3 Offers without any mention about Third Party Inspection charges as
specified above will be considered as inclusive of Third Party
Inspection charges. When a bidder mentions Third Party Inspection
charges as extra without specifying the amount, the offer will be
loaded with maximum value towards Third Party Inspection charges
received against the tender for comparison purposes. If the bidder
emerges as lowest bidder after such loading, in the event of order
on that bidder, Third Party Inspection charges mentioned by OIL on
the Purchase Order will be binding on the bidder.
MM/GLOBAL/E-01/2005 (8)
7.11.1 Bidders shall indicate cost for training OIL’s personnel separately
whenever called for.
7.11.2 For training at Bidder’s premises, only the training fee should be
indicated by the Bidder. All charges towards to & fro fare,
boarding/lodging and daily expenses etc. for OIL’s personnel shall
be borne by OIL.
7.11.3 For training at OIL’s premises, the Bidder should quote training
charges which should be inclusive of all charges of their personnel
viz. to and fro air fares, boarding/lodging expenses and daily
expenses etc. for the entire period. Local transport for commuting to
the site at the place of training will be provided by OIL.
MM/GLOBAL/E-01/2005 (9)
7.14 DELIVERY :
7.14.1 Bidder shall offer their earliest delivery period Ex-works as well as
F.O.R Guwahati (in case of indigenous Bidder) and Ex-works and
C&F Kolkata (in case of foreign Bidder) from the date of receipt of
order. Normal Ex-works delivery requirement of OIL is maximum
3 months from the date of receipt of Purchase Order or date of
establishment of Letter of Credit (where payment term is through
L/C), unless otherwise specified elsewhere.
Validity of the offer shall be minimum 6 months (180 days) from the
date of bid opening. If nothing is mentioned by the bidder in their
offer, it will be presumed that the offer is valid for six months (180
days) from bid opening date.
7.17.1 Bidders must clearly indicate in their offer whether they have any
Agent in India. If so, bidders must furnish the names and addresses
of their agents and state clearly whether agents are authorised to
receive any commission. The rate of commission amount must be
indicated which will be payable only in non-convertible Indian
currency. Unless otherwise specified it will be assumed that
Agency commission has been included in the offered price. If there
is no mention about the commission amount, it will be assumed that
no commission is involved against this purchase.
MM/GLOBAL/E-01/2005 (10)
9.1.1 All the Bids must be accompanied by Bid Security for the amount
as mentioned in the NIT or an equivalent amount in freely
convertible currency and shall be in the prescribed format
(Annexure VII) as Bank Guarantee((BG) or an irrevocable Letter of
Credit (L/C) from any of the following Banks :
9.1.2 The Bank Guarantee / LC shall be valid for seven (7) months from
the Bid closing date and shall be enforceable at Duliajan / Delhi /
Kolkata / Guwahati.
9.2 (i) The domestic bidders will have to submit the Bank
Guarantee from any of the scheduled banks and on non - judicial
stamp paper of requisite value, as per the Indian Stamp Act,
purchased in the name of the issuing banker.
(ii) The foreign Bidder will have to submit the Bank Guarantee
from Banks of Indian origin situated in their town/city/country. In
case no such bank of Indian origin is situated in their
town/city/country, the Bank Guarantee may be submitted from the
bankers as specified in Clause 9.1.1 (b) or (c) above.
9.3 Any bid not accompanied by a proper Bid Security (in Original) in
conformity with Clauses 9.1.1, 9.1.2 and 9.2 as applicable will be
rejected outright without any further reference.
9.4 The Bid Security of the unsuccessful bidders will be returned after
finalization of tender whereas the Bid Security of the successful
bidder will be discharged on such bidder’s furnishing the
Performance Security to OIL in the prescribed format (Annexure
VIII) against the Purchase Order secured by the bidder within the
stipulated time frame. The successful bidder will however, ensure
that the validity of the Bid Security till such time the Performance
Security in conformity with Clauses 10.3 or 10.4 below as the case
may be, is furnished.
9.5 The bidders will extend the validity of the Bid Security, if and
whenever specifically advised by OIL, at the bidder’s cost.
9.6 Bid Security will not accrue any interest during its period of validity
or extended validity.
9.8.1 Small Scale Industries (SSI) registered with NSIC under Single
Point Registration Scheme (and not their dealers/distributors) are
exempted from submitting Bid Security for the items they are
registered with NSIC provided they submit their offer for their own
product. Valid registration certificate with NSIC indicating the
category of item and the monetary limit for which they are
registered must be enclosed along with the Bid without which the
bidder will not be entitled for exemption.
MM/GLOBAL/E-01/2005 (12)
10.1 The successful bidder shall furnish the Performance Security in the
form enclosed (Annexure VIII) herewith within 30 days of the receipt
of notification of award of Contract failing which OIL reserves the
right to cancel the order and forfeit the Bid Security. Bidders should
undertake in his bid to submit Performance Security as stated
above.
10.4 (i) The bank guarantee by domestic bidders will have to be given
from the scheduled banks on non judicial stamp papers of
requisite value, as per the Indian Stamp Act, and stamp
papers should be in the name of the issuing bank.
(ii) The foreign Bidder will have to submit the bank guarantee
from Banks of Indian origin situated in their town/city/country.
In case no such bank of Indian origin is situated in their
town/city/country, the Bank Guarantee may be submitted from
the bankers as specified in Clause10.3 (b) or (c) above.
(iii) The Bank Guarantee issued by a Bank amongst others must
contain the following particulars of such Bank :
10.7 The Performance Security for capital nature items like plant and
machinery etc. shall be valid for 12 months from the date of
commissioning or 18 months from the date of shipment/despatch
whichever concludes earlier. However, for consumables like
chemicals, cement, tubular etc. the Performance Security shall be
valid for 12 months from the date of shipment/despatch.
10.11 The bidders will extend the validity of the Performance Security, if
and whenever specifically advised by OIL, at the Bidder/Seller’s
cost.
12.1 The bid along with all Annexure (I to XI) and copies of documents
should be submitted in e-form only through OIL’s e-bidding engine.
The price bids submitted in physical form against e-procurement
tenders shall not be given any rejected. However the following
documents should necessarily be submitted in physical form in
sealed envelope super scribed as "Tender Number and due for
opening on......" The outer cover should duly bear the tender
number and date of closing/opening prominently underlined,
alongwith the address of Purchaser's office, as indicated in
Invitation For Bids:
13.2 No bid can be submitted after the submission dead line is reached.
The system time displayed on e-procurement web page shall
decide the submission dead line.
14.2 After the opening of the bid, OIL may at its discretion ask the bidder
for clarification of its bids. The request for clarification and response
shall be in writing and no change in the price or substance of the
Bid shall be accepted. The reply of the bidder should be restricted
to the clarifications sought.
Bidders are advised in their own interest to ensure that bid are uploaded
in system well before the closing date and time of the bid.
17.1 The bid will be opened at 1300 Hrs. (IST) or on the date & time of
opening indicated in "Invitation for Bid". Bidder or their authorised
representative (only one person per bidder) will be allowed to be
present at the time of opening of the Bids. However, a letter (in the
form as per Annexure VI enclosed) must be produced to the Tender
Opening Officer at the time of opening of tenders. Unless this letter
is presented, the representative will not be allowed to attend the
tender opening.
MM/GLOBAL/E-01/2005 (16)
18.2 OIL reserves the right to accept / reject any deviation in bidder's
offer pertaining to the materials specifications or to the terms and
conditions stipulated in this tender without assigning any reason
other than Bid Rejection Criteria specified in Section ‘D’.
20.1 OIL reserves the right to accept / reject or prefer any offer either in
full or in part or annul the bidding process and reject all bids at any
time prior to award of contract without thereby incurring any liability
to the affected bidder (s) or any obligation to inform the affected
bidder (s) of the ground for OIL`s action. OIL also reserves the right
to split the order between two or more parties.
21.0 PACKING :
21.2 Machined steel and iron parts are to be heavily greased / varnished
as a prevention against rust.
MM/GLOBAL/E-01/2005 (17)
21.5 All items must have their respective identification marks painted /
embossed on them.
21.7 The Seller shall be responsible for damage of goods either in full or
in part and for corrosion and/or deterioration of the plant and
equipment during transit due to inadequate/insufficient packing or
due to non-compliance with the above Para Nos. 21.1 to 21.4
depending upon the nature of items and as such shall be obligated
to repair or replace the damaged goods or plant or equipment in full
or in parts thereof, at free of cost to OIL within a reasonable period
of time.
22.2 OIL reserves the right to inspect the material through any of the
Third Party Inspection Agencies. While appointing the Third party
inspection Agency (from OIL’s approved agencies), the bidder shall
pass instruction to the appointed Third Party Inspection Agency to
comply and respond to the advice/queries made by OIL directly with
the inspection agency in connection with the inspection.
22.3 Bidder must extend the required facility for inspection by Third Party
Inspection Agency. The bidder will be responsible for arranging the
third party inspection and must submit the inspection certificate in
Original together with the Declaration Certificate (as per Format
mentioned in Annexure XI) to OIL alongwith the despatch/shipping
documents. The certificate issued by the Third Party Inspection
Agency must specify that the inspection has been carried out for
the material to be supplied to OIL INDIA LIMITED and inspection
has been carried out as per the scope of inspection stipulated in
OIL’s Purchase Order. The certificate should also specify OIL’s
Purchase Order Number.
23.1 The Bidder / Seller shall treat as confidential all designs, drawings,
data or information written or verbal, supplied by OIL and shall use
its best endeavors to ensure that such design, drawings, data or
information is not divulged to any third party except with the
consent of OIL where necessary for the purpose of
performance of its obligation hereunder and subject to similar
undertakings being obtained from such third parties to treat such
design, drawings, data or information in like confidence other than
designs, drawings, data or information which at the time of
proposed disclosure are within the public knowledge or in the
Bidder’s/Seller's possession.
MM/GLOBAL/E-01/2005 (19)
24.2 In the event of any claim or demand being made or action brought
against OIL in respect of any of the aforesaid matters, OIL shall
notify the Bidder/Seller thereof as soon as possible and
Bidder/Seller shall conduct with the assistance of OIL if necessary,
but at his own expense, all negotiation for the settlement of such
matter and any legal proceeding, litigation/ arbitration involved or
which may arise there from.
25.1 The Bidder/Seller shall defend or hold OIL harmless from all
actions, claims, suits and demands made, against either or both of
them in respect of injuries to or death of any person including
employees of the Bidder/Seller or non-compliance of any
statutory/safety requirement.
25.2 The Bidder/Seller shall also defend and hold OIL harmless for loss
of and damage to property arising from the supply of any goods or
materials or the erection, installation repair or operation for a
period, of any plant hereunder.
26.0 ASSIGNMENT :
26.1 The Bidder/Seller shall not transfer, assign or sublet the
consequent Contract or any part thereof without the prior consent in
writing from OIL. Any permitted transfer/assignment or subletting
shall not relieve the Bidder/Seller of any of his obligations which
might have arisen before such permission was given.
28.3 As an alternative to Clause No. 28.2 above, OIL reserve the right to
accept the materials but, the Seller shall be liable to pay liquidated
damages @ 0.5% per week or part thereof of the value of the
goods in respect of which default in delivery takes place subject to
a maximum of 7.5 %. Should there be default on the part of the
Seller for more than 15 Weeks from the scheduled date to complete
the delivery or to complete the installation/commissioning &
Training (wherever applicable) successfully, OIL shall have the
right, in addition to the provisions under Clause 28.2 to invoke the
Performance Security without causing any notice to the Seller to
this effect.
MM/GLOBAL/E-01/2005 (21)
29.1 In the event of either of the parties being rendered unable, wholly or
in part by force majeure to carry out its obligations under the
agreement when entered into, it is agreed that on such party giving
notice and full particulars of such force majeure in writing or by
telegram / telex / fax to other party as soon as possible (within
maximum one week), after the occurrence of the cause relied on
then the obligations of the party giving such notice with proper
documentary evidence so far as they are affected by such force
majeure, shall be suspended during the continuance of any inability
so caused but for no longer period, and such cause as far as
possible be remedied with all reasonable effort.
29.2 The term “Force Majeure" as used herein shall mean ‘Acts of God’
including Landslides, Lightning, Earthquake, Fires, Storms, Floods,
declared Wars, Blockades, insurrection, riots, Government
regulations etc., which are not within the control of the party
claiming suspension of its obligations within the meaning of the
above Clause 29.1 and which renders performance of the contract
by the said party completely impossible.
30.0 DEFAULT :
31.0 TERMINATION :
MM/GLOBAL/E-01/2005 (22)
33.0 ARBITRATION :
33.1 All disputes and differences whatsoever arising between the parties
out of or relating to the construction, meaning and operation or
effect of this Tender and consequent Contract or the breach thereof
shall be mutually settled. However, in case no such mutual
settlement is arrived at, the matter shall be settled by arbitration in
accordance with the provision of arbitration of the Indian Arbitration
& Conciliation Act, 1996 and any statutory modification or re-
enactment thereof and the Rules made there under and for the time
being in force. The venue of arbitration shall be at Duliajan unless
otherwise agreed by OIL
MM/GLOBAL/E-01/2005 (23)
1.0 INCOTERMS :
(i) All taxes, stamp duties and other levies imposed outside India
shall be the responsibility of the Bidder/Seller and charges
thereof shall be included in the offered rates.
(ii) All Taxes & levies imposed in India, for the services including
installation & commissioning, shall be to the Bidder/Seller’s
account.
(iii) Income Tax on the value of the Services rendered by the
Bidder /Seller in connection with installation, commissioning,
training etc. shall be deducted at source from the invoices at
the appropriate rate under the I.T. Act & Rules from time to
time.
5.0 SHIPMENT :
MM/GLOBAL/E-01/2005 (24)
6.0 INSURANCE :
8.3 For small value orders say up to US $15,000.00, OIL would prefer
to make payment on Sight draft (Cash against Documents) basis
for expeditious processing of order for mutual benefit. OIL
undertakes to pay within 15 working days of receipt of clean
documents, in case of payment on Sight draft (CAD) basis. As per
present rule, Sight Draft (CAD) payment up to US$ 25,000 can be
made on direct submission of documents to OIL’s nominated
banker instead of routing through bidder's banker.
