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Effect of Producer Gas Addition and Air Excess Ratio
Effect of Producer Gas Addition and Air Excess Ratio
Fuel
journal homepage: www.elsevier.com/locate/fuel
Effect of producer gas addition and air excess ratio on natural gas flame T
luminescence
⁎
Robertas Navakas , Andrius Saliamonas, Nerijus Striūgas, Algis Džiugys, Rolandas Paulauskas,
Kęstutis Zakarauskas
Lithuanian Energy Institute, Laboratory of Combustion Processes, Breslaujos g. 3, 44403 Kaunas, Lithuania
A R T I C L E I N F O A B S T R A C T
Keywords: This paper presents the emission spectroscopy method for registering chemiluminescent radical species of
Flame diagnostics OH∗,CH∗,C∗2 by means of optical flame imaging using optical bandpass filters, corresponding to emission wa-
Chemiluminescence velengths of the radicals of interest, and by scanning the flame using optical fibers coupled to a spectrometer for
Spectroscopy recording the emission spectra. The aim of this research is to analyse the distribution of chemiluminescence
Producer gas
intensity along the flame axis from various angles simultaneously in order to determine the effect of the air
Renewable energy
equivalence ratio (ER) and mixing of producer gas (PG) from biomass gasification into the natural gas flow to
spectral characteristics of flame at specific wavelengths representing formation reactions of OH∗ radical species.
The experiments were carried out with pure natural gas (NG) and air mixture and a premixed air/gas mixtures
(80%NG and 20% PG, 65%NG and 35%PG). Flows of air, NG and PG were premixed before entering the
combustion chamber. For flame emission spectroscopy, two different methods were used: 1) imaging by an ICCD
camera through optical bandpass filters suitable for OH∗,CH∗,C∗2 chemiluminescence intensity registration; 2) by
a combination of a spectrometer and five optical fibers to collect the flame spectra from 5 different angles and in
various heights from the burner outlet. The distribution of chemiluminescent species intensity along the burner
vertical axis was analyzed and zones with most intense OH∗,CH∗,C∗2 generation in flame were identified, and the
effect of addition of PG to NG and ER to the OH∗ chemiluminescence was analysed.
1. Introduction for PG, compared to NG, indicating slower flame propagation in the
combustion chamber. This affects the combustion stability and results
As the estimated worldwide use of natural gas (NG) is projected to in power loss, cyclic variation, maximum pressure and temperature
increase by nearly 12% in 2020, one of the strategic objective is the decrease in thermal applications when trying to mix or completely
reduction of emissions from stationary combustion plants using gases substitute NG with PG [5]. On the other hand, some works have de-
[1]. Due to these reasons alternative fuels are being sought to partially monstrated [6,7], that the hydrogen rich PG advances the gas mixture
or fully replace natural gas. One of such fuel type is producer gas (PG) ignition and extends the flammability limits, thus ensuring the flame
created from biomass via the gasification process. During the gasifica- stability. In this way, burning the fuel with higher air excess ratio the
tion process, low quality solid fuel is converted into more valuable flame temperature decreases, leading to the decrease in NOx genera-
combustible gases. These gases are mixtures of methane, hydrogen tion. Due to these reasons, it is necessary to understand the specifics of
(H2), carbon monoxide (CO) and inert gas such as carbon dioxide (CO2), the combustion process in order to design novel burners for producer
nitrogen (N2) [2]. Due to its composition, producer gas could be used to gas or adapt the existing ones. One of the most promising non-intrusive
substitute natural gas in various combustion devices such as water combustion process optimization technique is flame chemilumines-
boilers, drying units, chemical heating, incineration, ceramic kilns etc. cence monitoring [8–10]. In a chemiluminescent reaction, a part of the
through combustion of the gas in a burner. Despite the great potential, released energy is used to excite an electronic state which is short-lived
the combustion characteristics of PG are different from those of NG. and relaxes through a number of mechanisms, including collisional
According to several studies [3,4], PG is more prone to flashback, has non-radiative deactivation and spontaneous photon emission. In the
different behavior of flame stability and different dynamic responses. case of photon emission, species emit at a characteristic wavelength,
Also in mixtures of PG and NG the heat release rate profiles are wider signaling the presence of the species [11]. Some studies of emission
⁎
Corresponding author.
