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INSTRUCTION MANUAL (Three Rotor Screw Pump-E (MSH) )
INSTRUCTION MANUAL (Three Rotor Screw Pump-E (MSH) )
INSTRUCTION MANUAL
MSH
3 SCREW PUMPS MSH
CONTENTS
Foreword 1
Safety Precautions 2
1. Outline of Construction 3
2. Transport 3
3. Prevention of Vibration 3
4. Installation 3
5. Piping 3
6. Connection 4
7. Operation 5
8. Maintenance 6
9. Servicing 7
10. Troubleshooting 10
11. Adjustment of Relief Valves 11
12. Designation of Pump Type 11
13. Sectional Drawing of Assembly 12
Foreword
This Instruction Manual contains instructions for
handling and maintaining“Taiko Type 3-Rotor Screw
Pump” . The correct operation and careful maintenance
and servicing of the Pump according to this Manual is
sure to effect its longer service life.
If you have any question regarding this Pump or
Manual, please feel free to contact our business offices
or factories.
Note:
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3 SCREW PUMPS MSH
Safety Precautions
CAUTIONS FOR YOUR SAFETY WARNING
Read this Instruction Manual, before Transportation and Installation
operating the Pump. Abide by the following to ●Transportation work must be done by only
carry out proper operation of the Pump. qualified personnel with expertise on his or
・Warning Labels her profession. Special attention should be
・Instruction Plate paid to weight of objects, center of gravity,
・Caution Plate wire slinging, etc. (Dropping or Falling→
Always keep the Manual at the same Death or Injury)
place for easy access and availability.
Warning labels and the signs in the Operation and Manipulation
●Unauthorized personnel must not operate
Manual are classified into WARNING, CAUTION,
the pump. Never touch rotary parts or
and NOTICE.
portions during operating the pump.
(Rotating →Rolled In, Pinched, Bit, or
Scattering of objects contacted )
WARNING
Indicating potential dangers which, if
not avoided, could cause death or serious
injuries.
CAUTION
Indicating potential dangers which, if
not avoided, could cause slight or moderate
injuries.
CAUTION
NOTICE Operation and Manipulation
●Do not touch sealed and heated parts or
Indicating precautions for avoiding portions during operation the pump. (Heat
troubles of equipment when handled. Do not →Burned or Injured)
use this Label for personal safety. Servicing and Maintenance
●For pump overhaul, pay attention to weight
The following work must be carried out of parts, wire slinging, etc. (Dropping or
only by qualified personnel who have enough Falling→Death or Injury)
knowledge on labor, safety and health rules ●Prior to pump maintenance, be sure to turn
and regulations: power“OFF”and to put up the“DURING
Transportation, Installation, Wiring, SERVICING”display. (Electric Shock →
Piping, Operation, Manipulation, Servicing Death, Unexpected Rotation, Rolled In, Bit,
or Pinched )
Inspection, and Maintenance
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3 SCREW PUMPS MSH
3. Prevention of Vibration
To prevent the pump or piping from
vibration, check pump base (to be reinforced if
necessary) or pipe clamps.
4. Installation
For installation of the pump, pay attention
to the following:
a. The base for the pump should be rigid,
steady and strong, and its installing
surface must have the same plane.
b. Allow an ample space for operation,
servicing, disassembly reassembly, etc. in
the area for placement. Height, direction,
etc. should be planned in accordance with
the dimensions instructed in the drawing.
c. Plan installation position so that losses of
the pump suction piping will be minimal as
much as possible.
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3 SCREW PUMPS MSH
f. Attach shaft coupling bolts. Check alignment with a straight edge by measuring
misalignment at two points, approximately 90° apart,
g. Turn by hand to check for smooth movement. on the coupling periphery. The values shown in the
following Table 1-2 is maximum. Please use lower
h. After alignment has been adjusted, insert values for misalignment. The service life of coupling
dowel pins. bush depends greatly on alignment accuracy.
i. Take care to prevent shaft coupling end and
side faces from being rusted or damaged.
Table 1-2
■Max. Allowable Value of Misalignment
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3 SCREW PUMPS MSH
7. Operation
7.1. Preparations before Operation
a. Recheck the bolts and nuts of each joint oiler
for looseness.
b. Clean the strainer. Check if it is clogged up.
c. Fully open the valves on the suction and
air vent
discharge sides.
d. Make sure that the cocks and valves of
gauges are open.
e. Ensure again that the rotating direction of
the pump agrees with that of the electric
motor.
f. Open the air vent valve at the flange on the
discharge side, before starting the pump.
Shortly after the air within the pump has drain
been removed from the vent valve, oil
comes out. However, if it does not come
drain valve Rc 3/8
out in approximately 30 seconds time,
failure of the pump to suck it is doubted, *This drawing is seen from on the shaft
because of inhalation of it from on the driving side.
Brand name of oil: ISO VG 32 to 68
suction side, or of excessively high suction or equivalent
resistance. So, stop the electric motor to Quantity of oil poured: 0.3 liter
check the suction pipe. Fig.4
g. In carrying out the initial operation after
installation, supply sufficient amount of oil 7.2. Operation
to within the pump casing. Where long a. Start the electric motor. Firstly repeat
time has passed before initial operation or on/off action of the switch once or twice to
operation of the pump, turn the shaft check that there is no abnormality in
coupling by hand in the same direction as vibration, noise, rotary direction, starting
that of the electric motor, so that oil goes current, etc. Then start the pump.
around to every component part, since b. When proper pump speeds have been
drying of the rotors, sleeve, bearing, reached and oil has come out of the air
mechanical seal sliding surfaces, etc. vent valve on the side of discharge, close
within the pump is doubted. (Use of the the vent valve to operate the pump.
electric motor is impossible.)
c. The rotors, bearings, sliding surfaces of
h. Where the temperature difference between mechanical seal, etc. within the pump are
the oil being used and the pump casing is lubricated by the liquid handled. In any case
not less than approximately 20° , sudden dry operation should be avoided.
flow of the oil into the pump may occur, as
d. In starting up the pump in cold days, pay
a result giving birth to pump misalignment
attention to the electric motor overload,
by thermal distortion, or to seizure
pump abnormal noise or vibration due to
accidents. Especially in the case of use at
increase in oil viscosity.
high temperatures (70° or more), carry out a
complete warming-up of the pump for its e. Cautions during operation of the pump with
start (it is advised that pressurized oil in oil quenching mechanism.
the tank head or in the warming pump be ●The mechanical seal can leak in a trace amount
utilized or that the pump be no-load even during constant operation of the pump,
operated at low speeds to make pump resulting in discoloration of the oil within the oiler.
casing temperature uniform), and bring However, this is not the leakage from the shaft
seal. In case the mechanical seal should leak, the
temperature of the pump casing nearly to
oil level in the oiler will be raised. (It is advised that
the same level as the oil before starting
the level of the oil first poured be marked
the pump.
beforehand with a magic marker.)
i. Avoid using liquids other than specified, or
flushing lines with this pump. 7.3. Stopping
j. For pumps with oil quenching mechanism, Stop the electric motor, before closing the
pour oil into the quenching oiler. valves on the suction and discharge sides.
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3 SCREW PUMPS MSH
6
3 SCREW PUMPS MSH
7
3 SCREW PUMPS MSH
9.3. Inspection
Carry out inspection for each sliding
face.
9.4. Assembly
For assembly, use the reverse order of
disassembly and keep the following in mind.
a. Wash each part sufficiently using kerosene
oil, eliminate dust or dirt, and correct
damage if necessary.
b. Be sure to provide back the locking devices
perfectly for the rotary parts.
c. Assemble the fitting or combining parts
according to the match marks put at the
time of overhaul.
d. Apply sufficient amount of fresh lubricating
oil to the bearings, rotor surfaces,
mechanical seal sliding faces, etc. before
assembly.
e. Carefully incorporate the mechanical seal
and, after incorporation, turn the rotors by
hand to check for proper contact
conditions.
f. Be careful not to tighten the bolts, etc.
one-sidedly.
g. For shaft alignment, see Para.6
Connection.
h. Turn the rotors by hand to check for
smooth rotation.
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3 SCREW PUMPS MSH
Period
Items Actions to be Taken 1 year or 4 years or
8000 Hrs. 20000 Hrs.
Check balls and inner and outer races for
Ball Bearing exfoliation. ○
Replace if necessary.
Replacement ○
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3 SCREW PUMPS MSH
10. Troubleshooting
Troubles Causes Remedies
Pump does not ○Electric motor is failed. ○Repair electric motor.
start. ○Pump is seized. ○Repair pump.
○Electric motor is de-energized. ○Check electric system.
○Wire is broken or relay, etc. is ○Repair.
failed.
○Foreign matter is inhaled. ○Overhaul pump to remove foreign
matter.
Does not ○Insufficient supply of oil into pump. ○Supply again.
discharge liquid.
○Insufficient venting of air. ○Release air using air vent plug (or
cock).
○Valve is closed ○Open valve.
○Valve will not open. ○Repair valve.
○Air is being sucked. ○Check suction system.
○Suction pipe, strainer, etc. is ○Clean.
clogged.
○Wrong rotating direction of electric ○Correct wiring.
motor.
Does not reach ○Air is being sucked. ○Check suction system or gland
specified portion.
capacity or ○Decrease in pump speed. ○Correct electric source.
pressure. ○Safety valve is open. ○Adjust setting of safety valve
(See Para.11)
○Suction pipe, strainer, etc. is ○Clean.
clogged.
○Viscosity of liquid is too low. ○Check pump planned
specification.
○Rotor is worn away. ○Replace with new one.
○Suction pressure is too high. ○Check pump planned
specification. ( A standard is
within‐0.05 MPa )
○Failure of gauges. ○Replace with new ones.
Soon, ceases to ○Air pockets are present ○Correct piping.
Pump starts, but
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3 SCREW PUMPS MSH
①Pump Capacity
1 to 30 m3/h
②Shaft Seal
a.Mechanical Seal ・・Non
③Major Material
a.FC200 ・・・Non
b.FCD400 ・・・B
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3 SCREW PUMPS MSH
150 152 521 210 520 523 522 001 003 110 204 210 520 521 119
Quenching oil
101 304
INLET
103 302
Air vent
305
301
Drain
Quenching oil
103 150 152 522 514 101 159 523 104 102 001 900 003
INLET
MSH-1∼2 MSH-3∼30
Material Material
No. Items Qty No. Items Qty
Symbol Name Symbol Name
001 Casing FC200 Cast iron 1 514 Oil Seal FPM Rubber 1
003 Side Case SS400 Mild steel 1 520 Mechanical Seal − Ceramic & Carbon 1
101 Power Rotor S45C Carbon steel 1 521 Seal Cover FCD400 Ductile cast iron 1
102 Idler Rotor D-5 Ductile cast iron 2 522 O-Ring FPM Rubber 1
103 Key S45C Carbon steel 1 523 O-Ring FPM Rubber 1
104 Key S45C Carbon steel 1 701 Relief Valve Box FC200 Cast iron 1
110 C-Type Retaining Ring SK5 Carbon tool steel 1 702 Relief Valve Cover FC200 Cast iron 1
119 Pad S45C Carbon steel 1 CAC402 Bronze
704 Relief Valve or or 1
150 Bearing Nut SS400 Mild steel 1 SUS410 Stainless steel
152 Bearing Washer SS400 Mild steel 1 706 Relief Valve Seat CAC402 Bronze 1
159 Sleeve S45C Carbon steel 1 SWPA Piano wire
707 Relief Valve Spring or or 1
204 Ball Bearing SUJ2 Bearing steel 1 SUP6 Spring steel
210 Grease Nipple C3602 Brass 1 712 Spring Carrier SS400 Mild steel 1
ADC12 Al-alloy casting 713 Adjust Screw SS400 Mild steel 1
301 Shaft Coupling or or 1
FC200 Cast iron 717 Cap S45C Carbon steel 1
ADC12 Al-alloy casting 718 Lock Nut SS400 Mild steel 1
302 Shaft Coupling or or 1
FC200 Cast iron 900 Gasket − Paper 1
Coupling Bush 970 Gasket − Paper 1
304 or NBR Rubber −
Shaft Coupling Ring 971 Gasket − Paper 1
305 Shaft Coupling Bolt & Nut SS400 Mild steel − 972 Gasket PTFE Teflon 1
704 704
001 001
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URL http://www.taiko-kk.com
■Head Office & 209-1 Shimotabuse, Tabuse-cho, Kumage-gun, Yamaguchi pref. 742-1598 Japan VACUUM PUMP
■Tokyo Branch 4th floor, Suidobashi MS Building, 3-4-9 Misaki-cho, Chiyoda-ku, Tokyo 101-0061 Japan
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