The bidder, in his bid, must indicate the correct particulars viz.
their Account number etc. to enable the SBI to put through the
correct transaction.
9.1 While banking charges in India will be borne by OIL, all banking
charges in bidder's country will be to the bidder’s account.
Bidders are requested to quote their prices considering these
charges, if applicable. Further, bank charges in India incurred in
extension/ amendment of L/C for reasons attributable to the bidder
(and where OIL is not at fault), shall be borne by the bidder.
MM/GLOBAL/E-01/2005 (26)
10.3 Bank Guarantee shall be valid for 3 months beyond the delivery
period incorporated in the order and same shall be invoked in the
event of Seller's failure to execute the order within the stipulated
delivery period.
10.4 In the event of any extension to the delivery date, seller shall
enhance the value of the bank guarantee to cover the interest for
the extended period and also shall extend the validity of bank
guarantee accordingly.
11.1 Bidders must clearly indicate in their offer whether they have any
Agent in India. If so, bidders must furnish the names and addresses
of their agents and state clearly whether agents are authorised to
receive any commission. The rate of commission amount must be
indicated which will be payable only in non-convertible Indian
currency. Unless otherwise specified it will be assumed that
Agency commission has been included in the offered price. If there
is no mention about the commission amount, it will be assumed that
no commission is involved against this purchase.
12.0 DOCUMENTATION :
12.1 Eight (8) copies of invoices, Six (6) copies of BL/AWB and Four (4)
copies of certificate of origin will be required to be furnished.
MM/GLOBAL/E-01/2005 (27)
12.3 Seller shall also ensure that the shipping documents are received
by OIL's Kolkata office 7 days (3 days in case of shipment from
nearby countries/ports like Singapore) prior to the listed arrival of
the vessel at Kolkata port. In case of air-freighted consignments,
documents should be received within 7 days from the date of
despatch. If the documents are not made available as requested it
will not be possible for OIL to clear the consignments through
Customs at the discharging port in time and the same will accrue
demurrage. Expenses incurred by OIL due to late submission of
documents would be recoverable fully from the successful Bidder or
their Indian agent.
13.2 OIL shall reserve the right to deduct demurrage and other
expenses incurred due to late / incorrect submission of
documents by the Principal from the commission payable to their
Indian Agents against the instant order or any other subsequent /
outstanding order.
MM/GLOBAL/E-01/2005 (28)
1.0 PRICES :
1.2 OIL reserves the right to place order on FOR (despatching station)
or FOR (destination) terms. Offered rates should be kept firm
through delivery/despatch.
SSI Unit availing slabs rate of turnover for duty structure should
specify the maximum Excise Duty levies against the order at the
time of delivery, if order is placed on them.
MM/GLOBAL/E-01/2005 (29)
(i) All taxes, stamp duties and other levies for the services
including installation/commissioning, Training etc. shall be to
the Bidder/Seller’s account.
(iii) Income Tax /Service Tax on the value of the Services
rendered by the Bidder/Seller in connection with
installation/commissioning, training etc. shall be deducted at
source from the invoices at the appropriate rate under the I.T.
Act & Rules from time to time.
Bidder, while quoting against this tender, must take cognizance of all
concessions permissible under the statutes including the benefit
under Central Sale Tax Act, 1956, failing which the Bidder will have
to bear extra cost where bidder does not avail confessional rates of
levies like customs duty, excise duty, sales tax etc. OIL will not take
responsibility towards this.
7.1 In case there is any import content in their offer, it will be obligatory
on the part of the Indian bidders to mention the amount involved
and the rates quoted should be inclusive of import content and
applicable customs duty thereon. On the other hand, if there is no
import content they should categorically state the import content to
be NIL in their offer. Bidders who do not mention import content in
their offer will not be entitled to price preference applicable, if any
vide Section D (Bid Rejection & Bid Evaluation Criteria).
8.1 Indian Bidders are permitted to bid in any currency (including Indian
Rupees) and receive amount in that currency. However, currency of
bid will not be allowed to be changed after bid opening. Since
Indian bidders are allowed to quote in any currency, OIL will not
compensate for any exchange rate fluctuation in respect of the
purchase finalised under this tender.
10.0 DESPATCH :
10.1.1 In the event of an order other than FOR Destination terms, the
material will be required to despatch through OIL’s approved
transporters (which will be specified in the order) on “Door Delivery”
basis.
10.1.2 For orders placed on FOR Destination basis, the material will be
required to despatch through reputed Bank approved transporters
only on Door Delivery basis. In case OIL is required to collect the
material from transporters godown, extra expenditure incurred
thereof will be recovered from the Bidder/seller.
MM/GLOBAL/E-01/2005 (31)
11.0 INSURANCE :
11.1 Transit insurance will be arranged and paid for by OIL for all orders
other than FOR Destination orders. The Bidder/seller will be
required to intimate the insurance agency (which will be specified in
the Purchase Order) regarding the despatch details immediately
after despatch. The Sellers have to arrange the transit insurance at
their cost in case of orders placed on FOR Destination basis.
14.3 Bank Guarantee shall be valid for 3 months beyond the delivery
period incorporated in the order and same shall be invoked in the
event of Seller's failure to execute the order within the stipulated
delivery period.
14.4 In the event of any extension to the delivery date, seller shall
enhance the value of the bank guarantee to cover the interest for
the extended period and also shall extend the validity of bank
guarantee accordingly.
MM/GLOBAL/E-01/2005 (33)
1.1 Bidders shall offer firm price through delivery and not subject to
variation on any account. Bids with adjustable price shall be treated
as non responsive and rejected.
1.2 Validity of the Bids shall be minimum 4 months (120 days). Bids
with lesser validity will be rejected.
1.3 Bids received after bid closing date and time shall be rejected. Also,
modification of Bids received after Bid Closing date/time shall not
be considered.
1.4 Bidders shall quote directly and not through their agent in India.
Offers made by their Indian Agents on behalf of their foreign
Principals will be rejected. Similarly, Bids received from unsolicited
parties shall be rejected.
1.7 Bids without original Bid Security as per Para 9.0 of Section A
(wherever called for) and confirmation regarding submission of
MM/GLOBAL/E-01/2005 (34)
1.9 The bids shall conform generally to the specifications and terms and
conditions given in the tender. Bids shall be liable for rejection in case
the goods offered don't conform to the required minimum / maximum
parameters stipulated in the technical specifications and to the
respective international/National standards wherever stipulated.
1.10 Bids submitted without all the cost details required vide Para 7.1 of
Section A will be rejected.
2.1 Bids which are found to be responsive and meeting the requirement
both specification wise and terms and conditions in the enquiry will
be considered for final evaluation.
2.3 In the event of computational error between unit price and total
price, unit price shall prevail and adopted for evaluation.
MM/GLOBAL/E-01/2005 (35)
3.2.3 When more than one domestic bidders fall within price preference
range, inter-se-ranking will be done on FOR destination basis.
3.4 Insurance and banking charges (in India) will be assumed as 1.5%
of the FOB prices in case of foreign offers. Extra 1% will be loaded
on offers stipulating confirmed L/C at buyer’s account. In case of
MM/GLOBAL/E-01/2005 (36)
MM/GLOBAL/E-01/2005 (37)
In case any or all the above jobs would be carried out in their plant,
they must forward valid API certificate(s) issued in their name for
respective job(s) together with the offer.
1.2 In case some of the above jobs are not carried out in their plant but
would be carried out in some other works, the bidders must submit
API certificate(s) issued in the vendors' name for respective job(s).
These certificates must be furnished along with the offer.
1.3. Bidders doing none of the above jobs would be treated as supply
house/traders. As supply house /traders to bid, they however must
fulfill the criteria laid down in General terms and conditions (refer
para 1.2 of Section A) to be eligible for bidding.
ii) Valid API certificates of the mills doing the respective jobs.
MM/GLOBAL/E-01/2005 (38)
3.2 The bidders are required to categorically confirm that the goods
offered will not originate/ be shipped from any of the above named
countries or any of such countries on whose products Government
of India may impose Anti Dumping duties at any stage and if so, the
applicable Anti Dumping duty will be borne by them as mentioned
above. In the event such a categoric confirmation is not made in
the offer, the offer will be summarily rejected.
4.1.1 Foreign bidders are required to quote "Firm FOB" and "Firm C&F"
price showing break up. Evaluation of foreign offers will be made
considering “Firm C&F" price. Bidders not quoting "Firm FOB" and
"Firm C&F" price will be rejected.
MM/GLOBAL/E-01/2005 (39)
6.0 SPECIFICATIONS :
6.1 The bids shall conform generally to the specifications and terms
and conditions given in the tender. Bids shall be liable for rejection
in case the goods offered don't conform to the required minimum /
maximum parameters stipulated in the technical specifications
and to the respective international/National standards
wherever stipulated.
MM/GLOBAL/E-01/2005 (40)
****************
MM/GLOBAL/E-01/2005 (41)
Tender No :
Dear Sirs,
Yours faithfully,
(SIGNATURE OF BIDDER)
ADDRESS :
DATED :
TELEPHONE NO :
FAX NO :
EMIAL ADDRESS :
Note : This form should be returned along with offer duly signed
MM/GLOBAL/E-01/2005 (42)
MM/GLOBAL/E-01/2005 (43)
MM/GLOBAL/E-01/2005 (44)
OIL expects the bidders to fully accept the terms and conditions of the
bidding documents. However, should the bidder experience some
exception and deviations to the terms of the bidding documents, the same
should be indicated here and put in unpriced bid. In order to be considered
responsive, Bidder’s offer must specifically include the following statement
:
(a) We certify that our offer complies with all NIT requirements and
specifications without any deviations.
Or
(b) We certify that our offer complies with all NIT requirements and
specifications with the following deviations :
Name :
MM/GLOBAL/E-01/2005 (45)
CHECK LIST
TECHNICAL
Yes No
2.0 Whether the product quoted is API approved and bears API monogram ? (if
applicable)
3.0 Whether required sample asked in bidding document has been submitted
along with the offer ?
4.0 If the sample has been asked for and the bidder is exempted from
submission of sample, then whether exemption letter has been enclosed with the
offer ?
5.0 Whether the materials being offered fully conform to the required technical
specifications ?
Yes No
Yes No
MM/GLOBAL/E-01/2005 (46)
(i) Value
2.1 Whether Original Bid Security has been forwarded (if called for) ?
3.0 In case the Bidder is a supply house, whether authorisation from the
manufacturer, authorising him to bid, has been enclosed with the offer ?
Yes No
Yes No
6.0 Whether the period of validity of the offer is as required in bidding document?
Yes No
Yes No
MM/GLOBAL/E-01/2005 (47)
Yes No
Yes No
12.0 Whether the cost of Third party Inspection charges included in the quoted
prices? If not, whether these have been quoted separately. (if called for)
14.0. Whether the cost of training of OIL personnel included in the prices? If
not, whether these have been quoted separately. (if called for)
Yes No
16.0 Has the bidder's past supplies proforma (Annexure – V) been carefully
filled and enclosed with the offer ?
Yes No
MM/GLOBAL/E-01/2005 (48)
18.0. If the Bidder is seeking business with OIL for the first time, has he given
the details of the parties to whom the offered items/services have been provided
in past alongwith their performance report ?
Yes No
19.0 Whether required sample asked in bidding document has been submitted
alongwith the offer ?
Yes No
21.0. Confirm that bid and all documents are signed using valid digital
signatures issued by acceptable Certifying Authority (CA) as per Indian IT Act
2000.
Yes No
22.0 Whether firm FOB/FCA price (Port of Shipment) has been quoted by
foreign bidders?
Yes No
23.0 In case of Air shipment, have you indicated FCA charges up to Gateway
airport?
24.0 Whether firm C&F prices (Calcutta Port) has been quoted by foreign
bidders?
MM/GLOBAL/E-01/2005 (49)
25.0 Have you indicated details of Indian Agent specifying Name & address of
the agent in India?
28.0 If the Indian agent is to receive annual retainer fee, the details about
the quantum has been furnished?
Yes No Not applicable
29.0 Has the country of origin of the items being offered, indicated ?
Yes No Not applicable
30.0 Whether firm Ex-works and FOR destination prices have been
quoted by indigenous bidders
Yes No
MM/GLOBAL/E-01/2005 (50)
33.0 Whether a copy of latest income tax clearance certificate has been
enclosed ?
34.0 Whether details of your registration under Sale Tax/Central Sales Tax
have been indicated in the offer?
Yes No
MM/GLOBAL/E-01/2005 (51)
------------------------------------------------------------------------------------------------------------------
_____ ______________
Name_ _____________
_______________________
_______________________
MM/GLOBAL/E-01/2005 (52)
NO. Date
To,
The
Oil India Ltd.,
(India)
Dear Sir,
Yours faithfully
Signature of Bidder
Name:
Designation :
For & on behalf of :
Copy to: Mr for information and for production before the (MM)
at the time of opening of bids.
MM/GLOBAL/E-01/2005 (53)
Page 315 of 465
ANNEXURE - VII
TO,
OIL INDIA LIMITED
P. O. - Guwahati - 781171
ASSAM, INDIA
1. If the Bidder withdraws their Bid during the period of Bid validity specified by the Bidder,
or
2. If the Bidder, having been notified of the acceptance of their bid by the Purchaser during the
period of bid validity :
a) fails or refuses to accept the order ; or
b) fails or refuses to furnish the performance security
We undertake to pay to the Purchaser up to the above amount upon receipt of their
first written demand (by way of letter /fax/cable) without the Purchaser having to
substantiate their demand, provided that in their demand the Purchaser will note that the
amount claimed by it is due to it owing to the occurrence of one or both of the two
conditions, specifying the occurred condition or conditions.
