SURIA ENGINEERING

WELDING PROCEDURE SPECIFICATION (WPS)

Client: EPCL Date:

Welding Procedure Specification No.: SE-QC-WPS-CN2F-01 Project: CN2F
Revision: Supporting PQR No.: SE-QC-PQR-CN2F-01
Welding Process (es): GTAW & SMAW Type(s) : Manual
Code / STD: As per ASME Section IX

Note:
Root to be done by GTAW process
Filling and capping to be done by SMAW process
Plate Thickness Maximum 20mm
Shell to Shell

BASE METAL (QW.403)

P.NO. 1 Group No. 1 to P.No. 1 Group No. 1
OR

Specification type and Grade

to Specification type and Grade ASTM A-36
ASTM A-36
OR

Base Metal : Groove 2~4mm Fillet Fillet All thickness

Base Plate Fillet
Other: Pipe Dia range unlimited Fillet

FILLER METALS POSTWELD HEAT TREATMENT

(QW.404) (QW.407)
GTAW SMAW
ROOT HOT PASS FILL/CAP ROOT FILL CAP Temperature Range : N/A
Spec. No. (SFA) 5.18 5.18 5.1 5.1 Time Range : N/A
AWS No. (Class) ER-70S-3 ER-70S-3 E-7018 E-7018 Soaking Time at Max Temp : N/A
F.No. 6 6 4 4
A. No. 1 1 1 1
Size of Filler Metals 1.6mm/2.4mm 1.6mm/2.4mm 3.2/4 3.2/4 GAS
Weld Metal F/C-E7018 F/C-E7018 (QW-408)
Fillet All Thickness All Thickness All Thickness All Thickness Shielding Gas (es) : Argon
Electrode Flux (Class) BARE METAL Percent Composition (mixture) : 99.90%
Flux Trade Name MAGMAWELD/ LINKON / ESSAB Flow Rate : 8 - 10 LIT / P.M
Consumable I n s e r t ` Gas Backing : N/A
Other Trailing Shielding Gas Composition : N/A
Each base & filler metal combination should record individually

QW.482
POSITIONS (QW.405) POSTWELD HEAT TREATMENT (QW.407)
Position(s) of Groove HOR Temperature Range
Welding Position: Up 6G Time Range -
Position(s) of Fillet ALL

PREHEAT (QW.406) GAS (QW.408)

Percent Composition
Preheat Temp. Min. 10 Deg C Gas(es) (Mixture) Flow Rate
Interpass Temp Maintain. 250 Deg C Shielding ARGON 99.90% 8-10 LIT/M.P
Preheat Maintenance (If Required) By Propane Torch Trailing - - -
Baking of electrode 250 Deg C Backing - - -

ELECTRICAL CHARACTERISTICS (QW.409)

Current AC or DC DC Polarity SMAW ST-(EN)
Amps. (Range) SMAW 80-200 GTAW REV(EP)
GTAW 80-140 Volts (Range) 18-28

Electrode wire feed speed range

Tungsten Electrode Size and Type Dia 2.4mm 2% THORATED

TECHNIQUE (QW.410)
String of Weave Bead All String
Orifice or Gas Cup Size 4 - 6 mm
Initial and interpass Cleaning (Brushing, Grinding, etc.) Brushing & Grinding / Power grinding

Method of Back Gouging Power Brush

Oscillation Power Grinding Contact
Tube to Work Distance N/A
Multiple or Single Pass (per side) Multiples
Multiple or Single Electrodes Single
Travel Speed (Range) 3" -6" Penning

Other

Filler Metal Current

Weld Type Amp Volt Travel Other
Layers Process Class Dia. Polar Range Range Speed
ROOT GTAW ER70S3 2.4/3.2 D.C 90 - 120 18-28 3" -4"
HOTPASS(If Req.) GTAW ER70S3 2.4/3.2 D.C 90 - 120 18-28 3" -4"
FILLING 1 SMAW E7018 3.2/4 D.C 80-200 18-28 4"- 6"
FILLING 2(If Req.) SMAW E7018 3.2/4 D.C 80-200 18-28 4"- 6"
CAPPING SMAW E7018 3.2/4 D.C 80-200 18-28 4"- 6"

Prepared By Reviewed By Approved By

Suria Engineering Suria Engineering EPCL

Name: Altaf Khan Name: Nauman Suria Name:

Signature: Signature: Signature:

Date: Date: Date: