5501XXX

96 95 101
80
42
95
90 101
75
51 43
37
24 6
74 102
46 64
63
70 4 5
71 96
10 56

PRINTED ON: 11/14/2011 SW2001 V5

3 1
32 40 32 23
13
78 2
72 66 18
66
79
55 88
45 27
34
99 28 89
67
94 36
81 73
12
50 62 28
92 12 65 31
52 41 67 45 93
5 54 27
92

14 1
47
84 87 33
16
12
83 17 53 98
49 7 38
17
7 30
91 26 57
68 77 13
35 9 34
91

X:\drawings\_REVISION\55_EC_RWD_BIKE\
48
44 61 85 60
69
21 82 76
11
20
8
22 86 19 81
36 97
99
29 1
100 103

104 59
15 25
39 58 2470 South Cherry Ave. Phone: (559) 256-8000
3 DIMENSIONS ARE IN INCHES Fresno, CA, USA 93706-5004 Fax: (559) 256-8100
DIMENSIONS IN [ ] ARE MILLIMETERS
THE INFORMATION DISCLOSED HEREIN WAS ORIGINATED BY
BREAK SHARP EDGES .005-.015 [.10-.40] AND IS THE PROPERTY OF KEISER CORP. AND ALL PATENT,
MACHINED SURFACE FINISH IS PROPRIETARY, DESIGN, USE, SALE, MANUFACTURING, AND
63 MICROINCHES [1.6 MICROMETERS] REPRODUCTION RIGHTS THERETO ARE RESERVED BY KEISER
DO NOT SCALE DRAWING
NOTES: CORP.
DRAWN DATE DATE
(1) PN 5501XXX COVERS 5501PBN, 5501PBC, 5501WBC & 5501XXC ASSEMBLIES. BY: JAM DRAWN: 10/18/11 CHECKED
BY: MCA CHECKED: 11/10/11
(2) FOR PN 5501PBN, DISREGARD ITEMS PERTAINING TO THE COMPUTER. MATERIAL:
ITEMS: 23,37, 41, 43, 56, 62, 75, 80, 89 & 102 RAW MAT:
(3) REFER TO THE BOM IN WINMAGI FOR COLOR SPECS ON THE ASSEMBLIES.
(4) BOXED ITEMS ARE FOR LOOSE PARTS PACK A 3168 RFP JAM DLK 11/14/11 TITLE: M3
REV ECO REVISION DESCRIPTION BY CKD DATE SHEET 1 OF 4 SCALE: 1:14 DRAWING
SIZE: B PART#: 5501XXX
 5501XXX
ITEM NO. QTY. DS PART NO. TITLE ITEM NO. QTY. DS PART NO. TITLE ITEM NO. QTY. DS PART NO. TITLE
1 9 - 9253 SCREW - CRPHMS #10-32 X 3/16 SS 49 1 B 555005 HUBCAP - FLYWHEEL 97 1 B 555424 CRANK ARM - R
2 1 - 9261 SCREW - CRPHMS 10-32 X 3/8 SS 50 1 B 555008 MAGNET COVER 98 1 B 555427 AXLE - BOTTOM BRACKET-HOLLOW
3 5 - 9279 SCREW - SBHTS-TF 5/16-18 X 3/4 ZP 51 1 A 555009 SLIDER - SEAT 99 2 A 555428 SCREW - HWHS-M8X1 X 60 CS
4 1 - 9287 SCREW - CRPHTS 10-24 X 3/4 SS 52 1 B 555011 PLATE - MAGNET SUPPORT 100 1 - 555511 MANUAL - USER-M3
5 3 - 9303 SCREW - CRPHTCS-T25 4 X 3/8 SS 53 1 B 555012 PULLEY - 330MM 101 4 A 605051 PLUG - GRIP
6 1 - 9304 SCREW - CRFCS-PLASTITE 4-20 X 3/8 SS 54 1 B 555013 MAGNET HOLDER 102 2 - 966502 BATTERY - AA CELL
7 2 - 9344 WASHER - FW-USS 5/16 ZP 55 1 A 555016 TUBE - SEAT 103 3 - 995418 BAG-4 X 6 X 4MIL-ZIP LOCK
8 4 - 9369 WASHER - ACFT 5/16 SS 56 1 B 555017 MOUNT - DISPLAY-COMPUTER 104 1 A 995420 BUMPER - MOLDED GLIDE W-SCREW
9 4 - 9384 WASHER - FW-ACFT 7/16 SS 57 4 A 555022 NUT - HAN-HC-7/16-20 SS

PRINTED ON: 11/14/2011 SW2001 V5

10 1 - 9391 WASHER - FW-ACFT 1/4 SS 58 4 A 555023 SCREW - HHCS-7/16-20 X 3 SS
11 2 - 9397 WASHER - BONDED 5/16 SS 59 2 A 555025 CLAMP - WHEEL GUARD
12 7 - 9500 SCREW - SHCS M6x1 X 10 SS 60 1 B 555051 COVER - BELT-MAIN
13 5 - 9501 SCREW - SHCS M6x1 X 16 SS 61 1 B 555052 COVER - BELT-INNER
14 5 - 9502 SCREW - SHCS M6x1 X 20 SS 62 1 A 555053 GEAR - POT
15 1 9508 NUT - HN M6X1 SS 63 1 B 555054 SHIFTER - R
16 4 - 9509 NUT - HELN M6X1 ZP 64 1 B 555055 SHIFTER - L
17 2 - 9511 SCREW - HHCS M8X1.25 X 16 ZP 65 1 A 555056 PIN - MF-5/16 SQ X 2 1/8
18 2 - 9513 SCREW - SHCS M8x1.25 X 12 SS 66 2 A 555058 BUSHING - SHORT
19 2 - 9516 SCREW - BHCS M8x1.25 X 40 SS 67 2 A 555059 KNOB - T-BLACK
20 2 9519 NUT-HAN-HC M8x1.25 SS 68 1 A 555066 PULLEY - IDLER-MOLDED
21 2 - 9524 SCREW - SBHCS M8x1.25 X 16 SS 69 1 A 555073 CAP - WHEEL GUARD-BOT
22 1 - 9525 SCREW - HHCS M6X1 X 45 SS 70 1 A 555074 HANDLE - L-BLACK
23 1 - 9532 SCREW-CRPHMS 4-40 X 3/8 SS 71 1 A 555075 HANDLE - STUD-BLACK
24 1 - 9982 NUT-HEAVY SQ. 3/8-16 SS 72 1 A 555076 CAP - M6 SHCS-BLACK
25 3 A 105423 BUMPER - MOLDED GLIDE 73 1 B 555077 COVER - LOWER-MAIN FRAME-SHORT
26 1 A 105443 DECAL - SERIAL NUMBER 74 1 B 555078 GUARD - SWEAT-HANDLEBAR-SHORT
27 2 A 112360 STUD - 3/8-16 X 1.75 75 1 B 555079 FACE - DISPLAY-COMPUTER-BL
28 2 A 115036 THREADED INSERT - 5/8 X 3/8 SS 76 1 A 555370 DECAL - DOME-KEISER
29 4 B 115054 PLUG - 2 IN SQ-KEISER 77 1 A 555371 DECAL - CAUTION-PEDAL TORQUE
30 1 A 215502 RETAINING RING - 1.70 OD 78 1 A 555372 DECAL - WARNING - RIDING & SLIDER
31 1 A 505063 PIN - HANDLEBAR-1/4 X 1-3/4 79 1 B 555374 DECAL - HANDLEBAR-POSITION
32 6 B 505068 BUSHING - 4 PIECE 80 1 A 555376 DECAL - WARNING-HEART RATE
33 2 A 505480 RIVET - 1/4 X 3/4 REM PLUG 81 2 A 555402 BEARING - 6004ZZ-SHIELDED