MM/GLOBAL/E-01/2005 (54)
MM/GLOBAL/E-01/2005 (55)
TO,
OIL INDIA LIMITED
P. O. - Guwahati - 781171
ASSAM, INDIA
We undertake to pay to the Purchaser up to the above amount upon receipt of their
first written demand (by way of letter /fax/cable) without the Purchaser having to
substantiate their demand, provided that in their demand the Purchaser will note that the
amount claimed by it is due to it owing to the occurrence of one or both of the two
conditions, specifying the occurred condition or conditions.
MM/GLOBAL/E-01/2005 (54)
MM/GLOBAL/E-01/2005 (55)
Dated
TO,
OIL INDIA LIMITED
P. O. - Guwahati - 781171
ASSAM, INDIA
AND WHEREAS it has been stipulated by you in the said Contract that the seller shall
furnish you a Bank gurantee by a recognized Bank for the sum specified therein as
security for compliance with the Seller’s performance obligation in accordance with the
contract.
MM/GLOBAL/E-01/2005 (56)
Page 320 of 465
Signature & Seal of the gurantors
Date ……………………..
………………………………
Witness Name and address of the Gurantors
MM/GLOBAL/E-01/2005 (57)
Page 321 of 465
ANNEXURE - IXA
MM/GLOBAL/E-01/2005 (58)
Page 322 of 465
ANNEXURE - IX B
MM/GLOBAL/E-01/2005 (59)
Page 323 of 465
ANNEXURE - X
MM/GLOBAL/E-01/2005 (60)
Page 324 of 465
ANNEXURE - XI
DECLARATION CERTIFICATE
BY
THE THIRD PARTY INSPECTOR
Material :
Quantity passed :
Certificate No. :
issued by us.
Date :
__________________________
Signature of Third Party Inspector
Seal
MM/GLOBAL/E-01/2005 (61)
Page 325 of 465
Amendment to General Terms and Conditions for Global Tender
(MM/GLOBAL/E-01/2005)
SECTION – A
A. Clause 2.4 of Section-A of General Terms and Condition of Global Tender (MM/GLOBAL/E-01/2005)
has been amended as under:
2.4 CANCELLATION OF TENDER - REFUND OF TENDER FEE
In the event, a particular tender is cancelled the tender fee will not be refunded. In case the tender is cancelled and
refloated, tender will be issued free of cost to the bidders who purchased against cancelled tender.
B. Clause as para 7.1.8 of Section-A of General terms and Condition for Global Tender (MM/GLOBAL/E-
01/2005) has been added as under:
7.1.8 Bidder should submit copies of original documents defining the constitution or legal status, place of
registration, and principal place of business; written power of the signatory of the Bid to commit the Bidder.
C. Clause 7.6 of Section-A of General Terms and Condition of Global Tender (MM/GLOBAL/E-01/2005)
has been amended as under:
7.6 DISCOUNT
Prices should be quoted net of discount by the Bidders. However, discount of any type, if indicated separately, will be
taken into account for evaluation. Conditional discount will not be considered for evaluation purpose.
D. Clause as para 7.15.1 of Section-A of General terms and Condition for Global Tender
(MM/GLOBAL/E-01/2005) has been added as under:
7.15.1 WITHDRAWL OF OFFER BY BIDDER
In case any bidder withdraws their bid within the bid validity period, Bid Security will be forfeited and the party will be debarred for
a period of 2 (two) years.
E. Clause as para 7.18 of Section-A of General terms and Condition for Global Tender (MM/GLOBAL/E-
01/2005) has been added as under:
7.18 FURNISHING FRAUDULENT INFORMATION/ DOCUMENT
If it is found that a Bidder has furnished fraudulent document/information, the Bid Security/Performance Security shall be
forfeited and the party will be debarred for a period of 3(three) years from date of detection of such fraudulent act, besides the
legal action. In case of major and serious fraud, period of debarment may be enhanced.
F. Clause as para 7.19 of Section-A of General terms and Condition for Global Tender (MM/GLOBAL/E-
01/2005) has been added as under:
7.19 BACKING OUT BY BIDDER AFTER ISSUE OF LETTER OF AWARD (LOA)
In case the Bidder does not accept the LOA/Purchase Order issued within validity of their offer, the Bid Security (wherever
applicable) shall be forfeited and the firm shall be debarred for 2(two) years.
G. Clause 9.1.2 of Section-A of General Terms and Condition of Global Tender (MM/GLOBAL/E-01/2005)
has been amended as under:
9.1.2 The Bank Guarantee / LC shall remain valid for 180 days more than the Bid validity and shall be enforceable at
Duliajan / Delhi / Kolkata/ Guwahati.
Note : In case of extension of bid closing date against any tender where a Bidder has already submitted his Bid with
requisite Bid security within the original BC date, such Bidders will be asked to confirm extension of their Bid Security
after opening of the Bids. Offers from such Bidders will be considered if they extend Bid security for the
corresponding period of extension of BC date upon request from OIL.
H. Clause 9.7 of Section-A of General terms and Condition for Global Tender (MM/GLOBAL/E-01/2005)
has been amended as under:
9.7 The Bid Security will be forfeited:
a) If a bidder withdraws his bid during the period of validity of bid or any extension thereof duly agreed by the bidder,
OR
b) If the successful Bidder do not accept the order or fails to furnish the Performance Security within 30 days of placement of
order or before the expiry of Bid Security (unless extended), whichever is earlier.
OR
c) If a bidder furnished fraudulent document/information in their bid
I. Clause 10.3 of Section-A of General Terms and Condition of Global Tender (MM/GLOBAL/E-01/2005)
has been amended as under:
The Performance Security shall be denominated in the currency of the contract or in the equivalent US Dollars
converted at the B.C. Selling rate of State Bank of India on the order date shall be in the form of a Bank Guarantee or
irrevocable Letter of Credit from:
a) Any Scheduled Indian Bank or
b) Any Indian branch of a foreign Bank or
c) Any reputed foreign Bank having correspondent bank in India and the Bank Guarantee shall be encashable in
India.
Contd..2
K. Clause 16.0 of Section-A of General Terms and Condition of Global Tender (MM/GLOBAL/E-01/2005)
has been amended as under:
16.0 Timely submission of tenders is the responsibility of the bidder. Bidders are advised in their own interest to
ensure that bid are uploaded in system well before the closing date and time of the bid.
L. Clause as para 34.0 of Section-A of General terms and Condition for Global Tender (MM/GLOBAL/E-
01/2005) has been added as under:
34.0 SET-OFF:
34.1 Any sum of money due and payable to the contractor (including Security Deposit refundable to them) under this
or any other contract may be appropriated by Oil India Limited and set-off against any claim of Oil India Limited (or
such other person or persons contracting through Oil India Limited) for payment of a sum of money arising out of this
contract or under any other contract made by the contractor with Oil India Limited (or such other person or persons
contracting through Oil India Limited).
SECTION – ‘D’
A. Clauses as para 1.12 of Section-D of General terms and Condition for Global Tender (MM/
GLOBAL/E-01/2005) has been added as under:.
1.12 To ascertain the substantial responsiveness of the bid, clarification in respect of clauses covered under BRC can be asked
from the bidder and such clarifications fulfilling the BRC clauses in toto must be received on or before the deadline given by the
company, failing which the bid will be summarily rejected.
B. Clauses as para 1.13 of Section-D of General terms and Condition for Global Tender (MM/
GLOBAL/E-01/2005) has been added as under:
1.13 Offers received without Integrity Pact (wherever applicable) duly signed by the authorised signatory of the
bidder will be rejected.
C. Clauses as para 4.1 of Section-D of General terms and Condition for Global Tender (MM/ GLOBAL/E-
01/2005) has been added as under:
4.1 OIL reserves the right to allow Small Scale Sectors registered with NSIC purchase preference facility as
admissible as per existing Government Policy. The bidders are requested to check the latest position on the subject
on their own and OIL does not accept any liability whatsoever, on this account.
SECTION – ‘E’
A. Clauses in para 7.0 of Section-E (BID REJECTION CRITERIA) of General terms and Condition for
Global Tender (MM/GLOBAL/E-01/2005) have been added as under:
(vi) Manufacturer’s Experience:- In case the bidder is a Manufacturer of the offered item, he should satisfy the
following along with documentary evidence i.e. copies of purchase order, B/L, invoice, etc., which should be enclosed
along with the techno-commercial bid:
(a) Minimum 5 (five) years of experience of manufacturing similar material (Same or higher outer diameter, with same
or high wall thickness irrespective of grade of the material). For this purpose the period reckoned shall be the period
prior to the date of opening of the techno-commercial bid.
(b) Should have manufactured / supplied similar material (same or higher outer diameter with same or higher wall
thickness irrespective of grade of the material) at least 50% of tendered quantity to various companies/ Oil and Gas
specific companies during the last 5 (five) Years.
However, domestic manufacturers that have satisfactorily executed development orders placed by OIL for similar
items (same or higher outer diameter with same or higher wall thickness irrespective of grade of the material) and are
established sources for supply would be considered acceptable.
(c) In case the bidder is not a manufacturer, then the bidder is required to obtain documentary evidence in respect of
the above (a) & (b) from the Manufacturer whose product has been offered and submit the same along with the
techno-commercial bid.
ANNEXURE - VII
A. Clauses in “THE CONDITIONS of this obligation are:” of ANNEXURE – VII of General terms and
Condition for Global Tender (MM/ GLOBAL/E-01/2005) has been added as under:
THE CONDITIONS of this obligation are:
3. If the Bidder furnishes fraudulent document/information in their bid.
This guarantee will remain in force up to and including one hundred eighty (180) days after the period of bid validity,
and any demand in respect thereof should reach the Bank not later than the above date.
--------X July-2012X-------
Purpose
The Purpose of the Document is to educate the Bidders, how to View and Download the
Tender Details from the OIL’s E-Tender Portal. The Steps to be followed for Participation and
Submission of Offers.
Prerequisites
ü OIL’s E-Tender Portal runs only on Internet Explorer 6.0 and above.
ü User should have a valid User ID From OIL for E-Tender Access [ Else Guest Login
can be used]
ü Tender should have been published in the E-tender Portal.
ü All Open Tender which are Open can be viewed by all including Guest Users.
ü Limited Tenders meant for specific Vendor can only access through the Login with their
User Id, provided the tender is marked to them.
Note:
Since, our –tender portal is running on port: 1443, please ask your network team to
open the port no. 1443 in the firewall so that the page gets displayed in the browser
properly.
For Participation:
For opening the e-tender Logon page , one can go through the following path.
One can also directly go to the webpage by typing the url in the browser also. The
url is : https://etender.srm.oilindia.in/irj/portal
The Compatibility Settings guides about the Internet Explorer Browser setting to
work properly the oil’s e-tender portal.
The second is guideline to the bidders about the details of the pre-requisite for the
e-tendering in OIL.
Vendor login :
For accessing and participation, e-tender portal user Id and Passwords are issued
from OIL. Generally it is issued to new vendors on their first time deposit of tender
fee against any of their interested e-tenders.
Else users without having user ID can to use ‘Guest’ to login into the portal. On
Login into the portal, the first page comes as under:
User Manuals are put under the User Manuals Tab Page.
Click on ‘Refresh’ at the bottom of the page to get the updated data.
To go to a specific Tender key in the RFx [ Tender ] Number in the Event Number Field and
click on button. The Tender Number will be displayed. [ Please remove this entry from
On double clicking on the Tender number [ RFx] , a new window will open with the Rfx in
display mode.
In the display mode, details are available as submission deadline, opening date, Tender fee,
EMD requirements etc. other relevant data in Rfx parameter area under Rfx information tab.
Now click on Question area near to Rfx parameter area under Rfx information tab to get all
the questions maintained in the RFx.
All the questions whose answers are expected by the vendor to fill are displayed in this area
(some of them are mandatory, marked with red star) as per tender requirement.
Click on Item tab to view the details of the material and services of the RFx.
1. click on
or
2. If you could not find the button , then [In case of old tender, prior to
upgrade]
3. This will redirect to the C-folder in following structure. This is the area to view and
download the Technical details like Details of Materials, Schedule of Services,
BEC/BRC, Terms and Conditions of the Tender, Integrity Pact etc.
4. Either of this link will open up a new Window as per the below screens.
Window with Collaboration Link will open as below: Navigate to the Tender documents
Folder for Tender documents and Amendment to Tender documents Folder for
Amendments, if any.
Window with Technical Rfx button, system will redirect to the following structure:
Navigate to the Tender documents Folder for Tender documents and Amendment to
Tender documents Folder for Amendments, if any. Users can view and download the
documents in local machine for further reference.
For Open Tenders, bidders need to go to the Individual Tender and Register [Tender
wise] for allowing them for participation.
Bidders can register against Individual tenders before paying Tender Fee. This is
required in order to maintain the Tender Fee that has been submitted by the bidders,
without which they can’t participate.
In some scenarios, if the bidder doesn’t get the Register button, they will get the
Create Response button [in that scenario, bidder has been allowed to participate by
the respective purchase department already.
Exception: For older tender [ tenders published prior to up-grade { in this scenario,
collaboration folder will be available under Notes and attachment and no ‘ Technical
Rfx’ button at the Top}], bidders need to deposit the tender fee before Registration.
Once bidder’s registers and tender fee is maintained, ‘Create Response’ button will be
visible through which bidders have to create the response against the e-tender.
In some scenarios, if the bidder doesn’t get the Register button, they will get the
Create Response button [in that scenario, bidder has been allowed to participate by
the respective purchase department already.
Note: For older tender bidders need to deposit the tender fee before Registration.[See
exception note on above page]
process ( This will help purchaser to know your intend for participation for the Tender)
After creation, a bid/response number will be generated. It will start with 600XXXXX. Click on
the save button to save the bid you have created. Once creation response part is
over, you will not get the create response button again.
Please have a look at the important field for the response submission process. Under
RFx Information Basic Data Tab Page. The Field value of ‘Detailed Price Information’
will guide you the type of Price to be maintained in the response. The field is available
as per the screen shot below.
Note: Details of the Procedure and Screen Shots are available under
Commercial Uploading section below.
information filled up in the response can be saved by pressing the save button.