E-mail address: robertas.navakas@lei.lt (R. Navakas).
https://doi.org/10.1016/j.fuel.2017.12.094
Received 12 February 2017; Received in revised form 15 November 2017; Accepted 21 December 2017
0016-2361/ © 2017 Elsevier Ltd. All rights reserved.
R. Navakas et al. Fuel 217 (2018) 478–489
spectroscopy with an iCCD camera [12,13] show that strongest che- (PG) at different proportions (Table 1). NG, PG and air flows were
miluminescent intensities can be registered at the beginning of the connected to the premixing chamber via steel pipes. For each mea-
flame, near the burner outlet. According to [14–17], spectral emission surement of flame chemiluminescence, an initial volumetric gas flow
of hydroxyl radical (OH∗) correlates with the equivalence ratio (ER, was set with flow meters (operating range 0.5 ÷ 20 l/ min) (Table 1). At
denoted as α ), therefore, it can be used for combustion process mea- the exit of the combustion chamber, the flue gas analyzer probe was
surements and control as it is one of the most important parameters for inserted at a 50 cm distance from the burner nozzle. The samplings with
effective and clean combustion. A few authors point out that ER in some a gas analyzer were made relatively far from the combustion zone to
cases can be monitored from the OH∗/CH∗ or OH intensity relations recreate conditions of an industrial flue gas measurement system. These
[12,18]. Other authors [19] working on chemiluminescence emission of result were later compared to the results obtained by using the ICCD
premixed syngas flames determined that OH∗/CO∗2 ratio is suitable to camera in with varying ER. The sampling and composition measure-
monitor stoichiometry of combustion but only in a certain range of ER. ment of flue gas was used to analyse whether the spectral data of flame
Hernandez et al. [6] performed research on OH∗ and CH∗ radical emission can indicate the combustion parameters similarly to gas
emissions from the combustion of NG and PG and have found that the sampling with a faster response time.
presence of OH∗ radical could indicate formation of NOx . The spatial
distribution of radical chemiluminescence intensity values measured in 2.2. Preparation of air/gas supply
flame by emission spectroscopy method was also modeled with
CHEMKIN resulting in acceptable similarities with experimental data Producer gas was generated by using a lab scale gasification reactor
[18]. Modeling with GRIMech also confirmed the relation between ER [26]. The reactor was filled with pine and spruce wood pellets and
and OH∗, CH with multiple methane oxidation mechanisms and an gasified at the temperature of 800 °C. The producer gas generated in the
additional sub-mechanism that accounts for the formation and de- process was transported from the reactor to the burner by N2 used as
struction of the chemiluminescent species OH∗ and CH∗ [20]. For more the carrier gas. In all the experiments, the same batch of commercially
in-depth analysis, the combination of a spectrograph, an ICCD camera available wood pellets was used and producer gas was extracted at
and optical fibers are often used [21]. By measuring a narrow point in stable operation regime of the reactor. By measuring the gas composi-
the flame, light from an optical fiber is dispersed into spectra and then tion multiple times, no significant variation in gas composition was
can be analyzed in depth [22]. Parameswaran et al. [23] used a fiber detected, therefore, it was assumed to be constant. Natural gas was
probe connected to a spectrometer to acquire the radiation from flames supplied from the district gas distribution grid. The compositions of
generated with various gas mixtures. The results showed that the OH∗ producer gas (measured) and natural gas (from supplier data sheet) are
peak intensity has a strong correlation with ER and with heating value presented in Table 2. Air was supplied from the compressed air system
of the gas mixture as well. However, to obtain more precise results, the located in the research facility. Both flows were controlled with flow
use of optical fibers from multiple angles enables to measure such meters (operating range 0.5 ÷ 20 l/ min). The inlet parameters for fuel
properties as the flame radial front (defined as regions with strongest and air flows are given in Table 1.
chemiluminescence emissions) and the precise flame curvature [24,25].
