PERU LNG EXPORT PROJECT Date: 03-Mar-08

MARINE FACILITIES EPC CONTRACT

INSPECTION AND TESTING PLAN Rev.: 05
Réf. F12254 CDB W03 QUA ITP 60053
Page: 1/7
Job code Origin Unit Code Discipline Doc Type Sequential

A – SCOPE
ISSUER: Purchase Order or
CDB Melchorita N/A
(CONTRACTOR,SUBCONTRACTOR) Subcontract Numb:
Peru LNG Export Project
PROJECT : Works Designation: Piles Prefabrication-Welding
Marine Facilities EPC Contract

WORKPACKAGE: W03 – Trestle & Associated Works Works Start Date: 15 – May – 2007 (Estimated)

Mechanical Completion
Dec – 2008 (Estimated)
Date:

Disciplines Concerned: WEL - WELDING

B – INSPECTION CODING SYSTEM

ITP Standard Coding System are defined in appendix B of the F12254-CDB-W01-QUA-PLA-00205 – Project Construction Quality Control Plan
It recalled here in footer of each page

C – VALIDATION
Approved for Construction - Modifying Attendance on Hold for
03-Mar-08 06 N/A VJU PCO TBA PLNG
Joint Fit-up of welds.
Approved for Construction – Including Owner’s comments and
12-Dec-07 05 N/A VJU PCO TBA PLNG
ITRs
Approved for Construction - Modifying Attendance on Hold for
27-Nov-07 04 N/A VJU PCO TBA PLNG
Joint Fit-up of welds.
Approved for Construction-Including specific straightness
requirements on fabricated piles and a new ITR for straightness
23-Oct-07 03 N/A VJU PCO TBA PLNG
report. It also includes an explanatory graphic for welding repairs
location.
06-Sep-07 02 Approved for Construction N/A VJU PCO TBA PLNG
18-Jul-07 01 Approved for Construction N/A VJU PCO TBA PLNG
23-Apr-07 0A Issue for review N/A VJU PCO TBA PLNG
Date Rév. Revision SUB CRT CONS - CDB QC - CDB TPart OWN
 PERU LNG EXPORT PROJECT Date: 03-Mar-08
MARINE FACILITIES EPC CONTRACT
INSPECTION AND TESTING PLAN Rev.: 05
Réf. F12254 CDB W03 QUA ITP 60053
Page: 2/7
Job code Origin Unit Code Discipline Doc Type Sequential

D – APPLICABLES CODES, STANDARDS, SPECIFICATIONS

• OWNER Specfications:
o CONTRACT LNG-P/05-0005 – Peru LNG Export Project / Marine Facilities EPC Contract

• Applicables Codes
o AWS D1.1/D1.1 M : 2006 Structural Welding Code – Steel
o ASTM E709-01 Standard Guide for Magnetic Particle Examination
o ASTM E165-02 Standard Test Method for Liquid Penetrant Examination
o API RP 2A-WSD Recommended Practice for Planning, Designing and Constructing Fixed Offshore Platforms-Working Stress Design

• CONTRACTOR Method Statements, Specifications and procedures

o F12254-CDB-W03-MET-MST-20032 – Piles Prefabrication Method Statement
o F12254-CDB-W01-QUA-PRO-10048 – Site Welding Procedure
o F12254-CDB-W01-QUA-PRO-00220 – Welding Visual Inspection
o F12254-CDB-W01-QUA-PRO-00221 – Magnetic Particle Examination
o F12254-CDB-W01-QUA-PRO-00222 – Liquid Penetrant Examination
o F12254-CDB-W01-QUA-PRO-00224 – Ultrasonic Examination
o F12254-CDB-W01-QUA-PRO-00225 – Qualification of NDT personnel
o F12254-CDB-W01-QUA-PRO-00226 – Control of Inspection, Measuring & testing Equipment
o F12254-CDB-W01-WEL-PRO-10053 – Welding book for Piles Prefabrication
 PERU LNG EXPORT PROJECT Date: 03-Mar-08
MARINE FACILITIES EPC CONTRACT
INSPECTION AND TESTING PLAN Rev.: 05
Réf. F12254 CDB W03 QUA ITP 60053
Page: 3/7
Job code Origin Unit Code Discipline Doc Type Sequential

PROCESS INSPECTION, CHECK AND TEST RECORDS RESPONSIBILITIES (ii)

