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Shear Key
Shear Key
Shear Key
165 250 X
400
Z
Section Properties:
Ixx = 5.12 cm4 Ixx = 450 cm4
Izz = 450 cm4 Izz = 5.12 cm4
A = 24.00 cm 2
A = 24.00 cm2
Shear key
Star Section, A = 48.00 cm2
Star Section, Ixx = 455.1 cm4
Star Section, Izz = 455 cm4 75
Star Section, Zxx = 60.68 cm 3
150 Z
Star Section, Zzz = 60.68 cm 3
75
Depth of shear key required, L
= Design Shear force 150
Base Plate
Length of obstruction * σcc X
= 35780 / [424.2 * 8.5] = 9.92 mm
4 of 30
Allowable shear stress, tva = 0.4 * fy = 100 N/mm2 (Clause 6.42, IS 800 : 1984)
Actual Shear stress on shear key = 35.78/4800
= 7.45 N/mm2 < 100 N/mm2
Hence Safe
Check for Welding between Shear key and base plate: 258.4 Shear
key
Max. Shear force acting on the shear key = 35.78 kN
Assume Size of normal fillet weld, t = 6 mm
Effective throat thickness, a = 0.7 * 6 = 4.2 mm 158.4 X
Length of the weld = 600 mm
Z
Provide 6 mm thick fillet weld between Shear key & base plate
Doc. No.
PROJECT: WHAREHOUSR STANDARDZIATION DATE
Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
= 0.188×(5.6)×250^2/25^2 b
= 105.3 N/mm2
Hence <165N/mm2
Max of γ1 & γ2 = 0.572
Shear per unit length = γqb
= 0.572×5.6×250
= 800.8 N/mm
Maximum Shear stress, τv,cal = 800.8/25
= 32.03 N/mm2 Hence <100N/mm2
Combined shear and Bending
Equivalent stress, σe, cal = sqrt(105.3^2+3x32.03^2)
= 119.00 N/mm2 <225, Hence Safe
Hence provide shear key pocket size as 200 mm Sq. X 300 mm deep
Page 8
Page 9
Doc. No.
PROJECT: DATE
Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
600
800
Max. tension 90 kN
200
300
95
Max. shear kN 1103 8
DESIGN
treqd = = ((6×3594.27)/(1×165))^0.5
= 11.43 mm (From Compression only)
Doc. No.
PROJECT: DATE
Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
= 219.45 N/mm2
Page 11
Doc. No.
PROJECT: DATE
Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
Hence thickness of the plate = (6M/Bsb)^0.5
Assuming width of the plate = 400/2-16
= 184 mm
t reqd= = ((6×2250000)/(184×219.45))^0.5
= 18.3 mm (From tension only)
Hence provide thickness of base plate as 20 mm
Doc. No.
PROJECT: DATE
Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
= 0.4448×(9.5)×100^2/20^2 b
= 105.6 N/mm2
Hence <165N/mm2
Max of γ1 & γ2 = 0.712
Shear per unit length = γqb
= 0.7116×9.5×100
= 676.0 N/mm
Maximum Shear stress, τv,cal = 676.0/20
= 33.80 N/mm2 Hence <100N/mm2
Combined shear and Bending
Equivalent stress, σe, cal = sqrt(105.6^2+3x33.80^2)
= 120.78 N/mm2 <225, Hence Safe
Hence provide shear key pocket size as 150 mm Sq. X 150 mm deep
Doc. No.
