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LT3 00010 1 A Gold Cup Sales
LT3 00010 1 A Gold Cup Sales
2
CONTENTS
PAGE
contents ................................................................................................................3
features .................................................................................................................7
description ............................................................................................................8
controls dimensions
10, 2A ....................................................................................................34, 41
2H, 4A..........................................................................................................35
5A, 5C....................................................................................................36, 42
7D, 7J ..........................................................................................................37
7F, 7K...........................................................................................................38
8A, 8C ...................................................................................................39, 41
9A, 9C ...................................................................................................40, 42
**4 ................................................................................................................43
**6, **8, **2 ..................................................................................................44
rear adapters
table .............................................................................................................45
P6,7,8 ..........................................................................................................46
P11,14 .........................................................................................................47
P24,30 .........................................................................................................50
hydraulic schematics...........................................................................................71
3
TECHNICAL DATA
1) Max. pressure 5000 psi, (275 bar) for M24 and 30 series variable motors. Higher servo pressure may be required - consult Denison.
3) Internal cartridge provides servo flow and must be supercharged from external replenishing flow, from external auxiliary pump.
4
TECHNICAL DATA
The maximum inlet at the auxiliary pump inlet is 200 psi. (13,8 bar)
Any inlet pressures above atmospheric will increase noise levels and decrease efficiencies noted in this literature. Exact measurements depend
on each application and operating conditions. Please consult your nearest Denison Office for further details.
For recommended fluids, temperature and fluid cleanliness, see Denison Hydraulics bulletin SPO-AM305 for more details.
5
TECHNICAL DATA
6
FEATURES
1 Quick change valve block - easy to 10 Auxiliary pump can be changed without Modulated servo pressure saves power
service or replace disassembling the transmission
17
Standard Code 62 SAE split flange
Quick change controls - easy to Standard SAE keyed or splined drive
18 connections
2 11
service and change shafts are available
Conforms to SAE mounting standards.
Dampened low inertia rocker cam - High pressure mechanical shaft seals 19 These products are qualified to meet
3 12
more stable, quieter and faster than can be changed without disassembling Military specifications MIL-P-17869A and
other designs the transmission. Double lip seals are also MIL-S-901-C Grade A
available
Exclusive zero-backlash rotary servo Fastest compensator response:
4 20
design - lifetime accuracy One piece stroking vane/cam means no Gives maximum of 10% pressure
13
lost motion, zero backlash, better control, overshoot at rated conditions
5 Field adjustable compensator override - and no linkages to wear out (guaranteed times under all conditions
easily adjusted without removing from faster response times possible
machinery Stroking vane seals are pressure loaded depending upon application)
14
for longer life
Precision barrel bearing, a distinctive Variable motors available for multiple
6 Denison Hydraulics feature for over 30 Standard compensator vent ports allow
21 speed ranges or constant power
years - permits high speeds, high
15 for a wide variety of controls (See
pressure and provides long life Applications Manual)
20 5
1
15
17
2
7 10
6 18
8
16
3
12 4
13
11 2
7
14
19
7
DESCRIPTION
CLOSED HYDRAULIC CIRCUIT Variable Pump/Fixed Motor. This combination provides for a constant torque out-
put at a fixed maximum pressure over the full speed range. Speed and direction are
controlled with a variable displacement over-center pump. Power from overhauling
loads is regenerated back into the pump prime mover. Motor speed is limited to the
maximum speed permitted by full pump displacement. System is capable of full
power only at maximum pump displacement.
POWER CHARACTERISTICS OF Variable Pump/Variable Motor. This combination provides for an extended range of
HYDROSTATIC TRANSMISSIONS motor speeds. The motor, at full displacement, delivers maximum torque while its
speed and direction respond to displacement changes of the crossover center pump.
Power is proportional to motor speed.
This transmission system has the capability of constant torque and rising power until
the pump reaches full displacement and full power at elevated speeds as motor dis-
placement and torque are reduced.
PACKAGE PUMP The package pump contains the circuit elements shown in the hydraulic schematic on
pgs. 56-58. These include the axial piston over-center variable displacement pump
which controls the speed and direction of the motor, the auxiliary pump which sup-
plies servo pressure (for controlling the displacement of the variable pump) and
replenishment pressure, the servo pressure relief valve, the replenishment pres-
sure relief valve and the replenishment check valves for ports A and B. The pump
package also includes the displacement control valves as well as an external arm
which shows actual displacement. The various control features are described below.
PACKAGE MOTOR The package motor, shown in schematic pgs. 56-58, contains the axial piston fluid
motor, the shuttle valve that continuously removes hot oil from the low pressure
side of the loop and a relief valve to establish minimum hydraulic loop pressure at the
motor. The fluid motor is available with fixed displacement or with the variable dis-
placement option. The standard variable motors include an external indicator which
shows displacement.
OPEN CIRCUIT PUMP The open circuit pump contains the circuit elements shown on pages 59,60.