Activities
Pre-conditions
• Approval of Documents
o Piles Prefabrication Method Statement
o Welding Book for Piles Prefabrication
o Job Safety Analysis
o NDT Procedures
• Check the qualification of personnel
o Qualifications of welders and welding operators
o Qualifications of NDT personnel
• Equipment and tools check:
o Visual welding inspection gauges
o Liquid penetrant examination – Equipments , accessories and
consumables
o Magnetic particle examination – Equipments , accessories and
consumables
o Ultrasonic examination – Equipments , accessories and consumables
• Safety
Involvement code Name
E Execution
R Review
S Surveillance
A Acceptance
W Witnessing
H Validation (Hold point)
Other mentions :
EXE QC Thd
Subject Means or procedure (i) Acceptance criteria (i) Or type of document to supply SUB CONS CDB OWN
PART
CTR CDB
(i) to be proposed by EXE and approved by CTR unless otherwise specified (ii) according to the Quality Control Construction Plan.
As per
Document Status :
F12254-CDB-W01-DCO-PRO-00004 F12254-CDB-W03-MET-MST-20032 H H H
Approved for Construction (AFC)
– Document Control Procedure
As per
Document Status :
F12254-CDB-W01-DCO-PRO-00004 H H H
Approved for Construction (AFC) F12254-CDB-W01-WEL-PRO-10053
– Document Control Procedure
Job Safety sent to OWNER Approved by OWNER Job Safety Analysis H H H
As per F12254-CDB-W01-QUA-PRO-00220
Document Status :
F12254-CDB-W01-DCO-PRO-00004 F12254-CDB-W01-QUA-PRO-00221 H H H
Approved for Construction (AFC)
– Document Control Procedure F12254-CDB-W01-QUA-PRO-00224
As per F12254-CDB-W01-WEL-PRO-
Welding Performance Qualification
Document verification 10053- Welding book for Piles H H H
Records
Prefabrication
As per
Document verification F12254-CDB-W01-QUA-PRO-00225 NDT Personnel Qualification Records H H H
– Qualification NDT personnel
As per
F12254-CDB-W01-QUA-PRO-00226
Document verification Calibration Certificates R E R
– Control of Inspection, Measuring &
Testing Equipment
As per
F12254-CDB-W01-QUA-PRO-00226
Document verification Calibration Certificates R E R
– Control of Inspection, Measuring &
Testing Equipment
As per
F12254-CDB-W01-QUA-PRO-00226
Document verification Calibration Certificates R E R
– Control of Inspection, Measuring &
Testing Equipment
As per
F12254-CDB-W01-QUA-PRO-00226
Document verification Calibration Certificates R E R
– Control of Inspection, Measuring &
Testing Equipment
Implementation to the organization involved in the case of documents Implementation to the organization involved in the case of works
The organization involved issues the document. The organization involved performs the inspection or checks and issues the relevant ITRs.
The organization involved performs and formalizes a review of relevant documents and/or quality records. N/A
N/A The organization involved watches (supervise) the inspection, control or test.
Formal acceptance in writing of the inspection(s) or test(s) performed is required. N/A
Witnessing organization must be notified within the contractually agreed time scale; its non attendance shall not delay the inspection or check being carried out by the performing organization.
The organization involved must approve the document, prior to the execution of the corresponding works. Operations are not allowed to proceed beyond this point until inspected and approved without non-conformities
(*) means « through survey » or « through sampling » EXE is in charge of performing works and controls. It can be SCT, VDR or CTR (refer to CQCP)
 PERU LNG EXPORT PROJECT Date: 03-Mar-08
MARINE FACILITIES EPC CONTRACT
INSPECTION AND TESTING PLAN Rev.: 05
Réf. F12254 CDB W03 QUA ITP 60053
Page: 4/7
Job code Origin Unit Code Discipline Doc Type Sequential

PROCESS INSPECTION, CHECK AND TEST RECORDS RESPONSIBILITIES (ii)