Besides, in most cases flame is turbulent and non symmetrical in in- 2.3. Optical system
dustrial boilers, therefore, using a single sensor to scan a limited flame
region cannot provide adequate diagnostics for, e.g., automated process The whole combustion process was observed using an optical
control. Therefore, it is necessary to scan the whole combustion area system for analysis of spatial distribution of the excited species
and to identify the most informative flame regions for positioning the OH∗,CH∗ and C∗2 in the flame at atmospheric pressure. The flame images
sensor in order to maintain the optimal combustion regime, including were captured using an ICCD (Intensified Charge Coupled Device)
ER. For these reasons, this work aims to apply a spatial flame chemi- camera Andor iStar DH734. The diameter of the photocathode (in-
luminescence scanning technique to compare OH∗,CH∗ and C∗2 intensity tensifier) was 18 mm; a pixel size was 13 μ m. The matrix contains
values in the line-of-sight chemiluminescence intensity contour along 1024 × 1024 active pixels sensitive to 200–800 nm wavelength emis-
the flame axis when using both pure natural gas and its mixture with sions. The Equivalent Background Illuminance (EBI) is <0.2 e− / pix/ sec.
producer gas in various proportions. Also, this article presents com- The readout noise is as low as 2.9 e−. The peak quantum efficiency at
parison of chemiluminescence along the flame axis from five different room temperature is 25%. For spectral analysis, the spectrometer Andor
angles registered at same time with optical fibers and flame imaging Shamrock SR-303i coupled to the camera was used. The spectrometer
through optical bandpass filters using an ICCD camera. focal length is 303 mm, the aperture f/ 4. The grating resolution was 300
lines/ mm.
2. Materials and methods In order to compare the spatial distribution of selected radicals, two
types of experiments were carried out:
2.1. Experimental setup and procedure
• Flame imaging: the camera is focused to capture the entire image of
The experiments were performed using the experimental setup the flame; an optical filter is placed in front of the camera objective,
consisting of an air/gas supply system, a gasification reactor system for thereby, the flame images were recorded at different wavelengths
producer gas supply, a combustion chamber, and a flame optical ana- corresponding to emissions of the different radicals (Fig. 1 and
lysis system. Schematic diagram of the experimental setup is presented Table 4);
in Fig. 1. The images of flame in the burner are shown in Fig. 2. In order • Flame scanning: 5 optical fibers were placed around the flame in a
to estimate the flame characteristics of PG addition to NG, the air ring-shaped holder, with its plane oriented horizontally, to provide
equivalence ratio α was set in range from 1.0 to 1.3 to recreate optimal the spatially–integrated spectra obtained from different angles. The
combustion conditions used in industrial boiler burners. The constant plane was scanned along the vertical axis of the flame and the
0.6 kW thermal output of the burner for the mixture was maintained in spatial distribution of the radicals in the flame was thereby obtained
all the experiments for result comparability (Table 1). The combustion (Fig. 3).
process was organized in a combustion chamber made of a 56 cm high
and 6 cm diameter quartz glass pipe. A Bunsen type burner was mod- Both experiments are described in more detail below.
ified to work in a closed chamber with premixed gas flow by adding a
premixing chamber and a mesh type bluff body for flame stabilisation. 2.3.1. Flame imaging
The burner was fired by mixtures of natural gas (NG) and producer gas To obtain a spatially resolved distribution of radical species in the
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R. Navakas et al. Fuel 217 (2018) 478–489
flame, the camera was positioned and focused with respect to the flame The achieved resolution of the flame image was 6.6 pixel/ mm.
in such a way that the flame fits the image frame entirely. To separate Single accumulation cycle time was set to 1.266 s. Optimal exposure
the contribution of the selected radical, the bandpass filter for the re- was set to 0.1 s and 300 image acquisitions were accumulated into a
spective emission wavelength was placed on the camera objective. In single frame for each combustion and imaging regime (fuel mixture
total, five filters were used in the experiments; the transmitted wave- composition, fuel and air flow rates, selected optical filter) in order to
lengths and the respective radicals imaged through each filter are listed minimize the effect of flame instability.
in Table 4. The obtained image represents a distribution of the re-
spective radical specie in the flame contour integrated along the line of 2.3.2. Flame scanning through optical fibers
sight of the camera. In order to record the entire emission spectrum of the region of
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R. Navakas et al. Fuel 217 (2018) 478–489
Table 1 Optical data was acquired analogously to the case of flame imaging
Inlet parameters for fuel and air flows at different content of producer gas (PG) in the through the optical filters. The camera exposure duration was set to 5 s.
mixture (0, 20%, 35%) and air equivalence ratios α .
