MAINTANANCE SCHEDULE ( DECEMBER 2019 )

LOCATION ACTIVITIES DAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

KILN Cooling
Debreaking , Cleaning
Tip casting breaking work
Handover to mech. for sector plate
Castable work of tip area if required
Mechanical work
Refractory work
COOLER Cooling
Castable breaking, scafolding
Refractory work
Mechanical work
HOOD Cooling
Castable breaking , scafolding
Refractory work
PYRO Cyclone I ,II, III ,IV, V after site inspection
PC Cooling
Scafolding work
Replacement of calciner expansion joints
Refractory dismentaling
Handed over to project
Refractory work at two(2) nos venturys
CVF Cooling
Work decided after site inspection
Existing 4 nos. blaster position to be changed
KILN RISER Cooling
Scafolding work
Kiln inlet slope and inlet arch
T A DUCT Cooling
Inlet & outlet repairing work
TAD damper may be changed
Man power required for coming shutdown which is given below .
12 nos. manpower require for scafolding
Two nos. welding machine at preheater and two nos. at kiln platf
DURATION WELDER HELPER FITTER

7 0 am to 7 .0 pm 2 2 1

7.0 pm to 7.0 am 2 2 1
 Following items are required for coming shutdown

SR NO ITEMS SIZE QUANTITY UN

1 PLY WOOD 8 ft x 4 ft (12 mm} 15 nos.
8 ft x 4 ft (8 mm} 20 nos.
8 ft x 4 ft (6 mm} 20 nos.
8 ft x 4 ft (12 mm} 10 nos.
2 VIBRATOR MACHINE 2 nos.
VIBRATOR LEAD 40 ( mm ) 4 nos.
3 CHIESEL ( pointed ) 4 nos.
CHIESEL ( flat ) 8 nos.
4 ELECTRIC BREAKER 2 nos.
5 COIR STRING 6 bundles
6 ASSBESTOS SHOES 7, 8 ,9 , 10 NOS 2,6,6,4 pairs
7 ASSBESTOS GLOVES 30 pairs
8 SAFETY GOGGLES 30 nos.
9 SAFETY MASK 50 nos.
10 SAFETY HELMATES 20 nos.
11 BLANKET ( ceramic fibre ) 700 X 600 X 25 mm 15 bundles
BLANKET ( ceramic fibre ) 700X 600 X 12 mm 15 bundles
12 MINERAL WOOL 10 KG
13 RUFTER 6 ft x (150 x 100 mm ) 20 nos.

14 FATTA 50 nos.
SR NO LOCATION
1 PH FAN INLET

CY I to CY V
2

3 PRE CALCINER

4 KILN RISER

CVF
5

6 TAD

7 Hood and Cooler

 SHUTDOWMN JOB

NATURE OF WORK
Damper position of of PH fan to be checked

* Refractory work or Mechanical work will be decided after

observation at site
* Dispersion plate of cyclones must be checked
* All flaps to be checked

* One measuring point for draft checking to be provided just

discharge of cyclones

* Three feed pipes of Vth cyclone discharge to be lowered for

coating cleaning
* Two nos . Poking hole required at discharge feed pipe of cyclone
Vth .

* Two nos . Expansion will be changed

* Bend of PC coal firing line near calciner require to repair or change

* Kiln inlet door to be replaced .

* Lip plate at kiln inlet slope may be changed or repaired
* Bluster position to be changed at cvf and four nos. bluster are
required . Platform also required .

* Damper to be changed .
* Feed pipe of settling chamber to be checked

After site observation it will be decided .

 Following labours are require
Sr No LOCATION NOS . REMARKS
1 RAW MILL and RABH section 10 Grinding Media shorting and RABH section

2 COAL MILL 10 Grinding Media shorting

3 COATING BREAKING 6 Coating breaking work from second day

4 COATING and BRICKS CLEANING 10 From third day

15 continue
5 COOLER 8 Twelve hours ( from third day )

6 PREHEATER 16 Twelve hours ( from fourth day )

BRICKS SHIFTING
LOCATION
ITEM NO III rd FLOOR IV th FLOOR
1 1000 1500
2 800 1000
7 200 400
8 50 50
CASTABLE SHIFTING
LC 60 30 bags

PLUS 60 30 bags 30 bags