EXE QC Thd
Activities Subject Means or procedure (i) Acceptance criteria (i) Or type of document to supply SUB CONS CDB OWN
PART
CTR CDB
As per
o HSE Training HSE Training performed Attendees Sheet E R R
F12254-CDB-W01-HSE-PLA-00131
As per
o Safety Task Analysis Risk Reduction Talk STARRT performed Start form E R R
F12254-CDB-W01-HSE-PRO-00134
Material
• Site material verification
o Material Certificate and Heat Number Piles Prefabrication – Butt weld report
o Pipe identification, Verify pipe serial number and dimension (length, ITR
Visual Inspection E S S
diameter and thickness) F12254-CDB-W03-QUA-ITP-60053 //
o Verify proper supplies and quantity 003
As per F12254-CDB-W01-WEL-PRO- Welding Consumables Report ITR
o Welding consumables (wire for FCAW-G , wire and flux for SAW )
Visual Inspection 10053- Welding book for Piles F12254-CDB-W03-QUA-ITP-60053 // E S S
batch number, monitoring, storage conditions and cleanliness
Prefabrication 002
As per F12254-CDB-W01-WEL-PRO- Welding Consumables report ITR
o Welding shielding gas (for FCAW-G) batch number and storage
Visual Inspection 10053 - Welding book for Piles F12254-CDB-W03-QUA-ITP-60053 // E S S
conditions.
Prefabrication 002
Works
• PIPE PRIOR TO WELDING
Piles Prefabrication – Butt weld report
AWS D1.1/D1.1 M Structural Welding ITR
o Pipe thermal cutting for beveling ( Verify angle and edge alignment ) Visual Inspection E S S
Code Steel § 5.15.4.3 F12254-CDB-W03-QUA-ITP-60053 //
003
Piles Prefabrication – Butt weld report
As per F12254-CDB-W01-WEL-PRO-
ITR
o Cleanliness of pipe: internal & external inspection Visual Inspection 10053 - Welding book for Piles E S S
F12254-CDB-W03-QUA-ITP-60053 //
Prefabrication
003
Piles Prefabrication – Butt weld report
ITR
o Pipe orientation marking (To keep the vertical reference) Visual Inspection E S S
F12254-CDB-W03-QUA-ITP-60053 //
003
As per F12254-CDB-W01-WEL-PRO-
Piles Prefabrication – Butt weld report
10053- Welding book for Piles
ITR
o Bevel surface inspection Visual Inspection Prefabrication & E S S
F12254-CDB-W03-QUA-ITP-60053 //
AWS D1.1/D1.1 M Structural Welding
003
Code Steel § 5.15
• WELDING OF PIPE

Involvement code Name
E Execution
R Review
S Surveillance
A Acceptance
W Witnessing
H Validation (Hold point)
Other mentions :
Implementation to the organization involved in the case of documents Implementation to the organization involved in the case of works
The organization involved issues the document. The organization involved performs the inspection or checks and issues the relevant ITRs.
The organization involved performs and formalizes a review of relevant documents and/or quality records. N/A
N/A The organization involved watches (supervise) the inspection, control or test.
Formal acceptance in writing of the inspection(s) or test(s) performed is required. N/A
Witnessing organization must be notified within the contractually agreed time scale; its non attendance shall not delay the inspection or check being carried out by the performing organization.
The organization involved must approve the document, prior to the execution of the corresponding works. Operations are not allowed to proceed beyond this point until inspected and approved without non-conformities
(*) means « through survey » or « through sampling » EXE is in charge of performing works and controls. It can be SCT, VDR or CTR (refer to CQCP)
 PERU LNG EXPORT PROJECT Date: 03-Mar-08
MARINE FACILITIES EPC CONTRACT
INSPECTION AND TESTING PLAN Rev.: 05
Réf. F12254 CDB W03 QUA ITP 60053
Page: 5/7
Job code Origin Unit Code Discipline Doc Type Sequential

PROCESS INSPECTION, CHECK AND TEST RECORDS RESPONSIBILITIES (ii)