These include a cross-center variable displacement pump which is normally limited
to one side of center. The auxiliary pump supplies only servo pressure to control the
main pump displacement and inlet porting is enlarged to improve the pump’s inlet
characteristics. As the open loop pump operates on one side of center only, not all
controls are available.
AUXILIARY REAR DRIVE Additional auxiliary flow is available with the rear drive pump option. The rear drive
may also be utilized for servo and other purposes.
See ordering code for additional detail.
“R” & “L” style pumps have no rear shaft seal, so any pump driven must be able to
withstand case pressure of the pump driving it.
8
DESCRIPTION
AUXILIARY PUMP Integral to the package pump’s envelope is the gerotor auxiliary pump. (P24P, P24S,
P30P & P30S have vane integral pump). It provides servo and replenishing pressure.
See page 5 for factory settings.
NOTE: Auxiliary pump inlet must be connected directly to the reservoir. Customer
must supply external line from integral auxiliary pump back into main pump for filter-
ing servo and/or replenishing oil. (see installation drawings starting on pg 10.)
MOUNTING The pump or motor is designed to operate in any position. For vertical mounting it is
recommended that the shaft bearing be drained via the drain port provided. The
mounting hub and mounting flange are in full conformance with SAE standard. The
shaft must be in alignment with the shaft of the driven load and should be checked
with a dial indicator. The mounting pad or adapter into which the fluid pump pilots be
concentric with the pump shaft within 0.006 in., 0,152 mm to prevent bearing failure.
This concentricity is particularly important if the shaft is rigidly connected to the driving
load without a flexible coupling. The shaft-coupling interface must be lubricated with
lithium molydisulfide or similar grease.
INLET PRESSURES, In a closed hydraulic loop the pump inlet or the fluid motor inlet (during dynamic brak-
PORTS A & B ing) are supercharged by the integral replenishment system. Consult Denison in
cases where fluid viscosity or dynamics or line size may cause inlet pressure at either
port A or B to be less than the 150 psi, 10,3 bar maintained by the integral replen-
ishment system. For operation in open loop or combination open-closed loops, con-
sult Denison.
DRAIN PORT Drain the package pump from the higher drain port. If drain port is above the fluid
level in the tank install a 5 psi, 0,3 bar relief of suitable size in the drain line to tank.
For vertical mounting it is recommended that the shaft bearing be drained via the
drain port provided.
For pump speeds intermittently below 1000 rpm, install a back pressure relief
40 psi, 2,8 bar of suitable size in the drain line from the higher port to tank.
Motor case drain must be connected to pump case.
Motor: Drain the motor from the higher drain ports into the lower pump drain
port or tank. Make provision that the motor drain port pressure will not exceed
the maximum limits specified above.
RETURN LINE FILTER Relatively inexpensive low pressure filters are recommended for installation in
the return lines and drain lines from circuits using these pumps or motors. Con-
sider the possibility of decompression surges and intensified flow in cylinder cir-
cuits as well as the factors above in selecting return line filters.
AUXILIARY FLOW FILTERS It is recommended the auxiliary pump fluid be fully filtered to aid in maintaining
acceptable cleanliness levels. For good filtration and reasonable maintenance
intervals the filter capacity must be at least twice the auxiliary pump flow. To use
this feature, install the isolation plug and connect the filter between ports G&H,
(P6,P7,P8,P24,P30), or J&K (P11,P14). See detailed schematics and drawings
pages 10-19 for location of these ports.
NOTE: Auxiliary and return filters must use bypass valves.
9
P6-P7-P8F, M DIMENSIONS
B A
1.56 1.53
(39,6) (38,9)
3.06
3.12 (77,7)
(79,2)
P*M
INSTALLATION DWG. 23-10262-D
DRAIN CONN. 1.30
DP.
A L3
SAE-12 STR. THD.
D1
5/8-11 UNC-2B TAP x
4 PLACES AS SHOWN
(33,0)
3.12
(79.2)
1.56
(39.6)
3.94 .72
(99,9) .25 (18.3)
(6.4)
1.44
(36.6)
3.94
(99,9)
SYSTEM PORT A (FAR SIDE)
SYSTEM PORT B (NEAR SIDE)
1.50 DIA. 6000 PSI
SAE-
(38.1) (418 BARS)
4-BOLT FLG. CON
L2
L1
MOUNTING L1 L2 L3 L4
SAE 127-2 13.40 10.14 4.90 .85
4.50 (SAE-C) (340,4) (257,6) (124,5) (21,6)
(114,3) SAE 152-4 13.80 10.54 5.30 .89
(SAE-D) (350,5) (267,7) (134,6) (22,6)
4.50
(114,3)
( )
(NEAR SIDE) AUXILIARY PUMP OUTLET G H AUXILIARY PUMP (FAR SIDE)
TO EXTERNAL FILTER & SERVO GAGE CONN. FILTER RETURN PORT
SAE-8 STR. THD. SAE-8 STR. THD.
4.50 4.50
A L1 (114,3) (114,3)
ALT. DRAIN CONN. K AUXILIARY REPLENISH PORT .72 3.00 3.00 .84
L3 SAE-12 STR. THD.
D1 SAE-16 STR. THD. (18,3) (76,2) (76,2) (21,3)
L7
5.27
(133,9)
3.87
TYP.
(98,3)
B A
1.56 1.53
(39,6) (38,9)
3.12 3.06
(79,2) (77,7)
3.70
(93,9)
PORT "A"
2.00 DIA. 3000 PSI
SAE-
(50,8) (207 bar)
4-BOLT FLG. CONN
L4 1.44 1.68
L5 (36,6) (42,7)
PORT "B" 1/2-13UNC x 1.05
L2 SAE-
1.50
DIA.
6000 PSI
4-PLACES (26,7)
A (38,1) (414 bar)
4-BOLT FLG. CONN 5/8-11UNC x 1.38 DEEP
(35,1)
BG THIS SIDE
4-PLACES
AG FAR SIDE
ALT. DRAIN CONN. D2 6.0 & 7.25 GOLD CUP
C AUXILIARY PUMP INLET MAIN LOOP GAGE CONN.
SAE-12 STR. THD.
SAE-16 STR. THD. SAE-6 STR. THD.
TABLE 1
P*V MOUNTING L1 L2 L3 L4 L5 L7
INSTALLATION DWG. 23-9704-D SAE 127-2
(SAE-C)
15.51
(393,9)
13.70
(348,0)
7.02
(178,3)
1.00
(25,4)
10.64
(270,3)
5.15
(130,9)
SAE 152-4 16.85 15.04 8.36 .86 11.98 6.49
(SAE-D) (427,9) (382,1) (212,3) (21,8) (304,3) (164,8)
L7
5.27
(133,9)
3.87
TYP.
(98,3)
B A
1.56 1.56
(39,6) (39,6)
3.12 3.12
(79,2) (79,2)
3.70
(93,9)
L4 1.44 1.44
L5 (36,6) (36,6)
1.38
L2 SAE-
1.50
DIA.
6000 PSI 5/8-11UNC x
8-PLACES (35,1)
DEEP
3.87
(98,3)
.90
(23,0)
.90
(23,0)
B A
3.87
(98,3) 3.70
(93,9)
3.38 R
(85,8)
1.44
ALT. DRAIN CONN. D2
(36,6)
L4 SAE-12 STR. THD. .72 5/8 -11UNC-2B THREAD x
1.31
DEEP
L5 (18,3) 8-PLACES (33,3)
A L2
L1 1.56
C AUXILIARY PUMP INLET (39,7)
SAE-16 STR. THD. 3.13
TABLE 3 (79,4)
MOUNTING L1 L2 L3 L4 L5 L6 L7
SAE 127-2 17.27 15.14 7.02 1.00 10.64 16.58 5.15
(SAE-C) (438,6) (384,6) (178,3) (25,4) (270,3) (421,2) (130,9)
SAE 152-4
(SAE-D)
18.61 16.48 8.36 .86 11.98 17.92 6.49 SYSTEM PORT A (FAR SIDE)
(472,6) (418,6) (212,3) (21,8) (304,3) (455,2) (164,8)
SYSTEM PORT B (NEAR SIDE)
P*X SAE-
1.50 DIA. 6000 PSI
A L1 3.12
(79.2)
1.56
L3 (39.6)
L7 .72
(18.3)
1.44
(36.6)
6.07
(154,1)
3.87 .25
(98,3) (6.3)
SYSTEM PORT A (FAR SIDE)
SYSTEM PORT B (NEAR SIDE)
1.50 DIA. 6000 PSI
SAE-
(38.1) (418 BARS)
3.87 TABLE 2 4-BOLT FLG. CON
3.70
(98,3)
(94,0) MOUNTING L1 L2 L3 L4 L5 L6 L7
SAE 127-2 15.51 11.88 7.02 1.00 10.64 15.14 5.15
(SAE-C) (393,9) (301,8) (178,3) (25,4) (270,3) (384,6) (130,9)
SAE 152-4 16.85 13.22 8.36 .86 11.98 16.48 6.49
(SAE-D) (427,9) (335,9) (212,3) (21,8) (304,3) (418,7) (164,8)
4.50
4.50 G CONTROL PRESSURE INLET (114,3)
(114,3) SAE-8 STR. THD.
4.50
A1 SYSTEM GAGE CONN.
(114,3)
SAE-6 STR. THD. 4.50
(114,3)
6.02
(152,8)
L6
A
ALT. DRAIN CONN.
L3 SAE-12 STR. THD.
D1
"BG" SYS. GAGE (N.S.)
"AG" SYS. GAGE (F.S)
L7 SAE-6 STR. THD.
5.27
(133,9)
3.87
(98,3) SYSTEM PORT A (FAR SIDE)
SYSTEM PORT B (NEAR SIDE)
SEE DETAIL "A"
1.31
5/8 -11UNC-2B THREAD x DEEP
8-PLACES (33,3)
3.87
3.70 1.44
(98,3)
(93,9) (36,6)
.72
(18,3)
6.51
(165,4)
L2
L1 DETAIL "A"
SYSTEM PORTS A & B
1.50 DIA. 6000 PSI
SAE-
(38,1) (414 BARS)
4-BOLT FLG. CONNECTION
4.50 TABLE 5
5.38
(114,3) (136,5)
MOUNTING L1 L2 L3 L4 L5 L6 L7
SAE 127-2 19.97 15.14 7.02 1.00 10.64 16.58 5.15
(SAE-C) (507,3) (384,6) (178,3) (25,4) (270,3) (421,2) (130,9)
SAE 152-4 21.31 16.48 8.36 .86 11.98 17.92 6.49
(SAE-D) (541,3) (418,6) (212,3) (21,8) (304,3) (455,2) (164,8)
4.50
5.38
(114,3) (136,5)
P*S
INSTALLATION DWG. 23-10174-D
"KA" SHUTTLE
RELIEF INLET
"D3" DRAIN CONNECTION
SAE-16 STR. THD.
P*L
SAE-8 STR. THD.
SAE-12 STR. THD.
D1
K AUXILIARY REPLENISH AND
INSTALLATION DWG. 23-10133-D PUMP FILTER RETURN PORT
SAE-12 STR. THD.
A L5
REAR ADAPTER
L3
L7
5.27
(133,9) 1.44
3.87 (36,6)
TYP. .72
(98,3)
(18,3)
2.04
(51,8)
1.56
(39,7)
3.13
7.38 (79,4)
(187,6)
1.31
SYSTEM PORT A (FAR SIDE) 5/8 -11UNC-2B THREAD x DEEP
8-PLACES (33,3)
SYSTEM PORT B (NEAR SIDE)
ALT. DRAIN CONN. D2
1.50 DIA. 6000 PSI
L4 SAE-12 STR. THD. SAE-
(38,1) (414 BARS)
4-BOLT FLG. CONNECTION
A
L2
L1
"D3" DRAIN CONNECTION
SAE-16 STR. THD. "KA" SHUTTLE RELIEF INLET
SAE-12 STR. THD.
TABLE 4
MOUNTING L1 L2 L3 L4 L5 L6 L7
SAE 127-2 17.58 15.14 7.02 1.00 10.58 16.58 5.15
(SAE-C) (446,6) (384,6) (178,3) (25,4) (268,8) (421,2) (130,9)
SAE 152-4 18.92 16.48 8.36 .86 11.92 17.92 6.49
4.50 5.38 (SAE-D) (480,6) (418,6) (212,3) (21,8) (302,8) (455,2) (164,8)
(114,3) (136,5)
5.32
(135,1)
5.32
(135,1)
4.50
(114,3)
5.38
(136,5)
MOUNTING L1 L2 L3 L4
M*F & M*G SAE 127-2 11.19 11.06 4.90 .85
(SAE-C) (284,2) (280,9) (124,5) (21,6)
SAE 152-4 11.59 11.46 5.30 .89
INSTALLATION DWG. 23-9294-D (SAE-D) (294,3) (291,1) (134,6) (22,6)
DRAIN CONN.
SAE-12 STR. THD.
A L3 D1
"D" CASE DRAIN CONN.
.72 3.00 3.00
(18,3) (76,2) (76,2)
SAE-12 STR. THD.
B A
1.56
(39,6)
3.12
(79,2)
4.56
(115,8)
"M*G" ONLY
L1 8-PLACES (33,0)
3.12
(79.2)
1.56
(39.6)
3.94 .72
(99,9) .25 (18.3)
(6.4)
1.44
(36.6)
3.94
(99,9) 5.67
PORTS A & B
(144,0)
"M*N" ONLY 1.50 DIA. 6000 PSI
SAE-
(38.1) (418 BARS)
4-BOLT FLG. CON
4.50 MOUNTING L1 L2 L3 L4
(114,3) SAE 127-2 13.40 10.14 4.90 .85
(SAE-C) (340,4) (257,6) (124,5) (21,6)
SAE 152-4 13.80 10.54 5.30 .89
(SAE-D) (350,5) (267,7) (134,6) (22,6)
4.50
(114,3)
(LESS CONTROLS)
TABLE 14
MOUNTING L1 L2 L3 L4 L5 L7
13.16 12.80 7.02 1.00 10.58 5.15
3.87
(98,3)
B A
1.56
1.16
(39,6)
(29,5)
3.12
(79,2)
3.87 4.56
(98,3) (115,8)
"M*H" ONLY
L2
L1
3.12
(79.2)
1.56
3.87 .25 (39.6)
(98,3) (6.3) .72
(18.3)
1.44
(36.6)
1.94
3.87
(49,3)
(98,3)
1H
SYSTEM PORT A (FAR SIDE)
5.67 SYSTEM PORT B (NEAR SIDE)
(144,0) 1.50 DIA. 6000 PSI
"M*L" ONLY SAE-
(38.1) (418 BARS)
ALT. DRAIN CONN. D2 4-BOLT FLG. CON
A SAE-12 STR. THD.