PROJECT: DATE
Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
Page 14
Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP
200
350
106 13
Max. tension 133 kN
100
76 110 12
Max. shear kN
DESIGN
Check For compression
Max. compn. = 234.0 KN
Hence base pressure = 2.67 N/mm2 100 b
Permisssible bearing pr. = 9.975 N/mm 2
(Refer Table :21 of IS456:2000 including
Hence safe 33.33% increase)
From Mukhanov's chart,
Edge condition - Plate supported on three sides.
a1 = =250/2-6.2 = 118.8 mm
d1 = =200/2-10 = 90 mm
Hence a1/d1 = 1.32
Hence coefficient = 0.124
Hence moment on the base plate = 0.124×2.67×90^2
= 2673.10 N-mm/mm
Grade of Base plate = 250 N/mm2
Allowable stress on the plate = 0.66×250
= 165 N/mm2
Hence thickness of the plate = (6M/Bsb)^0.5
Assuming width of the plate = 1 mm
treqd = = ((6×2673.10)/(1×165))^0.5
= 9.86 mm (From Compression only)
Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP
Page 16
Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP
Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP
= 0.48224×(7.6)×100^2/16^2 b
= 143.2 N/mm 2
Hence <165N/mm2
Max of γ1 & γ2 = 0.744
Shear per unit length = γqb
= 0.74408×7.6×100
= 565.5 N/mm
Maximum Shear stress, τv,cal = 565.5/16
= 35.34 N/mm2 Hence <100N/mm2
Combined shear and Bending
Equivalent stress, σe, cal = sqrt(143.2^2+3x35.34^2)
= 155.70 N/mm2 <225, Hence Safe
Hence provide shear key pocket size as 150 mm Sq. X 150 mm deep
Page 18
Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP
19 of 30
DESIGN CALCULATION OF
PIPERACK - PR13
DESIGN CALCULATION OF
PIPERACK - PR13
120 250 X
350
Z
DESIGN CALCULATION OF
PIPERACK - PR13
DESIGN CALCULATION OF
PIPERACK - PR13
Section Properties:
Ixx = 5.12 cm4 Ixx = 0.45 cm4
Izz = 0.45 cm4 Izz = 5.12 cm4
A = 24.00 cm2 A = 24.00 cm2
Shear key
Star Section, A = 48.00 cm 2
DESIGN CALCULATION OF
PIPERACK - PR13
DESIGN CALCULATION OF
PIPERACK - PR13
Allowable shear stress, tva = 0.4 * fy = 100 N/mm2 (Clause 6.42, IS 800 : 1984)
Actual Shear stress on shear key = 79.25/4800
= 16.51 N/mm2 < 100 N/mm2
Hence Safe
Check for Welding between Shear key and base plate: 258.4 Shear
key
Max. Shear force acting on the shear key = 79.25 kN
Assume Size of normal fillet weld, t = 6 mm
Effective throat thickness, a = 0.7 * 6 = 4.2 mm 158.4 X
Length of the weld = 600 mm
Z
Provide 6 mm thick fillet weld between Shear key & base plate
DESIGN CALCULATION OF
PIPERACK - PR13
Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE
Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
550
350
Max. tension 1 kN
450
30
Max. shear kN 1103 8
DESIGN
treqd = = ((6×244.94)/(1×165))^0.5
= 2.98 mm (From Compression only)
Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE
Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
Page 28
Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE
Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
Hence thickness of the plate = (6M/Bsb)^0.5
Assuming width of the plate = 550/2-10
= 265 mm
t reqd= = ((6×56250)/(265×219.45))^0.5
= 2.41 mm (From tension only)
Hence provide thickness of base plate as 20 mm
Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE
Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
= 0.202823529×(1.8)×170^2/12^2 b
= 71.8 N/mm2
Hence <165N/mm2
Max of γ1 & γ2 = 0.482
Shear per unit length = γqb
= 0.482329412×1.8×170
= 144.7 N/mm
Maximum Shear stress, τv,cal = 144.7/12
= 12.06 N/mm2 Hence <100N/mm2
Combined shear and Bending
Equivalent stress, σe, cal = sqrt(71.8^2+3x12.06^2)
= 74.81 N/mm2 <225, Hence Safe
Hence provide shear key pocket size as 150 mm Sq. X 220 mm deep
Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE
Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP