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Ocean Engineering: Jeong Hwan Kim, Du Chan Kim, Cheol Kwan Kim, Md. Sha Fiqul Islam, Sung in Park, Jeom Kee Paik
Ocean Engineering: Jeong Hwan Kim, Du Chan Kim, Cheol Kwan Kim, Md. Sha Fiqul Islam, Sung in Park, Jeom Kee Paik
Ocean Engineering: Jeong Hwan Kim, Du Chan Kim, Cheol Kwan Kim, Md. Sha Fiqul Islam, Sung in Park, Jeom Kee Paik
Ocean Engineering
journal homepage: www.elsevier.com/locate/oceaneng
art ic l e i nf o a b s t r a c t
Article history: The objective of this paper was to introduce more advanced and practical procedures for fire load
Received 21 September 2012 application methods considering the effects of Passive fire protection (PFP) with the motivation to
Accepted 12 May 2013 nonlinear structural consequence analysis of FPSO topsides structures under fire load. This paper is a part
Available online 3 July 2013
of phase III of the joint industry project on explosion and fire engineering of FPSOs (EFEF JIP).
Keywords: Temperature dependent material properties of steel and PFP materials were adopted to develop fire
Passive fire protection (PFP) load application methods. But in case of PFP materials, only temperature dependent thermal properties
Eurocode were considered to focus on the thermal effects. Numerical simulations were performed and the
Nonlinear finite element method (NLFEM) modeling method of PFP materials were validated with published experimental results. The nonlinear
Floating, production, storage and offloading
finite element code LS-DYNA was used for numerical simulations. The results of this study will be useful
(FPSO)
for consequence structural analysis under fire load considering PFP effects.
LS-DYNA
& 2013 Elsevier Ltd. All rights reserved.
0029-8018/$ - see front matter & 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.oceaneng.2013.05.017
178 J.H. Kim et al. / Ocean Engineering 70 (2013) 177–187
Fig. 1. Joint industry projects in the area of explosion and fire engineering for offshore installations.
J.H. Kim et al. / Ocean Engineering 70 (2013) 177–187 179
Fig. 2. EFEF JIP procedure for the quantitative risk assessment and management of fires.
analysis under fire load. The gas temperature profile and the In the present study, a method for calculating steel temperature
steel temperature profile are not same. The gas temperature profile was developed considering the PFP effects. The main
profile can be found by performing fire simulation or from objectives of the study were as follows:
standard fire curve. But, to find the actual response of structure
under fire load, it is necessary to calculate the steel temperature. To develop a numerical method for modeling of PFP materials.
Again some structures are provided with passive fire protective To introduce the fire load application methods for steel
materials. structures.
180 J.H. Kim et al. / Ocean Engineering 70 (2013) 177–187
2. Nonlinear material modeling Epoxy type PFP is widely used in offshore for structural
members, external decks and roofs, underside decks, equipment
2.1. Nonlinear material modeling of steel enclosures, pipe work and risers.
But, it is hard to make a formulation for behavior of PFP
To perform the thermal and structural response analysis of materials because those are made of laminated or composite
steel structures due to fire, material properties should be known materials. An intumescing material is stable at ambient tempera-
properly. This section describes the thermal properties of carbon tures and when exposed to fire, a chemical reaction takes place
steel according to EN 1993-1-2 (Eurocode, 2005; FABIG, 2001). and the material starts to expand. How much it expands vary with
different materials and it can expand to many times its original
2.1.1. Thermal properties of steel thickness. The expansion provides an insulating foam-like coating
The properties like specific heat capacity and thermal conduc- or char which protects the substrate. As a result of the increase of
tivity of steel are dependent on steel temperatures. Table 1 and volume, the density of the material decreases. This protective char
Fig. 4 show the thermal properties of carbon steel according to EN limits both the heat transfer from the heat source to the substrate
1993-1-2. At a temperature of approximately 730 1C, steel under- and the mass transfer from the substrate to the heat source,
goes a phase change from ferrite-pearlite to austenite. This phase resulting in conservation of the underlying material. Fig. 5 illus-
change results in a denser molecular structure and causes marked trates the behavior of Epoxy type PFP during the exposure period
change in expansion characteristics represented by a plateau of fire.
between 750 1C and 860 1C. For changing the phase it requires As seen in this figure, the char starts to form early, and the
significant amounts of energy causing a significant spike in the longer the material gets exposed to heat the more the char
specific heat in this temperature range as shown in Fig. 4(a). develops. Between the unreacted material and the char it has
something called the reaction zone. It is here the mastics starts to
2.2. Nonlinear material modeling of PFP intumesce because of the heat that has penetrated through the
outside layer. In stage 4, when the whole material has reacted, it
Insulation behaviors of fireproofing material most commonly still forms an efficient heat retardation mechanism.
