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Draft Biodiesel Manual - 19 04 2019
Draft Biodiesel Manual - 19 04 2019
An Industry group under the convenorship of GM-QC, HPC Mktg. worked collectively to bring
out subject Industry Manual. As a part of this exercise, various meetings with the Industry
members were held.
The group has deliberated in great detail and has drawn up this manual containing in the
following pages, to be implemented by all Oil Industry.
Group Members
Sr. Name Designation
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Page 2 of 41
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
AMENDMENT RECORD
AMENDMENTS SECTION/ EMBODIED DATE
NUMBER DATE PAGE BY
Page 3 of 41
Foreword
BIODIESEL (B100) is a fuel manufactured from vegetable oils , recycled cooking oil as well
as animal fats. .The fuel typically contains different types of fatty acids that are chemically
transformed into Fatty Acid Alkyl Esters.
Different fractions of each type of Fatty Acid Alkyl Esters/FAME present in various
feedstocks influence some of the properties of the fuel.
High levels of saturates (C14:0, C16:0, C18:0) from pure BIODIESEL (B100) improve Cetane
number, reduce NOx, and improve stability. This also raises the cloud point. However more
poly-unsaturates (C18:2, C18:3) in B100 will reduce cloud point & Cetane number, reduce
stability (unless stability additives are used), and raise NOx. Resultant B100 substantially
reduces unburnt Hydro Carbon, CO and particulate matter. It has almost no sulphur, no
aromatics and about 10% built in oxygen; helps in ensuring complete combustion.
The B100 conforms to the requirements stipulated in BIS specification IS 15607: 2016 and is
given as Annexure I.
B100 is environment friendly fuel and therefore it is blended in HSD manufactured as per
IS: 1460, up to a maximum of 5% v/v to formulate B5 . Specification for 6%(B6) to 20%(B20)
Biodiesel v/v blended with HSD is published in IS 16531:2016 and is given as Annexure II.
While practising the laid down procedures, various laws / statutory requirements pertaining
to handling, storage, dispensing, purchase, sale, safety etc. need to be adhered to. All
practices in handling Biodiesel and its blends as per the petroleum rules/act, shall be
followed.
The Manual provides guidelines based on proven Industry practices developed over a period
of time in this field.
Section 1……………………………………………………………………………………………..1
Introduction
Section 2 ............................................................................................................................ 2
Terminology
Section 3 ............................................................................................................................ 3
Salient Features of B100
Section 4 ............................................................................................................................ 4
Quality of B100
Section 5 ............................................................................................................................ 6
Receipt of B100
Section 6……………………………………………………………………………………………..8
Storage and Handling of B100
Section 8 ……………………………………………………………………………….................11
Quality Monitoring for B100
Section 9 .......................................................................................................................... 12
Blending of B100 in HSD and Quality Control Checks
Section 10 ........................................................................................................................ 15
Tank Trucks for Transportation of HSD-Biodiesel Blends
Section 11 ........................................................................................................................ 16
Handling of HSD --Biodiesel Blends at Retail Outlets
Section 12 ........................................................................................................................ 18
Safety
Section 13 ........................................................................................................................ 20
Additional Precautions
Annexure-I: ………………………………………………………………………………..……..21
Specification of Biodiesel B100- IS 15607:2016
Annexure-II:…....................................................................................................................30
Specification of HSD -Biodiesel Blend B6-B20( IS 16531:2016)
Annexure-III: ………………………………………………………………………………..…..…22
Type Approval format
Annexure-IV: ………………………………………………………………………………..…..…22
QC Checks on Tank truck Receipt - Format for Locations
Annexure-V: ………………….……………………………………………………………..…….23
Pre-receipt test report format for Laboratory
Annexure-VI:….....................................................................................................................27
Tank truck Inspection/Cleaning Certificate for use of B100
Annexure-VII:.......…...……………………………………………………………………………..24
BIODIESEL MSDS
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
1. Introduction:
1.1 BIODIESEL (B100) is a renewable fuel manufactured from vegetable oils , recycled
cooking oil as well as animal fats. It is environment friendly fuel and is being used for
blending with HSD which brings down the consumption of conventional HSD.
