Prisma P

Assembly Guide
2012
 Preface

This guide proposes a procedure for assembling the Prisma P.

!"#$%!"&!'()*!&"(+"+,"#!-."/,0"'011!''20--/"1,3.-!+!"/,04"54'+".4,6!1+'7"8+"!*'04!'"
+#$+"$''!39-(*)"$*&"1$9-(*)"'+$22:"2,4";#,3"(+"('"(*+!*&!&:";(--"9!*!5+"24,3"+#!"
1,*'(&!4$9-!"!<.!4(!*1!"(*"+#('"5!-&"$1=0(4!&"9/">1#*!(&!4"?-!1+4(1"$*&"(+'"
10'+,3!4'7"8*"'#,4+:"(+"('"$*"!''!*+($-";,4@'#,."+,,-7

A#!4!"$4!"'!%!4$-"$..4,$1#!'"2,4"$''!39-(*)"B4('3$"B"1,3.,*!*+'7"8*"+#('")0(&!"
we propose one approach which you can add to according to your professional
organisation and experience.

A#('")0(&!"&,!'"*,+"4!.-$1!"+#!"+!1#*(1$-"3$*0$-'"'0..-(!&"(*"+#!".$1@(*)",2"!$1#"
1,3.,*!*+:"90+"4!1,33!*&'"$*"$''!39-/"'!=0!*1!"2,4"+#!"1,3.,*!*+'"$*&"
provides information to complement that given in the manuals (assembly tips and
+4(1@':"'.!1(51"$''!39-/"4!1,33!*&$+(,*':";$4*(*)':"!+17C7

2
Contents

Presentation of the components ........................................... 4

Instructions for use ..................................................................... 6
Tools .................................................................................................. 7
Assembling and cabling tools .................................................................................... 7
8*'.!1+(,*"+,,-' ......................................................................................................... 7

Identify and sort the components......................................... 8

Assembling the frameworks .................................................... 9

D''!39-(*)"+#!"24$3!;,4@' ...................................................................................... 9

Install the busbars......................................................................10

8*'+$--"+#!"#,4(E,*+$-"90'9$4..................................................................................... 10
8*'+$--"+#!"%!4+(1$-"90'9$4 ..........................................................................................11
Coupling the busbars .............................................................................................. 13
8*'+$--(*)"+#!"B?"$*&"B?F ....................................................................................... 16
G$4@(*)"+#!"90'9$4' ................................................................................................ 16
Mounting the form 2 side barrier for vertical busbar................................................. 17

Install the mounting plates.....................................................18

8nstalling the mounting plates and switchgear......................................................... 18
H#!1@(*)"';(+1#)!$4".,'(+(,*.................................................................................. 19

Run and cable the power circuits .........................................20

Power cables ........................................................................................................... 20
8*'+$--(*)"+#!"'!1,*&$4/"&('+4(90+(,*"9-,1@' ............................................................. 22
8*'+$--(*)"+#!"1,**!1+(,*"+!43(*$-"9-,1@'"$*&"+#!"!$4+#"9$4' ................................... 23
8*'+$--(*)";(4(*)"40**(*)"$11!'',4(!' ....................................................................... 23
Fitting the protection devices ................................................................................... 24

Run and cable the low power and auxiliary circuits ......25
8*'+$--(*)"+#!"&!%(1!'",*"&,,4",4"24,*+".-$+! ............................................................. 25
8*'+$--(*)"+#!";(4(*)"40**(*)"$11!'',4(!' ................................................................. 25
Cabling the auxiliary circuits .................................................................................... 26
H-,'(*)"+#!"+40*@(*)"$*&";(4(*)"40**(*)"$11!'',4(!' .............................................. 26

Inspect the switchboard..........................................................27

Final factory inspection............................................................................................ 27

Install the partitioning ..............................................................28

8*'+$--(*)"+#!"2,43"I"9$44(!4'",*"+#!"+,.",4"9,++,3"#,4(E,*+$-"90'9$4 ....................... 28
8*'+$--(*)"+#!"(*1,3(*)"0*(+".$4+(+(,*'....................................................................... 28
8*'+$--(*)"+#!"9$44(!4'"2,4"+#!"(*1,3(*)"0*(+"1,**!1+(,*' .......................................... 28
8*'+$--(*)"+#!"2,43"J"#,4(E,*+$-"9$44(!4'.................................................................... 28
8*'+$--(*)"+#!"9$4"&01+"9$44(!4' ................................................................................. 28

Finish and fit the switchboard with panels .......................29

Cleaning the switchboard ........................................................................................ 29
Finishing the front panel .......................................................................................... 29
8*'+$--(*)"+#!"24,*+".$*!-",*"+#!"24$3!;,4@ .............................................................. 29
K,,2"$&$.+$+(,*"+,"$"H,3.$1+"F>LIMN",4"G$'+!4.$1+"FALIMN"1(410(+"94!$@!4'..... 30
K,,2"$&$.+$+(,*"+,"ONN"+,"JINN"D"G$'+!4.$1+"F "1(410(+"94!$@!4' ......................... 30
K,,2"$&$.+$+(,*"+,"$"H,3.$1+"F>LPNN",4"G$'+!4.$1+"FALPNN"1(410(+"94!$@!4'..... 31
K,,2"$&$.+$+(,*"+,"ONN"+,"QNNN"D"G$'+!4.$1+"F "1(410(+"94!$@!4' ......................... 31
Fitting the switchboard panels ................................................................................. 32

Pack the switchboard ...............................................................33

B$1@(*).................................................................................................................... 33

3
 Presentation of the components

Framework
L7" R4$3!;,4@"0.4()#+
2. Top cross-member
3. Bottom cross-member
4. Cable compartment upright
5. Roof

Mounting plates and switchgear

6. Mounting plate support
7. Mounting plate
O7" D1+("S"3,0*+(*)".-$+!T"G0-+(5<"4$(-
9. Masterpact incoming unit
LN7"H,3.$1+"F>U"&!%(1!
11. Acti 9 switchgear

Busbars
12. Bottom support for the Linergy channelled busbar
13. Linergy busbar support
LQ7"V(*!4)/"90'9$4'"$*&W,4"V(*!4)/"?%,-0+(,*"90'9$4'
LM7"8*'0-$+!&"X!<(9-!"9$4".4!2$94(1$+!&"1,**!1+(,*
16. Rigid bar prefabricated connection
LY7"F!0+4$-"9$4
LO7"B?".4,+!1+(%!"1,*&01+,4

Distribution blocks
19. Polypact
20. Multiclip
21. Comb busbar

Wiring running
II7"A40*@(*)
IJ7"A40*@(*)"2,4"+#(*";(4(*)

Power cables
24. Connection transfer assembly in cable compartment
25. Protective barrier
26. Tie support

Partitioning
27. Form 2 barrier

!"#$%&'#()%*#+,-
28. Front plate support frame
29. Front plate

Cover panels
30. Rear panel
JL7">(&!".$*!-
32. Transparent door
JJ7"B-$(*";(1@!+"&,,4

4
 Presentation of the components
BZJSLJNQ"F?

33 32 28 24 6 31 2 4 5 1 7 30

27

16
25

10

15

19
22

13

20

14

21

12

29 26 11 23 3 18 17

5
 Instructions for use

A#('"3$*0$-"&!'14(9!'"$".4,1!&04!"2,4"$''!39-(*)"+#!"B4('3$"B7"8+"+#0'"(*&(1$+!'"+#!"
order in which the cubicle components are to be assembled: the technical assembly
(*'+401+(,*'"$4!"2,0*&"(*"+#!"3$*0$-'"'0..-(!&"(*"+#!".$1@$)(*)",2"!$1#"1,3.,*!*+7

./%0(1"!(%,$'!$+#2%$"%',,(34)(5%6"7%37,$%*!,$%+8(#$+16%'#8%,"!$%$-(%
components.

B) The actual assembly process, divided up into 6 stages, is organised as

follows:

1 - Assembling the framework

2 - Installing the busbars

3 - Installing the mounting plates

4 - Running and cabling the power circuits, the low power and
auxiliary circuits

5 - Installing the partitioning

9%:% +#+,-+#2%$-(%1!"#$%&'#()%'#8%*$$+#2%$-(%,;+$<-4"'!8%&'#(),

?$1#"$''!39-/"'+$)!"('"'/39,-('!&"9/"$".(1+,)4$3"$-',"2,0*&"(*"+#!"$''!39-/"
3$*0$-7"8*"3,'+"1$'!':"+#!".(1+,)4$3"(*"+#!"3$*0$-"1$*"9!"'!!*"+#4,0)#"+#!"
.$1@$)(*)['".-$'+(1"5-37

R,4"',3!"1,*5)04$+(,*'",2"+#!"109(1-!"(*"=0!'+(,*:"/,0";(--"*,+"#$%!"+,"1$44/",0+"$--"
the operations proposed.

C) Testing as per standard IEC 61439-2 must be carried out.

D) The last stage consists of packing the switchboard to ensure protection of

the cubicles during transport.

6
 Tools

The recommended tool lists for this section are not complete, but represent the
3(*(303"+,,-'"4!=0(4!&"+,"$''!39-!:"1$9-!"$*&"(*'.!1+"+#!"B4('3$"B"109(1-!'7"

Assembling and cabling tools

b Individual tools
A#!"+,,-"@(+"9!-,*)(*)"+,"+#!"$''!39-(*)"$*&"1$9-(*)"'+$22"30'+"1,*+$(*"$+"-!$'+"+#!"
following tools:
DD382164

Type of assembly Tools

>;(+1#9,$4&"3,0*+(*)T" 1 ratchet wrench
enclosure, mounting plates 1 extension piece
and panels except 1 x 10 and 13 mm wrench
for switchgear L";4!*1#"9(+"',1@!+
1 screwdriver
1 wrench bit for screwdriver
L"<"M"33"#!<$),*"',1@!+"9(+
L";4!*1#"9(+"2,4".,E(&4(%"*,7"I"4!1!''
L"<"O"X$+"'14!;&4(%!4
L".,4+$9-!"6()\'$;
Mounting the switchgear and tightening the >,1@!+"Y:"O:"LN:"LJ:"LP:"LY"$*&"LS"33
1,**!1+(,*'"]H,3.$1+"F>U:"!+17C ^!<$),*"',1@!+"9(+"Q:"M:"P:"O"$*&"LN"
4!*1#"9(+"2,4".,E(&4(%"*,7"L:"I"$*&"J"4!1!''
Cabling the switchboard L"X$+"'14!;&4(%!4"J7M"33"\"Q"33\"M7M"33
L".,E(&4(%"*,7"I"'14!;&4(%!4
L"!-!1+4(1($*['"@*(2!
L"<"P"33"#!<$),*"',1@!+"9(+
L"X$+"*,'!".-(!4'
1 stripping pliers
1 cable cutter
1 crimping tool
DD382258

1 diagonal cutting pliers

1 half round nose pliers
1 bell or tester
K(*)"'.$**!4"+/.!"+!43(*$-"!*&'"2,4"+,4=0!"
wrench

b Group tools
v L"+,4=0!";4!*1#";(+#"',1@!+"$*&"4(*)"'.$**!4"+/.!"+!43(*$-"!*&'"+,"+()#+!*"$--"
!-!1+4(1$-"1,**!1+(,*'"+,"+#!"4!=0(4!&"+,4=0!"]3$<7"+,4=0!"MN"F3C7
v L"4$+1#!+";4!*1#"+,"+()#+!*"$--"90'9$4"1,**!1+(,*'"$*&"6,(*+'"0'(*)"'#!$4"*0+'7
v L"'!+",2"'#!$4'"+,"10+"X!<(9-!"9$4'7
v L".0*1#(*)"3$1#(*!"2,4"X!<(9-!"9$4'7
v 1 electrical saw.
v 1 drill.
v 1 vacuum cleaner for switchboard cleaning.

NB: When crimping the lugs, only the pliers recommended by the lug manufacturer must be
DD382260

used.

Inspection tools
b Individual tools
A#!"=0$-(+/"(*'.!1+,4['"9$'(1"(*&(%(&0$-"+,,-'"$4!"+#!"'$3!"$'"2,4"+#!"$''!39-(*)"$*&"
cabling staff, with in addition the few tools below:
v 1 small hinged mirror.
DD382263

v 1 electrical lamp or portable lamp.

b Group tools
v 1 control console.
v 1 dielectrometer.
v 1 Multimeter.
DD382261

7
 Identify and sort the components

Aim: Identify and sort components to ensure subsequent proper

DD382267

working organisation and fewer handling operations.

b 8&!*+(2/"+#!"$''!39-/"'+$)!".(1+,)4$3"'#,;*"(*"+#!"$''!39-/"3$*0$-7

b Group the components, devices and accessories, by assembly stage, from

$''!39-(*)",2"+#!"4!$4".$*!-"+#4,0)#"+,"5++(*)"+#!"109(1-!".$*!-'7

b H,--!1+"+#!"1,3.,*!*+'"+#$+";(--"9!"0'!&"9/"+#!"1,*+4$1+,4:"90+"&,"*,+"0*.$1@"
them.

Tip:" #!*"/,0"4!1!(%!"/,04"1,3.,*!*+'"(*"/,04";,4@'#,.:"&,*[+")!+"1$44(!&"$;$/:""
04696505AA01-1

" &,*[+"0*.$1@"!%!4/+#(*)_

General assembly manual for cubicle

0469600A01

Individual assembly manual for component

8
 Assembling the frameworks

Aim: Assemble the structure and carry out the various combinations
DD382191

if required.
D"%$4(!+/",2"24$3!;,4@"+/.!'"$4!"$%$(-$9-!T
b Depth: 400 or 600 mm.
b Width: 300,400,650 or 800 mm.

Tip: For transport reasons, assemble 2 or 3 cubicles at most according to total

;!()#+7"B4!\+()#+!*"9!2,4!#$*&7"H#!1@"$-()*3!*+7"A()#+!*"+,"+,4=0!7

Tip: To produce disconnectable-type switchboards, you must use a 600 mm deep

Assemble side by side back to back and 650 mm wide cubicle and a 300 or 400 mm wide and 600 mm deep cable
compartment, placed to the right of the cubicle.
DD382192

NB: The cover panels are assembled once the internal components have been mounted and
cabled, thus guaranteeing 100% access to components throughout assembly and installation.

Assembling the frameworks

b Assemble the framework(s)

Tip:"A#!"24$3!;,4@'"30'+"9!"$''!39-!&",*"$"X$+"'042$1!:".4,+!1+!&"+,"!*'04!"
+#!".$(*+;,4@"('"*,+"&$3$)!&7
#!*"$''!39-(*)"+#!"4$2+!4':"+$@!"1$4!"*,+"+,"&$3$)!"+#!")$'@!+'"-,1$+!&"$+"+#!"
DD382194

end of the upright.

b Install the plinth unless its installation is scheduled for on site

b Couple the frameworks

82"+#!"109(1-!'"#$%!"+,"&!-(%!4!&"'!.$4$+!-/T
v '+,4!"+#!"1,39(*$+(,*"@(+':
v couple temporarily using bolts.

Tip:"R,4"8BMM"109(1-!':"&,"*,+"2,4)!+"+,"5+"+#!")$'@!+"$+"+#!"60*1+(,*",2"+#!"109(1-!'"
+,"9!"1,0.-!&7"?*'04!"/,0"&!)4!$'!"+#!"'042$1!'"+#,4,0)#-/"9!2,4!"'+(1@(*)",*"
DD382193

+#!")$'@!+'7

NB: For an L-shaped combination, the right-angle kit will be assembled on site.

b Install the gland plate support frames

Tip: For reasons of accessibility, the frames will be mounted immediately, while the
gland plates will be mounted before the switchboard panels are fitted.

Tip: For reasons of accessibility and according to the position of the horizontal
busbars (top or bottom), we recommend that you reverse mounting of the
combination kits ; Top busbars: long screws + spacers at the top of the framework
uprights, Bottom busbars: long screws + spacers at bottom.
DD382367
DD382366
DD382195

b Install the framework stabiliser

A#('"&!%(1!"(*14!$'!'"109(1-!"'+$9(-(+/"$*&"!*$9-!'"(+"+,"9!"-(2+!&"0'(*)"$".$--!+"+401@"
,4"2,4@\-(2+7

9
 Install the busbars

Aim: This stage consists of positioning the supports and bars making
DD384557

up the busbars.
L3 Tip:"82"10++(*)",(-"('"0'!&:"+#!"9$4'"30'+"9!"1-!$*!&".4(,4"+,"$''!39-/"$'",(-"
L2
L1 adversely affects insulation properties.
N 82"+#!"V(*!4)/"^`aR"1,..!4"9$4'",4"+4$1@'"]V(*!4)/"?%,-0+(,*C"#$%!"9!1,3!"
,<(&('!&:"/,0"1$*"4!1,%!4"+#!"1,**!1+(,*",4"6,(*+"1,*+$1+"0'(*)"$"',2+"3(14,\
abrasive cloth.

NB:
v Busbar overall dimensions do not vary with current strength.
v !"#$%$&'#!$'()*("&'#+,$'-."#'/&'0!"11$22$345'#!$'/&3$&'/6'#!$'!/&78/1#"2'"13'%$&#70"2'("&*'7*'
always the same: from the front to the rear N, L1 ,L2 and L3.
v With the rear busbar, the Neutral is to the left, then L1, L2, L3.
DD382126

Install the horizontal busbar

b Install the horizontal busbar at the top or bottom of the cubicle
The dimensions are:
v J"3,&0-!'"$+"+#!"+,.",4"9,++,3"2,4"X$+"1,..!4"9$4'"0."+,"JINN"D"
(y"LNN"33"<"LN"33C",4"V(*!4)/"?%,-0+(,*"0."+,"IMNN"D7
v 4 modules at the top and 3 modules at the bottom for copper busbars 4000 A
]LIN"33"<"LN"33C7
v Q"3,&0-!'"$+"+#!"+,.",4"9,++,3"2,4"V(*!4)/"?%,-0+(,*"90'9$4'"JINN"D",4"QNNN"D7

82"$"1,**!1+(,*";(+#"$"4!$4"90'9$4"('".4,%(&!&:"&(3!*'(,*'"1#$*)!"+,"M"3,&0-!'7"
82"+#!"90'9$4"('"$+"+#!"9,++,3:"5+"$"2,43"I".$4+(+(,*"+,".4!%!*+"+#!"4('@",2"2$--(*)"+,,-'7
DD384520

Tip:"b,(*(*)"'#,0-&".4!2!4$9-/"+$@!".-$1!"(*"$"1$9-!"&01+"+,"'(3.-(2/"(*'+$--$+(,*7

82"109(1-!'"#$%!"+,"9!"'!.$4$+!&"2,4"+4$*'.,4+:".4,%(&!"#,4(E,*+$-"90'9$4"
L3
L2
L1
d 6,(*+'7"A#!"6,(*+'";(--"9!"$''!39-!&",*"'(+!"$*&"'#,0-&".4!2!4$9-/"9!"0'!&"$+"
+#!"(*+!4\109(1-!"1,**!1+(,*'"+,"'(3.-(2/"4!.-$1!3!*+7"?*'04!"$"LN"33"
'.$1!"9!+;!!*"+#!"9$4'"+,"9!"6,(*!&:"(7!7"M"33"24,3"+#!"!&)!",2"+#!"109(1-!7
N
c'!"+#!"*!0+4$-"6,(*+"9$44(!4"@(+"]NQPIQC"+,"6,(*"+#!"V(*!4)/"?%,-0+(,*",*"Q"
.,-!'7"V(*!4)/"?%,-0+(,*"6,(*+'"$4!"0'!&"!<1-0'(%!-/";(+#"+#!"'+0&".-$+!'"$*&"
'#!$4"*0+'"'0..-(!&"(*"+#!"!*1-,'!&"@(+7"A#!"'+0&".-$+!"&!'()*".!42!1+-/"
1!*+4!'"+#!"6,(*+'",*"!$1#"9$4"!*'04(*)"1,3.-($*1!";(+#"+#!"LN"33"
&('+$*1!"9!+;!!*"+#!"I"9$4'"+,"6,(*7

b Cutting Linergy Evolution for joining

V(*!4)/"?%,-0+(,*"('"10+";(+#"$"1(410-$4"'$;:"'+$4+(*)"24,3"+#!"'(&!";(+#"+#!"1,..!4"
^`aR"1,*+$1+"+4$1@7"a*1!"(+"#$'"9!!*"10+:"3$@!"'04!"+#!4!"$4!"*,"'#$%(*)'",4"9044'"
,*"+#!"^`aR"1,..!4"1,*+$1+"+4$1@7"82"10++(*)",(-"('"0'!&:"+#!"9$4'"30'+"9!"1-!$*!&"
prior to assembly.

Tip: When cutting the bars, gloves and protective goggles must be worn to protect
(*604(!'7"

Shavings and burrs: not good

Clean contact surfaces: good

10
 Install the busbars

Install the vertical busbar

b Install the single busbar in the 150 mm busbar compartment

DD382199
DD382198
DD382197

Busbar compartment on the right or on the left Linergy channelled busbar up to Flat busbar up to 2800 A (IP y'9:4
1600 A or Linergy Evolution up
to 2500 A

11
 Install the busbars

b Install the double busbar in the busbar compartment

DD382201
DD382200

Linergy double busbar up to 3200 A ;/)(2$'."#'()*("&'),'#/'9<=='>

J"!=0(.,+!*+($-"9,*&(*)"1,**!1+(,*'"$4!"4!=0(4!&"9!+;!!*"+#!"90'9$4'7"H,*'0-+"+#!"
manuals to determine the number of supports as a function of installation lcw.
NB:'?!$'(/##/@'*),,/&#'6/&'#!$'2"#$&"2'."#'()*("&'7*'1/#'0/1*73$&$3'#/'($'"'("&'*),,/&#A

b Install the busbar at the back of the cubicle

NB: The rear busbar is installed at a depth of 400, but can be installed at a depth of 600. In the
latter case, the assembling and cabling staff must make the busbar connections themselves.
DD382283

DD382284

Linergy rear busbar up to 1600 A B$"&'."#'()*("&'),'#/':C=='>

12
Install the busbars

Coupling the busbars

b Connection between Linergy Evolution busbars and Linergy busbar in bar
compartment.
Tip:"8+"('"4!1,33!*&!&"+,"0'!"+,4=0!"*0+'"+,"'!104!"+#!"(*+!4\90'9$4"
1,**!1+(,*'7" #!*"0'(*)"+#('"+/.!",2"*0+:"1$4!"30'+"9!"+$@!*"+,"9$-$*1!"
+()#+!*(*)"9/")4$&0$--/"(*14!$'(*)"+#!"+()#+!*(*)",2"!$1#"*0+"0*+(-"94!$@$)!"
occurs.
82"/,0"0'!",+#!4"*0+"+/.!':";!"4!1,33!*&"+#$+"/,0"'3!$4">;(''"%$4*('#",*"
!$1#"*0+"+()#+!*!&"+,"(+'"+,4=0!7

Horizontal busbar Vertical busbar Connection

V(*!4)/"?%,-0+(,* Linergy

DD384557
or

DD384556
NB: 04603 connections allow vertical connection with the Linergy Evolution y 1600 A and joining
in the same 150 mm duct.

b Linergy Evolution 3200 A-4000 A

8*'+$--$+(,*"4!=0(4!'"Q"#()#"3,&0-!'7"d!2,4!"1,**!1+(,*"+#!"V(*!4)/"30'+"9!"10+"+,"
LPIM"33"]4!3,%!"MN"33C7
b Cutting Linergy
V(*!4)/"('"10+";(+#"$"1(410-$4"'$;:"'+$4+(*)"24,3"+#!"'(&!";(+#"+#!"1,..!4"^`aR"
1,*+$1+"+4$1@7"a*1!"(+"#$'"9!!*"10+:"3$@!"'04!"+#!4!"$4!"*,"'#$%(*)'",4"9044'",*"+#!"
^`aR"1,..!4"1,*+$1+"+4$1@7"82"10++(*)",(-"('"0'!&:"+#!"9$4'"30'+"9!"1-!$*!&".4(,4"+,"
assembly.

Tip: When cutting the bars, gloves and protective goggles must be worn to protect
(*604(!'7"

13
 Install the busbars

b Connection between Linergy Evolution busbars and Linergy Evolution

DD384554 bleu.tif

busbar in bar compartment.

Horizontal busbar Vertical busbar Connection

150 mm duct
V(*!4)/"?%,-0+(,* V(*!4)/"?%,-0+(,*" 1600 A

DD384554 bleu.tif
!"#$%&'()*+,-!*" !"#$%&'()*+,-!*"'

DD384559
2000 A - 2500 A

DD384575

Tip:'.#/#"0!"%'*"'#12#'*3'144#22'-*'3*$'*"52!-#'6*!"!"%7'-8#'9:::';'*$'9<::';'
$1-!"%'=>?@'4*//#$'4*"-14-'-$14A'B1&'C#'/*2!-!*"#0'-*D1$02'-8#'-*/'E144#22'
-8$*,%8'-8#'$**3F'*$'-*D1$02'-8#'C*--*B'E144#22'3$*B'D!-8!"FG'>#$-!41+'4*""#4-!*"2'
41"'-8,2'C#'28*$-'E8*$!H*"-1+' !"#$%&'()*+,-!*"'-$14A'1-'-8#'C*--*BF'*$'+*"%'
E8*$!H*"-1+' !"#$%&'()*+,-!*"'-$14A'1-'-8#'-*/FG

NB: !"#$%& '()) *+ ,$-./$%01234"-0.512 67861- 5$%%"50.$% 1%& 9$.%.%: .% 0," 81;" &750 .8 %$
longer possible.

Horizontal busbar Vertical busbar Connection

300 mm duct
!"#$%&'()*+,-!*" !"#$%&'()*+,-!*"
PD384624

3200 A-4000 A

b Cutting length for Linergy Evolution bars for vertical installation.

Rating horizontal busbar Vertical busbar
630 to 1600 A 1675 mm
2000 to 2500 A 1675 mm
3200 to 4000 A 1625 mm

b Cutting Linergy Evolution

!"#$%&'()*+,-!*"'!2'4,-'D!-8'1'4!$4,+1$'21D7'2-1$-!"%'3$*B'-8#'2!0#'D!-8'-8#'4*//#$'
=>?@'4*"-14-'-$14AG'?"4#'!-'812'C##"'4,-7'B1A#'2,$#'-8#$#'1$#'"*'281)!"%2'*$'C,$$2'
*"'-8#'=>?@'4*//#$'4*"-14-'-$14AG'I3'4,--!"%'*!+'!2',2#07'-8#'C1$2'B,2-'C#'4+#1"#0'
prior to assembly.
!"#$%&'()*+,-!*"'4*""#4-!*"2'1$#'#J4+,2!)#+&',2#0'D!-8'-8#'2-,0'/+1-#2'1"0'28#1$'
nuts supplied in the connection.

14
 Install the busbars

b Connection between horizontal busbar and Linergy busbar in the bar

DD382202

compartment
Tip:'I-'!2'$#4*BB#"0#0'-*',2#'-*$K,#'",-2'-*'2#4,$#'-8#'!"-#$5C,2C1$'
4*""#4-!*"2G'L8#"',2!"%'-8!2'-&/#'*3'",-7'41$#'B,2-'C#'-1A#"'-*'C1+1"4#'
-!%8-#"!"%'C&'%$10,1++&'!"4$#12!"%'-8#'-!%8-#"!"%'*3'#148'",-',"-!+'C$#1A1%#'
occurs.
I3'&*,',2#'*-8#$'",-'-&/#27'D#'$#4*BB#"0'-81-'&*,'2B#1$'MD!22')1$"!28'*"
#148'",-'-!%8-#"#0'-*'!-2'-*$K,#G

NB: <$%%"50.$% $= 1 ') ;; 0,.5> ,$-./$%012 67861- -"?7.-"8 %$ ,$2"8 0$ 6" &-.22"&+ 7%2.>" 0,"
@ ;; 0,.5> ,$-./$%012 67861-A

Horizontal busbar Vertical busbar Connection

10 mm bar Linergy bar

DD381240
5 mm bar Linergy bar

DD381239
b !""#$%&!"'(#%)##"'*!+&,!"%-.'(/0(-+'-"1'2#+%&$-.'3-%'(/0(-+'&"'%*#'(/0(-+'
DD382122

compartment.

Horizontal busbar Vertical busbar Connection

10 mm bar 10 mm bar
DD381499

5 mm bar 5 mm bar
DD383844
DD384611

@*$'-8!2'4*""#4-!*"'-&/#7'8*+#2'B,2-'C#'0$!++#0'*"'-8#'<'BB'8*$!H*"-1+'C1$2G

b !""#$%&!"'(#%)##"'*!+&,!"%-.'(/0(-+'43-%'$!55#+'!+'6&"#+78'92!./%&!":''
and Linergy rear busbar.

This connection type must partially be carried out by the assembling and cabling
staff. For the dimensions of the bars to be made, consult the busbar drawing
DD382287

compendium.

b !""#$%&!"'(#%)##"'3-%'(/0(-+'43-%'$!55#+'!+'6&"#+78'92!./%&!": and rear

3-%'(/0(-+;

This connection type must partially be carried out by the assembling and cabling
staff. For the dimensions of the bars to be made, consult the busbar drawing
compendium.

15
 DD382288 Install the busbars

Installing the PE and PEN

b Install the PE
K for vertical mounting, it is normally installed in the cable compartment,
K 3*$'8*$!H*"-1+'B*,"-!"%7'!-'!2'!"2-1++#0'1-'-8#'-*/'*$'C*--*B'*3'-8#'2D!-48C*1$0'
*//*2!-#'-8#'8*$!H*"-1+'C,2C1$G

NB: If the cubicles have to be separated for transport, produce PE joints.

DD384616

b Install the PEN

N8#'O(P'!2'B*,"-#0')#$-!41++&7'"*$B1++&'!"'-8#'41C+#'4*B/1$-B#"-G
I-'B,2-'C#'4*""#4-#0'-*'-8#'"#,-$1+'C&'1'$#B*)1C+#'6*!"-'1++*D!"%'2,C2#K,#"-'-1A!"%'
of insulation measurements.

Marking the busbars

NB: B1->.%: $= 0," C-$0"50.4" 5$%&750$-8 D%"70-12+ EF 1%& EFGH .8 5$;C728$-#A E,18" ;1->.%: .8
strongly recommended.
DD382205

16
 Install the busbars
DD382207

Mounting the form 2 side barrier for vertical busbar

NB: I," =$-; J 8.&" 61--."- 122$K8 .%8"-0.$% $= L"M.62" $- -.:.& 5$%%"50.$%8 2"88 0,1% 'J ;; 0,.5>
6"0K""% J L1C8A

DD382208

N*'1++*D'!"2#$-!*"'*3'-8#'4*""#4-!*"'3*$'1'+1$%#'$1-!"%'0#)!4#'EQ12-#$/14-'PLRPN
S*B/14-'PM'TU:C'5'VT::';7'#-4GF'-*'1'+1-#$1+')#$-!41+'C,2C1$7'1"0'!3'1'O*+&/14-'D!-8'
W#J!C+#'4*""#4-!*"2'!2',2#0'E41-G'"*G':XX:<'1"0':XX:TF'D!-8'3*$B'97'1'2!0#'C1$$!#$'
cut-out must be installed. To identify the position of this interruption, the location of
the power devices must be anticipated on their mounting plate and the following
*$0#$'4*B/+!#0'D!-8Y'!"2-1++'-8#'!"-#$$,/-!*"'A!-7'-8#"'-8#'2!0#'28!#+0'C+10#2G'

Tip: When cutting blades, gloves, protective goggles and a respirator must be worn
-*'1)*!0'!"81+!"%'%+122'ZC#$G'
DD382209

17
 Install the mounting plates

Installing the mounting plates and switchgear

DD382210

<&=>'?*&0'0%-7#'$!"0&0%0'!@'1#A"&"7'%*#'5!0&%&!"'!@'%*#'=!/"%&"7'5.-%#0'&"'%*#'
cubicle and installing them with their devices.

The order of assembly of the mounting plates and devices depends on the technical
features of the devices.

N*'0#Z"#'-8#'/*2!-!*"'*3'1'B*,"-!"%'/+1-#'*3'1'3,"4-!*"1+',"!-7'&*,'"##0'-*'A"*D'
the overall dimensions of the functional unit, i.e. the number of modules
EV'B*0,+#'['<:'BBFG'N8!2'",BC#$'!2'%!)#"'!"'-8#'B*,"-!"%'/+1-#'122#BC+&'B1",1+'
and the catalogue. The reference m0 is the reference starting point for installation of
-8#'Z$2-'B*,"-!"%'/+1-#G'N8#$#'1$#'9'B:'$#3#$#"4#2'1-'-8#'-*/'1"0'C*--*B'*3'-8#'
4,C!4+#G'N8!2'$#3#$#"4#7'!"'-8#'3*$B'*3'1'2+*-7'!2',2#0'-*'8**A',/'1'B#12,$!"%'-1/#'-*'
measure the height to be complied with when installing a mounting plate.
Q1$A2'+*41-#0'#)#$&'<:'BB7'D!-8'1'0*,C+#'B1$A!"%'#)#$&'V::'BB7'2!B/+!3&'B*0,+#'
counting.

Table showing assembly order:

Plates for B#2&$#'AC&"7 Assembly order
Q12-#$/14-'PL7'PN Fixed b I"2-1++'-8#'B*,"-!"%'/+1-#
S*B/14-'PM'\'TU:';'1"0 b Place the device on the
IPM'\'TU:'; mounting plate
DD382211

Withdrawable b I"2-1++'-8#'B*,"-!"%'/+1-#
b I"2-1++'-8#'4$10+#
b Plug the device into the
cradle

S*B/14-'PM]'1"0' M,//+!#0'C&'O*+&/14- b I"2#$-'-8#'O*+&/14-7'

I"-#$/14-'IPMRIP> connections facing forward,
into the cubicle
DD382212

S*B/14-'PM]'1"0
IPMRIP>'y 630 A
DD382213
b M+*/#'-8#'O*+&/14-'
assembly, connections facing
downwards, while inserting
them between the form
2 barrier slats
b MD!)#+'$*,"0'-8#'O*+&/14-'
in the cubicle and put it in the
8*$!H*"-1+'/*2!-!*"
b I"2-1++'-8#'9'B*,"-!"%'/+1-#'
supports, with the right-hand
2,//*$-'2-$100+!"%'-8#'Z$2-'
connection
b Position and hold the
Polypact in place above the
supports
b M#4,$#'-8#'B*,"-!"%'/+1-#'
ED!-8*,-'0#)!4#F'*"-*'!-2'
supports
b Place the Polypact on the
mounting plate
b Assemble the devices
Fixed b Place the device on the
mounting plate
b I"2-1++'-8#'#K,!//#0'

mounting plate
Withdrawable b Place the base or cradle in
or plug-in the mounting plate
b I"2-1++'-8#'#K,!//#0'
mounting plate
b Plug in the device

Modular devices Modular system b I"2-1++'-8#'$1!+

b Place the modular devices
DD382214

on the rail

18
 Install the mounting plates

Checking switchgear position

This operation allows operator inspection and prevents incorrect positioning of the
functional unit with respect to the front panel, once the cubicle has been fully cabled.
b Place the front plate support frame for front plate assembly
b Install the front plates to check device positioning
b Also check device positioning in depth
b Disassemble the front plate support frame after checking to simplify
cabling.
PD391304

19
 Run and cable
the power circuits
PB105001

Power cables
S1C+!"%'*3'/*D#$'0#)!4#2'\'TU:';',2#2'$!%!0'C1$2Y'C1$'0$1D!"%2'41"'C#'2,//+!#0'!3'-8#'
prefabricated connections are not available in the catalogue.

