Dr. Amin Controllers Private Limited Embassy Chambers,6" Floor Plot-No.5, 3" Road, Khar(W), Mumbai ~ 400 052 Tel.: +91-22-2648 9260-7 Fax: +91-22-2648 9270-271 E-Mail vikram@rcaindia.com , ks@reaindia.com Tk SINCE 1950 Page 1 "1 Customer inapection REF. NO(S)= FINAL REPORT Lr.NoJF.Natham CWSS/S00/2016/Third Party 1 Roport No; | DACPL/CHI/297/TWAD-DGL /2016- De 30.12.2016 ort No* | 2017/943 rev CWSS to Naatham,Nillakottal & Ammaiyanaickanur Town Panchayats and 1276 Rural Habitations in 11 a 43.01.2017 Unions of Dindigal District with bulk provision to Gandhigram Rural University Keeranur, Neikarapatty Town Panchayats and 354 Rural Habitations in Palani and ‘Thoppampaity Unions in Dindugal District and bulk For visit Period: | 03.01.2017 to 11.01.2017 provision to 135 Rural Habitation in Valyampatty and Marungapuri Unions in Trichy District including Maintenance of the scheme for 5 years. Inspection Subject; | M.S. Spiral SAW welded pipes with Infemal CML & External Guniting Customer = | The Executive Engineer, Address =| RWS Division, TWAD Board, Dindugal | Vendor Mis. L&T [eestor Chennai [order No-| ‘Manufacturer | Mis, Zenith Birla (India) Ltd (C/o RMTL) | Location: | Kalugur,Karur District | Order No: | Inspector 2 KRamnath Specification + | IS 3589:2007-up to | Other. _| QAP 1: ZBIL/RMTL/LAT/DINDUGAL/SPIRALIOOS Armencment No, 04 Rev 04 Dt: 04.08.2015 lune P 2:QAP/COATING/4015000107/01 Rev 03 ica ane 2aneIcon andIS 7322: 1985 | | Item Description: ‘Quantity sr. Sean Offered Qty. ‘Recepted Qty. Rejected Qty. Nos | mtrs | Nos | — Mtrs Mirs s MS. Spirally SAW welded pipes with 01 | Intemal CML & External Gunitting, Size: 04 48.77 04 4877 | NIL) NIL 711. mm OD /WT. 6.3 mm, Grade- fe 410, MS. Spirally SAW welded pipes with 02 | Internat CML & External Guniting. Size 13 | 198.28 | 13 158.28 NIL| NIL 813mm OD /WT. 7.1 mm, Grade- fe 410. MS. Spirally SAW welded pipes with 03 | Internal CML & External Guniting. Size: o7 85.38 or e538 | NIL) NIL | 914mm OD /WT. 8 mm, Grade-fe 410. _| M.S. Spirally SAW welded bare pipes 108 708 04 | Size: 711 mm OD/WT.6.3mm,Grade- | 09 | (1182464) 09 (1182464 | NIL} NIL fe 410. Kg) Kg) MS. Spirally SAW welded bare pipes 72 72 05 | Size: 813mm OD/WT.7.1mm,Grade- | 08 | (10159.94 | 06 | (1015994 | NIL) NIL fe 410. Ka) Kg) ‘THIS INSPECTION REPORT IS VALID ONLY WITH RCA HOLOGRAM NO31597 Format No,SINGE 1950) Dr. Amin Controllers Private Limited Embassy Chambers,8" Floor PiotNo 5. 3° Road, Khar(W), Mumbai ~ 400 052 Tel: +91-22-2648 9260-7 E-Mail: viam@rcaindla.com , k Fax: +91-22-2648 9270-271 reaindia.com Page 2 FINAL REPORT | [Customer inspection Ref. No(s) = lo; | DACPL/CHI/297/TWAD-DGL./2016- | Report No: | 2017/943 rev2 Issued on: 13.01.2017 For visit Period: | 03.01.2017 to 11.01.2017 Lr.No./F.Natham CWSS/SDO/2016/Third Party / Dt: 30.12.2016 CWSS to Naatham,Nillakottal & Ammaiyanaickanur Town Panchayats and 1276 Rural Habitations in 11 Unions of Dindigal District with bulk provision to Gandhigram Rural University Keeranur,Neikarapatty Town Panchayats and 354 Rural Hbitations in Palani and ‘Thoppampatty Unions in Dindugal District and bulk provision to 135 Rural Habitation in Valyampatty ‘and Marungapuri Unions in Trichy District including Maintenance of the scheme for 5 years. M.S. Spiraly