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Air Grease Gun
Air Grease Gun
When unpacking, make sure that the product is intact and undamaged.
If any parts are missing or broken, please call 1-800-444-3353 as soon as possible.
Copyright© 2011 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
Save This Manual General
Keep this manual for the safety warnings and a. To reduce the risk of electric shock,
precautions, assembly, operating, inspection, fire, and injury to persons, read all the
maintenance and cleaning procedures. Write the instructions before using the tool.
product’s serial number in the back of the manual near
the assembly diagram (or month and year of purchase
if product has no number). Keep this manual and the Work Area
receipt in a safe and dry place for future reference.
a. Keep the work area clean and well lighted.
Cluttered benches and dark areas increase the risk
Safety Alert Symbol of electric shock, fire, and/or injury to persons.
and Signal Words b. Do not operate the tool in explosive atmospheres,
such as in the presence of flammable liquids,
In this manual, on the labeling, and all other
gases, or dust. The tool is able to create sparks
information provided with this product:
resulting in the ignition of the dust or fumes.
This is the safety alert symbol. It is
c. Keep bystanders, children, and visitors away
used to alert you to potential personal
while operating the tool. Distractions are able
injury hazards. Obey all safety
to result in the loss of control of the tool.
messages that follow this symbol
to avoid possible injury or death.
Personal Safety
a. Stay alert. Watch what you are doing and
use common sense when operating the tool.
DANGER indicates a hazardous situation which, if Do not use the tool while tired or under the
not avoided, will result in death or serious injury. influence of drugs, alcohol, or medication.
A moment of inattention while operating the
tool increases the risk of injury to persons.
WARNING indicates a hazardous situation which, if b. Dress properly. Do not wear loose clothing or
not avoided, could result in death or serious injury. jewelry. Contain long hair. Keep hair, clothing, and
gloves away from moving parts. Loose clothes,
jewelry, or long hair increases the risk of injury to
persons as a result of being caught in moving parts.
CAUTION, used with the safety alert symbol,
indicates a hazardous situation which, if not c. Avoid unintentional starting. Be sure the switch
avoided, could result in minor or moderate injury. is off before connecting to the air supply.
Do not carry the tool with your finger on the switch or
connect the tool to the air supply with the switch on.
CAUTION, without the safety alert symbol, is used e. Use safety equipment. A dust mask,
to address practices not related to personal injury. non-skid safety shoes and a hard hat
must be used for the applicable
conditions. Wear heavy-duty work
gloves during use.
IMPORTANT SAFETY INSTRUCTIONS
f. Always wear eye protection.
INSTRUCTIONS PERTAINING TO A Wear ANSI-approved safety goggles.
RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS
g. Always wear hearing protection when
WARNING – When using tools, basic precautions using the tool. Prolonged exposure to
should always be followed, including the following: high intensity noise is able to cause
hearing loss.
e. Store the tool, when it is idle, out of reach .../min Revolutions or reciprocation per minute
of children and other untrained persons.
A tool is dangerous in the hands of untrained users. PSI Pounds per square inch of pressure
Page 6
Lubricated
C
Tools
B D A E F
Non-lubricated E H
Tools
C
B G A
Description Function
A Air Hose Connects air to tool
SKU 68293
Figure B: Stationary Air Supply Setup
SKU 68293
Slope
Lubricated
Tools
G J
C K L M O F
C D E
B B C J M N
A A F
F
H I L
Non-lubricated
Tools
Description Function
A Vibration Pads For noise and vibration reduction
B Anchor Bolts Secures air compressor in place
Page 7
O Lead Hose Increases coupler life
r the 3 ways to load your grease gun: Lubrication
ading: An in-line filter-regulator-lubricator
canister and
9. Iffrom
the tool the head.
will not be used at this time,
detach the air supply, safely discharge
turn off Work Piece and
as it increases tool life and keeps
nger head back aircompletely.
any residual pressure, and release Work Area Set UpThe in-line lubricator sh
operation.
the throttle and/or turn the switch to its off
en end of the cartridge into the cannister 1. Designate
position to prevent accidental operation. checked
a work areaand
that is filled
clean andwith air tool oil.
well‑lit.
un. Remove the seal or pull-tab from the
Note: Residual air pressure should not be present
The work area must not allow access by children
the in-line lubricator is performed b
or pets to prevent distraction and injury.
