INSPECTION TEST PLAN STSSB-QAC-ITP-TA14-002 REV 3

CLIENT PETRONAS CHEMICAL ETHYLENE (M) SDN BHD WORK DESCRIPTION ABBREVIATIONS
PROJECT DEFECT RECTIFICATION WORK FOR PCESB TA 2014 M MONITOR W WITNESS
CONTRACTOR SCIENCE TECH SOLUTIONS SDN BHD R REVIEW AP APPROVED
DEFECT WORK - FABRICATION AT SHOP
RD RANDOM H HOLD
WORK ID I INSPECTION NA NOT APPLICABLE
PROCESS QC SPEC VERIFYING RESPONSIBILITY INSPECTION STATUS
ITEM REMARK
DESCRIPTION ACTIVITY ACCEPTANCE CRITERIA RECORD STS SGS PCE STS SGS PCE

1 DOCUMENT
1.1 Review work scope Review JMS, EIS NA Job Pack Latest defect list from PCESB
1.2 Receipt of Drawing from PCESB Review against Dwg Masterlist NA Transmittals QC inspector Inspector T&I R R AP To identified exact location at worksite
against JMS

2 MATERIALS
2.1 Material receiving inspection Check material certificates NA Delivery notes QC inspector Inspector T&I M/R W/R H
Material inspection report

2.2 Storage of Material Ensure all materials adequately protected NA NA QC inspector Inspector T&I M RD RD
Material segration stainless steel and carbon steel type NA NA

2.3 Handing of Materials Ensure all materials carefully handled NA NA QC inspector Inspector T&I M RD RD

2.4 Material Traceability NA NA Traceability QC inspector Inspector T&I M/R R RD

3 WELDING PROCEDURES

3.1 Qualification Of WPS Submit and compile applicable WPS for AIM approval ASME-IX WPS QC inspector Inspector T&I M/AP R AP Existing WPS shall be use for fabrication
Welding Procedures Specification PQR
RT Report
Lab Report (if required)
Welding procedures spec. record (WPS)

4 WELDER QUALIFICATION
4.1 Qualification of Welder Perform Welder Qualification Test ASME-IX Welder Qualification Test Record QC inspector Inspector T&I W/M W/R R/AP Previous WQT cert. can be use with AIM
Visual Inspection ASME-IX/ASME B31.3 Welder Qualification Test Record approval

Welding Parameter WPS Welding Parameter Record

Non-destructive Testing (NDT) ASME-V /IX /ASME B31.3 RT Report
Mechanical Testing ASME-V/ASME B31.3 Lab. Report (if required)
Issue welder certificate ASME-IX Welder Certificate

5 CONTROL OF CONSUMABLES
5.1 Consumables received Check manufacturer's certificate NA Retain all manufacturer's certificates QC inspector Inspector T&I M/W H RD
Electrod batch certificates

5.2 Storage Ensure stored dry and sealed. NA NA QC inspector Inspector T&I M/W R RD humidity and temp room
need to be monitored
5.3 Issuing Record weight and type of electrodes NA Consumable humidity record QC inspector Inspector T&I M/W R RD
issued or return.

5.4 Baking/Holding ( Not applicable for filler metal) Bake and hold electrodes activity NA Consumable humidity record QC inspector Inspector T&I M RD RD
proper taging and marking shall be put each quiver (use)
 INSPECTION TEST PLAN STSSB-QAC-ITP-TA14-002 REV 3
CLIENT PETRONAS CHEMICAL ETHYLENE (M) SDN BHD WORK DESCRIPTION ABBREVIATIONS
PROJECT DEFECT RECTIFICATION WORK FOR PCESB TA 2014 M MONITOR W WITNESS
CONTRACTOR SCIENCE TECH SOLUTIONS SDN BHD R REVIEW AP APPROVED
DEFECT WORK - FABRICATION AT SHOP
RD RANDOM H HOLD
WORK ID I INSPECTION NA NOT APPLICABLE
PROCESS QC SPEC VERIFYING RESPONSIBILITY INSPECTION STATUS
ITEM REMARK
DESCRIPTION ACTIVITY ACCEPTANCE CRITERIA RECORD STS SGS PCE STS SGS PCE

6 FABRICATION (Cutting, Fit up, Welding) JIT

6.1 Break joint/Isolate point Identified location Approved Drawing JIT Control Sheet JIT Inspector T&I M W/R R

6.2 Remove existing insulation cladding Identified location Approved Drawing Insulation Report JIT Inspector T&I M R R

6.3 Grind off butt weld/socket weld Visual Inspection AFC Isomectric drawing NA QC inspector Inspector T&I M RD RD

6.4 Perform DPT on grinding area Request NDT ASME V/ASME B31.3 MPI/DPI Report QC inspector Inspector T&I M AP RD
Visual the surface reasonably smooth

6.5 Verify gap before tack weld Ensure gap are allowable against WPS Approved WPS NA QC inspector Inspector T&I M R/ RD RD

6.6 Fit up joint connection Check alignment,edge preparation gap, Approved WPS Fit up Report QC inspector Inspector T&I M H RD
bevel angle.