4.50
4.50 (114,3)
(114,3)
TABLE 13
MOUNTING L1 L2 L3 L4 L5 L7
SAE 127-2 15.14 11.88 7.02 1.00 10.36 5.15
(SAE-C) (384,6) (301,8) (178,3) (25,4) (263,1) (130,9)
SAE 152-4 16.48 13.22 8.36 .86 11.70 6.49
(SAE-D) (418,7) (335,9) (212,3) (21,8) (397,2) (164,8)
4.50
(114,3)
4.50
(114,3)
M*F, M*G, M*H, M*V, P*S, P*X, P*D, P*P, P*V & P*F M*R, M*L, M*M, M*N, P*L & P*R
2.97
2.91
S1 75,4
( 73,9 )
.49
(12,4)
.78
(M10 x 1.5) METRIC THREAD x DEEP
(19,8)
S2 .25
(6,4)
MAX.
.83
(21,1)
1.71
SPLINE LENGTH
S3 (43,4)
4.50
(114,3)
.12
(3,0) 3.18
6.000
5.998 (80,8)
30˚ DIA.
152,40
1.943
( 152,35 )
(49,35) 2.76
DIA.
(70,1)
30˚
6.36
1.7500
1.7494 (161,6)
DIA.
44,45
( 44,43 ( 4.50
.12 (114,3)
(3,0) .06
x 45˚
.31 (1,5)
(7,9) 3.18
(80,8)
SAE 152-4 ("D" 4 BOLT) SAE 152-4 ("D" 4 BOLT) 6.36
(161,6)
SAE 44-1 4.44
SAE 44-4 (112,8)
("D" KEYED) ("D" SPLINE) 8.88
(225,6)
SHAFT DEGIGNATION SHAFT DEGIGNATION SAE INVOLUTE SPLINE J498-B 1969
PUMP MODEL CODE SHAFT S1 S2 S3 PUMP MODEL CODE EXTERNAL CLASS 1 FLAT ROOT SIDE FIT
8/16 DIA. PITCH
VIEW A-A
SAE 32-1 2.97/2.91 2.64 .438/.437 1.75
04 (SAE-C) (75,4/73,9) (67,0) (11,12/11,10)
SQ. KEY x LG.
(44,4)
30˚ PRESSURE ANGLE
05 13 TEETH
1.7210-1.7160
MAJOR DIA
NOTES:
(43,713/43,586) FOR SAE 152-4
1. SPLINE LENGTH ONLY FOR: ("D" 4-BOLT)
M*F, M*G, M*H, M*V, P*S, P*X, P*D, P*P, P*V & P*F
2. SPLINE LENGTH ONLY FOR: 2.23 2.23
M*R, M*L, M*M, M*N, P*L & P*R 2.15 2.15 .78
(M10 x 1.5) METRIC THREAD x DEEP
56,6 56,6 (19,8)
( 54,6 ) ( 54,6 )
.49
1.19 (12,4)
SPLINE LENGTH
(30,2) SEE NOTE 1 .73
.24 8.50
DIA.
S1 (6,1) 1.75
SPLINE LENGTH (215,9) (18,4)
(44,5) SEE NOTE 2
S2 S3 .09
(2,3)
4.22
3.56
1.386 (107,2)
4.50 (90,4)
(35,20) DIA.
30˚ (114,3)
5.000
4.998
DIA.
30˚ 127,00
1.2500
( 126,95 )
7.12 4.22
1.2494
DIA. (180,8) (107,2)
31,750
.09
( 31,735 )
.06
(2,3) x 45˚
(1,5)
1.30
DIA. .31
(33,0) MIN.
(7,9)
SAE 127-2 ("C" 2-BOLT) SAE 127-2 ("C" 2-BOLT) VIEW A-A
SAE 32-1 SAE 32-4
("C" SPLINE)
FOR SAE 127-2
("C" KEYED)
SHAFT DEGIGNATION SHAFT DEGIGNATION SAE INVOLUTE SPLINE J498-B 1969
("C" 2-BOLT)
PUMP MODEL CODE SHAFT S1 S2 S3 PUMP MODEL CODE EXTERNAL CLASS 1 FLAT ROOT SIDE FIT
SAE 32-1 2.23/2.15 1.88 .312/.310 1.25/1.22 12/24 DIA. PITCH
02 or 07 (SAE-C) (56,6/54,6) (47,8) (7,92/7,87)
SQ. KEY x LG.
(31,8/31,0) 30˚ PRESSURE ANGLE
16
P11-P14 M, F DIMENSIONS
16.28
(413,4) REAR ADAPTER
6.12
(155.4)
B 1.12
(28.4) "D1" DRAIN CONN.
SAE-16 STR. THD.
4.82
(122,4)
5.91
(150,0)
1.44
(36,6)
1.31
5/8 -11UNC-2B THREAD x DEEP
.72 (33,3)
8-PLACES
P*M (18,3)
P*F
INSTALLATION DWG. 23-7957-D
16.51
(419,4)
1.31
15.28 5/8-11UNC-2B THREAD x DEEP
(388,0) 8-PLACES (33,3)
6.12 1.44 1.44
(155.4) (36.4) (36.4)
B 1.12
(28.4)
"D1" ALT. DRAIN CONN.
SAE-16 STR. THD.
.72
3.00 3.00 .72
(18.3) (76.2) (18.3)
(76.2)
A
B
4.82
(122,4)
1.56
(39,6) 3.12
(79,2)
4.82
(122,4)
L1 .72
(36,6)
3.00 3.00
B 1.12
(28,4)
L3 "D1" DRAIN CONN.
(18,3) (76,2) (76,2)
5.83
5.17 (148,0)
(131,3)
B A
1.56
(39,6)
3.12
(79,2)
5.17 4.91
(131,3) (124,7) 5.33
(135,3)
L7
"D2" ALT. DRAIN CONN. 5.56 5.56
B SAE-16 STR. THD. 141,3 ( 141,3 )
1.38
L4 "C" AUXILIARY PUMP INLET
5/8-11UNC-2B x
8-PLACES (35,1)
DEEP
P*P L2 TABLE 6
L1 .72
(36,6)
3.00 3.25
(50,8)
1.00
B 1.12
(28,4)
L3 "D1" DRAIN CONN.
(18,3) (76,2) (82,6) (25,4)
5.83
5.17 (148,0)
(131,3)
B A
1.56 1.75
(39,6) (44,4)
3.50
3.12
(88,9)
(79,2)
5.17 4.91
(131,3) (124,7) 5.33
(135,3)
L7
"D2" ALT. DRAIN CONN. 5.56 5.56
B SAE-16 STR. THD. 141,3 ( 141,3 )
1.19
SAE-20 STR. THD. 5/8-11UNC-2B x DEEP 1/2-13UNC-2B x DEEP
L2 4-PLACES (35,1) 4-PLACES (30,2)
L5
L3
B 1.12
"D1" DRAIN CONN.
(28,4) SAE-16 STR. THD.
3.38 R
(85,8)
5.83
5.17 (148,0)
(131,3)
.90
(23,0)
.90
(23,0)
B A
4.91
5.17 (124,7)
6.51
(131,3) (165,4)
(36,6)
"C" AUXILIARY PUMP INLET
.72 1.31
SAE-20 STR. THD.
PUMP L1 L2 L3 L4 L5 L7
INSTALLATION DWG. 23-9861-D P*S
24.58
(624,4) 19.75 8.48 15.25 21.19 6.38 1.56
(501,7) (215,3) (538.3) (39,7)
21.88 (387,4) (162,0)
P*X 3.13
(555,7)
3.38 R
(85,8)
5.83
5.17 (148,0)
(131,3)
.90
(23,0)
.90
(23,0)
B A
5.17 4.91
(131,3) (124,7) 5.33
(135,3)
5.38 5.38
L7 "D2" ALT. DRAIN CONN. (136,5) (136,5)
B L4
SAE-16 STR. THD.
5.56 5.56
141,3 ( 141,3 )
L2
L1
"C" AUXILIARY PUMP INLET
SAE-20 STR. THD.
TABLE 8
.72
PUMP L1 L2 L3 L4 L7 (18,3)
5.17
(131,3)
1.73
(43,9)
5.17
(131,3) 5.91
(150,0)
"P*R" ONLY
SHOWN IN PHANTOM
8.08
(205,1)
"P*L" ONLY
1.12 "D2" ALT. DRAIN CONN. SHOWN
B (28,4) SAE-16 STR. THD.
L7
L3
L2 "K" AUXILIARY REPLENISH
(NEAR & FAR SIDES)
L1 SAE-12 STR. THD.
5.94
(150,9)
5.56
(141,3)
5.94
5.56 (150,9)
(141,3)
L4 1.44
3.00
(76.2)
3.00
(76.2)
1.44
5.17
(131.3)
2.75
L1 MOTOR L1 L2 L3 L4 L7
M11H, M11V 17.79 17.32 8.48 14.56 6.38
M*H & M*V &
M14H, M14V
(451.9) (439.9) (215,3) (369,9) (162,0)
4.82
(122,4)
1.56
(39,6) 3.12
(79,2)
4.82
(122,4)
16.28
(413,4) REAR ADAPTER
6.12
(155.4)
B 1.12
(28.4) "D1" DRAIN CONN.
SAE-16 STR. THD.
4.82
(122,4)
5.91
(150,0)
"M*M" ONLY
SHOWN IN PHANTOM
7.72
(196,1)
"M*N" ONLY
SHOWN
B "D2" ALT. DRAIN CONN.
SAE-16 STR. THD.
13.60
5.94 5.94
(345,4)
(150,9) (150,9)
3.13
(79,4) 1.31
1.56 5/8 -11UNC-2B THREAD x DEEP
.72
5.17
(131,3)
1.73
(43,9)
5.17
(131,3) 5.91
(150,0)
"M*R" ONLY
SHOWN IN PHANTOM
7.72
(196,1)
"M*L" ONLY
L3
L2
L1 SYSTEM PORT B REF.
REAR ADAPTER
1.12 TABLE 16
(28,4)
MOTOR L1 L2 L3 L4 L7
M11R, M11L 18.31 15.64 8.48 14.56 6.38
& (465,2) (397,1) (215,3) (369,9) (162,0)
5.94
M14R, M14L
(150,9)
5.56
( 141,3
)
5.94
5.56 (150,9)
( 141,3
)
M*F, M*G, M*H, M*V, P*S, P*X, P*P, P*V & P*F M*R, M*L, M*M, M*N, P*L & P*R
2.97
10.34 2.90 2.97
(262.6) 75,4 2.90
73,7 .625 75,4
5.17 .605
(131.3)
73,7
15,88
8.84
(224.5) 1.50
15,37 1.62
SPLINE LENGTH
S1
4.42 SPLINE LENGTH (41,1) SEE NOTE 2
(112.3) (38,1) SEE NOTE 1 .36
(9.1) .09
(2,3)
S3
5.17 .09
4.42 (131.3)
(112.3) (2,3)
6.500
6.498
DIA.
165.1
1.941
165.0 2.75 NECK (49,30)
(69.8) SEE NOTE 1
10.34 DIA.
(262.6) 30˚
8.84 30˚
(224.5)
1.7500
1.7495
DIA.
44,45
44,43
.06
x 45˚
(1,5)
1.18
(M12 x 1.75) METRIC THREAD x DEEP
.81 (20.6) DIA. THRU
(30,0) SAE 165-4 ("E" 4-BOLT) SAE 165-4 ("E" 4-BOLT)
4-PLACES SAE 44-4 SAE 44-1
("E" SPLINE) ("E" KEYED)
NOTES:
VIEW B-B SHAFT DEGIGNATION
PUMP MODEL CODE
SAE INVOLUTE SPLINE DATA J498B 1969
FLAT ROOT SIDE FIT EXTERNAL CLASS 1
8/16 PITCH
SHAFT DEGIGNATION
PUMP MODEL CODE SHAFT
SAE 44-1
S1
2.97/2.90 .437/.435
S3
1.50
30˚ PRESSURE ANGLE 02 or 07 SQ. KEY x LG.
1. SPLINE LENGTH AND NECK ONLY FOR: 03 or 08 13 TEETH (SAE-E) (75,4/73,7) (11,10/11.05) (38,1)
M*F, M*G, M*H, M*V, P*S, P*X, P*P, P*V & P*F 1.7210-1.7160 SAE 44-1 LONG 3.97/3.90 .437/.435 2.50
2. SPLINE LENGTH ONLY FOR: (43,713-43,586)
MAJOR DIA. 09 or 10 (SAE-E) (100,8/99,1) (11,10/11.05)
SQ. KEY x LG.
(63,5)
M*R, M*L, M*M, M*N, P*L & P*R
23
P24-P30 M, F DIMENSIONS
C 10.92
1.75
(277,5)
"D1" SAE-20 STR. THD. (44,4)
CASE DRAIN
BG
6.44
6.18
(163,6)
(157,0) 6.84
K (173,7)
7.31
(185,7)
7.86
(199,6) 6.44
(163,6)
7.86 6.44
(199,6)
(163,6)
PUMP L1 L2
P24M 23.33 18.09
OVERHUNG SUPPORT POINT (592,6) (459,4)
(SHOWN)
7/8"-9 UNC x 1.25 DEEP
(31,8)
24.33 19.09
P*M
INSTALLATION DWG. 23-10206-D
P30M (618,0) (484,8)
3.82
(97,0)
P*F
INSTALLATION DWG. 23-9825-D (P24)
.88
(22,3)
1.91
(48,5) 3/4-10 UNC x
8-PLACES
1.50
(38,1)
DEEP MOTOR L1 L2
P24F 21.61 20.46
(SHOWN) (548,8) (519,6)
INSTALLATION DWG. 23-9764-D (P30) 1.75
(44,4) 22.61 21.46
P30F (574,2) (545,0)
L1
L2
7.86 7.86
(199,6) (199,6)
10.92
C (277,5) "D1" SAE-20 STR. THD. 4.38 4.38
ALTERNATE CASE DRAIN (111,2) (111,2)
7.31
(185,7)
B A
6.18
(157,0)
6.18
(157,0) 6.81
5.52
(140.1) (173,0)
"M*F" ONLY "M*G" ONLY
7.31 SHOWN IN PHANTOM SHOWN
(185,7)
CASE DRAIN
"D2" SAE-20 STR. THD.
"D" SAE-16 STR. THD.