Automotive diesel fuel specification ( IS: 1460) permits FAME Content , 7 % max, v/v
both for Bharat Stage IV & VI grade fuels. Earlier biodiesel blending in HSD was
permitted upto 5 % v/v. Subsequently, the specification for blending of Biodiesel in
the range of 6 % to 20 % v/v have been formulated .
B100 is heavier than HSD. Suitable methodologies such as online blending, splash
blending , in tank blending may be used . It shall be ensured that the blended product
is homogeneous.
1.2 The basic practices of handling B5 as well as B6 to B20 remains the same . The
procedures outlined in this manual are only the minimum requirements in order to
ensure quality of B100 and its blends.
2. Terminology
A fuel comprised of mono-alkyl esters of long chain fatty acids derived from vegetable
oils, Used Cooking Oil or animal fats, designated hereinafter as B100 conforming to
BIS specification IS 15607:2016 as given in Annexure I.
Hydrocarbon Oils derived from light or middle petroleum distillate fuels, which may
contain fuel additives in an appropriate concentration in order to improve the
performance and quality of the fuel without known harmful side effects, conforming to
IS: 1460 specifications.
a) B5 :-
b) B6-B20:-
HSD blended with 6 % up to 20% v/v max of BIODIESEL (B100) conforming to IS:
16531:2016.
.
BIODIESEL (B100) contains Fatty Acid Alkyl Ester (Methyl / Ethyl) and each of the
alkyl ester present in various feed stocks influence some of the properties of the fuel.
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
BIODIESEL is a fuel manufactured from vegetable oils, recycled cooking oil or fats.
The fuel typically contains different types of Fatty Acid Alkyl (Methyl / Ethyl) Esters,
conforming to BIS document IS 15607 :2016.
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
The material shall be a Clear, homogenous liquid, free from suspended matters and
consisting essentially of Fatty Acid Alkyl Esters. The material shall also comply with
the requirements as given below in Table 1:
TABLE 1
Sr. Characteristics Requirement Method of Test Ref to
No. IS
15607:2016 Other [P:] of
Methods IS 1448
EN 14106
xviii) Total Glycerol6, % by mass, max 0.25 ASTM D 6584/ -
EN 14105
xix) Phosphorous8, mg/kg, max 4.0 ASTM D 4951/ -
EN 14107
xx) Sodium + Potassium9, mg/kg, max 5.0 EN 14108/ -
EN 14109/
EN 14538
xxi) Calcium + Magnesium, mg/kg, max. 5.0 EN 14538 -
xxii) Iodine value10, gm Iodine/100 gm, 120 EN 14111/ -
max. EN 16300
xxiii) Oxidation stability, at 110°C hrs, min. 8 EN 14112/ -
EN 15751
xxiv) CFPP, 0C, max. EN 16329/ P 110
D 6371
a) Winter (Nov. to Feb.) +6.0
b) Summer (Other months) +18.0
Flash point – It is typically high. Alkyl Esters are not volatile. The fall in flash point
signifies that the manufacturer has not removed excess alcohol used in the
manufacturing process. Accordingly the residual alcohol in the fuel is a safety issue
because very small amounts of alcohol reduces the flash point. Alcohol can also affect
fuel pumps, seals, elastomers, and can result in poor combustion properties.
Sulphated ash – The test ensures the removal of all the manufacturing catalysts.
High levels of manufacturing catalysts in the fuel can result in injector deposits or filter
plugging.
Acid Number – Acid number will become elevated if the fuel ages, or if it was not
properly manufactured. Higher Acid numbers is associated with fuel system deposits
and reduces the life of fuel pumps and filters.
Free and total glycerine – The numbers measure the complete conversion of the
fats and oils into Alkyl Esters. If these numbers are too high, the manufacturing
process is inadequate and engine fouling can occur. Fuel that exceeds the free and
total glycerine limit should not be used.
Oxidative Stability - High acid numbers coupled with high viscosity numbers indicate
a degraded fuel.
Cetane Number – BIODIESEL requires the Cetane Number test because the
calculated Cetane Index provides inaccurate results.
Aromatics – Aromatics test for diesel fuel will provide inaccurate results for bio diesel.
BIODIESEL does not contain any aromatics.