6.7 Welding Execution Amps,volt,weave width,heat input Approved WPS NA QC inspector Inspector T&I M RD RD
Ensure correct consumables are used

7 INSPECTION OF COMPLETED WELD

7.1 Visual Visual Inspection Approved WPS/ASME B31.3 Visual Inspection Report QC inspector Inspector T&I M H/R R Minor defect shall be grinded
Inspects for any discontinuity

8 NON DESTRUCTIVE TESTING

8.1 Radiography (If Applicable) Request for RT ASME V/ASME B 31.3 RT Report QC inspector Inspector T&I M H/R R Interpretation by NDT Company
Interpretation of radiographs risult

8.2 Magnetic Particle Inspection Evaluate weld quality ASME V/ASME B 31.3 MPI Report QC inspector Inspector T&I M/R H/R R
or
Dye Penetration Testing Evaluate weld quality ASME V/ASME B 31.3 DPI Report QC inspector Inspector T&I M/R H/R R

8.3 Hardness Test before & after PWHT Evalute test results / report ASME V/ASME B 31.3 Hardness Test Report QC inspector Inspector T&I M H/R R
(If Applicable)

9 POST WELD HEAT TREATMENT (PWHT)

(IF APPLICABLE)
9.1 Performe PWHT Evalute test results / report Approved Procedure /ASME B31.3 PWHT Report QC inspector Inspector T&I M H/R R

10 HYDROTEST (FABRICATION SPOOL)

10.1 Test Pressure Test pressure shall be accordance with the line ISO drawing Approved procedure Hydrotest Report QC inspector Inspector T&I H/W H R/RD

10.2 Test Medium As per value HT ITP. Approved procedure Hydrotest Report QC inspector Inspector T&I H/W H R/RD

10.3 Holding Time Shall be held for a inimum 20 minutes duration or longer
if necessary. Approved procedure Hydrotest Report QC inspector Inspector T&I H/W H R/RD
Pressure fluctuation due to temperature changes, water
shall be added or bleed according to ensure the pressure
 INSPECTION TEST PLAN STSSB-QAC-ITP-TA14-002 REV 3
CLIENT PETRONAS CHEMICAL ETHYLENE (M) SDN BHD WORK DESCRIPTION ABBREVIATIONS
PROJECT DEFECT RECTIFICATION WORK FOR PCESB TA 2014 M MONITOR W WITNESS
CONTRACTOR SCIENCE TECH SOLUTIONS SDN BHD R REVIEW AP APPROVED
DEFECT WORK - FABRICATION AT SHOP
RD RANDOM H HOLD
WORK ID I INSPECTION NA NOT APPLICABLE
PROCESS QC SPEC VERIFYING RESPONSIBILITY INSPECTION STATUS
ITEM REMARK
DESCRIPTION ACTIVITY ACCEPTANCE CRITERIA RECORD STS SGS PCE STS SGS PCE
does not fall below the specified test pressure
 INSPECTION TEST PLAN STSSB-QAC-ITP-TA14-002 REV 3
CLIENT PETRONAS CHEMICAL ETHYLENE (M) SDN BHD WORK DESCRIPTION ABBREVIATIONS
PROJECT DEFECT RECTIFICATION WORK FOR PCESB TA 2014 M MONITOR W WITNESS
CONTRACTOR SCIENCE TECH SOLUTIONS SDN BHD R REVIEW AP APPROVED
DEFECT WORK - FABRICATION AT SHOP
RD RANDOM H HOLD
WORK ID I INSPECTION NA NOT APPLICABLE
PROCESS QC SPEC VERIFYING RESPONSIBILITY INSPECTION STATUS
ITEM REMARK
DESCRIPTION ACTIVITY ACCEPTANCE CRITERIA RECORD STS SGS PCE STS SGS PCE

11 PRE FABRICATION
(INITIAL PAINTING)
11.1 Surface Preparation

11.2 Surface condition Confirm acceptability surface cleanliness. Blasting and Painting Report Painting Spvr. Inspector T&I H/M H/R RD

11.3 Steel temperature and To check steel temperature >3oC above dew point and humidit PTS 30.48.00.31-P Blasting and Painting Report Painting Spvr. Inspector T&I H/M H/R RD
humidity paint using sling hydrometer and temperature gauge

