Professional Documents
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SECTION 16055 General Provision of Low Voltage Electrical
SECTION 16055 General Provision of Low Voltage Electrical
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SECTION 16055
GENERAL PROVISIONS OF LOW VOLTAGE ELECTRICAL WORKS
TABLE OF CONTENTS
PART 1 GENERAL............................................................................................................ 1
1.04 REFERENCES..................................................................................................... 2
1.05 DEFINITIONS....................................................................................................... 4
1.06 SUBMITTALS....................................................................................................... 5
PART 1 GENERAL
A. This Section specifies the minimum technical requirements for design engineering,
furnishing, manpower, installation and supervision of General Provision of Low
Voltage Electrical Works as per the Contract Documents.
B. The Contractor shall, as part of his full responsibility and scope, check all the General
Provision of Low Voltage Electrical Works as specified in the Contract Drawings and
Documents. When this check indicates that the specified electrical works are not
adequate, the Contractor shall notify the Royal Commission and take the necessary
action/changes with prior approval by the Royal Commission.
C. The Contractor shall also check and verify all requirements, aspects and details
necessary for coordinating with new or existing systems of electrical works.
D. These Specifications define the minimum requirements for low voltage electrical
works with either IEC/SASO or North American based standards, as specified in
par. 1.04.
1.04 REFERENCES
A. The referred codes and standards are intended to provide an acceptable level of
quality for materials and products. In case of conflict between these standards and
the text of this Specification, the Specification text shall govern.
B. The latest revision of the referred codes and standards shall be used wherever
applicable. In case of conflict, the Contractor shall propose equipment conforming to
one group of codes and standards.
L. UL Underwriters Laboratories
1.05 DEFINITIONS
D. jacket (underground): The outer covering of a cable. A tough plastic material that
provides physical protection for the cable. Jacketed cable protects against physical
damage and corrosion, thus reducing the risk of damage to the primary neutral.
E. low voltage (general): Voltage less than 1000 V is generally termed as ‘Low
voltage.’
F. panelboard: A single panel, or a group of panel units designed for assembly in the
form of a single panel, including buses and automatic over-current devices, and
equipped with or without switches for the control of light, heat, or power circuits;
designated to be placed in a cabinet or cutout box placed in or against a wall,
partition, or other support; and accessible only from the front.
G. raceways: Raceways include, but are not limited to, rigid metal conduit, rigid non-
metallic conduit, intermediate metal conduit, liquid tight flexible conduit, flexible
metallic tubing, flexible metal conduit, electrical non-metallic tubing, electrical metallic
tubing, under floor raceways, cellular concrete floor raceways, cellular metal floor
raceways, surface raceways, wire ways, and busways.
H. splice: A device to connect together the ends of bare conductor or insulated cable.
1.06 SUBMITTALS
A. The Contractor shall submit to the Royal Commission, under the provisions of
SECTION 01330, the following items for review and approval before commencing
Work:
a) List of manufacturers.
g) Certificate of compliance
2. The Contractor shall submit the field test reports after the completion of testing
and commissioning.
A. The Contractor shall be responsible for quality of work and shall develop and propose
programs and methods of construction and testing such as to achieve the specified
quality to the approval of the Royal Commission in accordance with SECTION 01450.
3. Contractor
B. In the absence of any of the above, best accepted industry practice shall be
employed throughout.
A. General
1. All the electrical equipment and materials shall be tested at the factory in
accordance with the latest approved manufacturing codes and standards. The
Contractor shall notify the Royal Commission in writing not less than 30 days
prior to the scheduled starting date of the factory tests.
2. The Royal Commission reserves the right of deputing their representatives for
witnessing the factory testing.
A. All the electrical equipment and materials installed indoors shall be suitable for
continuous operation under the following service conditions:
a) A maximum of 40°C.
b) A minimum of 0°C.
B. All the electrical equipment and materials installed outdoors shall be suitable for
continuous operation under the following service conditions:
a) A maximum of 50°C.