SAW welded bare pipes | 27562 275.62 06 | Sze:914mmOD/WT.8mm,Grade-fe | 23° | (4926.12) 23 | (4926.12 | NIL| NIL 410. kg) kg) Testing Equipment details 5 Calibration Certificate | Calibration sr. Model | Equipment Pr ee No | Equipment Make ro ena No oth NABL due dat 1 UT Machine FLE UTN-40 | 12-2000-2708 ETTL-16-17/026 | 13.05.2017 2 | STEEL TAPE | FREEMANS | - 5 SQCLICAL/1415/2043-1 | NO Vali 3_| STEELTAPE | FREEMANS | — : SQCLICAL/1415/2043-3 | NO Validity 4_| MICROMETER | MITUTOYO |__- 16170667 | SQCLICAL/1516/2436-4 | 30.09.2017 VERNIER | 5 GaweR | MITUTOYO | 10022289 | SQCLICAL/1516/236-5 | 30.09.2017 6 | sTeetscare | PRIMA - - SQCLICAL1516/2436-7 | 30.09.2017 PRESSURE 7 | GAUGE(NON | WAAREE = | 2987°6110099 | sacucaL/1617/2619-1 | 01.03.2017 OIL TYPE) COMPRESSION cTM 8 | TESTING | MASTA | 1000 600 213/CALI2016-17 27.09.2017 MACHINE KN Points to Note: {____4. Environmental condition : Temperature : 32°C and Sunny - inspection Details: 4. Mill TC review for steel coil 3._Welding consumables Mill TC review. MS SAW pipes- Bare pipes production section. Reference QAP: QAP 1: ZBILIRMTLIL&T/DINDUGAL/SPIRAL/O08 Rev 04 Dt 04.08.2015 2. H.R coils specified width & Nominal Thickness witnessed. The following Inspection have been carried out and found the result (attached herewith) matching with QAP 1: ZBILIRMTLIL&T/DINDUGAL/SPIRALI008 Rev 04 Dt: 04.08.2015 QAP 2:QAPICOATING/4015000107/01 Rev 03 Dt 04.08.2015, Prior to test the calibration records and correlation with Inspection instruments / equipments verified ‘THIS INSPECTION REPORT IS VALID ONLY WITH RCA HOLOGRAM NO.31597Dr. Amin Controllers Private Limited Embassy Chambers,6" Floor,PlotNo 5. 3" Road, Khar(W), Mumbai ~ 400 052. Tel. +91-22-2648 9260-7 Fax: +91-22-2648 9270-271 E-Mail vikram@rcaindia.com , ks@rcaindia. com since 1950 Page 3 [FINAL REPO! Customer inspection Ref. No(s JEINAE REPORT —____. LeNolENatham CWSSISDO/2016MThia Party / Report No; | DACPLCHI/297/TWAD-DGL./2016- Dt 30.12.2018 Port No: | 2017/943 rev2 WSS to Naatham Nilakoltal & Ammaiyenaickanur ' | Town Panchayats and 1276 Rural Habitations in 11 lesued on: 13.01.2017 |__| Unions of Dindigal District with bulk provision to Gandhigram Rural | | University. Keeranur,Neikerapatty Town Panchayats and 354 Rural Habitations in Palani and ‘Tnoppampatty Unions in Dindugal District and bulk For visi Period: | 03.01.2017 to 11.01.2017 provision to 135 Rural Habitation in Valyampatty and Marungapuri Unions in Trichy District including Maintenance of the scheme for 5 years. ‘4. WPS, POR for SAW review. 5. Welding WPS parameters random monitor for SAW. 6. End Preparation (Square End) of the pipes was witnessed at 10%, 7. Witnessed at 10% Hydro test pressure (2.55Mpa) for minimum 5 seconds. 8. Witness at 10% checked Visual, Dimensions, length, ovality, straightness, outside diameter, wall thickness, Height of the weld bead. 9. Mechanical Tensile, bend test are witnessed for every 150 no's Pipe & Chemical analysis reports Reviewed, 10. End Socketing of finished pipes Witnessed at 10% 11. Radio Graphic testing for 1% of weld length film reviewed 12. Every coil joined pipes Radio Graphic testing on joint portion for 1% of weld length film reviewed. Cement mortar lining- Internal coating section. Reference QAP 2:QAP/COATING/4015000107/01 ,Rev 03 Di: 04.08.2015 Review Raw material test certificate for ordinary Portland cement, sand and water Random witness of CML lining thickness check done and same found satisfactory. Random witness of CML cutback ends check done and same found satisfactory. Witness done for Cube strength test on CML test blocks of minimum 18 Nimm? for 7 days & minimum of 31 Nimm* for 28 days are found satisfactory. 