11.4 Surface preparation To verify abbrasive blasting finish sa 2.5 SSPC-SP10 standard Blasting and Painting Report Painting Spvr. Inspector T&I H/M H/R AP
to abbrasive blasting Paint edge blend smoothly with feathering edge-no abrupt edgeApproved painting procedure
To ensure no oil or grease

11.5 Painting Application

11.6 1st coat surface To ensure correct type and mixture of paint and thinner SSPC-SP2 standard Blasting and Painting Report Painting Spvr. Inspector T&I H/M R/W RD
Paint generic spray application using sterile. Approved painting procedure
Preparation for strait coat Paint data sheet
To ensure the touch dry time is 3hr as per recommendation

Paint application layer by layer untill achive WFT required Blasting and Painting Report Painting Spvr. Inspector T&I H/M R/W RD
To ensure WFT have taken each layer Blasting and Painting Report T&I H/M R/W RD

11.7 2nd coat To verify and record 1st primer coat DFT PTS Blasting and Painting Report Painting Spvr. Inspector T&I H/M R/W RD
Paint generic spray application To ensure cleanliness of surface by light sanding Approved painting procedure
To ensure correct type and mixture of paint and thinner Blasting and Painting Report Painting Spvr. Inspector T&I H/M R/W RD
using sterile.
Preparation for stripe coat
To ensure the touch dry time

Paint application layer by layer untill achive WFT required Blasting and Painting Report Painting Spvr. Inspector T&I H/M R/W RD

11.8 3rd coat To verify and record 2nd coat DFT SSPC-SP3 standard / MPCM-314 Blasting and Painting Report Painting Spvr. Inspector T&I H/M R/W RD/R
N/A To ensure cleanliness of surface by light sanding Approved painting procedure
brush / roller paint To ensure correct type and mixture of paint and thinner Blasting and Painting Report Painting Spvr. Inspector T&I H/M R/W RD/R
using sterile.
Preparation for stripe coat
To ensure the touch dry time

Paint application layer by layer untill achive DFT required Blasting and Painting Report Painting Spvr. Inspector T&I H/M W RD/R

11.9 Final Painting Inspection To measure final coat Dry Film Thickness MPCM-314 Blasting and Painting Report Painting Spvr. Inspector T&I H/M H/R RD/R
To check for any coating damage or failure Approved painting procedure
To check for any paint application defects.
 INSPECTION TEST PLAN STSSB-QAC-ITP-TA14-002 REV 3
CLIENT PETRONAS CHEMICAL ETHYLENE (M) SDN BHD WORK DESCRIPTION ABBREVIATIONS
PROJECT DEFECT RECTIFICATION WORK FOR PCESB TA 2014 M MONITOR W WITNESS
CONTRACTOR SCIENCE TECH SOLUTIONS SDN BHD R REVIEW AP APPROVED
DEFECT WORK - FABRICATION AT SHOP
RD RANDOM H HOLD
WORK ID I INSPECTION NA NOT APPLICABLE
PROCESS QC SPEC VERIFYING RESPONSIBILITY INSPECTION STATUS
ITEM REMARK
DESCRIPTION ACTIVITY ACCEPTANCE CRITERIA RECORD STS SGS PCE STS SGS PCE

12 PRE FAB FINISH PRODUCT

12.1 Pipe Opening As per original drawing QC/SUPV TPI AIM H H RD

For BW to DPT after bevel and visual and dimentional check

Ensure all pipe were close the opening with a lip N/A QC/SUPV TPI AIM H RD RD
or cover with plastic wrap.

12.2 Pipe Storage Ensure all test pipe was resting in wooden/pallet and cover withN/A
t MC/QC/SUPV TPI AIM H RD RD
and cover with turpelin until next activities.

12.3 Pipe Tagging Ensure all pipe alve shall be tagging prior sending to Approved hydrotest checklist form QC/SUPV TPI AIM H RD/R AP
blasting and painting activities as per
Approved Hydrotest checklist form.

13 DOCUMENTATION

13.1 Punch list To clear all punch list items PCESB Requirement Checklist QC inspector Inspector T&I R R AP

13.2 Submission Of Final Document Review all quality report and compile PCESB Requirement Final document QC inspector Inspector T&I R R AP
all quality document

PREPARED BY : SCIENCE-TECH SOLUTION ( M ) SDN BHD REVIEWED BY : TACS APPROVED BY : AIM

NAME : ZULFADLI NAME : NAME :

QA/QC ENGINEER DEFECT ENGINEER

DATE : DATE : DATE :