Currently, fuel quality of BIODIESEL can be tested before it is blended, but not after
it is blended with diesel fuel. Once BIODIESEL is blended, it is very difficult to
determine if it was a good quality fuel to begin with. Therefore, it is essential that
organisation actually blending the BIODIESEL into the Diesel fuel ensures that the
BIODIESEL fully meets the specifications.
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
5.1.1 Vendor should obtain a Type approval of B100 from the Oil Company/BIS as a part
of procurement process based on the statement on Raw material, process, quality
monitoring, storage & handling facilities and procedures available with him.
5.1.2 The Type Approval will have the validity for one year. In case of change in raw material
or process the vendor should obtain fresh type approval and accordingly the quality
will be firmed up.
5.1.3 Vendor will submit samples in duplicate i.e. 2 sets of 2X2 litre samples for each type
of Biodiesel variant to OMC or the required quantity to BIS. One set of samples shall
be used for testing and other for retention.
5.1.4 The sample will be subjected to full specification test on characteristics mentioned in
table 1. Based on the test report, the characteristic requirement will be firmed up to
draw the Type Approval. A format for Type Approval is enclosed as Annexure III.
5.1.5 The manufacturer will rely on the Type Approval while comparing the batch test
results at the time of manufacturing of B100. The permissible limit for all the test
parameters shall be the reproducibility of the subject test method but within the limit
of the IS specification
5.1.6 The locations will rely on the Manufacturer’s cetificate while comparing the batch test
results at the time of receipt of B100.The permissible variance for density will be +/-
2.0 kg/m3 @ 15 °C and for the rest of the parameters it will be the reproducibility of
the subject test method but within the limit of the IS specification.
5.1.7 The test report of manufacturer shall contain details of Type Approval.
5.2.1 Hoses and seals should be compatible with B100 . It is preferred that B100 should
be transported in warm condition (around 27°C) for immediate delivery/decantation
and blending.
5.3 Receipt
5.3.1 B100 shall be received at Terminal /Depots from the approved vendors in tank trucks.
All care shall be taken to prevent ingress of water into the compartments during
transportation. Trucks which had carried B100/HSD /HSD-Biodiesel Blends in the
previous trip should only be used for carrying B100. Tanks in Tank Trucks should be
made of Aluminium, Mild Steel or Stainless Steel. Vehicles with Epoxy Coating should
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
not be used for transportation of B100. The tank trucks having any other inner coating
must be compatible with B100. Proper inspection and tank cleaning certificate should
be available with truck as per the format in Annexure VI
5.3.2 before taking it for loading. It must be ensured that there is no residual water even in
traces in the truck before loading B 100.
5.3.3 The consignment of B100 must carry Type Approval Quality Certificate along with
manufacturing batch certificate conforming to IS 15607 :2016. The vendor shall
provide the details such as the Batch number, certified Batch Quantity etc. in the
batch certificate.
5.3.6 a. Top and bottom samples from individual tank truck compartments shall be drawn
and checked for appearance and density test.
b. If the samples meet appearance test as bright & clear free from visible impurities,
suspended matter , haze and the density variation of each sample tested is within +/-
2.0 Kg/M3 with respect to Manufacturer certified density, proportionate composite of
all samples (Two sets -1 X 1 lit each) shall be made by the location
c. The samples shall be jointly sealed, labelled & signed by the authorized
representative of the transporter and the receiving officer of the OMC. Out of two sets,
one set of TT sample shall be sent to nearest lab for testing and other set shall be
retained for 30 days.
d. The entire operation mentioned above shall be done in the least possible time since
Biodiesel has tendency to absorb atmospheric moisture upon longer exposure.
5.3.6 A composite sample of upto 5 TTs of the same supplier and batch shall be prepared
by Lab for testing the parameters listed below :-
1. Appearance
2. Density at 150 C.
3. KV at 400 C.
4. Flash Point
5. Water content
6. Copper strip corrosion
7. Acid value
8. CFPP
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
5.3.7 However, in case of failure of composite sample in any of the test parameter(s),
individual TT shall be tested for the failed parameter and report released accordingly.
