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Aeroelastic Flight Control For Subscale Uavs: April 2007
Aeroelastic Flight Control For Subscale Uavs: April 2007
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Roelof Vos ∗
The University of Kansas, KS
Vijaya Hodigere-Siddaramaiah † Jonathan E. Cooper ‡
This paper describes a new type of aeroelastic wing panel which relies on a sweeping
movement of the main spar to alter its flexural axis and consequently change the amount of
wash-out in the wing induced by the aerodynamic forces. A 1.8m (6ft) electrically powered
glider was fitted with two aeroelastically active panels at either side of the wing, each
Downloaded by BRISTOL UNIVERSITY on April 2, 2016 | http://arc.aiaa.org | DOI: 10.2514/6.2007-1706
spanning 450mm (17.7in.). By hinging the main spar at the root of each panel it could
sweep over an angle of 14◦ peak-to-peak, covering 60% of the local chord at the wing tip.
The wing structure was entirely composed of balsa wood members and the front and rear
spars were intentionally left flexible to increase the dependency of the local elastic center
on the main spar position. Furthermore, a composite skin was used, which provided enough
torsional flexibility to allow for active wing twisting. The application of the modified wing
panels added 3% to both the operational empty weight and planform area, leaving the
wing loading unchanged. To model the aeroelastic behavior, a finite element model of the
wing was made using MSC.PATRAN/MSC.NASTRAN and coupled to a three dimensional
aeroelastic model (ZAERO). Dynamic bench tests demonstrated a change of 40% in elastic
center position at the tip of the aeroelastic wing panel and showed good agreement in
bending natural frequencies with the finite element model. Furthermore, an increase of
28% in the first coupled natural frequency was demonstrated between the most forward
and most rearward position of the main spar. Wind tunnel tests were carried out to show
wing twist dependency on main spar position and angle of attack. At cruise conditions,
when sweeping the main spar over its maximum range, a change in lift coefficient of 35%
and a change in twist of 3.7◦ were shown. At increased angle of attack, the range of twist
even increased to 9.1◦ peak-to-peak. Static aeroelastic modeling showed to be accurate in
predicting the twist at spar sweep angles ranging from -4.5 to +2.5 degrees. Flight test
proved the effectiveness of aeroelastic roll control without any weight penalties.
Nomenclature
Symbol Description Units
A Aspect Ratio or Amplitude −, m
b Span m
c Chord m
Cd , C D Section and wing drag coefficient −
Cl Section lift coefficient or rolling moment coefficient −, −
CL Wing lift coefficient −
f Frequency Hz
Iy Roll moment of inertia kgm2
p Roll rate deg/s
Re Reynolds number −
S Wing reference surface area m2
t Thickness m
∗ PhD Student, Department of Aerospace Engineering, 2120 Learned Hall, Lawrence, KS 66044, AIAA member
† PhD Student, School of Engineering, Oxford Road, Manchester, M13 9PL, UK
‡ Professor of Engineering, Oxford Road, Manchester, M13 9PL, UK., Associate AIAA member
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Copyright © 2007 by Roelof Vos. Published by the American Institute of Aeronautics and Astronautics, Inc., with permission.
W Weight N
α Angle of attack deg
Λ Main spar sweep angle deg
θ Wing Rotation angle deg
ρ Density kg/m3
Subscripts
B Bending Test
d Divergence
ec Elastic center
f Flutter
L Longitudinal direction
le Leading Edge
r Root
R Radial direction
t Tip or torsion
te Trailing edge
T Tangential direction
Downloaded by BRISTOL UNIVERSITY on April 2, 2016 | http://arc.aiaa.org | DOI: 10.2514/6.2007-1706
Abbreviations
AAW Active Aeroelastic Wing
ARTF Almost Ready To Fly
FE Finite Element
HALE High Altitude Long Endurance
OEW Operating Empty Weight
UAV Uninhabited Aerial Vehicle
I. Introduction
Ithisnto recent years there is a growing interest in aircraft which are able to change the shape of their wing
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optimize flight performance or to control the rolling motion of the aircraft. One way to achieve
so-called wing morphing is to build aircraft structures that allow aeroelastic deflections to be used in
a beneficial manner and to enhance aerodynamic performance.14–19 This concept has been investigated in
various research programs over the past decade. The Active Flexible Wing20 and Active Aeroelastic Wing
(AAW)21 programs investigated the use of leading and trailing edge control surfaces to control the wing
twist. With very little control surface motion, the AAW techniques employ the energy of the airstream to
achieve the desirable wing twist. The Morphing program22 developed a number of active aeroelastic concepts
based upon smart materials and structures. To improve aileron effectiveness, the leading Russian Aerospace
research institute, TsAGI, successfully demonstrated the aeroelastic application of a small additional control
surface ahead of the wing.23 In Europe, the 3AS (Active Aeroelastic Aircraft Structures) research program24
also developed and demonstrated various active aeroelastic concepts, primarily in the areas of adaptive
attachments, three surface aeroelastic aircraft and novel aeroelastic leading edge and wing tip devices. The
Variable Stiffness Spar approach25, 26 demonstrated the use of rotating spars for roll control.
Aeroelastic phenomena have always had a significant influence on aircraft structural design. It has been
accepted that in order to avoid the occurrence of flutter or divergence anywhere within the flight envelope,
the lifting surfaces must be made stiffer than the quasi-static aerodynamic loads would require. The most
common passive solution to dynamic aeroelastic problems are increased stiffness and mass balance, which
was used as early as 1922.27 This requirement has been termed the “aeroelastic penalty.”28
Rather than suppressing any wing deformation induced by the air loads, Active Aeroelastic Wings utilize
the aerodynamic forces to introduce a twist in the wing structure. The twist in the wing can be used to provide
longitudinal control or to have an optimal wing shape (e.g. maximum lift to drag ratio) at various flight
conditions. Currently, civil and military aircraft are designed to have optimal aerodynamic characteristics
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while total weight was decreased.33, 34 An alternative way to allow for aeroelastic wing twisting is by actively
changing the stiffness properties of the wing during flight. This method does not require any flaps or slats
and can be easily integrated in high aspect ratio wings. Part of the 3AS research program investigated the
use of changes in the internal wing structure in order to control the static aeroelastic bending and twisting
behavior of a number of simple wings.35 This paper presents a continuation of this research tailored towards
the integration of hinged spars in a high aspect ratio wing. The design, manufacturing and testing of a
wind tunnel model based on the hinged-spar concept is described. Comparisons are made with the results
obtained from Finite Element simulations.
To demonstrate the dependence of wing twist on the position of the flexural axis, a new wing design
was made for a 1.8m (6ft) span sub-scale Uninhabited Aerial Vehicle (UAV). An off-the-shelf ARTF glider
with only lateral and directional control was used as the baseline aircraft. The outboard 0.45m (18in) of its
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The structure of the AAW panel was manufactured entirely out of Balsa wood. Both the front and the
rear spar were intentionally down-sized with respect to the original design, such as to have the main spar
transfer the bulk of all the aerodynamic loads. To increase the range of sweep angles near the trailing edge,
the main spar was vertically tapered towards the tip. Here, the maximum travel of the spar spanned 60%
of the local wing chord. Rectangular cut-outs in the ribs functioned as free sliding joints and allowed the
main spar to sweep through the wing panel. Figure 3 shows the Balsa structure of the starboard wing panel,
fitted with the hinged spar in different positions. By sweeping the main spar, the flexural axis of the wing
could be shifted, allowing for active wing twisting during flight.
Figure 3. Balsa Wood Structure of Active Aeroelastic Panel; Most Aft Spar Position (Left), Neutral Postion
(Center) and Most Forward Position (Right)
The skin of the wing was not uniform over the entire wing. At the bottom side of the airfoil and over
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The total weight of one panel amounted to 59 grams, which was lower than the weight of the original
panel (65g). The overall increase in OEW due to the fitting of the aeroelastic panels amounted to 3%.
The original outboard wing panels exhibited a taper ratio of 0.85. The AAW panels that replaced these
panels were straight. Consequently, the total wing area was increased with 3%, leaving the wing loading
(W
S ) unchanged.
B. Structural Analysis
A finite element (FE) model was constructed to investigate the static and dynamic aeroelastic features of
the wing and compare with experimental results. Only the beam elements (ribs and spars) in the wing were
considered for convenience. Since the skin of the wing had a comparatively low stiffness (Eskin ≪ EBalsa ),
the skin was not considered in the FE analysis. This section presents the FE model and its properties.
Standardized material parameters for Balsa wood36 (12% moisture content) were obtained:
where L denotes longitudinal grain direction. T and R are the tangential and radial direction, respectively,
with respect to the growth rings of the wood, as defined in Figure 6. E is the Young’s modulus, G is the
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shear modulus and ν is Poisson’s ratio. A simple bend test showed that the bend stiffness of the material,
EB = 3.4 GP a, resulting in a longitudinal stiffness of EL = 1.1 · EB = 3.74 GP a (accounts for the amount
of shear deflection during bend test). Using these relations the material properties of the balsa wood are
presented in Figure 7.
The wing geometry was created using MSC.PATRAN pre-processor because it can detail numerous things
in the model, and properties are easy to define. In MSC.PATRAN, the model was meshed by using a shell
elements and structural properties were assigned. Ribs, leading-edge spar, trailing-edge spar and main spar
were modeled using CTRIA3 and CQUAD4 elements. Boundary conditions prevented any rotational or
translational motion of the root section.