Each single image consisted of 10 acquisitions. The measurements for
PG in mixture, Natural gas PG flow, Air flow, l/ min each position of the optical fibers were repeated 6 times. This procedure
vol.% flow, l/min l/ min was repeated for each flame condition at 20 measurement planes along
α = 1.0 α = 1.1 α = 1.2 α = 1.3 flame height.
Multiple frames were recorded for each combustion and imaging
0 1.08 0 10.30 11.33 12.37 13.40
20 0.86 0.80 9.94 10.93 11.93 12.92
regime (fuel mixture composition, fuel and air flow rates, selected
35 0.70 1.40 9.67 10.63 11.60 12.57 measurement plane) in order to minimize the effect of possible flame
instability. All 5 channels of optic fibers were balanced to give same
signal intensity by using a uniform light source placed in the center of a
Table 2 measuring plane.
Compositions and lower heating values (LHV) of natural gas (NG) from gas distribution
grid and producer gas (PG) supplied from gasification reactor, vol.%. (NG composition is
taken from the gas supplier’s data sheet). 2.4. Data processing
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R. Navakas et al. Fuel 217 (2018) 478–489
CH∗
387.1 nm
CH∗
431.4 nm
CH∗2
514 nm
OH∗
282.9 nm
Fig. 5 exhibits the spatial distribution of chemiluminescent species concentrations may arise due to incomplete mixing and inhomogeneous
emission intensity in flame at variable air equivalence ratios concentrations, giving rise to areas of rich fuel mixture. NOx reduction
α = 1.0;1.1;1.2;1.3. was also observed when using gas mixture instead of pure NG at mix-
The results show that the spectral intensity along the flame in Fig. 4 ture proportions of NG 80% and PG 20%. The reason of this effect re-
and Fig. 5 has profile shapes similar to the flame profile as seen in the lates to presence of hydrogen in the mixture. The addition of hydrogen
visible light. These results coincide with the results obtained by other to lean natural gas mixture is known to lower the NOx emissions
authors, who used similar experimental methodology [30,31]. Max- [33,34]. Due to presence of hydrogen in the mixture, a chemilumi-
imum intensity values were located at approximately 2 cm distance nescence intensity peak in acquired images reaches the maximum value
from the burner nozzle. In C∗2 filter case, maximum spectral intensity closer to the burner. It means that the reactions related to chemilumi-
was observed at 1 cm and 3–5 cm distance from the burner nozzle nescent intensity peak at specific wavelength (Table 4) start faster when
(Fig. 6). using mixtures. According to Slim et al. [35], hydrogen reacts faster
The flue gas analyzer confirmed high CO concentration (Table 3) with oxidant than methane and increases the temperature in the reac-
that is related to presence of C∗2 in the combustion zone [32]. It is tion zone, so the combustion reactions end faster and closer to the
widely known that high CO concentration influences (reduces) the burner’s nozzle. The chemiluminescence intensity shift toward the
flame temperature thus reducing thermal NOx formation. High CO burner’s nozzle can be seen in the results. The hydrogen presence in
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R. Navakas et al. Fuel 217 (2018) 478–489
α = 1.0 α = 1.1 α = 1.2 α = 1.3 Fig. 5. Flame images through bandpass filters at the emission
wavelengths of different radicals (indicated at the left hand side
of the respective image rows) and different air excess coefficients
α, as indicated at the top of the image. The content of producer
gas in the mixture for all the flame images is 20%.
