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Installation Guide/ Manual for

HHO Kit for Scooter and Motorbikes

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HOW TO CONNECT:

1) Connect Black Wire To Ground / Earth

2) Connect Red Wire To Ignition Switch Or Break Light Wire in such a way
that it turns ON when Ignition ON or Break Light OFF. The LED in the
Controller Circuit will glow, when Ignition ON.

Electrical Connections:

Water
Inlet
Switch

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Page 3
NOTE:
1) The Controller Circuit of the HHO Kit runs on 12VDC as Input, which is a
general standard in most vehicles.
2) When connected correctly RED Wire to +ve and BLACK wire to –ve, the LED
placed on the Controller circuit glows. If it doesn’t pls. check the connections
and the controller circuit for any wrong connection or damage.
3) The electrical connections for HHO Kit remain the same for vehicles with a
battery or without battery.
4) Connect the Red wire to ON terminal of the Ignition switch and Black wire to
Ground. Make sure that connection is made in a such a way the power to
Controller circuit is turned ON only when the engine starts.
5) When connected correctly, LED light on the controller glows continuously.

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1) Make a 6 mm Hole on the Rubber Hose which connects Air Filer and
Carburetor. Fix the Elbow connected to the Blue Tube into the hole and glue it
with “Araldite”. Let it cure for 2 Hrs. in the same position and make sure that it
is glued tight.

2) Press Insert the open end of Blue tube in the Elbow on the Cell and Lock it.

3) Use good quality drinking water like Bottled water or RO water or distilled
water with 1% 2% KOH added. Check the level of liquid every 1000Kms
running of the vehicles and refill the cell if required.

4) Take all necessary precautions to check and prevent leakage of gas. It is


HIGHLY INFLAMMABLE and dangerous when catches fire.

5) Use good quality Silicon sealant (e.g. Anabond 666) at joints where Blue tube
is press inserted into an elbow, to avoid any leakage.

6) Cut extra length of Blue tube, if not required. Also, use only required length of
electrical wires. We have provided extra length of electrical wires and gas
tube, to be used as spares.

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Where to Install Cell and Controller:

1) After connecting the Controller Circuit and testing it for correct operation,
mount the Controller Circuit box on a suitable place to avoid vibration and
protect from water and heat.

2) The Cell can be mounted near the Carburetor.

3) Make sure that Cell is fixed firmly so that it does not move while on the bumpy
road.

4) Make Sure that when the vehicle Engine is Switched ON, the cell starts
producing Gas Bubbles and when the vehicle Engine is Switched OFF, the
gas Bubbles Stop.

Carburetor Settings:
After having installed the Cell and electrical connections made properly, you are
required to set the carburetor correctly to achieve better mileage.

1) Start the vehicle and run it idle for 1-2 minutes.

2) Release the Air Control Valve to allow for maximum air intake. Run the
vehicle for few minutes to ensure that the engine doesn’t stop abruptly.

3) Now adjust the Fuel Control Valve so that the fuel supply is decreased to
minimal and engine runs in idle condition smoothly. Finer setting of fuel supply
will result in increased mileage of the vehicle.

4) Make sure to Fine Tune the Air Control Valve and Fuel Control Valve after
running the vehicle for every 200 - 300 Kms until better mileage is achieved.
As the carbon deposits on the inside wall of the engine is removed, the
vehicle performance will increase gradually.

5) Trick is to find Fine setting by “Allow Maximum Air” at maximum RPM and
“Reduce Fuel Supply”.

6) Monitor the performance over 1000 Kms of running vehicle.

7) Test your vehicle for Exhaust Emission, Mileage, Engine Power Test (Dyno
Test) Before and After installing the kit.

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Adding Water and Checking Level:
You need to add and replace water periodically for this product to work properly and
efficiently.

On the top of the cell, near the gas outlet, there is stainless steel Bolt provided.
Unscrew the same and pour water using the refill bottle provided with this product.
You must add approx 125ml water. We recommend good quality drinking water –
Bottled water or Reverse Osmosis water.

There is a push button switch on the top of the cell near the gas outlet. After making
proper electrical connections you can use this switch to check the level of the water.
By pressing the switch the LED glows inside the cell and you can notice the water
level.

WARNINGS:
1) This product is suitable for simple petrol or diesel engine only.

2) This product suitable for vehicles which use Carburetor and not the Fuel
Injector.

3) This product is EXPERIMENTAL ONLY and is NOT SOLD for commercial use
by anyone. Pls. share the results of your experiments with us to support out
future research and development of HHO Technology.

4) We DONOT make any claims on increase in mileage, power, life of the


engine, etc. whatsoever. As a researcher, we are just trying to develop/ test a
new technology and as a fellow researcher or a techno-savvy individual, you
are supporting our efforts. Pls. DONOT try this product if, you do not
understand the risk associated. If you do, we shall not be liable for any claims
and damages.

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