You need to:

b'^"*D'-8#'/*2!-!*"'*3'-8#'4,$$#"-'-$1"23*$B#$2'1"0'/1$-!-!*"2'1"0'48#4A'-81-'-8#&'
can be mounted
b'N!#'-8#'C,2C1$'-1!+2'*"-*'-8#'3$1B#D*$A7'1"0'-8#'41C+#2'D!-8'_V:::'>_'!"2,+1-!*"'
onto the device mounting plates
b'I"2-1++'-!#'2,//*$-2'144*$0!"%'-*'ZJ!"%'0!2-1"4#2G

NB: I," 0.:,0"%.%: 0$-?7"8 =$- 5$%%"50.$% 0$ 0," &"4.5" 0"-;.%128 1-" :.4"% .% 0," &"4.5"
technical manual.
I$ 14$.& 0," -.8> $= 0";C"-107-" -.8"+ .0 .8 "88"%0.12 0$ 5$;C2# K.0, 0," 8./" $= 0," 5$%%"50.$%8 $-
cables recommended in the assembly manuals or on the devices and to use the screws and
bolts delivered with the devices and connections.
I," &.1;"0"- N 5$%0150 1%& L10 K18,"-8 ;780 6" ;$7%0"& $% ,1;;"- 85-"K8 =$-
Linergy busbars.

b Upstream connections

Device type Connection type

\'TU:';'/*D#$'0#)!4# Connection by Canalis
DD382217 Connection by cable

DD382216

y 630 A device Prefabricated connection to S*""#4-!*"'-*'-8#'W1-'C,2C1$

the Linergy busbar
DD382218

DD382219

y 250 A device Connection by Polypact to the Connection by Polypact to the

Linergy busbar W1-'C,2C1$
DD380548
DD382220

NB: O$- 5$%%"50.$% 0$ 0," L10

busbar, the panel builder must
make the connections himself.

20
Run and cable
the power circuits

Device type Connection type

\'TU:';'/*D#$'0#)!4# Connection by bars to the Connections by bars to the
Linergy busbar W1-'C,2C1$

DD380649
DD382221
NB: O$- 5$%%"50.$% 0$ 0," L10
busbar, the panel builder
must make the connections
himself.

y 630 A device Connection transfer assembly `"!)#$21+'/*D#$'2,//+&'C+*4A'

for Powerclip insulated
busbar

DD382223

DD382224
NB: The Powerclip 630 A
insulated busbar is used in
cubicles for distribution over
several device rows.

21
 Run and cable
the power circuits

Installing the secondary distribution blocks

You need to comply with connection capacities, stripping lengths, the number of
cables connected and use the appropriate tools.

d Do not use ferrules with the spring loaded terminals.

(148'-#$B!"1+'B1&'*"+&'-1A#'1'2!"%+#'D!$#G'

?"'-8#'Q,+-!4+!/'9::';7'41C+#'#"-$&'!2')!1'-8#'C*--*B'*"+&'-*'1++*D'122#BC+&'*3'-8#'
insulating covers and production of cable straps.

Type Connection capacity Connection principle

Polybloc Distribution
DD382268

;00!-!*"1+'C+*4A'

Distribloc Power supply

Distribution

Multiclip 200 A Power supply

DD382269

Q,+-!4+!/'VT:';'EVR9'$*DF Distribution

Multiclip 80 A Power supply

Q,+-!4+!/'TU';'EVR9'$*DF

Multiclip 80 A Distribution

N1/5*33'C+*4A2
insulated busbar

NB: The downstream device connecting cables are delivered with the Multiclip and Distribloc.

22
 Run and cable
the power circuits

Installing the connection terminal blocks and earth bars

DD381512

b Install the supports for arrangement of the connection terminal blocks and earth
bars

NB: The connection terminal blocks and earth bars are installed:
v either in the duct that forms a zone that can be completely separated from the devices,
v or in the switchgear zone, at the top or bottom (or on the sides for the earth bar).

b Install the terminal blocks

DD380867
Installation at top or bottom of a cubicle on

DD382245
depth adjusted rails
DD380776

Disconnectable terminal block for auxiliaries

b Install the earth bars
Type Connection capacity Connection principle
DD382246

DD382247

DD382227
Installation on modular rail turned using
universal angle brackets
DD382248

DD382249

DD382250 convert
DD381513

35 mm2 incoming terminals

DD382251

Screw terminals
!"#$%&'()%#!"#"'*'+#,-()%.

16 mm2 outgoing terminals

!"#$%&'()%#!"#"'*'+#,-()%.

Installing wiring running accessories

Installation in a lateral compartment b Install the horizontal and vertical cable straps
The straps are used to guide the wires. They are easy and quick to implement and
can be clipped directly onto the mounting plates.
DD382270

DD381631
DD381514

on mounting plate on a modular rail support

DD381622

DD381634

Installation on a device mounting plate

Cover for horizontal cable straps Cover for vertical cable straps

23
 Run and cable
the power circuits

b Install the trunking for horizontal or vertical wiring

DD382320

The trunking is used to carry wires to the switchgear zone. Trunking is secured:
v to some mounting plates on specially reserved locations,

v on the trunking supports by means of clip-on, ¼ turn removable screws.

The Polypact distribution block accommodates a trunking as standard to guide the

-/&')'-"0#1'"'2*#! #34%#567#,'",/'38("%-9%".#34-3#'3#./::)'%.;

DD380866

DD382272
Trunking installed horizontally on the rear of
a modular rail

on mounting plate on rail

DD381555

NB: Trunking is assembled onto its support simply by clipping on from the front.

b Install the cable tie-bars

b For an L-shaped installation with corner kit for busbars, an additional corner
kit can be added for wiring and earth conductor running.

Fitting the protection devices

b Prepare the various protective covers (cut-out, drilling, etc.)
b Fit the various protective covers:
v /:.3"%-<#-2+#+!12.3"%-<#3%"<'2-)#.4'%)+.#-"%#,!<:/).!"0# !"#-))#=!<:-,3#567#
,'",/'38("%-9%".#-2+#>56?>5@#.1'3,4%.#1'34#A%"3',-)#!"#4!"'B!23-)#<!/23'2*C
v cover for power supply block,
v connection cover for cable,
v cover for busbar,
v tooth-caps, etc.
DD382252

DD382253

@"%9(',/(%.- .%/ -.'&#.- $.)-&6'(& +,33"#'+

DD383425

NB: !"# $"%%&$'("% )* (%+,-.'&/ 0&1()-& ).#+ &2,(33&/ 4('5 ),(-'6(% '&#7(%.- +5(&-/+8 '5&#& (+ %"
3"(%' &2,(33(%9 :"73.$' ;<= $(#$,('6)#&.>&#+ 4('5 '&#7(%.- +5(&-/+?

b !"#"$%#&'()*+#,$-./%0#/-00!%01#2*#"$%#3-1"%0&-,"#45
62.&-,"#47#u 630 A circuit-breakers if bare copper connections are used.