5, Marking Randomly witnessed and same found ok PONS Cement mortar Gunitting- External coating section. Reference QAP 2:QAP/COATING/4015000107/01 ,Rev 03 Dt: 04.08.2015 Random witness for Wire mesh of size 50 X 50 X 3 mm & Raping the weld mesh by using 10 mm thickness cover block. 1. Review Raw material test certificate for ordinary Portiand cement, sand and water 2. Gunitting outer thickness randomly witnessed and same found satisfactory. 3._Gunitting cutback ends randomly witnessed and same found satisfactory. Marking Det TSI MARKIZENITH BIRLA NAME /RMTL NAME /RCA Logo 1S 3689:2001 FE410,HSAW HEAT NO ASL NO. PIPE SIZE—OD x WT ‘CLIENT -TWAD/ MFG YEAR - PIPE NO - Length- meters ‘THIS INSPECTION REPORT IS VALID ONLY WITH RCA HOLOGRAM NO.31597 Format No, yor SF PoDr. Amin Controllers Private Limited Embassy Chambers.6” Floor Plot-No.5. 3° Road, Khar(W), Mumbai ~ 400 052 Tels +91-22-2648 9260-7 Fax: +91-22-2648 9270-271 E-Malt vikram@rcainda.com , ks@rcaincha com SINGE 1950 Page 4 ‘Customer Inspection Ref. No(s) : FINAL REPORT | Lr.NoJF.Natham CWSS/SDO/2016/Third Party / Roport No: | DACPL/CHI/297/TWAD-DGI./2016- 50.12.2016 * | 2017/9483 rev CCWSS to Naatham Nillakottal & Ammaiyanaickanur Town Panchayats and 1276 Rural Habitations in 11 ee FAME? Unions of Dindigal District with buk provision to Gandhigram Rural University Keeranur, Neikarapatty Town Panchayats and 354 Rural Habitations in Palani and ‘Thoppampatty Unions in Dindugal District and bulk For visit Period: | 03.01.2017 to 11.01.2017 provision to 135 Rural Habitation in Valyampatty and Marungapuri Unions in Trichy District including Maintenance of the scheme for 5 years. Not Randomly Witnessed pipes in our inspection are identified with Double RCA stencil marking as given below near a) Lo | All accepted pipes in our inspection are identified with RCA stencil marking as given below near the Marking, (aa) | Enclosed: 1. Annexure - A- Inspection cum Release note 2. Annexure - B - Bare Pipe report 3. Annexure ~ D - Raw Material test certificate Conclusion: In View of satisfactory inspection and test results, offered pipes are accepted and comply with IS | 3589:2001-Latest amendment No-4 June 2010 The material offered for Inspection Is new and meets with the specificstion GAP 1: ZB1L/RWTL/EGT7 DINDUGAL/SPIRAL/O08 Rev 04 OE: 04.09.2015 QAP 2: QAP/COATING/4015000107/01, Rev 03 De: 04 does ite related standards. The Inspection = 1: relieve the Supplier/Manufacturer/Contractor from tthe responsibility of delivering material in new/s0u condition and meeting contractual spect fications. TSDSETON FOpOFE CHONGE Be FOpFOICRS, excepe TF FIT hie inspection report ie valid only with RCA hologram no.31597 K Ramnath @. jo SS £ en Inspector's Printed Name Be “Inspectors Signature ‘IIIS INSPECTION REPORT IS VALID ONLY WITH RCA HOLOGRAM Nosise7 (SZ NS. Format No f5) eis