used in the petroleum industry can be sorted into two main types: As PFP material undergoes chemical and physical changes during
active and inactive insulation. Active insulation undergoes signifi- fire exposure period, it is very difficult to make a formulation behavior
cant chemical and physical changes when exposed to fire while of PFP. The room temperature properties and elevated temperature
inactive insulation does not. Typical material achieving active properties are not same. Also there is a lack of temperature variant
insulation is epoxy, and achieving inactive insulation is cement. properties of PFP materials. In this study, behaviors of PFP under fire
Table 1
Equations of thermal properties for carbon steel according to EN 1993-1-2.
(
Thermal conductivity, λa (W/m K) 54−3:33 10−2 θa ð20 1C ≤θa o 800 1CÞ
27:3 ð800 1C ≤θa o 1200 1CÞ
Fig. 4. Thermal properties of carbon steel: (a) specific heat and (b) thermal conductivity.
J.H. Kim et al. / Ocean Engineering 70 (2013) 177–187 181
Fire Fire
Char
Reaction zone
Unreacted material Unreacted material
Substrate Substrate
Stage 3:Mid term fire exposure Stage 4:End of term fire exposure
Fire Fire
Char
Char fully reacted
Reaction zone
Unreacte dmaterial
Substrate Substrate
Fig. 5. Intumescent reaction and char formation (International Protective Coatings, 2008).
Fig. 7. Temperature dependent thermal properties of gypsum board: (a) specific heat and (b) thermal conductivity.
Table 2
Coefficient of heat transfer by convection and view factor.
α (W/m K) Φ
within the structural element must satisfy the following boundary This chapter represents methods for fire load application using
conditions: above equations. Fig. 11 shows the procedure of methods for fire
load application. Firstly, gas temperature profile is selected. Next,
(i) Heat transfer by convection between the part Γ c of the considering the presence or absence of PFP, there are two methods
boundary at structural element temperature θm and surround- to calculate the steel temperature from gas temperature namely
ing ambient temperature θ∞ the thermal analysis method and the heat transfer equation
qc ¼ αc ðθm −θ∞ Þ on Γ c ð2Þ method. In case of presence of PFP, the thermal analysis is
2
performed by modeling simple FE model with solid element to
where, αc is the convection heat transfer coefficient (W/m K) consider the effect of PFP. After calculating steel temperature,
and qc is the heat flux by convection per unit area. structural response analysis is performed for full FE model. In the
(ii) Heat transfer by radiation between the part Γ r of the boundary next chapter, methods for fire load application without and with
at an absolute temperature θm and the fire environment at an PFP are explained in detail.
absolute temperature θg
qr ¼ sεðθ4m −θ4g Þ on Γ r ð3Þ 3.1. Methods for fire load application without PFP
where s is the Stephan Boltzmann constant (5.67 10−8
W/m2 K4), ε is the emissivity and qr is the heat flux by In consideration of fire load application without PFP, there are
radiation per unit area. two methods to convert gas temperature to steel temperature
namely, thermal analysis method and heat transfer equation
method as shown in Fig. 11.
h_ net ¼ h_ c þ h_ r
h_ c ¼ αc ðθg −θm Þ
h_ r ¼ Φεf εm s½ðθg þ 273Þ4 −ðθm þ 273Þ4
Point A
Point A
Point B Point B
Fig. 16. Steel temperature distributions by (a) heat transfer equation (EN 1993-1-2) and (b) thermal analysis method in case of without PFP.
Fig. 17. Steel surface temperature profile at point A and B in case of without PFP.
5. Conclusions
This paper is a part of the report of phase III, EFEF JIP which
deals with the NLFEM-based structural consequence analysis of
offshore structure. In this paper, nonlinear material modeling
technique of steel and PFP materials is developed. PFP material
modeling technique is validated with experimental results.
The modeling method of PFP using temperature dependent
thermal conductivity and specific heat is very useful in prediction
of temperature development through insulation materials. Fire
load application methods considering with or without the effect of
PFP are well established. In case of Fire load application methods
considering the effect of PFP, the steel temperature profiles
calculated by the thermal analysis method and the heat transfer
equation (PNU) method are same. But the steel temperature
Fig. 18. PFP surface temperature profile. profile, calculated by heat transfer equation provided by Eurocode,
J.H. Kim et al. / Ocean Engineering 70 (2013) 177–187 187
Fig. 19. Steel temperature distributions in case of with PFP (Thermal analysis).
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