:6+5.3&/ $.)-&6'(& +,33"#'+

DD382365

24
 Run and cable the low power
DD382273

and auxiliary circuits

Installing the devices on door or front plate

d For safety reasons, it is forbidden to mount devices on the bar duct door.
We recommend that devices be transferred to the cable duct door.
DD382274

b Install the partial doors with cut-outs or front plates with cut-outs
accommodating devices

NB: A5& /&B($&+ $.% )& (%+'.--&/ "% $"%B&%'("%.- 3-.(% /""#+ )* 7.>(%9 . $,'6",'?

b Install the mounting plates and devices on the doors or front plates
b Install an earthing braid when the door accommodates non-class 2 devices.

Tip: If there is not enough space between the door and the front plates,
use the visor.
DD382275

Installing the wiring running accessories

b Install the trunking and the wire-guide straps

b Install the terminal blocks for auxiliary wiring
DD382254

NB: Holes are drilled in the mounting plates for rear insertion of cables.

b Install the auxiliary disconnectable terminal blocks

b Install the 4P auxiliary bus ducts
b Install the voltage tap-offs at the device exit

25
 Run and cable the low power
and auxiliary circuits

Cabling the auxiliary circuits

DD382276

b 7!8#,-/9!*+#0'9%1#.'1"#/%#-&&9!%:#/;#"$%#,2*"0-,"20<
v Rule no. 1:
The outgoing conductor and the return conductor must always be adjacent.
v Rule no. 2:
>3#'.#:"% %"-()%#3!#$-33%2#-))#,!22%,3'!2.#/:#-*-'2.3#%D/':!3%23'-)# "-<%#.3"/,3/"%.#3!#
(%2%E3# "!<#-#FG#:"!3%,3'A%#% %,3;
v Rule no. 3:
>2#34%#.1'3,4(!-"+#"/2#34%#:!1%"#,'",/'3.C#,!23"!)#,'",/'3.#-2+#,!<</2',-3'!2?
network circuits in three separate groups, ensuring compliance with a ratio of
distance between cables over radius of the largest cable that is greater than 5.
Only analog, digital and telecommunication signal pairs can be placed right up
against one another in the same bundle or laid in the same grouping cable.
v Rule no. 4:
We recommend against using the same connector for connections of different
-<')'%.#H%&,%:3# !"#"%)-0C#./::)0#-2+#:!1%"#,'",/'3.I;
v Rule no. 5:
All free conductors in cables must systematically be connected to the chassis frame
-3#(!34#%2+.#H%&,%:3# !"#-2-)!*#,-()%.I;
v Rule no. 6:
J!1%"#,-()%.#+!#2!3#2%%+#3!#(%#.4'%)+%+#' #34%0#-"%#E)3%"%+;

b 3-0=#"$%#>!0%1#"2#1!.&9!(;#2*?1!"%#,2**%,"!2*#-*:#.-!*"%*-*,%#2(#,'/!,9%1@#
thus avoiding laborious switchboard reworking that could cause errors.
>3#'.#'<:!"3-23#3!#!(3-'2#,/.3!<%"#-::"!A-)#! #34%#<-"9'2*#3%,42'D/%;#K4%#<-"9.#</.3#
(%#:)-,%+#-3#34%#%&3"%<'3'%.#! #34%#,!2+/,3!".#-2+C#' #2%,%..-"0C#-)!2*#34%'"#"!/3%.;

d b 7%&-0-"%#&2>%0#,-/9%1#(02.#-'8!9!-0;#>!0%1<
v L/.#,-()%.#-2+#34%#!34%"#ME2%#1'"'2*M#,-()%.#H,!22%,3%+#3!#-/&')'-"0#:!1%"#
./::)'%.# !"#"%)-0.C#,!23-,3!"#,!23"!).C#JN=#'2:/3.?!/3:/3.C#%3,;I#,-2#%&'.3#.'+%#
by side, but must be placed in trunking for separation from power cables.
v O#(/.#)'2%#'.#MPN6@MC#34/.#1'34#+!/()%#!"#%24-2,%+#'2./)-3'!2#1'34#"%.:%,3#3!#
<-'2.;#=!2.%D/%23)0#-#(/.#,-()%#</.3#2!3#3!/,4#-#(-"%#:!1%"#(-";

Tip: Thoroughly secure cables onto the door to avoid disconnecting the devices
when opening. We recommend you use protection devices for wiring through the
front panel or to the doors.
DD382278
DD382277

Flexible trunking Grommet

Closing the trunking and wiring running accessories

Tip: K"/29'2*#:-,9'2*#+%2.'30#</.3#2!3#%&,%%+#QR#S;#

26
 Inspection the switchboard
DD382263

Final factory inspection

U2#,!<:)%3'!2#! #-..%<()0C#34%#1-))8<!/23#!"#$!!"8.3-2+'2*#%2,)!./"%#</.3#
undergo a variety of inspections and tests. At the very least the 3 routine tests must
be carried out as per standard IEC 61439-2 mentioned below:
b 1st test: overall inspection including examination of cabling, checking
connection tightening and, if necessary, an electrical operating test
b 2nd test: checking insulation via a dielectric test
b 3rd test: checking direct contact protection measures and electrical
continuity of protection circuits
b Drafting test reports.
For more details concerning inspections, consult the switchboard assembly and
installation guide.
DD382261
DD382266

#TQ
 Install the partitioning

Installing the form 2 barriers on the top or bottom horizontal

DD384521

busbar
NB: The barrier does not modify busbar dimensions.

Installing the incoming unit partitions

DD382279

Tip:#L% !"%#-..%<()'2*#34%#:-"3'3'!2C#"%<!A%#34%#:"%#,/38!/3.#"%D/'"%+# !"#

cable insertion.

Installing the barriers for the incoming unit connections

Installing the form 3 horizontal barriers

DD382280

Tip: L% !"%#-..%<()'2*#34%#:-"3'3'!2C#"%<!A%#34%#:"%#,/38!/3.#"%D/'"%+# !"#(/.(-"#

or cable insertion.
Follow the order given in the manual.
DD382255

Installing the bar duct barriers

b Install the front barrier

b Install the rear barrier for 600 deep cubicles

b A*#%B%*"#2(#!*1%0"!2*#2(#-#CD4#,2*:',"20#"$02'+$#"$%#(02*"#/-00!%0@#0%.2B%#
"$%#&0%#,'"?2'"#&02B!:%:#E,2.&9!-*,%#>!"$#,9%-0-*,%1F#-*:#)"#-*#!*1'9-"!*+#
plate (Polycarbonate T° > 960°C) to guarantee IP2X (consult the front barrier
assembly manual).

28
 Finish and fit the switchboard
with panels

Cleaning the switchboard

E68280

b Remove dust from the inside using a vacuum cleaner

Tip: Do not use blow cleaning as this may cause shavings and detritus to
accumulate in a live area.

b Dust the outside

Tip: Use a neutral dissolvent that will not damage the paint. The switchboard
:-2%).#,-2#(%#,)%-2%+#/.'2*#)'D/'+#.!-:C#<%340)-3%+#.:'"'3.C#G#!')#!"#'.!:"!:0)#
alcohol.

b Touch up paintwork if necessary

b Check absence of foreign matter inside the switchboard (tools, screws and
bolts) that could prevent it from operating properly.
DD383950

Finishing the front panel

b 7%,'0%#"$%#(02*"#&9-"%#1'&&20"#(0-.%#"2#"$%#,'/!,9%#(0-.%>20=

b A*1"-99#"$%#.-0=%01<#)"#"$%#9-/%9#$29:%01

b Install the blanking plates on the front plates

DD384091

OK

Mode

OK

Mode

OK

Mode

Front plate hinge kit

b Install the front plate hinge kit (optional)

DD381208

b Fix the adhesive drawing holder.