The TTs which are not meeting the specification in any of the above parameters would
be rejected
5.3.8 In case, any Oil Company is not having lab facility at the Biodiesel receiving location,
necessary testing assistance shall be provided by nearby OMC lab at Industry agreed
rate.
5.3.9 The TT shall be decanted if the product is meeting above eight parameters in the lab
Test.
5.3.10 B100 consignment is to be stored in a dedicated storage tank( U/G or A/G) with
dedicated facilities.
5.3.11 The unloading operations shall be carried out through special rubber or any other
compatible hoses (Teflon, Nylon 6/6, Viton A 401 –C, Viton GFLT, Flouro-silicon).
Nitrile Rubber is not compatible with B100. Utmost precaution needs to be taken to
ensure that there is no ingress of water. Both the ends of the hoses after use shall
be capped. 80 mesh strainers (mild steel/stainless steel) shall be provided before the
pump / tank inlet as the case may be. All safety precautions shall be taken as that
required for storing excluded product.
5.3.12 The location shall maintain a Batch-Control Logbook tank-wise for receipt of B100 in
the storage tank as per the following format
Batch Control Log Book Location :
Despatch Details Receipt Details
S. Supplier’s Despatch details Supplier Type Approval Supplier’s Location Sign
No Name Batch No. Test Report BatchTest Batch No.
Date quantity Date quantity
No. Report No.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
a) B-100
6.1 The selection of material for the construction of the storage and handling facilities
should be such that it is compatible to both fuel and the material used for storage and
handling facilities. It is recommended that integrity of all materials coming in to contact
with the fuel will be verified with ‘Soak testing’ or any other suitable method as per
standard engineering practice.
6.2 B100 will degrade, soften or seep through some hoses, gaskets, seals, elastomers,
glues and plastics with prolonged exposure.
6.3 Nozzles, fittings, connectors, piping, pump and impellers may be of best suitable
material compatible with B100 as recommended for the storage tanks.
6.4 Zinc, Brass, Bronze, Tin, Lead and Copper are some of the sensitive materials known
to be degraded while in contact with B100. Lead solders and zinc linings should be
avoided, as should copper pipes, brass regulators and copper fittings.
6.5 Stainless Steel, mild steel or Aluminium has shown acceptable resistance to corrosion
by B100.
6.6 Non-metallic materials that degrade when in contact with B100 include Nitrile Rubber,
Natural Rubber, Polypropylene, Tygon, Polyurethane, Polyvinyl Chlorides and hence
their contact with B-100 should be avoided.
6.7 Non-metallic materials that have been successfully used with B100 include Viton,
Teflon, Fluorosilicon / Fluorinated plastics & Nylon.
6.8 It is advisable to monitor and visually inspect the equipment regularly for leaks seeps
and seal decompositions
6.9 Epicoating is not recommended for the tanks proposed for storage of B100.
6.10 Epicoating recommended in storage tank for general hydrocarbons may not be
compatible for system handling B100 & B5. Compatibility may be ensured before any
application or use.
6.11 The storage tanks and allied facilities for B100 shall be positively segregated. The
tank shall be absolutely free from water at all times.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
6.12 B100 storage tanks shall be cleaned once in two years or more frequently depending
on the need. Tank cleaning certificate shall be maintained as per Appendix 8 of IQCM.
Date of tank cleaning and due date of next tank cleaning shall be prominently painted
on the tank at a suitable place. For Under Ground Tanks, such details shall be
displayed on a suitable display board adjacent to the tank. In case of any exigency a
one time of extension of max. 3months can be granted with recommendation from
Operations department and approval from QA/ QC department.
6.13 All level / TMB samples after receipt of first parcel in a newly commissioned tank /
after tank cleaning shall be sent to laboratory for necessary Tests on parameters
mentioned in Annexure V against the specifications of B100. The product from the
tank shall be released only if the Laboratory confirms that the product meets
requirement in respect of the tests carried out as per IS 15607 :2016.