tube after
andthetightly re-attach
tool is disconnected fromthe cannister
the air supply. to paper next to the tools exhaust po
However, it is a good safety measure to attempt to 2. Route the air hose along a safe route to reach
discharge the tool in a safe fashion after disconnecting the workthrottle
area withoutopen
creatingapproximately
a tripping hazard 30 sec
or exposing the air hose to possible damage.
unger torelease
ensure thatvalve
the tool isat the bottom
disconnected of the
and unpowered. properly set when a light stain of o
The air hose must be long enough to reach
elease the plunger rod and pull down the the workExcessive
area with enoughamounts of oil should b
extra length to
allow free movement while working.
Operating Instructions
3. Secure loose workpieces using a vise or clamps
a filler pump: In the
(not included) event
to prevent that itwhile
movement becomes
working. neces
Read the ENTIRE IMPORTANT
he plunger handle completely.
SAFETY INFORMATION section at the an extended period of time (overni
4. There must not be hazardous objects (such
to the filler pump socket. Make sure the
beginning of this manual including as utility should receive
lines or foreign objects) a generous
nearby that amoun
all text under subheadings therein will present a hazard while working.
ely fastened before
to the plug.
set up or use of this product. the air inlet (fig 3). The tool should
grease gun Inspect
from toolthebefore
filleruse,
pump.
looking LoadingapproximatelyGrease Gun30 seconds to ensu
he grease gun from the
for damaged, loose,filler pump.
and missing
1. There are distributed throughout
three different ways to load the the tool. Th
parts. If any problems are found,
unger release valve
do not and
use tool untilpull down plunger Grease Gun.
repaired. in aSee clean
Figureand dry environment.
1, at left.
2. Cartridge Loading:
Tool Set Up
Recommended
a. Remove the Container Tube (1)lubricants:
from the Head
(3) and draw back Plunger Handle (38).
Use a
ister from grease gun head. b. Inserthigh grade
the open turbine oil containing m
end of grease
he plunger
TO PREVENThandle completely
SERIOUS INJURY FROM and bulk fill inhibitors,
cartridge metal
into Container Tube. wetting agents an
ACCIDENTAL OPERATION:
pty canister.
Turn off the tool, detach the air supply, safely
c. Removepressure)
seal/pull-tabadditive.
from other end (See Fig. 3 for
of cartridge
and tightly reattach Container Tube to Head.
e canister
dischargeto any
theresidual
gun air
head and
pressure press
in the tool, the
d. Press Plunger Release Tab (39). Release
and release the throttle and/or turn the switch to
valve.its Pull down
off position theperforming
before plunger anyhandle
inspection,and Plunger rod and pull down Plunger Handle.
maintenance, or cleaning procedures.
3. Pump Filling:
TO PREVENT SERIOUS INJURY: a. Draw back Plunger Handle completely.
Do not adjust or tamper with any control or
b. Insert plug into the filler pump socket. Verify
component in a way not specifically explained within
socket is fastened securely to plug.
this manual. Improper adjustment can result in tool
failure or other serious hazards. c. Operate Grease Gun from filler pump.
d. Disconnect Grease Gun from filler pump.
e. Press Plunger Release Valve and
pull down Plunger Handle.
4. Bulk Filling:
a. Remove Container Tube from Grease Gun Head.
b. Draw back Plunger Handle completely and
bulk fill grease into empty Container Tube.
Bulk Filling
c. Wipe off any excess grease on outside
Pump of Container Tube. gtheeheh
Filling
d. Re-attach Container Tube to gun head and press
the Plunger Release Valve. Pull down Plunger
Handle and begin using.
Cartridge Filling
Figure 1
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
10
12 11
9
8
12-1 7
6
16 5
17
18
21
4
23
13
25
19 3
20
22 2
24
14
31 30 28
33 26
34 29 27
32
15
35
36
37 1
39
38
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and
durability standards, and warrants to the original purchaser that this product is free from defects in materials
and workmanship for the period of one year from the date of purchase (90 days if used by a professional
contractor or if used as rental equipment). This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear and tear,
or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for
incidental, contingent, special or consequential damages arising from the use of our product. Some states
do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of
exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation
charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353