X:\drawings\_REVISION\55_EC_RWD_BIKE\
34 1 A 540831 PEDAL SET - COMBO 82 1 A 555403 MAGNET - CYL-3.20 X 9.53 MM GR N45
35 1 A 543080 SPACER - BEARING-FLYWHEEL 83 2 A 555404 MAGNET - 25 X 9.5 MM
36 2 A 543091 HOSE - SPACER-LONG 84 1 A 555405 SPRING - TORSION
37 1 A 550802 BACK - DISPLAY-COMPUTER 85 1 - 555406 BELT - POLY V
38 1 B 550900 FRAME - MAIN 86 2 A 555407 WHEEL - 3 IN
39 1 B 550901 FRAME - BASE 87 1 A 555410 PAD - BRAKE-FRICTION
40 1 B 550902 HANDLEBAR - ADJ TUBE 88 1 A 555411 SHIFT CABLE
41 1 A 550904 CKT BRD - PICKUP 89 1 B 555413 CORD - COMP TO PICKUP
42 1 B 550906 HANDLEBAR 90 1 - 555417 SADDLE - GRAY
43 1 A 550912 CKT BRD - COMPUTER-BL 91 2 - 555418 BEARING - 6203ZZ-SHIELDED
44 1 A 553101 TUBE - WHEEL GUARD-270 92 2 A 555419 SCREW - HSPPSS-M10x1.5 X 16 BLK
45 2 A 555000 PLATE - FRICTION 93 1 A 555420 SWEAT STRIP - 5/16 X 3/8
46 1 B 555002 GIB - SEAT 94 1 B 555421 CRANK ARM - L
47 1 A 555003 FLYWHEEL 95 2 A 555422 GRIP - HANDLEBAR-CENTER 2470 South Cherry Ave. Phone: (559) 256-8000
DIMENSIONS ARE IN INCHES Fresno, CA, USA 93706-5004 Fax: (559) 256-8100
48 1 B 555004 HUB - FLYWHEEL 96 2 A 555423 GRIP - HANDLEBAR DIMENSIONS IN [ ] ARE MILLIMETERS
THE INFORMATION DISCLOSED HEREIN WAS ORIGINATED BY
BREAK SHARP EDGES .005-.015 [.10-.40] AND IS THE PROPERTY OF KEISER CORP. AND ALL PATENT,
MACHINED SURFACE FINISH IS PROPRIETARY, DESIGN, USE, SALE, MANUFACTURING, AND
63 MICROINCHES [1.6 MICROMETERS] REPRODUCTION RIGHTS THERETO ARE RESERVED BY KEISER
DO NOT SCALE DRAWING CORP.
DRAWN DATE DATE
BY: JAM DRAWN: 10/18/11 CHECKED
BY: MCA CHECKED: 11/10/11
MATERIAL:
RAW MAT:

A 3168 RFP JAM DLK 11/14/11 TITLE: M3

DRAWING
REV ECO REVISION DESCRIPTION BY CKD DATE SHEET 2 OF 4 SCALE: 1:14 SIZE: B PART#: 5501XXX
 5501XXX
LOCTITE 242 FOR EXTERNAL THREADS APPLY ANTI-SEIZE ON NUT
TORQUE TO 55 FT-LBS THREADS 2X APPLY ANTI-SIEZE TO 8MM INTERNAL THREADS
LOCTITE 638 FOR T-HANDLE
HYDROTEX MT55 FOR STUD
SHIFTER TENSION
LOCTITE 638 FOR DOGPOINT THREADS HOLD AT .38 FT-LBS
APPLY LOCTITE 242 MOVE AT .48 FT-LBS
HYDROTEX MT55 FOR PIVOT HOLES TO THREADS APPLY LPS2 TO SCREW THREAD

0.040 IN MIN CLEARANCE FOR

MAGNETS TO FLYWHEEL LOCTITE 242 FOR EXTERNAL THREADS
TORQUE TO 55 FT-LBS

PRINTED ON: 11/14/2011 SW2001 V5

LOCTITE 638 FOR DOGPOINT THREADS
LOCTITE 638 FOR T-HANDLE
LOCTITE 638 FOR OUTER RACE HYDROTEX MT55 FOR STUD

TORQUE TO 35 FT-LBS.
APPLY SWEAT STRIP DIAGONALLY FROM
RIGHT TO LEFT SO THAT THE ENTIRE
WIDTH OF THE TUBE IS COVERED. SEE NEXT
PAGE FOR DIMENSIONAL INFORMATION.

APPLY SUPER LUBE DIELECTRIC GREASE TO MODULAR JACK

APPLY LOCTITE 638 FOR OUTER RACE
APPLY LOCTITE 242 TO THREADS
TORQUE TO 35 FT-LBS
APPLY LOCTITE 680
TORQUE TO 20 FT-LBS TO BEARING SURFACES

TORQUE TO 35 FT-LBS.