6.14 In case of dormancy of B100 for 6 months, the sample shall be checked for 8
parameters(Annexure V) and oxidation stability test additionally.
b) BIO-DIESEL BLENDS:
6.15 Various Bio-Diesel blends can also be stored in AG/UG tanks. However, care should
be taken for ensuring homogeneity of the product. This is important as the density of
Bio-Diesel is higher than HSD. Suitable churning facility/ blending facility required to
be provided. Water presence and moisture ingress shall be avoided.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
7.1 The colour band for B100 on the pipeline shall be Turquoise Blue (No. 102 of IS 5,
2007). The procedure for Colour Coding shall be in accordance with Clause 4.3 of
Industry Quality Control Manual for Non-Aviation Products (IQCM).
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
8.1 One litre composite sample of B100 from the storage tank(s) shall be collected in
dedicated Aluminium or Stainless Steel for Monitoring Tests and sent to the nearest
Laboratory once in a month. These samples shall be tested for 8 parameters
mentioned in Annexure V against the specifications of B100.
8.2 HSD-Biodiesel blend samples shall be tested for monthly monitoring test. Retention
process as per IQCM shall be followed.
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
9.1.1 It is necessary that adequate care be taken to ensure the correct blending of B100
with HSD.
9.1.2 Manufacturing specification of HSD at Refinery end to be kept such that the end
product from Marketing after blending 5% v/v max B100 into HSD remains within
specification IS 1460.and after blending 6 % v/v to 20 % v/v remains within
specification IS 16531-2016.
There are mainly three options available and practised for blending B100 in HSD
i.e. On-line blending, in-tank blending and Splash blending.
a. On-line Blending:
In this case, B100 is added slowly and continuously into the moving stream of
HSD via a smaller line inserted or ‘Y’ in a larger pipe at the loading gantry. B100
can also be added in small slug or pulsed quantities spread evenly throughout the
time HSD is being loaded. B100 and HSD get mixed by the turbulent movement
that occurs once the fuel is loaded into its receiving tank truck/tank wagon. This is
similar to the way additives are blended into HSD and is commonly used
at locations.
b. In-tank blending:
In tank blending shall be applicable for pipeline receiving location. In this operation,
Bio-Diesel is stored at location in dedicated tanks with facility for pumping metered
quantity such as batch controllers/ Mass Flow Meters, Pipelines etc. Pre calculated
quantity of B100 is based on the total quantity expected to be available in the HSD
tank after receipt. The injection point of Bio-Diesel in HSD receipt line should be as
far away as possible from the receiving tank inlet.
It shall be ensured that the receiving HSD tank as well as incoming HSD parcel is
free from water.
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL (B100) & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
c. Splash Blending:
In this blending, both the products Bio Diesel and HSD are loaded sequentially in
the tank truck. Product mixing occurs as the fuel is agitated during the
transportation and delivery of the Biodiesel blend to the end user.Being slightly
heavier than conventional distillates, we recommend that Biodiesel be loaded
as per the following sequence:
9.1.4 Notwithstanding the method adopted, to ensure uniform blending of B100 with
HSD, it shall be carried out through a closed system, with proper interlocks, while
maintaining efficacy of mixing B100 in the right proportion of 5% v/v max or 6 % v/v
upto 20 % v/v as per specification. This can be ascertained at least for first few
batches employing test method given in Annexe- A of the BIS specification for HSD
viz. IS 1460.
9.1.5 A 80 mesh strainer shall be provided on the delivery side of B100 storage tank.
9.1.6 The following QC checks are recommended for quality monitoring after blending
B100 in HSD:
A top, middle, and bottom sample of the tank can be taken and analysed for the
percent B100 by measuring the density. This can be done with any of the
conventional means of measuring density that are readily available (i.e. digital
density meter, hydrometer). If the values do not vary by more than 3.0 kg/m3 at 15°C
from top to bottom, the mixture is adequate.
If the homogeneity as above is not achieved, the fuel will require agitation to mix
thoroughly.
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9.1.7 Samples shall be drawn, tested and retained as per the procedure mentioned below
a) At locations Sampling procedure as outlined in IQCM for HSD will be followed
for B5 & B6-B20..
b) Parameters covered under MDG for HSD will be followed in case of MDG samples
of B5 & B6-B20.
9.1.8 Retention of the HSD-Biodiesel sample from TLF shall be ensured as per IQCM
requirements (before commencement of loading in each shift and whenever there is
a switchover of tank).