Once saved, response goes to the display mode, to work on click on the edit button
A. Terms of Payment: Payment Term offered by the bidders for the quote.
Select Terms of payment from the dropdown list. For getting the dropdown click on the
icon in the value field.
On Edit Mode, you can fill all the answers as per the requirement of the RFx.
Commercial Section:
Now for quoting the price for the materials and services.
Double Click on the amount column (on Edit Mode), you can maintained the Prices on-line
[Currency also, if multiple currency is allowed for the RFx] . [ Please Ignore the Total Value
displays at the top, not reflecting correct one]. After maintaining the Prices for all items as per
the schema defaulted, click on button to save the data. [ Maintain only prices under
amount field where there is respective condition types, blanks should be avoided]
Prices can also be maintained by going to the Item Tab page , Details area, then
maintain prices one by one item by navigating into next items. To select next Item click on
Expand the node, if required by clicking the option on left of the item . It will open up all
the items.
Click on the Price field and maintain the Prices in the on-line format. [Currency also, if
multiple currency is allowed for the RFx]. After maintaining the Prices for all items as
per the schema defaulted, click on button to save the data. [ Maintain only
prices under amount field where there is respective condition types, blanks should be
avoided].
In this type of Rfx, no on-line Prices to be filled up. Instead, Price Bid Format provided
as part of the Tender, to be downloaded, fill up fully in the local machine. Once filled
up these to be uploaded under Notes and attachments in the response with Digital
Signature.
Under the Attachment Option, First Click on the Sign Attachment Option to open up the
Signing window , which is as under:
Then click on the button to browse the file from the Local PC. Browse
the file from the PC, the file along with the full path will be displayed in the browser
browsed, click on the button to attach the Digital Signature on the file.
This will create a new file on the PC of the original file with an extension .SSIG. The
signing process is as per the screenshot below.
Then select the Signature and click on Sign button. One pop-up will come
on successful Signing of the browsed file.
Now click on the Add Attachment Button to add the Signed File in the Response. On
clicking the Add Attachment option, a new window will open as under:
Browse the Signed File from the PC, the file along with the full path will be displayed
in the browser window. Give a Description by key in the Text and Click on
button to save/upload the Digitally Signed File in the system.
The file uploaded in the response will be displayed in the response as under. Multiple
files can be uploaded by using Digital Signature one by one.
In case of new tender types, click on the button at the top on the
response. This will open up a new window.
Similarly in case of old tender, instead of Technical RFx Button, a collaboration link as
per the below screen shot will come.
In both the cases only difference is the folder structure, rest all the procedure
is same. Files in case of new tender types to be uploaded under ‘Tech_bid’ and
in old tender types under ‘Case Folder’
System asks for the option to upload the document. Put a name to the document,
Maintain Description and Select Radio button
Click on Browse to select the document from the Local Machine to be uploaded.
Select the document by click on button. The file along with the full path
will be displayed in the browser window as under:
Pop up showing the list of the Digital Certificates available, select the appropriate
Certificate and click on ‘SIGN’
Enter the Password for the Digital Certificate . On Signing successfully, the below
pop-up comes:
Now follow the instructions as per the pop-up message to attach the Digitally signed
Document. For that click ok to close the pop-up. Now on the screen again click on
button to select the Digitally Signed File on the PC.[The Signing will
create a new file on the PC of the original file with an extension .SSIG.]
Select the Document which was created with SSIG extension as of original document
Once Document has been successfully uploaded it will be displaying under the
current version. This process to be done for each and every file that are to uploaded
Click on LOGOUT button in the Extreme top Right corner to logout from this
collaboration.
Now click on the button to check for any error messages on the response.
In case of error, message with come with Red Buttons and Warnings with
buttons. With warnings submission process can go on, however, in case of error,
offer cannot be submitted. Please maintain the mandatory parameter or maintain
the data to remove the error.
Once all the fill up and upload is complete in all respect, Response has to be Digitally
signed before submitting the Response.
Click on the button at the top of the Response in the Main screen.
System will pop-up following window for selecting the proper Digital certificate for
signing the Response
Select the appropriate Digital certificate and click on SIGN. It will prompt for the
Password. On providing the password and click on OK, pop-up Success message will
be displayed as under:
( please maintain all the required entries to remove all the error messages)
Click on to complete the submission process for the Response against the
Tender.
Result
You have successfully submitted the Response to the RFx (Tender). The status can be
verified on the RFx and Auction window.
For any Queries and Clarification please do email ERP Support Team at
erp_mm@oilindia.in
DOCUMENT NUMBER
( Always quote the Document Number given below as reference )
NOTES :
1 This page is a record of all the Revisions of this Requisition.
2 The nature of the Revision is briefly stated in the "Details" column below, the
Requisition in its entirety shall be considered for contractual purposes.
3 Vendor shall note the MR category and shall submit his offer in line with the
requirements included in attached 'Instructions to Bidders'.
Vendors shall quote prices in EIL Price Schedule except for Sr.No.9.00. Price for
documentation is implied to be included in the prices quoted against Sr.No.1.00 to
Sr.No.8.00
Vendor to note that the numbers given in square '[]' and curly '{}' brackets are
not for their use and meant for store purpose only. Items shall be tagged as per
main equipment Tag No. only.
Note:
Bidder to note that,one fixed price is to be quoted for grouped items. The groups
of items are identified by A1 where A1 indicates one group and so on.
Grouped items shall not be split ordered.
LIST OF ATTACHMENTS
REVISION
SL. REV. REV. REV. REV.
DOCUMENT TITLE DOCUMENT NO.
No.
DATE DATE DATE DATE
FORMATS
5 Format for Vendor Drawing/ EIL-1641-1923
Document Submission Schedule Rev.1
JOB SPECIFICATION
6 Job specification for UPS A415-000-16-50-SP- A
System 0661 05/02/2015
DATASHEET - FEEDER LISTS
7 Data sheet for UPS System A415-000-16-50-DS- A
0662 05/02/2015
INSTRUCTIONS TO VENDORS
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.
GENERAL NOTES:
Note:
1. For 202-US-702 :Various types of battery rack formation to be used are double row double tier / single row
double tier / stepped arrangement. Exact formation to be finalised during detailed engineering.
For 201/203/204-US-702 refer Job Specification (Doc. No. A415-000-16-50-SP-0661).
2. UPS output to be earthed neutral 230V AC.
3. Refer Job Spec (Doc No.A415-000-16-50-SP-0661)
4. For 202-US-702 : Compartmentalised (fixed type), floor mounted ACDB.
For 201/203/204-US-702 : wall mounted type ACDB.
JOB SPECIFICATION
FOR UPS SYSTEM
(MR No. A415-000-XI-MR-0661)
JOB SPECIFICATION
a. The UPS configuration shall be Parallel Redundant UPS with Bypass with 1
x 100 % batteries as per Cl. 5.2.2 & Sketch-2 of EIL std. specification 6-51-
0017. Other requirements shall be as per EIL specification 6-51-0017.
b. UPS system construction shall be such that each charger, inverter module
can be made fully isolated for maintenance. No common devices/wiring
should be installed. Further there shall be no common device between main
& redundant units (e.g. master oscillators etc.) in order to ensure that the
failure of the same does not cause shutdown of more than one unit.
2.0 For UPS tag no. 201-US-702 (at RT Digboi), 203-US-702 (at RT Guwahati) &
204-US-702 (at RT Bongaigaon) :
a. The UPS shall be single UPS without bypass. Configuration shall be as per
Cl. 5.2.1 & Sketch-1 of EIL std. specification 6-51-00176 but without bypass.
Other requirements shall be as per EIL specification 6-51-0017.
3.0 Feeder requirements from ACDB : ACDB shall be provided with following outgoing
feeders:
1. SCADA 1.85 1 10
2. Spare-1 .8 1 10
3. Spare-2 _ 1 10
1. SCADA 1.85 1 10
2. Spare-1 .8 1 10
3. Spare-2 _ 1 10
1. SCADA 5.35 1 32
2. Spare-1 .8 1 10
3. Spare-2 _ 1 32
5 Spare-1 .8 1 10
6 Spare-2 _ 1 10
4.0 Ambient temperature, back up time, ACDB rating of the UPS system shall be as per following
table:
INSTRUCTIONS TO VENDOR
1.1 Bidder to note that no correspondence shall be entered into or entertained after the bid
submission.
1.2 If the offer contains any technical deviations and / or if the bid does not include
complete scope and technical/ performance data required to be submitted with the bid,
the offer shall be liable for rejection.
1.3 The submission of prices by the vendor shall be construed to mean that he has
confirmed compliance with all technical specifications of the corresponding item(s).
Unit rates for any other item if not specifically included in MR and which are likely to be
required for addition/ deletion in future may also be furnished.
9.0 Bidder shall note that ratings/sizing calculations furnished for battery and charger are in
line with Cl.5.3.10 and Cl.5.3.12 of spec.6-51-0017 respectively. Further note that
ratings/sizing calculations furnished with the offer for battery and charger shall be
subject to review during detail engineering and confirm that any increase in ratings
required to meet the specifications of MR shall be in bidder’s scope without any time
and cost implication.
10.1 Vendor may procure material from any of the owner/EIL approved vendors from below
table. However current validity and range of approval as per EIL enlistment letter, work
load, stability and solvency needs to be verified by the vendor before placement of
order.
10.2 Makes of items not covered in the vendor list below, shall be subject to approval by
Owner/EIL.
10.3 Vendor can offer components of makes other than specified below during order
execution. The alternate make of components will be evaluated post order, based on
the satisfactory track record and test certificates to be furnished by the Vendor. In case
the alternate makes are not found acceptable, components shall be strictly as per
vendor list below.
APPROVED MAKE
2. COMPONENTS/ACCESSORIES
ABB, C&S Electrics, GE India, L&T,
Contactors (Item Code-14CD)
Siemens, Schneider electric India Pvt Ltd
Legrand India, Havell’s, Schneider Electric
Earth leakage circuit breaker
India Pvt Ltd, ABB,GE, Siemens Ltd,
(ELCB)(Item Code-14EA)
Novateur Electrical & Digital Systems
Alstom , L&T Ahmednagar, Siemens Ltd,
Control switches/Selector Switches Switron Devices, Hotline Switchgear &
(Item Code-14CF) Controls, Kaycee Industries Ltd, Reliable
Electronic Components Pvt Ltd.
C&S Electric Ltd, L&T Ltd-Ahmednagar,
Heavy Duty switches(Item Code-
Novateur Electrical & Digital Systems,
14HA)
Siemens Ltd.
Havell’s India, Legrand India Pvt Ltd,
Standard Electricals Ltd, Schneider Electric
MCBs (Item Code-14MA) India Pvt Ltd, Indiana current control Ltd,
C&S, ABB Ltd, Siemens Ltd, Novateur
Electrical & Digital Systems
GE India Ind.(P) Ltd., L&T Ltd-Powai,
MCCBs (Item Code-14MB) Schneider Electric India Pvt Ltd, Siemens
Ltd.
Cooper Bussman Pvt Ltd, GE India
Industrial Pvt. Ltd., Novateur Electrical &
Fuses (Item Code-14FA)
Digital Systems, L&T Ltd- Ahmednagar,
Siemens Ltd
Electronic Automation Pvt Ltd, Siemens Ltd,
Timers (Item Code-14TA)
L&T Ltd- Ahmednagar
Automatic Electric Ltd, MECO Instruments
Meters (Item Code-14MC) Pvt Ltd, Rishab Instruments Pvt Ltd, Nippen
Electrical Instruments Co., Secure Meters
Template No. 6116-3--0000-0015- Rev. 0 Copyright EIL – All rights reserved
Page 391 of 465
INSTRUCTIONS TO VENDOR DOCUMENT No.
FOR UPS SYSTEM
A415-000-16-50-TR-0661
PROJECT : UPGRADING PUMP STATIONS
Rev. A
AND TERMINALS OF NAHARKATIYA-
BARAUNI CRUDE OIL PIPELINE (NBPS) Page 5 of 5
CLIENT : O.I.L.
Ltd
ABB Ltd Bangalore, C&S Electric Ltd, L&T
Bimetal Relays (Item Code-14BA) Ltd- Ahmednagar, Siemens Ltd, Schneider
Electric, GE India Industrial Pvt Ltd
L&T-Powai, C&S Electric Ltd, Siemens Ltd,
Schneider Electric Pvt Ltd, Teknic Controls,
Push Buttons/Indicating lamps
Hotline Switchgear & Controls, Essen
(Item Code-14PB)
Deinki, Precifine Products Pvt Ltd, Sri Tulsi
switchgear Pvt Ltd,
GE India Industrial Pvt Ltd, Havell’s India
Fuse switch combination(Item Code- Ltd, Novateur Electrical & Digital Systems,
14SA) L&T Ltd- Ahmednagar, Siemens Ltd,
Standard Electricals Ltd, C & S Electric Ltd
Auxiliary Relays (Item Code-14AB) ABB Ltd, Alstom T&D India Ltd, Jyoti Ltd
Kalpa Electrikal Pvt Ltd , Pragati Electricals
Pvt Ltd, Precise Electricals, Silkaans
CT/PT-MV (Item Code-14IA) electricals MFG. Co. Pvt Ltd, Gilbert &
Maxwell Electricals Pvt Ltd, Narayan
Powertech Pvt Ltd,
Relays ABB Ltd (Baroda), Alstom T & D India Ltd,
(Conventional) Easun Reyrolle Ltd.
The following drawings/documents marked " " shall be furnished by the bidder.
UPS SYSTEM
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
1. Schedule of Vendor Documents
2. Confirmation of Technical Compliance
3. Data Sheets (Duly filled-in)
4. Dimensional/Assembly Drawings : GA
Drawings UPS Panels ,Cell booster and Aux.