2. Altitude
A. The Contractor shall deliver, handle and store material and equipment in accordance
with SECTIONS 01650 and 01660, as well as following requirements:
4. The Contractor shall be held responsible for any damage to the electrical
equipment/materials during storage or transportation.
PART 2 PRODUCTS
2.01 GENERAL
A. All goods and products covered in this Specification shall be procured, when
available, from an in-Kingdom manufacture. However, procurement of all goods and
products manufactured out-of-Kingdom or in-Kingdom must be approved by the
Royal Commission.
B. Quality of the equipment shall be of the best grade for each type of class, even
though such quality may not be stated specifically in the specifications. All equipment
and materials shall be new and manufactured by well known firms and shall be
sound and uniform in quality, size, ratings, shapes, color and texture. All equipment
and material shall be free from cracks, warpage or other defects.
C. Each major component of the equipment shall have the manufacturer’s name,
address, model number and rating on a plate securely fixed in a conspicuous place.
The only nameplate of the distributing agent will not be acceptable. NEMA code
ratings or other data which are die-stamped into the surface of the equipment shall
be stamped in an easily visible location.
D. Procured materials and equipment shall be of the type specified. Materials and
equipment shall be the manufacturer’s standard products in compliance with the
referenced standards and adequately described by published product information.
E. Procured materials to be used in hazardous classified areas shall be rated for the
specific classification of each area.
1. Metallic cable trays shall be standard approved type and shall have suitable
strength and rigidity to provide adequate support without undue sag. The cable
tray system shall be manufactured in accordance to NEMA VE-1 and VE-2
standards.
2. Cable tray shall be fabricated either from corrosion resistant metal such as
aluminum or metal with corrosion resistant coating. Steel cable trays shall be
protected against corrosion by hot-dip galvanizing after fabrication in
accordance with ASTM A123M and shall have coating of Grade 65, with an
average zinc coating of thickness 0.065 mm per side.
4. Allowable loading capacity of the metallic cable tray shall be the static weight
of cables plus an allowance of 20% spare and a concentrated load of 90 kg at
mid-span. The metallic cable tray load safety factor shall be at least 1.5. The
next nearest higher tray designation per NEMA VE-1 shall be selected when
the allowable loading capacity falls within NEMA range.
5. Cable tray shall be designed to provide a minimum of 25% spare space for
future expansion. Cable tray deflection shall be restricted to a maximum of
12 mm for all spans.
6. Cable trays shall not have sharp edges, burrs or projections that could damage
insulation or jackets of the cable.
a) Ladder Type
1) Ladder tray shall be a prefabricated structure of 2 longitudinal
side rails connected by individual transverse members. Spacing
of the rungs shall be 150 mm, as per NEMA VE-1. When the
number of cables to be accommodated per tray is limited, then
the spacing of the rungs can be 230 or 300 mm per NEMA VE-1.
b) Trough Type
1) Trough tray shall be a prefabricated structure greater than
102 mm in width consisting of a ventilated/perforated bottom
within integral or separate longitudinal side rails.
c) Solid-Bottom Type
1) Solid bottom tray shall be a prefabricated tray consisting of a
bottom with no openings within integral or separate longitudinal
side rails.
d) Channel Type
1) Channel tray shall be a prefabricated structure consisting of a
1-piece ventilated bottom or solid-bottom channel section, or both,
and not exceeding 150 mm in width.
9. Finish Touch-Up
a) All fittings used to change the direction or size of cable trays such as
horizontal and vertical elbows, crosses, tees and reducers shall be of
the same material as the straight section of the tray. Approved
expansion joint fittings shall be provided where trays cross building
expansion joints.
A. General
1. Low voltage wires and cables (600 V nominal) shall be suitable for installation
in conduits or ducts above and below ground, as well as for exposed
installations in cable trays.
2. Cables shall be suitable for operation in locations with alternately wet or dry
conditions. If exposed cable tray installations are used, cables shall be
suitable for operation in a sandy and salty atmosphere without affecting its
physical and electrical characteristics.