9.2.2 At QC Labs:
i) B100 to be tested for the parameters shown in Annexure V. The quantity of B100
in blended HSD can be ascertained as per the method given under Annex-Aof
IS 1460.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
10.1 Tank trucks used for transportation of HSD can be used for carrying Biodiesel
blends. Trucks to be inspected for presence of water before loading. Adequate care
shall be taken to ensure that the tank truck fittings are absolutely tight to eliminate
ingress of water.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
11.1.1 Storage tank shall be suitable for Class “B” product and pipeline fittings shall be tight
and the threaded connections if any shall be tightened with the help of PTFE tapes.
Bolted connections shall be provided with proper gaskets. Storage tanks shall be
thoroughly cleaned ensuring absence of any traces of water before commissioning
into HSD- Biodiesel blend service. Fill cap and dip cap fittings shall be water tight
and have suitable gaskets / packing to prevent entry of moisture. The fill / dip caps
shall be raised sufficiently high above the ground level. In case these are situated in
chambers, the chambers shall be constructed in a manner so as to avoid entry of
water into the tank and the caps positioned sufficiently above the bottom of the
chamber.
11.1.2 The presence of any water in the underground tank shall be checked by using water-
finding paste everyday. During the rainy season the water shall be promptly removed
from the tank.
11.1.3 Utmost precaution needs to be taken to ensure that there is no ingress of water or
moisture in the storage tanks
11.1.4 Sampling procedures at the Retail Outlets would be the same as mentioned in the
Marketing Discipline Guidelines.
11.1.5 Dispensing Units are typically manufactured with Steel, Cast Iron, Aluminium, Brass,
Bronze and sometimes Stainless Steel components. B100 blended HSD should not
pose problem with any of these metals. Normal dispensing hoses can be used for
B100 blended HSD
11.2.1 The procedure will remain same as is being followed for un-blended HSD.
11.2.2 During rainy seasons, wherever the canopy is available, the tank lorry shall be
checked under the canopy, to avoid ingress of water. Tarpaulin cover shall be used
during tank lorry discharge. The dip cap of underground tanks shall be kept closed
during tank lorry unloading operation.
11.3 Colour coding for dispensing pumps for B100 blended HSD:
The colour coding for the dispensing pumps used for B100 blended HSD remains
same as that of un-blended HSD.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
The most accepted system is Dry Chemical Powder (DCP), which works as
effectively on B100 blended HSD fire as being used for HSD fire. The personnel
should be informed about the properties of B100 blended HSD and safe practices
for operating, fuelling etc.
All staff in the Retail Outlets must be trained in handling any emergencies.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
12.Safety:
12.1 B100 is not covered under Petroleum Act/Rules. B100 is not easily flammable liquid
and has a flash point of >101°C. It requires fire-fighting facilities like CO2/Dry
Chemical Powder (DCP) fire extinguishers.
12.2 Earthing and Bonding procedure shall be followed as being done for Petroleum
products.
Carbon di-oxide, Dry Chemical Powder, Foam & water spray (Fog) for small fires.
12.7 Stability:
Combustion may produce COx, NOx and thick smoke. Hazardous polymerisation will
not occur.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
If swallowed, induce vomiting. If inhaled, remove person to fresh air. Give artificial
respiration if breathing has stopped and call a physician.
If splashed in eyes or on skin, splash water /wash immediately with soap and water.
In case spilled or released out , eliminate all sources of ignition. Small spills should
be flushed with large quantities of water. Large spills should be collected for waste
disposal.
Air supplied mask to be used for a high concentration as a respiratory precaution. Use
protective rubber gloves and goggles for eyes. Eye bath and Safety shower is
recommended as outer protective equipment.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
Annexure –I
[Type here]
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
[Type here]
INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
ANNEXURE II
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
Annexure III
Type approval of Biodiesel B-100(Requirement as per IS 15607:2016)
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
ANNEXURE IV
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
Truck No.
Supplier's Quality Certificate
details
Date & Time of samples drawn
Date tested
Samples drawn by
Testing carried out by
RESULTS
TESTS METHOD Limits Top Bottom
C1 T C1 B C2 T C2 B C3 T C3 B C4 T C4 B C5 T C5 B composite Composite
Bright &
clear, free
from visible
1. Appearance Visual impurities,
suspended
matter and
haze.