Board
5. Dimensional/Assembly Drawings : Installation
Plan/ Mounting Details/ Cable Cutout Details
6. Dimensional/Assembly Drawings : Sectional
View Drawing
7. Dimensional/Assembly Drawings : Cubical
Arrangement Drawing
8. Dimensional/Assembly Drawings : Battery Rack
Arrangement Drawing
9. Dimensional/Assembly Drawings : Bill of
Material
10. Electrical Wiring Drawings : Single Line
Diagram
11. Electrical Wiring Drawings : Block and Logic
Diagrams
12. Electrical Wiring Drawings : Control Schematics
13. Electrical Wiring Drawings : Wiring Diagram
and Terminal Details
14. Electrical Wiring Drawings : Interconnection
Diagrams
15. Performance Curves of battery
16. Inspection & Test Plan (ITP) -For review by
Inspection Dept.
17. Test Records
18. Calculations for : Battery Sizing
19. Calculations for : Charger Sizing
20. Calculations for : Component Sizing(power
&electronic devices)
21. Calculations for : System Cables
22. Type Test Certificates for similar equipment
23. List of Mandatory Spares
24. List of Commissioning Spares
25. List of Maintenance Spares
Format No. EIL-1642-1924 Rev.1 Copyright EIL - All rights reserved
POST ORDER
S. WITH WITH
N DESCRIPTION FOR FOR DATA REMARKS
BID
O. REVIEW RECORD BOOK
(FINAL)
26. List of Special Tools & Tackles
27. Sizing calculation for UPS system(when
supplied with DCS package)
28. Data Books/ Manuals : Installation Manual
29. Data Books/ Manuals : Operating/ Maintenance
Manual
30. Data Books/ Manuals : Catalogues/ Brochures
Notes :
1. Post order, drawing / document review shall commence only after approval of Document Control Index (DCI).
2. All post order documents shall be submitted / approved through EIL eDMS portal.
3. Final documentation shall be submitted in hard copy (Six prints) and soft ( two CDs/DVDs ) in addition to
submission through EIL eDMS.
4. Refer - 6-78-0001: Specification for quality management system from Bidders.
5. Refer - 6-78-0003: Specification for documentation requirement from Suppliers.
6. All drawings & documents shall be submitted in A4 or A3 paper sizes. Documents in higher paper size shall
be submitted in exceptional circumstances or as indicated in the MR/Tender.
7. Post order- The schedule of drawing / data submission shall be mutually agreed between EIL & the bidder /
contractor / supplier during finalization of Document Control Index (DCI).
8. Bill of Material shall form part of the respective drawing.
SPECIFICATION
FOR
UNINTERRUPTED POWER SUPPLY
SYSTEM
Abbreviations:
AC Alternating Current
ACDB AC Distribution Board
Ah Ampere-hour
Amp Ampere
BS British Standard
CD Compact Disk
CFL Compact Fluorescent Lamp
CRCA Cold Rolled Cold Annealed
DC Direct Current
DCS Distributed Control System
DG Diesel Generator
EMC Electromagnetic Compatibility
Hz Hertz
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
IGBT Insulated Gate Bipolar Transistor
IP Ingress Protection
IS Indian Standards
LCD Liquid Crystal Display
LED Light Emitting Diode
MCCB Moulded Case Circuit Breaker
MR Material Requisition
NEMA National Electrical Manufacturers Association
Ni-Cd Nickel Cadmium
PC Personal Computer
PCB Printed Circuit Board
PIV Peak Inverse Voltage
PO Purchase Order
P.u. Per Unit
PVC Poly Vinyl Chloride
RFI Radio Frequency Interference
ROM Read Only Memory
RS Recommended Standard
SMPS Switch Mode Power Supply
SPN Single Phase Neutral
UPS Uninterrupted Power Supply
V Volt
VDE Verband Deutscher Electrotechniker
VRLA Valve Regulated Lead Acid
CONTENTS
1.0 SCOPE 4
2.0 CODES AND STANDARDS 4
3.0 GENERAL REQUIREMENTS 4
4.0 SITE CONDITIONS 5
5.0 TECHNICAL REQUIREMENTS 5
6.0 INSPECTION, TESTING AND ACCEPTANCE 17
7.0 SITE ACCEPTANCE TESTS 20
8.0 PACKING AND DESPATCH 20
1.0 SCOPE
The scope of this specification is to define the requirements of design, manufacture, testing,
packing and dispatch of static Uninterrupted Power Supply (UPS) system.
2.1 The equipment shall comply with the requirements of latest revision of following standards:
2.2 In case of imported equipments, standards of the country of origin shall be applicable if these
standards are equivalent or stringent than the applicable Indian standards.
2.3 The equipment shall also conform to the provisions of Indian Electricity rules and other statutory
regulations currently in force in the country.
2.4 In case Indian standards are not available for any equipment, standards issued by
IEC/BSNDE/IEEE/NEMA or equivalent agency shall be applicable.
2.5 In case of any contradiction between various referred standards/specifications/ data sheet and
statutory regulations, the following order of priority shall govern:
Statutory regulations
Data sheets
Job specification
This specification
3.1 The offered equipment shall be brand new with state of art technology and proven field track
record. No prototype equipment shall be offered.
3.2 Vendor shall ensure availability of spare parts and maintenance support services for the offered
equipment at least for 15 years from the date of supply.
3.3 Vendor shall give a notice of at least one year to the end user of equipment and EIL before
phasing out the product/spares to enable the end user for placement of order for spares and
services.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
3.4 The UPS system shall be an integrated system comprising static rectifiers, battery, static inverters,
static switches, manual by pass switch, AC distribution board, voltage stabiliser in bypass,
isolating and protection devices and all other equipment/ accessories required for completeness of
the system whether specifically mentioned herein or not, but necessary for completeness and
satisfactory performance of the system.
3.5 The UPS system shall be suitable to feed all loads connected to the output which are primarily
instruments, DCS, computers, disc drives and other SMPS equipment leading to high crest factor
of the load.
3.6 The inverter shall be transistorised (IGBT) type or with the latest proven technology. All
components shall be of a high quality and reliability that satisfy with the requirements of a secure
AC power to vital equipment with respect to performance, controlling, monitoring and
safeguarding function in continuously operating petrochemical process units, petroleum refineries,
gas processing facilities, utility and other miscellaneous industrial plants. Components shall be
capable of withstanding the thermal and dynamic stresses resulting from internal and external
short circuits and switching surges etc.
3.7 The design of the UPS shall be such as to minimise the risk of short circuits and shall ensure
human and operational safety.
3.8 The vendor shall be responsible for design, engineering and manufacturing of the complete
system to fully meet the intent and requirements of this specification and enclosed data sheets.
Selection, sizing and suitability of all equipment and components used for UPS system shall be
vendor's responsibility.
3.9 The UPS shall be single phase or three phase system as indicated in the data sheets.
3.10 The batteries shall meet the requirement of battery Data Sheet/ battery specifications attached with
the bid document
The UPS system shall be suitable for installation and satisfactory operation in a closed substation
with restricted natural air ventilation in tropical, humid and corrosive atmosphere. The UPS
system shall be designed to operate under site conditions as specified in the data sheet. If not
specifically mentioned therein, design ambient temperature of 40°C and altitude not exceeding
1000m above MSL shall be considered for the UPS.
5.1.1 The UPS shall be suitable for input power supply as defined in the data sheet. If not specified
therein the UPS shall be suitable for the following input power supply.
In addition to above variations, the input voltage may be subject to transient variations comprising
voltage dip to 80% of normal voltage during motor start-up and voltage interruption during short
circuit as well as frequency variations due to large motor start up. UPS system shall be designed
to operate satisfactorily while deriving the input power from an emergency diesel generator set.
UPS system shall also operate satisfactorily on input power supply having:
the ratio of negative to the positive sequence components not exceeding 5% and total
harmonic distortion of not more than 5%.
Total Harmonic Distortion is the ratio in percentage of r.m.s. value of the harmonic content to the
r.m.s. value of the fundamental component of alternating quantity.
5.1.2 The manufacturer shall specify the current rating of input feeder to UPS from client switchboard
based on 150% overload at minimum battery voltage and including the UPS efficiency.
5.1.3 The UPS shall be designed to ensure that harmonic components in the input current are limited as
per IEEE519. Suitable filters as required shall be provided.
The UPS system shall have one of the following basic configurations as specified in data sheet
and drawings.
In UPS system having this configuration a single rectifier and inverter shall be provided. Under
normal conditions when AC mains power is available, the rectifier shall simultaneously feed DC
power to inverter as well as for float/rapid charging of the battery.
The AC supply to loads shall be fed from inverter output. In case of any fault in the inverter, the
load shall be automatically transferred to stabilized bypass supply and retransfer of load from
stabilized bypass supply to the inverter shall be possible in auto as well as in manual mode.
In case of AC input power failure or battery charger failure, the battery shall supply power to
inverter without any interruption. The charger shall be designed for simultaneously feeding
complete inverter load and for float/rapid charging the battery to its rated capacity. Charger shall
be equipped with 'On Line' automatic as well as manual charging facility.
5.2.2 Parallel Redundant UPS with bypass (With lx100`)/0 battery)(Refer Sketch 2)
In UPS system having this configuration two sets of rectifiers and inverters shall be provided.
Under normal conditions, when AC mains power is available, both the rectifiers shall operate in
parallel and supply DC power for float/rapid charging the battery and simultaneously to inverters.
In case of failure in one rectifier, the other rectifier shall feed the complete load and the battery
without any interruption.
In case of incoming supply failure or failure of both rectifiers the battery shall feed the inverters
without any interruption. Each rectifier shall be designed for simultaneously feeding complete
inverter load and float/rapid charging of the battery to its rated capacity. Each rectifier shall be
equipped with 'On Line' automatic as well as manual charging facility.
Normally both inverters will be synchronised with each other and with stabilized bypass supply.
Both inverters shall operate in parallel and share the load equally.
The load sharing controls shall not be subject to common mode failure and any failure of the load
sharing controls shall not result in the loss of vital power.
When a disturbance/fault occurs in any one of the inverters, the faulty unit shall automatically get
disconnected and the entire load shall be fed from the other inverter. In case both the inverters
develop a fault, the complete load shall be transferred to stabilized bypass supply through the
static switches and retransfer of load from stabilized bypass supply to the inverter shall be
possible in auto as well as in manual mode.
5.2.3 Parallel Redundant UPS with bypass (With 2x50% batteries)(Refer Sketch 3)
In UPS system having this configuration two sets of rectifiers and inverters shall be provided.
Under normal conditions, when AC mains power is available, both the rectifiers shall operate in
parallel and supply DC power for float/rapid charging the 2 x 50% batteries and simultaneously to
inverters. In case of failure in one rectifier, the other rectifier shall feed the complete load and the
battery without any interruption.
In case of incoming supply failure or failure of both rectifiers the 2 x 50% batteries shall feed the
inverters without any interruption. Each rectifier shall be designed for simultaneously feeding
complete inverter load and float/rapid charging of the 2 x 50% batteries to its rated capacity. Each
rectifier shall be equipped with 'On Line' automatic as well as manual charging facility.
Normally both inverters will be synchronised with each other and with stabilized bypass supply.
Both inverters shall operate in parallel and share the load equally.
The load sharing controls shall not be subject to common mode failure and any failure of the load
sharing controls shall not result in the loss of vital power.
When a disturbance/fault occurs in any one of the inverters, the faulty unit shall automatically get
disconnected and the entire load shall be fed from the other inverter. In case both the inverters
develop a fault, the complete load shall be transferred to stabilized bypass supply through the
static switches and retransfer of load from stabilized bypass supply to the inverter shall be
possible in auto as well as in manual mode.
In UPS system having this configuration, the arrangement of rectifiers/inverters and the operating
philosophy is same as described in C1.5.2.2 and CI.5.2.3 above, except that only one inverter shall
be operating at one time. The other inverter shall not be sharing the load but shall be
synchronised with the running inverter and stabilized bypass supply and remain ready to accept
the load in case of fault in the running inverter. Retransfer of load from stabilized bypass supply
to the inverter shall be possible in auto as well as in manual mode.
5.2.5 In all UPS configurations, the facility for uninterrupted manual transfer in either direction through
static switches shall also be provided.
5.2.6 For ease of maintenance, it shall be possible to isolate inverters and static switches from load
through manually operated make before break switches. In case of larger rating UPS, where it is
not possible to provide one power switch with make before break feature, combination of breakers
with the control scheme having make before break logic may be provided which ensures
momentary parallelling before tripping of selected breaker.
5.3.1 Incoming AC supply shall be converted to DC through three phase full wave controlled rectifiers.
The rectifiers shall operate according to the constant voltage current limiting principle and shall
incorporate a "Soft Start" feature to gradually accept load on initial energising.
5.3.2 The rectifier section of the UPS system shall be capable of precise regulation to prevent damage
to the battery. The output voltage of rectifier's DC bus without the battery shall be stabilised to
within + 1% of set value during load variation between 0 to 100% of the rectifiers and specified
mains input supply voltage variation.
5.3.3 Suitable protection shall be provided in the control circuits to guard against instability of phase
controlled rectifiers due to electrical oscillations which may be present in the input supply as
caused by emergency DG set.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
5.3.4 The UPS system including the stabilised by-pass shall be galvanically isolated from input power
supply system by providing double wound transformers having copper winding. All transformers
shall be natural air cooled, dry type suitable for location inside the panel. All rectifiers shall also
have a double wound transformer at its input.
5.3.5 An RFI filter shall be provided. The production of radio frequency interference voltage shall not
exceed the value of suppression grade N' as defined in VDE-0875. The performance of UPS
system shall not get affected or in any way be degraded by the use of portable radio transmitter
receiver in the vicinity of the UPS system and or UPS room.
5.3.6 Transient/surge protection circuit shall be provided in the input circuit to rectifiers to protect the
UPS from surges & voltage spikes.
5.3.7 The UPS system shall be designed to draw power from mains supply at a minimum power factor
of 0.85 while working at rated load in normal operating UPS configuration.
5.3.8 The UPS shall be provided with automatic sequence and power walk in circuit(s) with time delay
of up to 15 sec. such that the rectifiers and inverters can start operating automatically when
incoming AC power is restored allowing the UPS to be loaded automatically.
5.3.9 Facility for initial charging of batteries shall also be provided at a voltage level recommended by
the battery manufacturer. The inverters may be disconnected during initial charging of the battery.