Once the model was meshed, a dynamic load analysis was selected and MSC.PATRAN built the structural
input file for MSC.NASTRAN. Results were post-processed in MSC.PATRAN. Figure 8 shows the shapes
of the first torsional and bending mode for minimum and maximum sweep angle.
C. Aeroelastic Modeling
For static aeroelasticity analysis ZAERO was employed. Since this software system is based on the finite
element method and has features to generate high reliability geometry it is suitable for the preliminary design
tasks that need high reliability modeling and rapid analysis.37
Since the ZAERO system does not provide the structural finite element solutions, it imports externally
computed the mode solutions generated by another structural finite element code (in this case MSC.NASTRAN).
The ZAERO system processes the finite element output file to obtain the structural grid point locations,
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(c) First Bending Mode for Λ = 9.5◦ (d) First Torsional Mode for Λ = 9.5◦
the coordinate transformations for relating the local and global coordinates to the basic coordinate system,
the modes, the natural frequencies, and the generalized mass matrices and aerodynamic moment center of
the structural finite element models. The stiffness of the structure is represented by the global stiffness ma-
trix. The stiffness matrix elements are based on the material type, the element properties, and the element
geometry.
To explore the static aeroelastic properties of the wing configurations successfully, MATLAB was exploited
to generate aerodynamic models as flow parameters change during trim analysis (because of fluid-structure
interaction). Geometric and flight condition variables, e.g. mass matrices and aerodynamic center were
obtained from the MSC.NASTRAN output file. Together with Mach number, angle of attack and other
flow parameters they were parameterized and coded in a MATLAB script file that generated the required
input file for ZAERO. Results from the static aeroelastic analysis were summarized using a separate code in
MATLAB.
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Figure 9(a) shows that there was a linear relation between the sweep angle of the main spar and the relative
position of the elastic center at the tip of the panel. Furthermore it demonstrates that by sweeping the main
spar the elastic center at the tip could be shifted with as much as 40% of the local chord, between the 30%
chord and the 70% chord. The shift in elastic axis through the AAW panel is drawn schematically in Figure
9(b).
By exciting the structure at the tip, the wing panel exhibited a combined motion of torsion and bending.
By averaging the displacement of the leading and trailing edge at the tip of the panel, the first bending
eigen mode could be established. Analogously, by subtracting the position data for leading and trailing
edge, the first torsional eigen mode could be extracted. From these eigen modes, the natural frequencies
were determined. Figure 10 shows how the natural frequencies changed with the spar position. Apart from
Λ = 6 the torsional and bending natural frequencies were close together, with a maximum mutual difference
of 7% at Λ = 3. Accordingly, the response to the excitation demonstrated the first coupled eigen mode,
where torsion and bending were in phase. The FE model showed good correlation to the experimentally
obtained bending natural frequency. The FE prediction of torsional natural frequency showed to be off by an
Downloaded by BRISTOL UNIVERSITY on April 2, 2016 | http://arc.aiaa.org | DOI: 10.2514/6.2007-1706
average of 25%. This difference is thought to originate from the coupled behavior of the bending and twisting
during the test, while these motions were modeled as being uncoupled. Increasing the sweep angle between
−4.5◦ and 9.5◦ demonstrated a linear increase of 28% in the coupled natural frequency. This translated in
an increase in (torsional) stiffness with increasing sweep angle. At Λ = 6 the wing panel eigen mode was
different from the other positions. The natural frequency of the torsional frequency was three times the
natural frequency of the bending natural frequency.
(a) Shift in Elastic Center at the Tip Due to Main Spar Sweep- (b) Schematic Representation of Elastic Axis Sweep Through
ing AAW Panel Due to Main Spar Sweeping
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(a) First Bending Natural Frequency (b) First Torsional Natural Frequency
Based on the operating weight (OEW=1400g) and the wing area (S = 0.0846m2 , preliminary calculations
showed that the cruise velocity for the aircraft would be 10m/s. Consequently, tests were conducted at a
velocity of 10m/s (Re=130,000) at angles of attack between 0◦ and 20◦ at an interval of 4◦ . Five different
positions of the main spar were considered ranging from -4.5◦ to +9.5◦ at an interval of 3.5◦ . At each
combination of spar position and angle of attack, the lift (L) was measured as well as the absolute position
of the leading and trailing edge at the wing tip. Furthermore, the wing was excited at the trailing edge wing
tip and the response was recorded so as to determine first bending and first torsional natural frequencies.