EXE QC Thd
Activities Subject Means or procedure (i) Acceptance criteria (i) Or type of document to supply SUB CONS CDB OWN
PART
CTR CDB
Piles Prefabrication – Butt weld report
As per F12254-CDB-W01-WEL-PRO-
ITR
o Backing ring internal tack welding Visual Inspection 10053- Welding book for Piles E S S
F12254-CDB-W03-QUA-ITP-60053 //
Prefabrication
003
Piles Prefabrication – Butt weld report
As per F12254-CDB-W01-WEL-PRO-
ITR
o Fit-up pipe ( root opening) Visual Inspection 10053- Welding book for Piles E H W
F12254-CDB-W03-QUA-ITP-60053 //
Prefabrication
003
Piles Prefabrication – Butt weld report
As per F12254-CDB-W01-WEL-PRO-
ITR
o Backing ring external welding (inside the groove) Visual Inspection 10053- Welding book for Piles E S S
F12254-CDB-W03-QUA-ITP-60053 //
Prefabrication
003
Piles Prefabrication – Butt weld report
As per F12254-CDB-W01-WEL-PRO-
ITR
o Welding of pipe Visual Inspection 10053- Welding book for Piles E W W
F12254-CDB-W03-QUA-ITP-60053 //
Prefabrication
003
As per F12254-CDB-W01-QUA-PRO-
F12254-CDB-W01-QUA-PRO-00220 As per F12254-CDB-W01-QUA-PRO-
o Visual inspection (Verify Preheating and Interpass temperature 00220 – Welding Visual Inspection
– Welding Visual Inspection 00220 - Welding Visual Inspection H E W
control) & AWS D1.1/D1.1 M Structural
Welding Code Steel Table 6.1
As per F12254-CDB-W01-QUA-PRO-
F12254-CDB-W01-QUA-PRO-00221 00221 – Magnetic Particle As per F12254-CDB-W01-QUA-PRO-
– Magnetic Particle Examination Examination 00221 – Magnetic Particle
o Magnetic Particle Examination H E W
and ASTM E 709 & Examination
AWS D1.1/D1.1 M Structural Welding
Code Steel § 6.10
As per F12254-CDB-W01-QUA-
PRO-00224 – Ultrasonic
Examination & AWS D1.1/D1.1 M
Structural Welding Code Steel §
F12254-CDB-W01-QUA-PRO-00224 6.13
As per F12254-CDB-W01-QUA-PRO-
o Ultrasonic Examination – Ultrasonic Examination & H E W
00224 – Ultrasonic Examination
API RP 2A-WSD Recommended
Practice for Planning, Designing
and Constructing Fixed Offshore
Platforms-Working Stress Design

o IF REQUIRED: Repair welding
Involvement code Name
E Execution
R Review
S Surveillance
A Acceptance
W Witnessing
H Validation (Hold point)
Other mentions :
Visual Inspection As per F12254-CDB-W01-WEL-PRO- Piles fabrication – Repair Weld E S S
Implementation to the organization involved in the case of documents Implementation to the organization involved in the case of works
The organization involved issues the document. The organization involved performs the inspection or checks and issues the relevant ITRs.
The organization involved performs and formalizes a review of relevant documents and/or quality records. N/A
N/A The organization involved watches (supervise) the inspection, control or test.
Formal acceptance in writing of the inspection(s) or test(s) performed is required. N/A
Witnessing organization must be notified within the contractually agreed time scale; its non attendance shall not delay the inspection or check being carried out by the performing organization.
The organization involved must approve the document, prior to the execution of the corresponding works. Operations are not allowed to proceed beyond this point until inspected and approved without non-conformities
(*) means « through survey » or « through sampling » EXE is in charge of performing works and controls. It can be SCT, VDR or CTR (refer to CQCP)

PROCESS
Activities
o IF REQUIRED: Visual and NDT control after repair
o Pile, Dimensional check
o IF REQUIRED: Cutting over length
o IF REQUIRED: Ultrasonic Examination after cutting
Involvement code Name
E Execution
R Review
S Surveillance
A Acceptance
W Witnessing
H Validation (Hold point)
Other mentions :
PERU LNG EXPORT PROJECT Date: 03-Mar-08
MARINE FACILITIES EPC CONTRACT
INSPECTION AND TESTING PLAN Rev.: 05
Réf. F12254 CDB W03 QUA ITP 60053
Page: 6/7
Job code Origin Unit Code Discipline Doc Type Sequential
INSPECTION, CHECK AND TEST RECORDS RESPONSIBILITIES (ii)
EXE QC Thd
Subject Means or procedure (i) Acceptance criteria (i) Or type of document to supply SUB CONS CDB OWN
PART
CTR CDB
10053- Welding book for Piles Report ITR F12254-CDB-W03-QUA-
Prefabrication ITP-60053 // 004
As per F12254-CDB-W01-QUA-PRO-
00220 – Welding Visual Inspection
& AWS D1.1/D1.1 M Structural
F12254-CDB-W01-QUA-PRO-00220 Welding Code Steel Table 6.1
– Welding Visual Inspection & As per F12254-CDB-W01-QUA-PRO-
& As per F12254-CDB-W01-QUA-PRO- 00220 – Welding Visual Inspection
00221 – Magnetic Particle &
F12254-CDB-W01-QUA-PRO-00221 Examination As per F12254-CDB-W01-QUA-PRO-
– Magnetic Particle Examination or 00221 – Magnetic Particle
and ASTM E 709 F12254-CDB-W01-QUA-PRO-00222 Examination
or – Liquid Penetrant Examination & or
H E W
& F12254-CDB-W01-QUA-PRO-00222
F12254-CDB-W01-QUA-PRO-00222 AWS D1.1/D1.1 M Structural Welding – Liquid Penetrant Examination &
– Liquid Penetrant Examination Code Steel § 6.10 &
& & F12254-CDB-W01-QUA-PRO-00224
F12254-CDB-W01-QUA-PRO-00224 – Ultrasonic Examination
F12254-CDB-W01-QUA-PRO-00224 – Ultrasonic Examination
– Ultrasonic Examination
&
AWS D1.1/D1.1 M Structural Welding
Code Steel § 6.13
Piles Prefabrication – Butt weld report
ITR
F12254-CDB-W03-QUA-ITP-60053 //
Visual Inspection & taut wire along
As per drawings & AWS D1.1 § 003
the length of the pile repeated at a E H S
5.23.1 &
minimum of three radial points
Piles Prefabrication – Pile’s
straightness report ITR F12254-CDB-
W03-QUA-ITP-60053// 005
Piles Prefabrication – Butt weld report
ITR
Visual Inspection As per drawings E H W
F12254-CDB-W03-QUA-ITP-60053 //
003
F12254-CDB-W01-QUA-PRO-00224 As per F12254-CDB-W01-QUA-PRO- As per F12254-CDB-W01-QUA-PRO-
H E W
– Ultrasonic Examination 00224 – Ultrasonic Examination 00224 – Ultrasonic Examination
Implementation to the organization involved in the case of documents Implementation to the organization involved in the case of works
The organization involved issues the document. The organization involved performs the inspection or checks and issues the relevant ITRs.
The organization involved performs and formalizes a review of relevant documents and/or quality records. N/A
N/A The organization involved watches (supervise) the inspection, control or test.
Formal acceptance in writing of the inspection(s) or test(s) performed is required. N/A
Witnessing organization must be notified within the contractually agreed time scale; its non attendance shall not delay the inspection or check being carried out by the performing organization.
The organization involved must approve the document, prior to the execution of the corresponding works. Operations are not allowed to proceed beyond this point until inspected and approved without non-conformities
(*) means « through survey » or « through sampling » EXE is in charge of performing works and controls. It can be SCT, VDR or CTR (refer to CQCP)
 PERU LNG EXPORT PROJECT Date: 03-Mar-08
MARINE FACILITIES EPC CONTRACT
INSPECTION AND TESTING PLAN Rev.: 05
Réf. F12254 CDB W03 QUA ITP 60053
Page: 7/7
Job code Origin Unit Code Discipline Doc Type Sequential

PROCESS INSPECTION, CHECK AND TEST RECORDS RESPONSIBILITIES (ii)

EXE QC Thd
Activities Subject Means or procedure (i) Acceptance criteria (i) Or type of document to supply SUB CONS CDB OWN
PART
CTR CDB

Mechanical completion
As per
By CONTRACTOR QA/QC Manager
• Mechanical Completion F12254-CDB-W01-QUA-PRO-00205 Mechanical Completion Certificate H H H
& OWNER Representative
– Mechanical Completion
Final Dossier
All ITR & Mechanical Completion
• Compilation of all QC records (according to final dossier procedure) H H H
Certificates

Involvement code Name
E Execution
R Review
S Surveillance
A Acceptance
W Witnessing
H Validation (Hold point)
Other mentions :
Implementation to the organization involved in the case of documents Implementation to the organization involved in the case of works
The organization involved issues the document. The organization involved performs the inspection or checks and issues the relevant ITRs.
The organization involved performs and formalizes a review of relevant documents and/or quality records. N/A
N/A The organization involved watches (supervise) the inspection, control or test.
Formal acceptance in writing of the inspection(s) or test(s) performed is required. N/A
Witnessing organization must be notified within the contractually agreed time scale; its non attendance shall not delay the inspection or check being carried out by the performing organization.
The organization involved must approve the document, prior to the execution of the corresponding works. Operations are not allowed to proceed beyond this point until inspected and approved without non-conformities
(*) means « through survey » or « through sampling » EXE is in charge of performing works and controls. It can be SCT, VDR or CTR (refer to CQCP)