5.3.10 For battery sizing, the following factors shall be considered unless specified otherwise in the data
sheet:
5.3.11 The rectifiers/chargers shall be designed to completely charge the Lead acid and Nickel cadmium
batteries in a maximum time of 10 hours after complete discharge and at the same time meeting
the inverter input requirements when the inverter is delivering its rated output at 0.8 p.f. Facilities
shall be provided to initiate battery rapid charge operation by manual & automatic means. An auto
charging sequence should be provided for the rapid and float charging based on current sensing.
Battery charger for VRLA battery shall be sized to provide boost charging of the battery up to
90% of rated Ampere hours within a duration of 24 hours and to 100% within 4 days. In addition
to above, the charging shall be transferred from rapid to float mode after a preset time adjustable
through 0-24 hours timer as back up protection against over charging.
5.3.12 The rectifiers shall be sized based on the maximum inverter input load when inverter is delivering
its rated output at 0.8 rated p.f. and recharge the battery to nominal rated capacity of the battery.
The DC load imposed by the inverters shall be considered under the most severe operating
conditions where only one rectifier is operating but the UPS load is equally shared by all the
inverters. The rating of each rectifier shall be not less than the value calculated as follows:
For Lead Acid Batteries = Inverter input current* + 0.14Ah (10 hr. Rating of the battery)
For Nickel- Cadmium Batteries = Inverter input current* + 0.2Ah (5 hr. Rating of the battery)
For VRLA Batteries = Inverter input current* + 0.2Ah (10 hr. Rating of the battery)
5.3.13 The DC rectifiers shall sense the battery charging current and adjust the DC bus voltage to
maintain the charging current to preset level. A separate current limit circuit shall also be provided
for adjustment of battery current. The rectifiers shall be protected against reverse battery
connection at DC link voltage bus. Subsequent to a discharge cycle when battery is connected to
rectifier, the battery current shall be monitored, controlled and limited to set value automatically
irrespective of the inverter input current.
5.3.14 The battery may be taken out of service for maintenance, during which period it shall be possible
for the inverter to continue operation by drawing power from the rectifier. Ripple content at the
DC link shall not exceed 2% even with battery disconnected.
5.3.15 Battery/ DC link shall be provided with a sensitive earth leakage detection.
5.3.16 The inverter shall be of the current limiting type (short circuit proof) and have nominal output
voltage and frequency as specified in the data sheet. The inverter output voltage and frequency
shall not exceed the operational tolerances, as measured at the output terminals of the unit during
the following conditions of UPS loading:
The Relative harmonic content is the ratio of the r.m.s. value of the harmonic content to the
r.m.s. value of the total non-sinusoidal periodic waveform i.e. relative harmonic content =
rms value of the fundamental component of current or voltage
.\1[ 1- )2]
rms value of total waveform of current or voltage
- DC input voltages over the range corresponding to battery rapid charge and battery discharge
operation during the specified discharge times.
The UPS output voltage waveform shall be sinusoidal with a relative harmonic content not
exceeding 5% for both linear and non linear loads.
5.3.17 The inverter shall control the output voltage of the UPS such as to maintain synchronism with the
mains bypass voltage during variations in mains frequency up to the limits specified.
During variations in mains frequency exceeding these limits, the inverter shall revert to internal
frequency control.
5.3.18 It shall be possible to vary the inverter output voltage steplessly within ± 5% of the specified
output voltage. This adjustment shall be possible to be made when the inverter is in operation.
5.3.19 The steady state output voltage and frequency (free running) variation of inverters shall not
exceed ± 1% from the set value for specified input power supply conditions from no load to full
load condition and load power factor variation from 0.7 lag to 1.0.
5.3.20 The UPS system shall be able to operate satisfactorily on rated loads (in kVA) with power factors
in the range of 0.7 lag to 1.0. The overall efficiency of the UPS system shall not be less than 80%
at rated load and 0.8 pf.
5.3.21 The UPS shall have capacity to deliver a minimum overload of 125% for 10 minutes and 150%
for 1 minute. UPS shall be provided with current limit circuit to avoid excessive loading beyond
its permissible overload withstand capability.
5.3.22 The inverters shall be 'phase locked' to the stabilized bypass power supply as long as stabilized
bypass supply frequency remain within ± 4% of nominal. When bypass supply frequency
variation exceeds the above limits, the inverters shall be de-linked from mains. Free running
frequency tolerance limit shall not exceed ± 1%. Facility shall also be provided for adjustment of
range of synchronising frequency.
5.3.23 Unless otherwise specified, the UPS system output voltage variation shall not exceed ± 10% and
complete recovery to normal steady state shall be within 0.1 Sec. The phase angle disturbance
shall be less than 120° ± 3 % in case of 3 phase inverter. The above requirement shall be complied
for following transient disturbances.
a) 100% step load and unload (For single UPS and hot stand by UPS)
b) 50% step load (for parallel redundant UPS)
c) Momentary interruption in power supply
d) Load transfer to stabilized bypass supply
e) Complete load transfer to other healthy inverter when one of the two parallel inverters
develop a fault.
5.3.24 For 3 phase UPS system, the maximum output voltage and angle variation between the phases
should not exceed 6% and 3 degrees respectively even under the condition of 100% unbalanced
loading of the 3 phase output.
5.3.25 UPS system shall be suitable both for floating output or earthing of one leg / star point in case of
single phase/ three phase system respectively.
5.3.26 The stabilized bypass supply shall be designed to regulate the output voltage within +2% of the
rated voltage over complete range of load from no load to full load and for specified input supply
voltage variation. The type of Voltage stabiliser in stabilized bypass supply shall be as indicated
in data sheet.
5.3.27 The stabilized bypass supply shall have a continuous current rating equivalent to the rated output
of the UPS unit and be capable of conducting a current ten times the rated output for the duration
more than the fault clearing time of the type of fuse provided. The load transfer devices shall
comprise of continuously rated static elements in both inverter and stabilized bypass supply.
5.3.28 Adequately rated static switches in required number & configuration shall be provided in the
inverter(s) output and stabilized bypass supply to ensure positive isolation of faulty inverter
section such that the other inverter and bypass circuits do not feed into the fault leading to under
voltage / trip. The short time rating of all the static switches shall be at least 10 times the rated
output for the duration more than the fault clearing time of the type of fuse provided.
5.3.29 Facility shall be provided to manually and automatically initiate transfer of the load from inverters
to the stabilized bypass supply and from stabilized bypass supply to the inverters. Under voltage
and over voltage sensing levels to initiate transfer shall be adjustable. The maximum transfer time
between inverters and bypass supply shall not exceed 4 msec and 20 msec in synchronous and
asynchronous mode respectively.
A) Load transfer from inverter to the stabilized bypass supply shall be as follows:
The stabilised bypass output voltage is within + 5% of rated UPS output voltage
and
The mains bypass frequency is within + 4%.
(ii) Auto-transfer of the load from inverter to stabilized bypass supply shall be initiated
when:
- The inverter output voltage drops below 95% of nominal output voltage under
steady state condition and/or if the inverter output voltage falls below 90% of
the nominal value under transient conditions.
OR
- The inverter output voltage exceeds 105% of the nominal output voltage under
steady state condition and/or if the inverter output voltage reaches 110% of the
nominal value under transient conditions.
OR
- The inverter output current exceeds its tolerable limits.
B) Retransfer of load from stabilized bypass supply to the inverter shall be as follows:
- The inverter output voltage is within ± 5% of nominal output voltage for more
than 5 sec. and inverter output and stabilised bypass supply are synchronised
Retransfer of load from stabilised by pass to the inverter shall be done manually
only unless otherwise specified in the data sheet
If automatic retransfer of load to the inverter is specified in the data sheet, then the
retransfer of load to the inverter shall be inhibited following four automatic
transfers of load to stabilised by pass within a period of 5 minutes.
5.3.31 All breakers shall be adequately rated for continuous rating as well as breaking capacity as
applicable. Paralleling of breaker/ switch/ contactor poles to achieve the required current rating is
not acceptable. All output isolating device shall be double pole type.
5.3.32 All electronic power devices including thyristors, transistors (IGBTs), diodes etc. shall be rated
under operating conditions for approximately 200% of the maximum current carried by the
device. All other electrical components such as transformers, reactors, breakers, contactors,
switches, bus bars etc. shall be rated for at least 125% of the maximum required rating. No
electronic device shall be subjected to PIV greater than 50% of its rated value.
5.3.33 All the thyristors, power transistors, diodes and other electronic devices of UPS shall be protected
with high speed semiconductor fuses. I2t co-ordination between fuse and semi-conducting power
devices shall be ensured.
5.3.34 The outgoing circuits of ACDB shall be protected by semiconductor fuses. Each inverter shall be
designed to clear a fault in any of the branch circuits up to a minimum rating of 25% of the system
capacity without the assistance of the stabilized bypass supply. In case of any fault in branch
circuits, the load connected to the healthy circuits shall not get affected. The fault clearing time
shall be less than 4 msec.
5.3.35 All PCBs shall be provided with a transparent epoxy coating for environmental protection and
tropicalisation. They shall be suitably located away from heat sources.
5.3.36 All electronic control and monitoring printed circuit cards shall be installed in standardised
electronic equipment frames and shall be fitted with suitable means for easy removal. The frames
shall incorporate guides for PCB's to facilitate correct insertion of PCB's and shall allow access to
the wiring side of the connectors. All PCBs shall be placed in a manner to avoid replacement of a
PCB by a wrong spare PCB. Monitoring points shall be provided on each of the PCB's and the
PCB shall be firmly clamped in position so that vibration or long usage do not result in loose
contacts. Failure of each PCB shall be indicated by visual alarms. Visual fault diagnostics shall
preferably identify faults up to various sections in the card.
5.3.37 Forced ventilation of panel, if provided, shall be supplemented by 100% redundant fan. In normal
operation, normal & redundant fans shall run together. The power supply for the fans shall be
tapped from the inverter output. However, the rating of the UPS as specified in the data sheet shall
be the net output of UPS after deducting power consumption for fans etc. However in case of non-
operation of 50% of running fans the UPS output shall not be affected. The fans shall be arranged
to facilitate removal of faulty fan for maintenance without requiring system shutdown. All fans
shall be equipped with monitoring facilities to provide an alarm in the event of fan failure.
5.3.38 Maximum noise level from UPS system at 1 metre distance, under rated load with all normal
cooling fans shall not exceed 75 dBA
5.4 Construction
5.4.1 Rectifier/charger and inverter, stabilized bypass supply and static switch sections shall be suitably
housed in sheet steel panels complete with all interconnections.
UPS panels, ACDB and cell booster enclosures shall be fabricated from structural/CRCA sheet
steel. The frames shall be fabricated by using minimum 2mm thick CRCA sheet steel while the
doors and covers shall be made from 1.6 mm thick CRCA sheet steel. Wherever, required suitable
stiffeners shall be provided.
The panels shall be free standing, fitted with suitable louvers for ventilation and cooling fans as
required. Hinged doors shall be provided at the front and back with dust tight gaskets. Inter-panel
sheet steel barriers shall be provided. The enclosure shall provide minimum IP-31 degree of
protection, if not specified otherwise in the data sheet. The maximum and minimum operating
height of the switches shall be 1800 mm and 300 mm respectively.
5.4.2 Power cables shall be with aluminium / copper conductors and control cables shall be with copper
conductors. All the cable connections shall be from bottom and front of the panel, if not specified
otherwise in the data sheet. A removable bolted gland plate shall be provided along with single
compression type nickel plated brass cable glands for external cable connections. Clamp type
terminals shall be used for connection of all wires up to 10 mm2. Bolted type terminals suitable for
cable lugs shall be provided for wire size above this. Tinned copper lugs for all external
connections shall be provided with the panels. Terminals shall be provided for all external
connections. Interconnection cables for cubicles located side to side shall be supplied. All
interconnecting cables, as required between UPS system and ACDB, UPS system and batteries
shall be in the scope of vendor.
5.4.3 Bus bars shall be used in all power circuits which are rated above 100 Amp. Copper conductors
PVC/XLPE insulated cables or wires of 660V grade shall be used for power circuits rated less
than 100 Amp. Bus bars shall be colour coded and live parts shall be shrouded to ensure complete
safety to personnel intending routine inspection by opening the panel doors. All the equipment
inside the panel and on the doors shall have suitable name plate and device tag numbers as per the
schematic diagram. All wires shall be ferruled and terminals shall be numbered.
5.4.4 MCCBs and load break power switches shall be mounted inside the panel. The control switches
shall be rotary type, mounted on the door and shall be externally operable. An 11W CFL lamp
controlled through a door switch shall be provided for illumination in each panel. All instruments
shall be analogue/digital, switchboard type, back connected, 72 x 72 mm. square (for Analogue
type). Analogue instruments shall be preferred. Analogue instruments' scale shall have red mark
indicating maximum permissible operating rating. Separate test terminals shall be provided for
measuring and testing of the equipment to check the performance.
5.4.5 A suitably sized earth bus shall be provided at the bottom of the panels including ACDB running
through the panels line up with provision for earth connection at both ends to purchaser's main
earth grid. The minimum size of earth bus shall be 25 x 3 mm2 copper (or equivalent aluminium).
All potential free metallic parts of various equipments shall be earthed suitably to ensure safety.
5.4.6 All panels shall be of same height so as to form a panel line up which shall have good aesthetic
appearance. ACDB can be of different height.
5.4.7 Inside the panels, the controls connections shall be done with 660V grade PVC/XLPE insulated
wires having stranded copper conductors. 1.5 mm2 size wires shall normally be used for circuits
with control fuse rating of 10 Amp. or less. For control circuit having fuse of 16 Amps, 2.5 mm2
size wires shall be used. Control wiring for electronic circuits shall be through flat ribbon cable or
through copper wire minimum of 0.5 mm dia.
5.4.8 All control wiring shall preferably be enclosed in plastic channels or otherwise neatly bunched
together. Each wire shall be identified at both ends by PVC ferrules. Ferruling of wires shall be as
per relevant IS.
5.4.9 All metal surfaces shall be thoroughly cleaned and de-greased to remove mill scale, rust, grease
and dirt. Fabricated structures shall be pickled and then rinsed to remove any trace of acid. The
under-surface shall be prepared by applying a coat of phosphate paint and a coat of yellow zinc
chromate primer. The under-surface shall be made free from all imperfections before undertaking
the finished coat.
5.4.10 After preparation of the under-surface, the panels shall be spray painted with two coats of epoxy-
based final paint or shall be powder-coated. Spray painted finished panels shall be dried in stoving
ovens in a dust-free atmosphere. Panel finish shall be free from imperfections like pinholes,
orange peels, runoff paint, etc.
For Lead Acid battery = 0.14 x Ah of cell (10 hr. Rating of the cell)
For VRLA battery = 0.2 x Ah of cell (10 hr. Rating of the cell)
For Ni-Cd battery = 0.2 x Ah of cell (5 hr. Rating of the cell)
Cell booster shall have heavy duty switch fuse or MCCB on AC incomer and DC output, AC
voltmeter, DC ammeter and voltmeter, indicating lamp for AC/ DC power ON. The output voltage
and current of cell booster shall have manual control using a suitably rated variac or a full wave
controlled rectifier bridge. Suitable interlock shall be provided so as to ensure that the variac/
controlled rectifier is at its minimum position while switching on the cell booster. Cell booster
shall be portable type with wheels. Each cell booster shall be supplied with 5 m long flexible
copper conductor, PVC insulated and braided cable for AC incomer power supply and DC output
connection to the battery.
Sheet steel enclosed AC distribution board shall be provided. It shall accommodate AC feeders as
indicated in the data sheet. The distribution board shall be floor mounted, fixed type with
compartmentalised construction unless otherwise indicated in the data sheet. The switchboard
shall be provided with 2 I/Cs (one from UPS & another from Bypass supply) with adequately
rated Switch/MCCB/ACB. It shall be possible to operate the switches without opening the doors.
Switches shall be provided with door interlock. Vertical cable alley of minimum 200mm width
with suitable supports shall be provided for the termination of outgoing cables. Suitable supports
shall be provided for supporting incoming and outgoing cables. All outgoing switches shall be air
insulated load break type. Fuses on outgoing feeders shall be fast acting semiconductor type and
cable entry shall be from bottom. Isolation transformers (if required) shall be mounted inside
ACDB. HRC fuses shall be provided for isolation transformer feeders. The gland plate of the
distribution board shall be non-magnetic type where single core cables are used as specified in the
data sheet. Cable glands shall be of brass and single compression type and cable lugs shall be of
tinned copper.
If not specified otherwise in the data sheets, following schedule shall be followed for alarm,
control, indication and annunciation. Any additional devices/features considered necessary for
reliable operation and maintenance shall also be included in various panels and same shall be
highlighted separately. An illuminated one line diagram indicating operational status shall be
provided on the front of the panel. Metering, indications, audio-visual alarm shall be provided.
Parameters/ information indicated shall be available by menu driven LCD display or by other
means directly or indirectly.
5.7.1 Metering
5.7.1.1 Rectifier
5.7.1.2 Inverters
5.7.1.4 ACDB
a) Voltmeter (voltmeter selector switch shall also be provided for 3 phase inverter).
b) Ammeter (ammeter selector switch shall also be provided for 3 phase inverter).
c) Power factor meter
5.7.2 Indications
All indicating lamps shall be LED type. LEDs provided for indication shall be cluster type with
adequate brightness and minimum 2Nos LEDs chips per light. LEDs shall be connected in parallel
and each LED chip having diameter not less than 3mm. LEDs shall be provided for following:-
a) DC input 'ON'
b) Load on inverter.
c) Inverter synchronised with mains.
5.7.3.2 2 nos changeover contacts shall be wired to the terminal strip, 1 no for common remote alarm of
'UPS fault' in owner's panel and 1 no for 'load on bypass supply' annunciation.
5.7.4 UPS shall also be provided with provision to hook up all indication and audio visual alarm, as
specified in clause no.: 5.7.2 and 5.7.3 above, with owner's PC through RS232/RS485 / fibre optic
port through serial interface.
5.7.5 Controls
a) All the switches for starting, shut down and testing sequence.
b) Primary input circuit breakers for feeding chargers, bypass line and dc bus from battery
including backup protection.
c) Inverter ON/OFF switch (to initiate inverter operation)
d) Static switch transfer test Push Button.
5.8 Reliability
All necessary care shall be taken in selection, design, manufacture, testing and commissioning of
the equipment for ensuring high system reliability. Following design consideration shall be taken
into account to ensure maximum availability of the system.
5.8.1 There shall be no common device, between main and redundant units (e.g. master oscillators etc.)
in order to ensure that the failure of the same does not cause shutdown of more than one unit.
5.8.2 It shall be possible to take out any individual power circuit for maintenance without affecting the
total UPS supply.
5.8.3 Series-parallel combination of smaller devices to achieve required rating shall not be acceptable.
5.8.4 Vendors shall offer their nearest higher standard size that will meet the requirement of the
specified UPS rating.
If specified in the data sheet, each UPS set shall have provision for adding microprocessor based
'ON line' fault diagnostic unit. This shall supervise the UPS operation continuously. It shall
identify and locate faults immediately so that corrective action can be taken. Fault Diagnostic unit
shall be compatible to hook up with owner's PC through RS232/RS485 interface. The software
shall be provided on a CD ROM.
The fault diagnostic unit shall have provision for automatic print out facilities for time,
input/output voltages, currents, frequency as a minimum under the following conditions.
In addition to the above, any other feature which vendor feels may be useful shall be provided and
highlighted separately.
If any Additional equipment (e.g. bin connector, adaptor cards etc.) are required for connecting
this unit with UPS system as well as with owner's PC, the same are also to be included in the
vendor's scope.
6.1 During fabrication, the equipment shall be subjected to inspection by EIL / Owner or by an
agency authorised by the Owner. Manufacturer shall furnish all necessary information concerning
the supply to EIL/ Owner's inspector. Tests shall be carried out at manufacturer's works under his
care and expense.
6.2 UPS system shall be tested in accordance with applicable standards. The following acceptance
tests shall be performed on each UPS system as a minimum. All tests shall be witnessed by owner
or its authorised representative and 4 weeks prior notice shall be given before the date of
commencement of tests. The tests certificates indicating test results shall be furnished.
Following system acceptance tests shall be conducted on each UPS system:
The insulation tests shall be carried out using an AC power frequency voltage or by using DC
Voltage at the choice of the vendor. In the case of AC power frequency voltage test, the test
voltage at the frequency available in the test facility or at the rated frequency, but not exceeding
100 Hz, of the full value starting at a maximum of 0.5 p.u. The unit on test shall withstand the
specified voltage for 1 minute.
In case DC voltage is used for the test, the value of DC voltage shall be equal to the crest value of
the test voltage specified in the table.
Vp / Ai2
(VP is the highest crest voltage to be Test Voltage (AC rms value)
expected between any pair of
terminals)
60 V 500 V
__ 125 V 1000 V
The interconnection cables are to be checked for correct wiring, insulation and quality of the
terminations
The test is performed with the test battery and carried out by tripping AC incoming circuit
breakers or by switching off rectifiers and bypass supply at the same time. Output voltage and
frequency variations are to be checked for specified limits.
Transients shall be measured during load transfer from inverter to bypass supply caused by
simulated fault and load retransfer after clearing the fault.
This test shall be carried out by measuring input voltage, input current, output voltage, output
current, DC link voltage, output distortion, input active power, output active power and frequency
at no load, 50% load and 100% load at 0.7 and 0.8 p.f.
Measurement shall be carried out in the rectifier float charge mode and in rapid charge mode.
Measurement shall be at nominal a.c. voltage and at no load, 50% load and 100% of rectifier full
load. Rectifier measurement shall comprise of :-
- Ripple current at the DC link bus shall be recorded after isolating the test battery.
Inverter measurement shall also be at no load, 50% load and 100% load of inverter rated output
current and shall be repeated for inverter DC input voltages corresponding to battery float charge
operation as well as rated inverter maximum and minimum input DC voltage. Measurement shall
comprise of:
- Output voltage, frequency and waveform distortion, output power and current.
This shall be determined by the measurement of the active power input and output at rated p.f. for
50%, 75% and 100% load.
Load sharing between UPS units shall be measured with a dummy load under parallel redundant
UPS configuration.
The test is to verify that all functions of the UPS system operate properly. The load applied is
limited to some percentage of rated load. The following points are to be checked.
PCB's and other electronic components sub assemblies shall undergo a burn- in test for 96 hours
at 50°C at a voltage varied between the maximum and minimum supply voltage. In case of failure
of any component during testing, the tests shall be repeated after replacement of the faulty
component. Supplier's test certificates are also acceptable for this test.
6.2.12 Continuous full load test at 0.8 power factor with temperature rise measurement
The test is required to be performed by connecting resistive load or resistive and inductive load to
the UPS system output. The load shall be placed outside the test room to avoid influences of its
heat upon UPS ventilation. Supplier's test certificates are also acceptable for this test.
UPS system in this test shall undergo a complete full load test for 32 hours at 0.8 power factor.
Out of these 32 hours, each inverter section shall be subjected to full load test for 8 hours, both
invertors sections operating in parallel shall be subjected to full load test for 8 hours and the for
remaining 8 hours; the by pass section shall be subjected to full load test. Steady state temperature
of rectifier transformer, rectifier set, D.C. choke, inverter set, static switch etc. shall be recorded
during the test. The temperatures of all UPS panels are also to be recorded.
The correct functioning of all measuring instruments, alarms, indications, protection devices and
controls are to be verified. The functioning of auxiliary devices such as lighting, cooling fans,
annunciation etc. should be checked.
Frequency variation limits of inverter are to be tested by feeding bypass supply incoming line by
variable frequency generator and inverter synchronisation limit is to be checked as specified.
Unbalance load at specified limits is applied to the UPS system. The specified voltage and phase
angle variation shall be checked for compliance with specified values.
Output voltage unbalance shall be checked under symmetrical load conditions and unbalance load
conditions. Phase to phase and phase to neutral output voltage are to be observed. The voltage
unbalance is the ratio of highest phase voltage minus lowest phase voltage to the average value.
Phase angle variation may be measured for phase to phase and phase to neutral voltages
Specified values of short time overload are to be applied for specified time interval. Values of
output voltage and output current are to be recorded.
Specified short circuit current capability is to be tested by application of a short circuit to UPS
output if necessary via a suitable fuse. Short circuit current is to be recorded.
Fuse tripping capability of the UPS system is to be tested by short circuiting the UPS system
output via a specified rating of fuse. The test is carried out at an appropriate UPS load under
normal operation.
6.2.20 Restart
Harmonic components of output voltage are to be recorded at no load, 50% load and 100% load
conditions. Harmonic voltages caused by UPS system components in the AC incomer side shall
be recorded at site.
An earth fault is to be applied to the output terminal of UPS system. UPS output transients are to
be measured. An earth fault is also to be applied to the battery terminal and UPS system output
transient shall be measured.
The audible noise is required to be measured at 1 meter distance from UPS system in at least 4 to
5 locations and its value shall be within permissible limit.
6.3 The detailed test schedule and test procedure shall be formulated in line with above. Before giving
call for the witness of the tests, vendor shall get EIL's approval on the test procedures. Vendor
shall also indicate the max. allowable tolerance for each test result, along with the test procedures.
If tests show that certain requirements of the specifications are not met, 'vendor' shall make
necessary corrections to the equipment so that it satisfies all the requirements before acceptance is
made.
Vendor shall furnish Site Acceptance Tests procedure to be followed. Final acceptance testing
along with the batteries shall be done at site. It shall be Vendor's responsibility to arrange
necessary instruments and tools as required by their commissioning engineer for these tests.
All the equipment shall be divided in to several shipping sections for protection and ease of
handling during transportation .The equipment shall be properly packed for transportation by
ship/rail or trailer. The equipment shall be wrapped in polyethylene sheets before being placed in
wooden crates /cases to prevent damage to the finish. Crates /cases shall have skid bottoms for
handling. Special notations such as Fragile', 'This side up', centre of gravity', 'weight',
`Owner's particulars', 'PO nos.' etc. shall be clearly marked on the package together with other
details as per purchase order. The equipment may be stored outdoors for long periods before
installation. The packing shall be suitable for outdoor storage in areas with heavy rains and high
ambient temperature unless otherwise agreed.
NC • NC
1 x 100% BATTERY
VOLTAGE
STABILIZER
NC S
\S NO
• NC • NC
• •
NC
ACDB
NC NO
INTERLOCK
LEGEND: -
) MCCB
LOAD BREAK
SEE DATA SHEETS SWITCH
SK C
O
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NC
0 0 0
NC NC
NC
NO
NC NC NC
NC
NC
LEGEND:
rts
MCCB
LOAD BREAK
SEE DATA SHEETS SWITCH
SK. FC
0 ) NC 0 ) NC
NC VOLTAGE
O
STABILIZER
0 0 0 0
NC NC
NC • NC 1, NC
•
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NC NO ACDB
INTERLOCK H
LEGEND: —
6 ) MCCB
04-,9k
2 11.04.2011 REVISED & RE-ISSUED AS STANDARD
SPECIFICATION
'NIV
CS PG UAP DM
1 27.08.2007 REVISED & RE-ISSUED AS STANDARD AP NS JMS VC
SPECIFICATION
0 08.01.2002 ISSUED AS STANDARD SPECIFICATION SSM MN VPS
Standards Standards
Rev. Prepared Checked Committee Bureau
No Date Purpose by by Convenor Chairman
Approved by
Format Page
No. 8-00-0001-F1
419 of 465
Rev. 0 Copyright EIL — All rights reserved
SPECIFICATION FOR STANDARD SPECIFICATION No.
eJ ENGINEERS STATIONARY VALVE
ligur 2151-eu INDIA LIMITED 6-51-0048 Rev. 2
(.q MOW averail (A Govt of India Undertaking) REGULATED LEAD ACID
BATTERIES Page 2 of 7
Abbreviations:
AC Alternating current
Ah Amperehour
BIS Bureau of Indian Standards
BS British Standard
CEA Central Electricity Authority
DC Direct current
EIL Engineers India Limited
IEC International Electrotechnical Commission
IEEE Institute of Electrical & Electronics Engineers
IS Indian Standard
MSL Mean Sea Level
NEMA National Electrical Manufacturers Association
PO Purchase Order
PVC Polyvinyl Chloride
UPS Uninterrupted Power Supply
VDE Verband der Elektrotechnik,Elektronik and Information stechnik
V Volt
CONTENTS
1.0 SCOPE 4
6.0 PERFORMANCE 6
1.0 SCOPE
This specification covers the design, manufacture, testing and supply requirements of Valve
Regulated stationary Lead Acid cell/batteries for DC Power System/ AC UPS application.