2. Density @15°C kg/m3 IS 1448:P16 860 - 900
Remarks :
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
Annexure –V
Sr. Characteristics Requirement Method of Test Ref to Typ Supplier Lab Variatio
No as per IS e Batch Values ns
15607:2016 Val Test between
(3) ues Values (7) & (8)
(1) (2) Other [P:] of
Methods IS 1448
(4) (5) (6) (7) (8)
i) Appearance Bright & Clear
ii) Density at 15°C, 860 - 900 ISO 3675 P: 16 /
Kg/m3. ISO 12185 P: 32
ASTM D 4052
iii) Kinematic 2.5 – 6.0 ISO 3104 P: 25
Viscosity at 40°C,
cSt
iv) Flash Point 101 ISO 2719 P: 21
(PMCC) °C, min
v) Water content, 500 ISO 12937 P: 40
mg/kg, max. ISO 3733
ISO 6296
vi) Copper corrosion, 1 ISO 2160 P: 15
3 hrs at 50°C, max
vii) Acid Value, mg 0.50 D 664 P: 1/ Sec 1
KOH/g, max
viii) CFPP , °C Max EN16329/ [P:110]
a) winter +6 D6371
(Nov to +18
Feb)
b) summer
Other
months)
Remarks:
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
Annexure VI
This is to certify that tank truck no. ------------- carrying capacity -------------KL was
previously on the service of product-----------. The tank truck is upgraded, inspected
from inside and found empty and dry. The tank truck is fit to load Biodiesel B100.
Date of inspection
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
Annexure-VII
Composition/Information on Ingredients
This product contains no hazardous materials.
EYE CONTACT: May cause irritation. Irrigate eye with water for at least 15 to 20 minutes.
Seek medical attention if symptoms persist.
SKIN CONTACT: Prolonged or repeated contact is not likely to cause significant skin
irritation. Material is sometimes encountered at elevated temperatures. Thermal burns are
possible.
EYES: Irrigate eyes with a heavy stream of water for at least 15 to 20 minutes.
SKIN: Wash exposed areas of the body with soap and water.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
EXTINGUISHING MEDIA: Dry chemical, Foam (AFFF), CO2, water spray (fog). Water
stream may splash the burning liquid and spread fire.
SPECIAL FIRE FIGHTING PROCEDURES: Use water spray to cool drums exposed to
fire.
UNUSUAL FIRE AND EXPLOSION HAZARDS: Oil soaked rags can cause spontaneous
combustion if not handled properly. Before disposal, wash rags with soap and water and
dry in well ventilated area. Firefighters should use self-contained breathing apparatus to
avoid exposure to smoke and vapor.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
GENERAL: This product is stable and hazardous polymerization will not occur.
Disposal Considerations
Transport Information
Regulatory Information
OSHA STATUS: This product is not hazardous under the criteria of the Federal OSHA
Hazard Communication Standard 29 CFR 1910.1200. However, thermal processing and
decomposition fumes from this product may be hazardous as noted in Sections 2 and 3.
SARA TITLE III (Superfund Amendments and Reauthorization Act): Section 312
RCRA STATUS: If discarded in its purchased form, this product would not be a hazardous
waste either by listing or by characteristic. However, under RCRA, it is the responsibility
of the product user to determine at the time of disposal, whether a material containing the
product or derived from the product should be classified as a hazardous waste.
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INDUSTRY MANUAL ON OPERATIONS, QUALITY & SAFETY
FOR
BIODIESEL B-100 & HSD-BIODIESEL BLENDS(B5 & B6-B20)
2019
Other Information
This information relates only to the specific material designated and may not be valid for
such material used in combination with any other materials or in any other process. Such
information is to the best of the company’s knowledge and believed accurate and reliable
as of the date indicated. However, no representation, warranty or guarantee of any kind,
express or implied, is made as to its accuracy, reliability or completeness and we assume
no responsibility for any loss, damage or expense, direct or consequential, arising out of
use. It is the user’s responsibility to satisfy himself as to the suitableness and
completeness of such information for his own particular use.
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