OH∗
308.9 nm
CH∗
387.1 nm
CH∗
431.4 nm
C∗2
514 nm
OH∗
282.9 nm
mixture for combustion was confirmed with gas analyzer data of pro- and 1.5 cm from the burner outlet meaning that most of the chemical
ducer gas composition (Table 3). As mentioned in the introduction, the reactions related to OH∗, CH∗ and C∗2 radical transitions from the excited
relation between ER and the chemiluminescence intensity is reported state to the ground state [39] occurred near the burner outlet. Also it
by other authors [36]. This relation was also seen in the current case. can be seen that addition of producer gas makes the reaction zone even
This linear dependency remains not only for pure natural gas, but for shorter due to presence of hydrogen in the mixture, leaving no re-
the mixtures with producer gas as well (Fig. 7). cordable signal of chemiluminescence at nearly 4 cm distance from the
outlet (Fig. 8). As stated before, the hydrogen reacts faster with oxidiser
3.2. Flame scanning by optical fibers than methane and increases the temperature in the reaction zone so
that the combustion reactions complete faster and closer to the burner
Flame spectra were collected from five different angles to re- nozzle. The chemiluminescence intensity shift toward the burner nozzle
construct the spatial distribution of intensity (Fig. 8). Each optical fiber can be seen in the results (Fig. 8).
signal presented the intensity values in the 200–600 nm wavelength The results collected from different angles for various flame condi-
range. Six bands for OH∗, CH∗ and C∗2 chemiluminescence intensity tions show that the chemiluminescence was strongest at the 288 degree
determination were selected from all the data and compared at different angle from the reference direction. In our case this was the combined
flame conditions. Similarly as in the case with optical filters, the che- result of a non–uniform distribution of chemical reactions in the flame,
miluminescence intensity along the flame height was distributed un- flame instability and a possible burner alignment asymmetry. This re-
evenly. sult also confirms meaningfulness of using a multi-spot flame mon-
The main chemiluminescent species of interest were the same as itoring, because the intensity distribution variations can be significant
described in Section 3.1 as they are known to emit most intensely for accurate determination of the local excess ratio, temperature and
[36–38,12,18] and tend to be related to the air excess ratio. The main other parameters. In the OH∗ chemiluminescence emission range at
reactions of these radical formation are presented in Table 4. The ex- 289.9 nm and 309.8 nm, it was determined that the 309.8 nm wave-
periments show that the C∗2 radical emits weaker intensity and thus is length signal is stronger yet showing similar behavior like that at
less attractive for practical applications. All the registered flame profile 289.9 nm. Also, addition of producer gas increased the overall intensity
intensity maximum values were located at the distances between 0.5 values, but the relations to the excess air ratio remained unchanged. For
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R. Navakas et al. Fuel 217 (2018) 478–489
16 Table 3
Content of CO and NOx in flue gas and hydrogen content in gas mixture for different gas
NG
14 NG80%, PG20% mixture compositions (natural gas NG and producer gas PG) and air equivalence ratios α
used in experiments.
NG65%, PG35%
12
Vertical distance, mm
CH∗ C2H+O−
2 →CO2 + CH
∗ 387.1 > 90%
431.4 > 95%
10
C∗2 CH2 + C− → C∗2 + H2 514, 516.5 > 65%
NG
8
6 NG 80%,
PG 20%
4 NG 65%,
0
0 2000 4000 6000
Intensity
b) CH∗ (387.1 nm)
16
NG
14 NG80%, PG20% Fig. 7. Relation between the chemiluminescence intensity ratio of OH∗ at 308.9 nm and
air equivalence ratio; Content of producer gas in the gas mixture was 0%, 20%, 35%,
NG65%, PG35%
respectively. (NG – natural gas, PG – producer gas.)
12
Vertical distance, mm
484
R. Navakas et al. Fuel 217 (2018) 478–489
Fig. 8. Flame vertical profiles obtained by scanning through optical fibers at emission wavelengths of different radicals at different air equivalence ratios α and different gas mixture
composition: natural gas (a, c, e) and a mixture of 80% natural gas and 20% producer gas (b, d, f).
