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VII. Perawatan IPAL MYF-IPAL

A good maintenance program is essential for a wastewater

treatment plant to operate continuously at peak design efficiency.
A successful maintenance program will cover everything from
mechanical equipment, such as pumps, valves, scrapers, and other
moving equipment, to the care of the plant grounds, buildings, and
PENGOLAHAN AIR LIMBAH structures.

Muhammad Yusuf Firdaus, S.T., Dipl. SE, IPP

Chemical Engineer, Sanitary Engineer, Hazardous Waste Specialist

VII. Perawatan IPAL MYF-IPAL VII. Perawatan IPAL MYF-IPAL

Perawatan (maintenance): Maintenance

Sebuah aktivitas untuk memperbaiki atau
mengembalikan komponen/sistem yang
rusak dalam suatu kondisi tertentu pada Planned Unplanned
periode tertentu. maintenance maintenance

Preventive Corrective Emergency

Manajemen perawatan: maintenance maintenance maintenance

Pengaturan semua aktivitas yang bertujuan untuk mempelajari, mengidentifikasi,

mengukur, dan menganalisis serta memperbaiki kerusakan fungsi operasional Condition
Time based
suatu sistem dengan meningkatkan umur pakainya, mengurangi probabilitas maintenance
based
maintenance
kerusakan, dan mengurangi downtime, yang pada akhirnya akan meningkatkan
ketersediaan sistem tersebut untuk operasi. Manajemen perawatan selalu
berhubungan dengan reliabilty/kehandalan, dan reliabilty pun selalu Periodic On-condition
berhubungan dengan failure/kegagalan, walaupun suatu sistem atau komponen maintenance maintenance

telah didesain, diproduksi, dan dioperasikan secara benar, tetapi kemungkinan

kerusakan fungsional akan tetap ada.

VII. Perawatan IPAL MYF-IPAL VII. Perawatan IPAL MYF-IPAL

• Contact lists
• Equipment manufacturer
manual
• Facility description and major
equipment
• Equipment and spare parts
inventory
• Basic operation and
maintenance program
• Maintenance record

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VII. Perawatan IPAL MYF-IPAL VII. Perawatan IPAL MYF-IPAL

VII. Perawatan IPAL MYF-IPAL VII. Perawatan IPAL MYF-IPAL

When preparing a maintenance schedule, always refer the manufacturers’ manual for each
piece of equipment. Equipment manuals will recommend maintenance frequency and also
specifications as to the types of fuel, lubricant or oil needed to ensure peak performance and
maximum life expectancy. Be sure to follow these recommendations in strict accordance so
that you will get the most out of your valuable equipment.

It is recommended that you develop a maintenance schedule. An effective method of

breaking down maintenance duties is by how often the maintenance is required. Depending
on the activity, type of equipment, and/or the frequency the equipment is used,
maintenance may be required daily, weekly, monthly, quarterly, semiannually, or annually.

VII. Perawatan IPAL MYF-IPAL VII. Perawatan IPAL MYF-IPAL

Daily Operational/Maintenance Duties: Weekly Operational/Maintenance Duties:

• Visual observation • Inspect pumps for abnormal operation
Basic observation • Abnormal or noxious odors Pumps • Manually operate pumps
• Abnormal equipment operation • Inspect and clean floats
• Clean bar screens/racks
Basic duties • Hose down plant
• Clean/scrub down clarifier
• Record plant/lift station meter readings
Meter readings
• Calculate and record total daily flow Monthly Operational/Maintenance Duties:
• Inspect instrumentation for proper operation • Clean and flush scum lines
Inspections • Inspect pump and control • Clean and flush sludge lines
• Inspect disinfection equipment Inspections • Inspect pumps, blowers, and moving
• Check and record chlorine residual equipment
Samples • Check and record DO in aeration tank(s) • Operate generator
• Check and record pH • Take appropriate samples
Samples and monitoring
Complete a daily security check: doors, windows, • Complete and submit daily monitoring record
Security
alarm, lock, lighting, fences/gates

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VII. Perawatan IPAL MYF-IPAL VII. Perawatan IPAL MYF-IPAL

Quarterly Operational/Maintenance Duties:

• Inspect pump bearings
Inspections • Lubricate pumps, motors, blowers, and
moving equipment
Samples • Take appropriate samples

Annually/Semi-annually Operational/Maintenance Duties:

• Inspect and service pumps (SA)
• Operate gate valves (SA)
• Inspect tanks for cracks and leaks (A)
Inspections
• Repack pump and motor bearing (A)
• Check pin wear and all check valves (A)
• Calibrate all meters backflow preventers (A)

VII. Perawatan IPAL MYF-IPAL VII. Perawatan IPAL MYF-IPAL

VII. Perawatan IPAL MYF-IPAL VII. Perawatan IPAL MYF-IPAL

Salah satu metode yang efektif

TERIMA KASIH
untuk melacak kegiatan
perawatan IPAL yang telah
dilakukan ialah dengan cara
membuat equipment service
card dan service record card
untuk masing-masing peralatan.

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