Drawing holder

Installing the front panel on the framework

DD382355a

b On the front of the switchboard

A name plate should indicate at least:
v the name and address of the panel builder,
v the identity of the project.

b Device marking
This enables installation users to identify clearly the type of circuits used.
V-"9'2*#.4!/)+#(%# /))0#)%*'()%C#+/"-()%#-2+#:"!:%")0#-33-,4%+#2%&3#3!#34%#+%A',%;
There are 3 label formats that can be printed or engraved.
DD381715

Adhesive labels

29
 Finish and fit the switchboard
with panels
by Canalis interface
XXTRTWRY

G22(#-:-&"-"!2*#"2#-#62.&-,"#47NKOI
20#3-1"%0&-,"#45NKOI#,!0,'!"#/0%-=%01
b Enclosure 400 mm deep, access through the front.

Position of the jointing unit

Circuit breaker Dimensions(1) (mm)
A B C
G'&%+C#WJ]?]\JHTI 56_RR]?]ZT[R 236 325 ZYR
5KR_]?]ZT TYR 325 ZYR
X"-1!/3C#WJ]?]\JHTI 56_RR]?]ZT[R# TYR 325 ZQR
!"#R_]?]5KZT
(1) Dimensions measured from switchboard framework.
(2) For order refer to catalogue.
XXTZRQY[

Front connection with Canalis (400 mm depth)

Reference point

G22(#-:-&"-"!2*#"2#HII#"2#JKII#L#3-1"%0&-,"#4M
XXTRTWR\

circuit breakers
b Enclosure 600 mm deep, access through the front.

Position of the jointing unit

Circuit breaker Dimensions(1) (mm)
A B C
G'&%+C#WJ]?]\JHTI 5^R_]?]ZY 185 325 264
5^TR]?]T[ 185 325 289
5^WT 185 325 264
X"-1!/3C#WJ]?]\JHTI 5^R_]?]ZY 185 344 164
5^TR]?]T[ 185 344 214
5^WT 185 344 214
(1) Dimensions measured from switchboard framework.
(2) For order refer to catalogue.
XXTZRQYQ

Front connection with Canalis (600 mm depth)

Reference point

WR
 Finish and fit the switchboard
with panels
by Canalis interface

G22(#-:-&"-"!2*#"2#-#62.&-,"#47NQII
XXTRTWRQ

20#3-1"%0&-,"#45NQII#,!0,'!"#/0%-=%01
b Two enclosures combined:
v Z#%2,)!./"%C#\RR#<<#+%%:C# !"#34%#,'",/'3#("%-9%"
v Z#%2,)!./"%C#\RR#<<#+%%:C# !"#34%#=-2-)'.#aK?.1'3,4(!-"+#'23%" -,%;

Position of the jointing unit

Circuit breaker Dimensions(1) (mm)
A B C
G'&%+C#WJ]?]\JHTI 56_RR]?]ZYRR 638 325 ZYR
!"#5KR_]?]ZY
X"-1!/3C#WJ]?]\JHTI 56_RR]?]ZYRR 638 325 ZQR
!"#5KR_]?]ZY
(1) Dimensions measured from switchboard framework.
(2) For order refer to catalogue.
Rear connection (RC)
XXTZRQY`

Reference point

G22(#-:-&"-"!2*#"2#HII#"2#PIII#L#3-1"%0&-,"#4M
XXTRTWR[

circuit breakers
b Two enclosures combined:
v Z#%2,)!./"%C#YRR#<<#+%%:C# !"#34%#,'",/'3#("%-9%"
v Z#%2,)!./"%C#\RR#<<#+%%:C# !"#34%#=-2-)'.#aK?.1'3,4(!-"+#'23%" -,%;

Position of the jointing unit

Circuit breaker Dimensions(1) (mm)
A B C
G'&%+C#WJ]?]\JHTI 5^R_]?]ZY 815 325 264
5^TR]?]T[ Q[Q 325 414
5^WT QQ\ 325 414
5^\R Q`R 325 439
X"-1!/3C#WJ]?]\JHTI 5^R_]?]ZY 815 WZQ 414
5^TR]?]T[ 815 342 414
5^WT 815 WZQ 439
Rear connection (RC) 5^\R Q`R 325 439
(1) Dimensions measured from switchboard framework.
(2) For order refer to catalogue.
XXTZRQQZ

Reference point

31
 Finish and fit the switchboard
with panels
DD382257

Fitting the switchboard with panels

b Install the gland plates

b Fit the rear and side panels

NB: !"# @ $"7)(%.'("%+8 '5&#& (+ . +3&$(C$ .++&7)-* "#/&#D #&E&# '" '5& #(95'6.%9-& >(' .++&7)-*
manual.

b Install the ventilation system, the resistors and the switchboard lighting, if
necessary
b Fit the roof

NB: !"# FGHI $,)($-&+8 /" %"' E"#9&' '" C' '5& 9.+>&'? A.>& $.#& '" /&9#&.+& +,#E.$&+ '5"#",95-*
DD382281 before sticking on the gaskets.

b !"#"$%#:2201#20#)8%:#(0-.%1
v door assembly is reversible,
DD382282

Tip: For safety reasons, ensure that the door opening direction will not obstruct on
site access to an evacuation corridor or passageway. The door must open in the
direction of the evacuation.

v '3#'.#-+A'.-()%#3!#'2.3-))#(-""%).#-2+#'2.%"3.#(% !"%#E33'2*#34%#4-2+)%#!2#34%#+!!"#-2+#
before mounting on the framework.

b !"#"$%#9!("!*+#0!*+1#(20#9!("!*+#(02.#"$%#"2&#E:2#*2"#(20+%"#"2#)"#"$%#&9'+1FR

32
 Pack the switchboard

Packing
E20551

b Uncouple the cubicles electrically and mechanically if necessary

b C02B!:%#"$%#,2*"0-,"20#>!"$#"$%#*%,%11-0;#-,,%1120!%1#ES2!*"1@#)8!*+#
screws, etc.)

b Provide an installation guide for cubicle on-site coupling

b 62.&!9%#-#"%,$*!,-9#)9%#,2*"-!*!*+#-#1%"#2(#:0->!*+1@#"$%#:%B!,%#2&%0-"!*+#
manuals and the cubicle assembly manuals

b Attach the adhesive drawing holder to the back of the door with the
"%,$*!,-9#)9%

b Ensure cubicle protection for transport, particularly on the surface-mount

T7A#1'0(-,%1

NB: J+& '5& +'.)(-(+&#+ '" (%$#&.+& 3.$>(%9 B"-,7& .%/ #&6,+& $"B&# 3.%&- 3#"'&$'("%+ K.%9-&
brackets, polystyrene, etc.).

b Pack the cubicles.

DD381208

Drawing holder

33