3. All the wires and cables shall conform to the industry codes and standards.
4. Conductors
c) Sizes 6 mm2 and smaller shall be solid or stranded and sizes 10 mm2
and larger shall be stranded.
5. Insulation
6. Jackets
7. Tests
d) All cables used in cable trays and underground duct banks shall have
flame retardant characteristics.
8. Application
11. Color code cables for phase identification as per NEC Article 210 and as
specified herein. Use color bands of tape on exposed ends of cable insulation
to code cables, if correct color scheme is not available.
12. Feeder and circuit neutral conductors shall be the same size as phase
conductors.
A. General
shall only be used for joining two or more 6 mm2, and smaller conductor
cables. Connectors shall be compression type tin plated copper, with non-
flammable and self-extinguishing insulation, and temperature rating equal to
that of the conductor insulation.
2. All the connectors, terminals, splices and tapes shall conform to the industry
codes and standards.
a) Solder type connectors shall not be used for connecting the cables.
3. The connectors used for terminating cables of size 95 mm2 and above shall be
2 holes pad type connector conforming to NEMA design.
4. All compression connectors for 10 mm2 and larger conductors shall have a
manufacturer’s reference compression die number and the conductor size
printed or stamped on the connector.
6. Splicing and terminating operations shall not be performed when the relative
humidity exceeds 40%.
10. Provide only splicing materials approved for the specific application. Splices in
wet locations shall provide a moisture seal equal to the cable insulation.
Compression splices in ground cables shall only be permitted above ground
and shall be non-insulated.
11. Conductor terminals or lugs required for termination on bolt or screw terminals
shall be tin plated copper compression type only.
12. For 10 mm2 and smaller conductors, the terminals shall be ring tongue with a
nylon insulating sleeve. For conductors between 10 to 120 mm2, the terminals
shall be 1 or 2 bolt holes tongue, as required by the application. For
conductors larger than 120 mm2, the terminals shall have a 2 bolt holes
tongue. Bolt hole sizes shall be suitable for the application.
b) For outdoor use, straps shall be ultraviolet resistant nylon strap with the
above characteristics.
a) Plastic Tape
1) Vinyl plastic tape with rubber based pressure-sensitive adhesive,
pliable at low temperature and having the following minimum
properties when tested in accordance with ASTM D1000:
(a) Thickness: 0.18 mm (7 mils)
(b) Breaking Strength: 8 kg/25 mm
(c) Elongation: 125%
(d) Dielectric Breakdown: 7,000 V
b) Rubber Tape
1) Silicon rubber tape with silicon pressure sensitive adhesive and
having following minimum properties when tested in accordance
with ASTM D1000:
(a) Thickness: 0.128 mm (5 mils)
(b) Breaking Strength: 1.5 N/m (width)
(c) Elongation: 525%
(d) Dielectric Breakdown: 13,000 V
(e) Insulation Resistance: 1,000,000 Mega Ohms
2.09 PANELBOARDS
A. General
1. The maximum current and voltage of the meters and instruments shall match
the rated extended, secondary current and voltage of the relevant instrument
transformers.
2. The nominal current and voltage ratings of meters and instruments (used with
CT’s and PT’s) shall be 1A or 5A as specified in the scope of work, technical
specifications and 115 V AC respectively.
B. Ammeter
2. The ammeter shall be provided with maximum demand indicator and shall
have accuracy Class 1.
3. The size of ammeter shall be approximately 114 mm2, and shall have
graduations as indicated on drawing with black figures on white background.
The ammeters shall be provided with shorting links.
C. Voltmeter
2. The selector switch shall be robust 6-way rotary type switch to measure
phase-to-phase and phase-to-neutral voltage.
3. The size of voltmeter shall be approximately 114 mm2, graduated from zero to
600 V with black figures on white background.
D. Frequency Meter
1. Frequency meters shall be of the vibration type and shall comply with
IEC 60051-4.
1. Power factor meters shall be of the totally iron enclosed electro dynamic cross
coil meter movement type and shall comply with IEC 60051-4.
2. 20% of the rated current must guarantee a proper indication at the rated
voltage.
F. Watt Meter
1. Watt meters shall be of the totally iron enclosed electro dynamic type and shall
comply with IEC 60051-3.
2. They shall be capable of carrying 1.2 times the continuous full load current.
1. Watt hour meters shall comply with IEC 60521 and may be either for direct or
current transformer connection.
4. Kilowatt hour meters used for official accounting purposes will normally be
supplied by, or in accordance with, the specifications of the supply company.
A. The potential transformers shall conform to ANSI C57.13 and shall be wound-type
with polarity markers suitable for operating meters and relays. The isolation
transformer shall have voltage ratio as indicated on the Contract Drawings.
C. The current transformers shall be insulated for the full voltage rating of the
equipment, and shall be rated to withstand the maximum short circuit rating of the
equipment. Primary CT current rating shall be the nearest standard rating equal to
not less than 125% of the normal primary current in the circuit. Shorting links shall be
provided to short CT terminals before the removal of connected load. CTs to be fully
rated for outdoors ambient conditions.
PART 3 EXECUTION
3.01 GENERAL
A. The Contractor shall provide all materials, equipment and labor as deemed
necessary to show proper execution of the work.
B. Enclosures, equipment, controls, controllers, circuit protective devices and other like
items shall be protected during installation against entry of foreign matter.
C. The aforementioned shall be vacuum cleaned both inside and outside before testing
and operating, as well as before repainting, if required by the Royal Commission.
D. All the work shall be performed in a first class workmanlike manner, in conformance
with the applicable codes and standards, the best electrical engineering practices
and as per the manufacturer’s instruction. Work shall be performed by skilled workers
equipped to produce satisfactory results in a safe and substantial manner so as to
avoid undue stresses.
F. The Contractor shall be responsible for the proper coordination of all phases of the
work and equipment as specified herein, with the work to be performed and
equipment to be furnished under the other Sections of the Specifications, in order to
assure a complete and satisfactory installation.
G. The Contractor shall furnish and install all temporary electrical facilities, including
lamps, required for construction and safety operation. All such equipment shall
remain the property of the Contractor and shall be removed when permanent
connections have been completed. If it is determined during construction that the
temporary facilities, as installed, interfere with other construction operations, the
Contractor shall relocate said facilities in an approved manner to an approved
location.
H. No wire, bus or electrical equipment which is part of any of the permanent electrical
systems may be used for temporary electrical service during the construction
operations. Temporary connections shall be safe and in accordance with accepted
practices.
J. All costs for materials and installation for temporary electrical facilities and energy for
their operation shall be at the expense of the Contractor.
K. Electrical welders used in the erection and fabrication of the building and its
equipment shall be provided with an independent grounding cable connected directly
to the structure on which the weld is being made, rather than to an adjacent conduit.
L. After the installation is complete and properly adjusted, the Contractor shall conduct
operating tests. The various equipment and systems shall be demonstrated to
A. General
1. Prior to the start of excavation, the Contractor shall submit a request for an
excavation permit and this permit shall be obtained from Royal Commission,
Saudi Electricity Company (SEC), Saudi Telecommunication Company (STC),
and MARAFIQ, as applicable. The trench layout drawings and other relevant
documents, showing coordinates and elevations, as well as any crossings with
existing pipe and cables, shall be attached to the request for permit. No
excavation shall take place until the permit is issued.
2. The Contractor shall survey the cable routes according to the Drawings. If
obstructions are located on the cable routes, either the obstructions shall be
removed or the cable shall be re-routed after obtaining consent from the Royal
Commission.
3. During excavation, the material suitable for backfilling shall be stored aside at
a sufficient distance from the trench border. Excavated materials not required
or not suitable for backfilling shall be hauled off to an authorized dump, or
placed at a location determined by the Royal Commission’s representative.
4. General excavation and backfilling of trenches required for the installation of all
electrical services and conduit systems within the building and for connections
with exterior underground electrical services shall be performed as shown and
noted on the Contract Drawings, and in accordance with SECTION 02315.
5. Trenches shall be excavated to the required depth and grade. The bottom of
the trench shall be sloped as specified on the Contract Drawings for the
installation of conduits and ducts. Rock or existing concrete, where
encountered, shall be excavated to a minimum depth of 150 mm below the
bottom of conduit, duct or concrete envelope, if so encased.
7. The Contractor shall be responsible for coordinating the trenching work with
other disciplines’ underground work, so as to resolve conflicts in level or space
allocation.
8. The Contractor shall repair any damage to existing services which may occur
during trenching operations.
A. General
1. The Contractor shall provide concrete pedestals, bases, pads, curbs, anchor
blocks, anchor bolts, slab inserts, hangers, channels, cradles and saddles for
the installation of electrical equipment and apparatus, as shown on the
Contract Drawings.
2. Concrete pads shall be 150 mm high, complete with steel reinforcing and the
necessary bolts and anchors. Where concrete pads are set directly on the
concrete floor, the Contractor shall provide dowels to tie the base to the floor.
These pads shall be extended at least 100 mm beyond the equipment outline
on all 4 sides.
3. Individual hangers, trapeze hangers and riser clamps shall be provided for
supporting conduit.
5. Pipe straps and hanger rods shall be fastened to concrete by means of inserts
or expansion bolts; to brickwork by means of expansion bolts and to hollow
masonry by means of toggle bolts. Wooden plugs and shields shall not be
used for fastening pipe strips and hangers.
1. The Contractor shall provide necessary chases and openings for all electrical
works where required and through walls, partitions, ceilings and floors to
accommodate the electrical works as per the Contract Drawings.
2. The chase sleeves and openings in firewalls and floors for telephone, electrical
closets and instrumentations facilities shall be packed with acceptable or
approved flexible barriers designed for this purpose.
1. The Contractor shall execute the cuttings of walls, partitions, floors and
ceilings for installation of all sleeves and inserts required for electrical works as
per the Contract Drawings.
2. Before cutting any portion of the walls or partitions, the Contractor shall obtain
a written approval from the Royal Commission and he shall be responsible to
coordinate the work with that of other disciplines.
3. The Contractor shall be responsible for the careful repair and patching up of
openings with applicable and suitable sealants and packing compounds.
A. General
3. Sufficient access and working space shall be provided and maintained around
all electric equipment to permit ready and safe operation and maintenance of
such equipment.
A. Cable trays shall be installed both indoors and outdoors, as applicable. It will be
subjected to severe desert conditions and corrosive plant atmospheres. The metallic
cable tray shall be designed, manufactured and tested in accordance with
NEMA VE-1.
B. Cable trays shall be installed in locations where aesthetic looks are of secondary
importance such as suspended ceiling. Only cables and insulated sheathed multi-
core wiring shall be installed on cable trays. A minimum of 25% space for future
cable installation shall be provided. The installation shall conform to
recommendations of NEMA VE-2.
D. Installation and supports for cable tray system shall meet the requirements of
manufacturer’s instructions and the NEC.
E. Installation and supports for cable trays shall be on straight horizontal runs at a
maximum span of 6100 mm and within 915 mm of fittings. Vertical cable tray runs
shall be supported at 2400 mm maximum.
F. Installation and supports for cable trays connectors shall be rigid straight, adjustable,
or expansion type. Connectors shall be installed with manufacturer supplied
hardware and torqued to the manufacturer’s specifications.
G. Standard accessories used to supplement straight sections and fittings shall be drop-
outs, conduit adaptors, dead-ends, dividers, cable clips, tray to box connectors and
hold down hardware.
H. Cable tray splices shall be made so that connectors between horizontal straight
sections of cable tray runs fall between the support point and the quarter point of the
span. Splice point shall not be made directly over support joints.
I. Expansion Joints
Temperature
Steel Aluminum Fiberglass
Differential*
°F °C feet m feet m feet m
25 14 512 156 260 79 667 203
50 28 256 78 130 40 333 102
75 42 171 52 87 27 222 68
100 56 128 39 65 20 167 51
125 70 102 31 52 16 133 41
150 83 85 26 43 13 111 34
175 97 73 22 37 11 95 29
J. Cable tray systems shall be electrically and mechanically continuous without breaks
or gaps, except as shown on the Contract Drawing.
K. All cable tray systems shall be connected to the plant grounding system at intervals
of 150 m and at each end.
L. Bonding jumpers, heavy duty tinned copper braid shall be installed at all expansion
connectors. All cable tray systems shall be bonded together at intervals of 150 m and
at each end.
M. The minimum working space around cable trays shall be 1020 mm on at least one
side of a single tray, and 1020 mm on both sides of 2 trays installed parallel to each
other. The minimum vertical separation between trays shall be 510 mm.
N. Cable trays shall only be cut along a line of plain metal and not through any
perforations. After cutting all sharp edges, it shall be smoothed and, where
applicable, the finish shall be restored.
O. All cable splicing “T” or “Y” tapping within the tray shall be protected with heat shrink
jackets.
R. Cables installed in trays shall be approved for tray installation, approved for the area
classification and suitable for the environment in which they are installed.
S. Cables in trays shall be grouped according to voltage level, insulation class and
function.
T. Medium voltage cables shall run in separate trays, with cable of each voltage level
used running in dedicated trays.
U. Low voltage power cable and control cables may be run in the same tray provided
that the cables are of the same insulation class.
V. Instrumentation cables shall be run in separate trays. The thermocouple cables in the
same tray shall be segregated by means of barriers.
W. Critical shutdown and control system cables shall be run in separate trays or
segregated from other cables by means of barriers in the trays.
X. Cable trays shall be routed to avoid high fire risk areas, especially trays for fire alarm,
communications or instrumentation systems. If cable tray has to be routed through
areas of high fire risk, appropriate fire proofing and fire protection precautions shall
be taken.
Y. Cable shall be secured in vertical runs of cable trays by the use of stainless steel
clips. Horizontal runs of cable shall be secured through the use of black nylon,
sunlight resistant cable ties. Cable ties shall be installed every 1370 mm on
horizontal runs and every 450 mm on vertical runs.
Z. All work shall be done in neat and workmanlike manner to the satisfaction of the
Royal Commission.
3. Minimum size for below grade conduit shall be 50 mm. Below grade conduits
shall be sized one size larger than required by the Code maximum wire fill.
6. Minimum depth for low voltage system PVC conduit installation shall be
560 mm below grade, and 610 mm below grade for medium voltage systems.
For rigid steel conduit, the minimum depth for low and medium voltage system
shall be 310 mm.
7. Minimum depth for low and medium voltage system EB PVC conduits encased
in concrete shall be 880 mm.
8. There shall be no more than three 90° bends in a below or above grade
conduit run.
10. Spare conduits shall be provided with pull, terminated with plugged couplings
and installed flush with the finished floor in buildings, or 18.75 mm above the
finished surface in other areas.
11. Upon completion of a duct run, a test mandrel (6 mm less in diameter than the
inside diameter of the duct) and wire brush cleaner (slightly larger than the
duct) shall be pulled through each duct. The testing and cleaning of a concrete
encased duct shall be done on the day after the concrete has been poured to
remove any concrete splash of spalls in the ducts.
1. Above grade conduit shall be rigid, hot-dip galvanized steel. In locations where
conduit may be subject to mechanical damage, the conduit shall be with a
1.02 mm (40 mil) PVC coating on the exterior surface and epoxy coated on the
interior surface. Rigid PVC conduit Schedule 80 shall be allowed for use,
where applicable, in accordance with NEC Article 352.
2. Minimum conduit size shall be 18.75 mm. Conduit used behind control boards
or other types of panels shall be 12.5 mm.
5. Conduit fitting in the above grade conduit system shall be manufactured from
6. Fittings shall be approved for the area classification and be suitable for the
environment in which they are installed.
7. When PVC coated rigid galvanized steel conduit is used, it shall consist of
galvanized steel fitting with a 1.02 mm (40 mil) PVC exterior coating and epoxy
interior coating. Cover screws shall be stainless steel. Fittings shall be
approved for the area classification and be suitable for the environment in
which they are installed. PVC coated rigid steel conduit shall be used in
exposed area subject to mechanical damages and also used below grade.
12. Where conduit runs exceeds the equivalent of a 45 m run, or more than the
equivalent of three 90° bends, expansion joint fittings shall be installed. One
90° bend shall be considered the equivalent of 15 m of straight run conduit.
13. Conduit entry into enclosures or devices shall be side, bottom or top entry. For
outdoor installation top entry is not allowed, without exception.
1. Breathers and drains shall be installed at all low points in conduit systems and
as required to prevent accumulation of moisture in the conduit and equipment
enclosures.
1. Installation and construction of elbow and tee fittings shall be compatible with
the above Specifications.
1. Boxes and cubicles shall be installed level, plumb and properly aligned to
present a pleasing appearance.
2. Supports for boxes shall be made from auxiliary members of standard rolled
structural steel.
B. Wiring Devices
1. Fasten surface mounted boxes and supports to wood with wood screws or
screw type nails of equal holding strength and with machine screws or welded
studs on steel work.
2. Cast flush-mounted boxes in concrete and grout into hollow masonry walls.
Threaded studs driven in by powder charge and provided with either lock-
washers and nuts or nail type nylon anchors are acceptable in lieu of wood
screws, expansion shields or machine screws. In open overhead spaces, cast
metal boxes threaded to raceways need not be separately supported, except
where used for fixture support.
3. Where bar hangers are used, attach the bar to raceways on opposite sides of
the box and support with an approved type fastener not more than 500 mm
from the box.
4. Boxes installed in concealed raceway systems shall be set flush with the
finished surface.
5. The location of all boxes shall be easily accessible. Resolve interference with
mechanical equipment or structural features prior to installation.
6. Where several circuits pass through a common pull box, tag the circuits to
indicate clearly the electrical characteristics, circuit number, and panel
designation.
7. Install pull boxes in all conduit runs as required and locate as approved. Not
less than one pull box shall be installed every 45 m.
8. Locate receptacles and install as shown on the drawings. The location shall be
easily accessible. Resolve any interference with mechanical equipment or
structural features prior to installation. Locate the center of wall mounted
receptacles 300 mm above finished floor.
voltage level and current ratings for switches shall be as indicated on the
Contract Drawings.
10. Install device plates with all 4 edges in continuous contact with finished wall
surfaces without the use of mats or similar devices. Install device plates
vertically with an alignment tolerance of 1.5 mm.
A. Duct Banks
2. In the assembly of a duct bank, the conduits are supported by spacers that
hold the conduits in place during the backfilling of inter-conduit space with
sand or cement. The spacer shall be of polypropylene plastic.
4. Conduit runs in duct banks shall be made continuous by the use of couplings.
6. Structural concrete shall be used in duct banks constructed with PVC conduits
under areas that are subjected to vehicular traffic, for example under
roadways.
8. The minimum distance from grade to the top of duct bank shall be 600 mm.
9. Conduit stubs from duct bank to above grade shall be rigid steel. Where PVC
conduit is used, a transition to rigid steel conduit shall be made below grade.
B. Manholes
b) Supporting cables.
d) Bending and training cables for offsets and changes in horizontal and
vertical direction.
4. Manholes or handholes required for the duct bank system shall be located in
non-hazardous classified areas. Manholes shall be provided with cable pulling
irons embedded in the concrete side walls of the duct bank.