3.3. Comparison of results obtained by flame imaging and flame scanning practical possibility to acquire a full image of the flame inside the
boiler’s furnace. In this case, it is reasonable to install a single or
Experimental setup for flame imaging through optical filters multiple optical sensors (method 2) in order to observe emission in-
(method 1) was compared to the setup for flame scanning with optical tensity at a certain specified wavelength in the selected locations cor-
fibers (method 2). In case of method 1, a full instantaneous single point responding to either OH∗ emission or intensity ratios at emission wa-
of view flame image was acquired (Figs. 4, 5). This type of data is useful velengths of OH∗/CH∗ [12,18] that correlates with any of the most
for quick determination of chemiluminescent intensity distribution in important process parameters, e.g., air equivalence ratio α . To estimate
the combustion zone of small flames. However, in case of an industrial- the ratio of emission intensities by different radicals, we introduce an
scale flame, this method is difficult to implement, i.e., there is little intensity Ji (z ,α,c PG) registered at the height z along the flame axis
485
R. Navakas et al. Fuel 217 (2018) 478–489
Fig. 9. Flame radial profiles obtained by scanning through optical fibers at emission wavelengths of different radicals at different air equivalence ratios α and different gas mixture
composition: pure natural gas (a, c, e) and a mixture of 80% natural gas and 20% producer gas (b, d, f).
emitted at the wavelength of the i-th radical, when the process takes J1 (z ,α,c PG )
R (z ,α,c PG) =
place with the given air excess ratio α and the volume fraction of J2 (z ,α,c PG ) (3)
producer gas in the fuel mixture c PG , and the intensity Ii (α,c PG) aver-
aged over the flame height: In our case, the radical with i = 1 is OH∗, and i = 2 corresponds to
CH∗. The ratio of intensities depends on the fuel mixture composition,
Ii (α,c PG) = 〈Ji 〉z = ∫z Ji (z,α,cPG) dz (2)
characterised by the content of producer gas in the mixture. The dif-
ference of intensity ratios, depending on the mixture composition, is
defined as
The intensity ratio is thus defined as
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R. Navakas et al. Fuel 217 (2018) 478–489
18000 1
NG NG 80%,
16000 PG 20%
NG80%,PG20%
Relative intensity value
14000 0.9
12000
10000 0.8
8000
0.7
6000
Δ(z)
4000
NG 0.6
2000
0
0.95 1.00 1.05 1.10 1.15 1.20 1.25
0.5
Air equivalence ratio (ER)
0.4
Fig. 10. Relation between chemiluminescence intensity ratio of OH∗ at 308.9 nm and air
equivalence ratio; content of producer gas in the gas mixture is 0% and 20%, respectively. 0.3
NG – natural gas, PG – producer gas. 0 5 10 15 20 25 30
z, mm
Fig. 13. Dependence of Δ(z ) on the height z along the flame axis.
1 N
Δ(z ) =
Nα
∑ jαα=1 ΔR (z,α jα )2 ,
(5)
15
tected. Consequently, it can be concluded that pointing the emission
PG 0% sensor to this spot will result in lowest variability of R with varying
10 PG 20% producer gas content c PG . This difference is better illustrated by a
parameter Δ(z ) (Fig. 13). Knowing these characteristic locations in
5 flame, the sensors could be placed in the identified spots enabling to
monitor, e.g., changes in the air excess ratio during the process and
possibly implement the real time control for optimal combustion re-
0
4
3
gime. Further analysis of the identified dependencies is the subject of
1.2 1.25
2 1.15 future work.
R 1
0 1.05 1.1 α
1
Fig. 12. Dependencies of the ratio of emission intensities R = I1/ I2 at the emission wa- 4. Conclusions
velengths of OH∗ (308.9 nm) (I1) and CH∗ (387.1 nm) (I2 ) on the air equivalence ratio α at
different heights z along the flame axis.
The multi-point imaging of chemiluminescence intensity has been
implemented using an ICCD camera, and used to obtain the spatial,
ΔR (z ,α ) = R (z ,α,c PG = 0)−R (z ,α,c PG = 0.2). (4) instantaneous, visible chemiluminescence profiles of premixed flames
fueled by NG and mixtures of NG and PG. Two flame diagnostics
The differences of emission intensity ratios arising from varying fuel methods were compared: flame imaging through optical filters at the
compositions, are also different in different flame regions; we therefore emission wavelengths of excited radicals and flame scanning by optical
introduce the position-dependent difference, averaged over the values fibers coupled to a spectrometer. The flame scanning appeared to
of the air equivalence ratio α : provide more detailed flame chemiluminescence intensity profiles due
to additional information collected from different angles at same time.
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R. Navakas et al. Fuel 217 (2018) 478–489
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R. Navakas et al. Fuel 217 (2018) 478–489
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