2.1 The equipment shall comply with the requirements of the latest revision of the following
standards issued by BIS/other standard bodies:
2.2 In case of imported equipment, standards of the country of origin shall be applicable, if these
standards are equivalent or more stringent than the applicable Indian standards.
2.3 The equipment shall also conform to the provisions of CEA regulations and other statutory
regulations currently in force in the country.
2.4 In case Indian standards are not available for any equipment, standards issued by IEC/BS/
VDE/IEEE/NEMA or equivalent agency shall be applicable.
2.5 In case of any conflict between requirements specified in various applicable documents for
the project, the most stringent one shall prevail. However Owner's decision in this regard
will be final and binding.
3.1 The offered equipment shall be brand new with state of the art technology and proven field
track record. No prototype equipment shall be offered.
3.2 Vendor shall ensure availability of spare parts and maintenance support services for the
offered equipment for at least 5 years from the date of supply.
3.3 Vendor shall give a notice of at least one year to the end user of equipment and EIL before
phasing out the product/ spares to enable the end user to place order for spares and services.
Valve Regulated stationary Lead Acid cell/battery shall be suitable for operating
satisfactorily in humid and corrosive atmosphere found in fertilizer plants, refineries,
petrochemical and gas processing plants, metallurgical plants and other industrial plants.
Service conditions shall be as specified in the data sheets/job specification. If not specifically
mentioned therein, a design ambient temperature of 40°C and an altitude not exceeding
1000m above MSL shall be considered, with minimum temperature of 10°C for battery
sizing.
5.1 The Valve Regulated cell/battery shall be suitable for float duty operation with a constant
voltage permanently applied to its terminals which is sufficient to maintain it in a state close
to full charge and shall be designed to supply load in the event of normal power supply
failure.
5.2 The standard rated ampere hour capacity of the cell/ battery shall be at a reference
temperature of 27°C , constant current discharge at 10 hours rate (C 10) and an end cell
voltage of 1.8 V/cell.
5.3 Ampere hour of the battery shall be selected based on the following:
5.4 Number of cells and end cell voltage shall be decided by the vendor on the basis of
maximum permissible voltage to the load when batteries are float charged while feeding the
load. The system output voltage at the end of design duty cycle shall not be less than 95%
for nominal system voltage up to 48V DC and 90% for nominal system voltage of 110V DC
and above.
5.5 On float, the cell/battery shall be suitable for being recharged to 90% of ampere hours
within 24 hours and to 100% within 4 days.
5.6 The components such as containers, lids, covers and seals used in manufacture shall meet the
Fire, flame and smoke resistance rating as defined in IS 15549 and have an oxygen Index of
at least 28 in accordance with ASTM D-2863.
5.7 Each cell/battery shall have a separate container of 2.0V (nominal voltage). The cell
container shall be made of high strength acid resistant material and designed to withstand
mechanical stresses, shocks and vibrations.
5.8 The design of valve regulated cell shall be such that regulating valve shall not allow the gas
(air) to enter into the cell but shall allow the gas to escape from the cell above certain
internal pressure which shall not lead to deformation or cause container to crack or cause
failure of seals.
5.9 The hydrogen released from valve regulated lead acid cells shall be sufficiently low to make
these cells suitable for use in office, control rooms and equipment environments. The gas
leakage rate of the cell shall not exceed 0.05cm 3/hr at 27°C and 101.3kpa.
5.10 Valve Regulated stationary Lead Acid cells/battery shall be designed to withstand the
mechanical stresses encountered during normal transportation and handling.
5.11 Flame arrestor shall be mounted on the cell so that all the vented gasses diffuse through the
arrestor to the outside environment. The construction of the arrestor shall be such that
hydrogen burning on the external surface of the arrestor shall not propagate back in to the
cell to cause explosion.
Format Page
No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
423 of 465
SPECIFICATION FOR STANDARD SPECIFICATION No.
5d1=4Z1Eq MENIGINEERS STATIONARY VALVE
5 elf Raft 111, INDIA LIMITED 6-51-0048 Rev. 2
lailE7I elatieg osiJodiall
IA Govt of India Undertaking) REGULATED LEAD ACID
BATTERIES Page 6 of 7
5.12 The terminal posts shall be cast of lead alloy with copper/brass insert for enhancement of
conductivity. The terminals shall be suitable for maximum discharge current and short
circuit current without damage to the cell as a result of terminal heating.
5.13 The temperature of the valve regulated lead acid cells shall be sufficiently low to prevent
thermal runaway (critical condition arising due to constant voltage charging).
5.15 Each set of battery shall be supplied with all the necessary accessories, including, but not
limited to the following:
Battery stand in formation / steel modules for multi tier stacking as per data sheet. Mild
steel stand/module pretreated and epoxy painted /epoxy powder coated/ PVC coated.
Inter cell, inter row and inter bank connectors and end take offs. These shall be of lead
plated copper or flexible insulated copper cable or completely insulated solid copper
connectors.
Cell insulator.
Stand insulator
Cell number plates/permanent stickers, Lugs for cable termination, as required.
Other accessories and their quantity as per data sheet.
6.0 PERFORMANCE
Valve regulated Stationary Lead Acid batteries shall have been type tested to meet the
performance requirements for each design and Ah rating of cells as per the relevant Indian
standard referred in clause 2.1 above.
Following tests shall be carried out as a minimum for cells/battery. Routine tests shall be
conducted on each cell/battery. Acceptance tests & Type tests shall be conducted on few
cells/batteries as per relevant Indian standard.
A) Routine test
Physical examination test.
Dimension, mass and layout.
iii) Marking and packing.
B) Acceptance test
Marking and packing.
Verification of dimensions.
Test for Ah capacity.
Test for voltage during discharge.
v) Internal resistance test.
C) Type test
Verification of constructional requirement.
Test for voltage during discharge (C10 & Cl Capacity).
Test for Ah capacity (C10 & Cl Capacity).
Test for charge retention/loss of capacity.
Ampere hour and Watt-hour efficiency test.
Acid retention capability test on separators.
Wicking test on separator.
Test on vent seal operation.
ix) Test for oxygen recombination efficiency.
Battery load test shall also be performed at site after installation as part of commissioning.
All the equipment shall be divided into several sections for protection and ease of handling
during transportation. The equipment shall be properly packed for transportation by ship/rail
or trailer. The equipment shall be wrapped in polythene sheets before being placed in crates/
cases to prevent damage to finish. Crates/cases shall have skid bottom for handling. Special
notations such as 'Fragile', 'This side up', 'Centre of gravity', 'Weight', 'Owner's
particulars', TO nos.' etc., shall be clearly marked on the package together with other
details as per purchase order.
The equipment may be stored outdoors for long periods before installation. The packing
shall be completely suitable for outdoor storage in areas with heavy rains/high ambient
temperature.
-ftw #f-~
PiRkurr, -crftwr
SPECIFICATION
FOR
FIELD INSPECTION, TESTING
AND
COMMISSIONING OF ELECTRICAL
INSTALLATIONS
Abbreviations:
AC Alternating Current
AFC Approved for Construction
BIS Bureau of Indian Standards
CCOE Chief Controller of Explosives
CEA Central Electricity Authority
DC Direct Current
DCS Distributed Control System
DGMS Director General for Mines and Safety
ECS Electrical Control Station
GI Galvanized Iron
HV High Voltage
IS Indian Standard
MV Medium Voltage
OISD Oil Industry Safety Directorate
CONTENTS
1.0 SCOPE 4
4.0 RECORDS 8
1.0 SCOPE
This specification covers the requirements for the field inspection, testing and commissioning
of Electrical Equipment and Installation, forming part of electrical power distribution and
utilisation system.
2.1 The field inspection, testing and commissioning of electrical equipment shall be carried out in
line with this specification and the latest edition of following Indian Standards and OISD
standards.
2.2 In addition to the above it shall be ensured that the installation conforms to the requirements of
the following as applicable:
a. CEA Regulations
b. Regulations laid down by CEA / Electrical Inspectorate.
c. Regulations laid down by Tariff Advisory Committee/Loss prevention council.
d. Regulations laid down by CCoE/DGMS (as applicable).
e. The petroleum rules (Ministry of Industry, Government of India).
f. Any other regulations laid down by central / state / local authorities / insurance
agencies
3.1 Contractor shall carry out complete field inspection, testing and commissioning of electrical
equipment as per Inspection & Test plans.
3.2 Before the completed installation or an addition to the existing installation is put into service,
inspection / pre-commissioning checks and tests shall be carried out by contractor. In the
event of defects being found out, the same shall be rectified and the installation retested as
applicable.
3.3 The pre-commissioning inspection among other requirements shall include visual inspection,
checking the workmanship of the installation, the rating of equipment, safety clearances, sizes
of cables installed, conformance to the AFC document, soundness of switchgear bus
connections, wiring properly dressed and labeled, sealing of unused cable entries, checking of
all safety interlocks, control/interface functions as per requirement etc.
3.4 Visual inspection for soundness of bus bar connections of busducts, terminal connections of
equipment/motor shall be carried out. It shall be ensured that no foreign materials are present
inside busduct and equipment terminal boxes. After the visual inspection, all the covers of
terminal boxes, inspection chambers shall be refitted with gaskets, bolts & nuts as per
equipment manufacturer's instructions.
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved
Page 429 of 465
SPECIFICATION FOR FIELD SPECIFICATION No.
k31 ENGINEERS INSPECTION, TESTING AND
Og-ar 2f5:1- g
~srz as,:ror.)
(~1
INDIA LIMITED
(A GoN cd InEia Und<rlAk(A9) COMMISSIONING OF
6-51-0087 Rev. 3
ELECTRICAL INSTALLATIONS Page 5 of 8
3.5 Pre-commissioning tests shall include but not be limited to the following:
Continuity test for each winding and power and control circuits.
Insulation test for each winding and power and control circuit
High voltage test for cables
- Dielectric strength test on transformer oil.
- Checking the correctness of wiring schemes, control circuit interlocks for intended
functioning.
(Electrical contractor shall co-ordinate with other agencies involved for the above and
provide support services for checking interfaces of electrical equipment and the intended
functioning)
Earth resistance measurement for each earth electrode, and the earthing system as a whole.
Lighting installation shall be tested for correct illumination levels, with fittings installed.
Fittings shall be operated only with specified type of a lamp or tube.
3.6 After the above tests and inspection are completed, control circuits shall be tested for correct
operation under all operating combinations and proved correct before applying power to
main circuit.
3.7 Plant Communication, Fire alarm detection and telephone system shall be checked for correct
operation and intended function.
3.8 A close visual inspection of electrical equipment in hazardous areas shall be made to ensure
that equipment is suitable for the classified zone and gas group and correctly installed, with all
covers, bolts, nuts and hardwares intact and there is no physical damage mark seen on the
enclo sure
3.9 Site Acceptance Test procedure for specific equipment shall be furnished by the respective
equipment vendor. The contractor shall provide necessary assistance to the equipment vendor
to perform Site acceptance testing to enable the equipment vendor to perform the same.
3.10 All pre-commissioning checks and tests shall be carried out as per the directions of Engineer-
in-charge. In addition to the equipment manufacturer's instructions, pre-commissioning check
requirements shall also be complied. All tests shall be carried out by contractor in the presence
of EIL/Owner' s representatives
3.11 The contractor shall bring to site all required tools, tackles, and testing instruments for
carrying out field testing. Contractor shall use only calibrated measuring and test instruments
and shall maintain valid calibration records.
3.12 The Insulation Resistance test values for various electrical equipment shall be as below:
3.12.1 Cables
The insulation resistance test values for cables shall be as per following table:
The insulation resistance test values for the switchboards shall be as per following table:
3.12.4 The insulation resistance test values for the Generators and Motors shall be as per following
table:
3.12.5 Transformers
3.12.6 The insulation resistance test values for the Transformers shall be as per following table:
3.12.7 It shall be ensured that during insulation tests, electronic devices and components that are
liable to get damaged on applied test voltage shall be disconnected from circuit. The
instructions of equipment/panel manufacturer shall be followed strictly in this regard.
3.13.1 DC high voltage test shall be conducted as per following table on all HV feeder cables and
also on 1100 V grade cables where straight through joints have been made.
The cable cores must be discharged on completion of DC high voltage test and cable shall be
kept earthed until it is put into service.
DC test voltage for old cables shall be 1.5 times rated voltage or less depending on the age of
cables, repair work or nature of jointing work carried out, etc. In any case, the test voltage
shall not be less than the rated voltage.
3.13.2 AC high voltage test shall be conducted as per following table on all HV Switchboards.
The withstand voltage values across the isolating distances are valid only for switching
devices, where the clearance between open contacts is designed to meet the safety
requirements specified for disconnectors.
3.14 All protective relays including thermal overload relays shall be tested by secondary injection
current. Primary injection tests shall be carried out for differential protection, restricted earth
fault protection at full/reduced current to ensure correctness of complete wiring.
3.16 It shall be ensured that the electrical inspectorate approval is available before energizing the
equipment
4.0 RECORDS
Contractor shall keep up-to-date records of all activities carried out and test results. Field
inspection / test reports shall be submitted to EIL / Owner by the contractor in bound volumes
(triplicate copies).
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