5X TORQUE TO 10 FT-LBS

APPLY LOCTITE 242 TO THREADS

TORQUE TO 35 FT-LBS
4X APPLY ANTI-SEIZE
TO THREADS

X:\drawings\_REVISION\55_EC_RWD_BIKE\
TORQUE TO 35 FT-LBS

LOCTITE 242 FOR

SHRINK FIT BEARINGS INTO HUB ACORN NUTS APPLY THIN COAT OF LATEX BASED SILICON
CAULKING TO CORNER EDGE OF FLANGE
MOUNTING SURFACE
GLUE MAGNET IN PULLEY SLOT USING LOCTITE 499

APPLY ANTI-SEIZE
TO THREADS

4X INSTALL LOCTITE 638 ON THE SHANK, INSTALL SCREW, THEN APPLY

ATTACH ALUMINUM CLAMPS (555025) TO TUBE (553096) LOCTITE 290 TO THE SCREW AND FRAME THREAD, ALLOW IT TO WICK IN
WITH NUT AND BOLT (9525 & 9508) FINGER TIGHT. BETWEEN THE FRAME AND SCREW. PRIOR TO POWDER
PLACE OPEN END OF TUBE (553096) ONTO MAIN FRAME COATING THE BASE, MASK SCREW THREAD 0.25±0.10 DIMENSIONS ARE IN INCHES
2470 South Cherry Ave. Phone: (559) 256-8000
ABOVE THE MAGNET ASSEMBLY. BOLT ALUMINUM DIMENSIONS IN [ ] ARE MILLIMETERS
Fresno, CA, USA 93706-5004 Fax: (559) 256-8100
ABOVE BASE TO KEEP FREE OF PAINT. THE INFORMATION DISCLOSED HEREIN WAS ORIGINATED BY
CLAMPS TO THE BASE FRAME SNUG ENOUGH TO HOLD BREAK SHARP EDGES .005-.015 [.10-.40]
MACHINED SURFACE FINISH IS
AND IS THE PROPERTY OF KEISER CORP. AND ALL PATENT,
PROPRIETARY, DESIGN, USE, SALE, MANUFACTURING, AND
IT IN PLACE AND STILL BE ADJUSTABLE. 63 MICROINCHES [1.6 MICROMETERS] REPRODUCTION RIGHTS THERETO ARE RESERVED BY KEISER
CENTER THE TUBE AROUND THE FLYWHEEL EVENLY. DO NOT SCALE DRAWING CORP.
TIGHTEN THE HARDWARE SO THE TUBE CAN FLEX SIDE DRAWN
BY: JAM DATE
DRAWN: 10/18/11 CHECKED
BY: MCA DATE
CHECKED: 11/10/11
TO SIDE 1/4" - 3/8" WITHOUT SLIPPING IN THE CLAMPS. MATERIAL:
MAKE SURE THE BOTTOM CAP (555073) IS NOT DRAGING RAW MAT:
AGAINST THE FLYWHEEL.
A 3168 RFP JAM DLK 11/14/11 TITLE: M3
DRAWING
REV ECO REVISION DESCRIPTION BY CKD DATE SHEET 3 OF 4 SCALE: 1:14 SIZE: B PART#: 5501XXX
 5501XXX

B C C

CENTER
12.00±0.25 LEFT TO 2X 0.102±0.005
0.50±0.13 RIGHT ±0.188

PRINTED ON: 11/14/2011 SW2001 V5

WHEN SEAT ADJUST HANDLE
IS TIGHTENED, IT SHOULD BE
POINTING BACKWARDS AS
SHOWN

TO TOP OF SWEAT
STRIP

X:\drawings\_REVISION\55_EC_RWD_BIKE\
2.29±0.13 0.50±0.13

3.355±0.060
PN 555376
SECTION A-A
SCALE 1 : 2

5.500±0.060
SECTION C-C
2470 South Cherry Ave. Phone: (559) 256-8000
DIMENSIONS ARE IN INCHES Fresno, CA, USA 93706-5004 Fax: (559) 256-8100
DIMENSIONS IN [ ] ARE MILLIMETERS
THE INFORMATION DISCLOSED HEREIN WAS ORIGINATED BY
BREAK SHARP EDGES .005-.015 [.10-.40] AND IS THE PROPERTY OF KEISER CORP. AND ALL PATENT,
MACHINED SURFACE FINISH IS PROPRIETARY, DESIGN, USE, SALE, MANUFACTURING, AND
63 MICROINCHES [1.6 MICROMETERS] REPRODUCTION RIGHTS THERETO ARE RESERVED BY KEISER
DO NOT SCALE DRAWING CORP.
DRAWN DATE DATE
BY: JAM DRAWN: 10/18/11 CHECKED
BY: MCA CHECKED: 11/10/11
DETAIL B MATERIAL:

SCALE 1 : 4 RAW MAT:

A 3168 RFP JAM DLK 11/14/11 TITLE: M3

DRAWING
REV ECO REVISION DESCRIPTION BY CKD DATE SHEET 4 OF 4 SCALE: 1:8 SIZE: B PART#: 5501XXX