A. General
1. Low voltage power and control cables may be direct buried, installed in duct
banks (concrete encased conduit) and trenches below grade, installed in
conduits, trays and raised floors above grade, as specified in pars. 3.08
and 3.09.
6. Apart from design engineering and material cost, careful consideration shall be
given to the installed cost for the initial as well as the ultimate installation.
B. Conductors Installation
1. The wires and conductors shall be installed only when the raceway system has
been completed. The inside of all conduits shall be thoroughly clean of any
dirt, moisture or other foreign materials before pulling wire and cable.
d) Splices and joints in wet locations shall provide a moisture seal equal to
the cable insulation.
6. The Contractor shall visually inspect the conductors and wires before, during
and after installation in accessible positions for evidence of cracking or
blistering. Should a fault be observed in the cables before, during or after
installation, the Contractor shall be responsible to remove the faulted cable
and replace it with a new cable.
7. Cable attachments for pulling shall be patent cable grips or other suitable
devices which are approved by the Royal Commission. In using woven basket
type grips, care should be taken to avoid damage to the cable and seal, which,
irrespective of the pulling method used, shall be maintained during cable
installation.
9. Care shall be taken to avoid sharp bending or kinking the conductor, damaging
insulation or jacket, or stressing cable beyond manufacturer’s
10. After pulling, but before making cable terminal connections, cable ends shall
be exposed and rung out to determine if correctly installed, and the insulation
tested for each power and 600 V conductor. Instrumentation cables shall be
checked only for continuity and recorded into each cable’s record.
11. At cable locations where the conductor and cable insulation will be terminated,
terminations shall be made in a neat, workmanlike and approved manner by
men specialized in this class of work. Terminations shall be made for each
type and voltage class of wire or cable using approved termination materials
and in accordance with the instructions or recommendations of the cable
manufacturer.
13. Where a cable does not enter the bottom of outdoor equipment, cubicles or
terminal boxes, it shall be installed as follows:
14. Conductors shall be rung out before any cable termination according to wiring
diagrams. Polarity or phasing shall be checked before connections are made.
15. Lighting circuits will be considered as starting at lighting panels and extending
to all lighting outlets, receptacle outlets and switches on the load side of the
lighting panels. All portions of the system shall be tested to ensure satisfactory
operation.
A. General
5. All the workmen who connect the electrical connections to the equipment shall
be certified. This certification shall be valid and approved by the Royal
Commission.
3.12 PAINTING
A. General
1. All shop fabricated and factory built equipment not galvanized, plated or
provided with standard finish paint as per ANSI Z55-1, shall be cleaned and
given 1 shop coat of lead-free primer paint before delivery to the site.
2. All portions of the shop coating damaged during delivery or construction shall
be recoated. The nameplate, label or tag of any equipment shall not be
covered with the field painting.
3. Exposed electrical work in finished areas shall be painted to match the surface
to which it is attached.
4. Exposed electrical work in unfinished areas shall not require painting, unless
so noted.
6. All the painting and coating for electrical equipment shall be performed in
accordance with the relevant Sections as specified in par. 1.04.
A. General
1. Prior to starting the electrical testing, the Contractor shall verify the correct
voltage, phases and current consumption of all utilization equipment to be
connected.
2. The Contractor shall carry out all site tests in accordance with approved test
procedures that conform to applicable standards referenced in the
specifications. All tests are subject to witnessing by the Royal Commission’s
representatives.
3. At least 4 weeks prior to starting of schedule tests, the Contractor shall submit
to the Royal Commission an outline of test procedures, list of equipment
required for testing, test sheets, calculations and minimum/maximum test and
performance values to be used in determining the acceptability of the
installation.
4. The testing of all electrical equipment shall include the items below:
d) Equipment adjustment.
6. Earth continuity tests shall be made from each item of equipment to the
appropriate main ground system and on the main ground system to the ground
rods.
9. All factory and field test reports shall be included in the Operation and
Maintenance Manuals.
END OF SECTION