The results of the lift measurements are displayed in Figure 11(a). This figure proves quantitatively that
when the position of the main spar was altered, the lift coefficient changed. For example, at an angle of
attack of 4◦ ((Cl /Cd )max ) there was a lift increase of 35% between the most forward swept position to the
most backwards swept position. The graph also demonstrates that there was a substantial increase (20%) in
lift coefficient between Λ = 2.5◦ and Λ = 6◦ , while the increase between any other subsequent positions was
comparatively small. This showed that sweeping the main spar between these two positions was most efficient
in terms of lift change. The ZAERO results (denoted in Figure 11(a) as ‘FEM’) show similar trends to what
was measured in the wind tunnel. At 0◦ and 12◦ angle of attack the change in lift w.r.t spar position was
within 12% of what was measured. However, at intermediate angles of attack, the theory under-predicted
the aeroelastic effect and the difference between theoretical and experimental dCL /dΛ amounted to 61%
(α = 4) and 84% (α = 8). The offset of the experimental values w.r.t. the predicted values might have been
caused by inaccurate determination of angle of attack during wind tunnel testing.
From the position measurements at the wing tip, the twist of the wing could be determined. Figure 11(b)
shows that the wing twist was influenced by the angle of attack, as well as by the position of the main spar.
The flexibility of the wing caused it to twist as a result of the aerodynamic loads. As was shown earlier in
Figure 5(a), stall onset started at an angle of attack of 16◦ . During the test, stall could be observed due to
the vibration of the wing (stall flutter). The angle of attack at the tip, αt was defined as
αt = αr + θ. (2)
In Figure 11(b) a line is drawn that represents the tip angle of attack at which stall occurred. It can be seen
that the data points to the left side of this line show a greater dependency on the angle of attack than the
data points on the right side of this line. This behavior was assigned to stall behavior at the tip of the wing.
Good agreement between theory and experiment was achieved at main spar seep angles between -4.5 and
+2.5 degrees up until stall. At higher sweep angles, the experimental data showed a greater dependency of
wing twist on spar position than was anticipated by the static aeroelastic model.
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The dependency of the wing twist, θ, on the main spar sweep angle, Λ, was consistent throughout the
angle of attack range. At α = 4◦ the sweeping of the main spar changed the twist of the wing with 3.7◦ .
A higher angle of attack increased the twist range that could be achieved by sweeping the main spar. For
example, at an angle of attack of 12◦ the change in twist amounted to 9.1◦ . Furthermore, Figure 11(b)
demonstrates that when the center of pressure of the wing was behind the flexural axis of the wing, a
negative twist was generated (confer Λ = −4.5), while as the center of pressure was in front of the flexural
axis, the wing displayed positive twist (Λ = 2.5 to Λ = 9.5). At Λ = −1 the aerodynamic center was virtually
on the flexural axis, since the dependence of tip rotation on angle of attack change was relatively small.
C. Flight Testing
After successful wind tunnel tests a flight test was conducted under good visibility conditions, a wind speed
of 4m/s (7.8kts) and a pressure of 1027mbar. Figure 12 shows the aircraft in full configuration. During
flight, when commanding a sweeping motion of both the spars, the aircraft showed a rolling motion. It was
shown that by giving the opposite command, the aircraft was capable of rolling back to level flight. The roll
rate was considerably lower than for aileron operated aircraft.
To increase the roll rate, a number of (partial) solutions exist. The stiffness of the AAW panels can be
further decreased to enhance torsional flexibility and consequently controllability. The span of the AAW
panels can be increased, which will result in a higher twist angle at the tip and a larger control surface,
which both increase controllability. Furthermore, the sliding joint between the main spar and the ribs could
be improved such that the main spar does not carry any of the torsional loads on the wing panel. Each of
these solutions should be investigated to further enhance the aeroelastic performance.
V. Conclusions
Two aeroelastic active wing panels, which rely on a sweeping movement of the main spar to alter their
flexural axes were designed and built to fit on a 1.8m (71in.) span UAV. The application of the modified
wing panels added 3% to both the operational empty weight and planform area, leaving the wing loading
unchanged. Dynamic bench tests demonstrated a shift in elastic center position of 40% at the tip of the
panel. Furthermore, an increase of 28% in the first coupled natural frequency was demonstrated with good
agreement with the bending natural frequency as predicted by the finite element model. Wind tunnel tests
showed at cruise condition, the peak-to-peak change in twist amounted to 3.7◦ , resulting in a change in lift
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coefficient of 35%. At higher angles of attack this increased to a maximum of 9.1◦ peak-to-peak twist. Static
aeroelastic modeling showed to be accurate in predicting the twist at spar sweep angles ranging from -4.5
to +2.5 degrees. Flight testing proved that sweeping the main spar could induce a rolling motion to the
Downloaded by BRISTOL UNIVERSITY on April 2, 2016 | http://arc.aiaa.org | DOI: 10.2514/6.2007-1706
aircraft and bring it back to level flight. However, the relatively low demonstrated roll rates leave room for
improvement.
Acknowledgements
This research was sponsored by the University of Manchester. The authors would like to acknowledge
the outstanding contribution of Mr. John Davidson and Mr. Ger May.
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