C ALTERNATE CASE DRAIN
24
P24-P30 P DIMENSIONS
(LESS CONTROLS)
L3
"D1" SAE-20 STR. THD.
CASE DRAIN
TABLE 10
6.44
PUMP L1 L2 L3 L4 L7
(163,6) P24P 23.70 18.08 16.34 18.80
(SHOWN) (602,1) (459,4) (414,9) (477,4) 8.14
(206,7)
24.70 19.08 17.34 19.80
P30P (484,7)
(627,5) (440,3) (502,8)
1.66
(42,2)
3.82
6.44
(97,0)
(163,6) .88 1.91
(22,3) (48,5)
1.50
3/4-10UNC x DEEP
(38,1)
8-PLACES
1.75
"H1" SAE-12 STR THD (44,4)
PUMP SERVO & REPLEN. SUPPLY
1.25 INLET FROM EXTERNAL FILTER
(31,7)
7.31 6.08
T
(185,7) (154,4) P
O
K
6.18
(157,0)
B A
6.18 3.26
4.75 (82,9)
(157,0) K
(120,7)
G
7.31
(185,7)
1.06
1/2 -13UNC x DEEP
4-PLACES (26,9)
1.53
(38,9)
3.06
(77,7)
"C"
.84
(21,3)
P*P 1.68
(42,7)
L3
"D1" SAE-20 STR. THD.
CASE DRAIN REAR ADAPTER
TABLE 11
6.44
PUMP L1 L2 L3 L4 L7
(163,6) P24X 22.83 18.08 16.34 18.80
(SHOWN) (579,9) (459,4) (414,9) (477,4)
8.14
(206,7)
23.83 19.08 17.34 19.80
P30X (484,7) (440,3) (502,8)
(605,3)
1.66
(42,2)
3.82
6.44
(97,0)
(163,6) .88 1.91
(22,3) (48,5)
1.50
3/4-10UNC x DEEP
8-PLACES (38,1)
1.75
"H1" SAE-12 STR THD (44,4)
PUMP SERVO & REPLEN. SUPPLY
1.25 INLET FROM EXTERNAL FILTER
(31,7)
7.31 6.08
(185,7) (154,4)
G
6.18
(157,0)
B A
6.18
(157,0) 4.75
(120,7) K
O
P
T
7.31
(185,7)
7.15 7.15
L7 (181,6) (181,6)
C
"D2" SAE-20 STR. THD.
CASE DRAIN
L4
1.06
1/2 -13UNC x DEEP
4-PLACES (26,9)
1.53
(38,9)
3.06
(77,7)
"C"
.84
(21,3)
P*X 1.68
(42,7)
L3
"D1" SAE-20 STR. THD.
CASE DRAIN REAR ADAPTER
6.44
(163,6)
1.66
(42,2)
3.82
6.44
(97,0)
(163,6) .88 1.91
(22,3) (48,5)
1.50
3/4-10UNC x DEEP
8-PLACES (38,1)
1.75
"H1" SAE-12 STR THD (44,4)
PUMP SERVO & REPLEN. SUPPLY
1.25 INLET FROM EXTERNAL FILTER
(31,7)
7.31 6.08
(185,7) (154,4)
G
6.18
(157,0)
B A
6.18
(157,0)
K
O
P
T
7.31
(185,7)
9.89
L7 (251,3)
C
"D2" SAE-20 STR. THD.
CASE DRAIN 7.15 7.15
(181,6) (181,6)
TABLE 9
PUMP L1 L2 L3 L7
P24S 22.83 18.09 16.34
(SHOWN) (579,9) (459,4) (414,9) 8.14
(206,7)
23.83 19.09 17.34
P30S
(605,3) (484,8) (440,3)
L3 REAR ADAPTER
"D1" SAE-20 STR. THD.
CASE DRAIN
TABLE 12
6.44
PUMP L1 L2 L3 L7
(163,6) P24 23.33 18.08 16.34
(SHOWN) (592,6) (459,4) (414,9) 8.14
(206,7)
24.33 19.08 17.34
P30
(618,0) (484,7) (440,3)
1.66
(42,2)
3.82
6.44
(97,0)
(163,6) .88 1.91
(22,3) (48,5)
1.50
3/4-10UNC x DEEP
8-PLACES (38,1)
1.75
"H1" SAE-12 STR THD (44,4)
PUMP SERVO & REPLEN. SUPPLY
1.25 INLET FROM EXTERNAL FILTER
(31,7)
7.31 6.08
(185,7) (154,4)
6.18
(157,0)
B
B A
BG
6.44
6.18
(163,6)
(157,0) 9.89
K (251,3)
"P*L" ONLY
SHOWN
7.31
(185,7)
7.72
(196,2)
"P*R" ONLY
SHOWN IN PHANTOM
L7
C
"D2" SAE-20 STR. THD.
CASE DRAIN
7.15 7.15
(181,6) (181,6)
1.25
(31,8)
OPTIONAL
"K" SAE-16 STR THD
REPLEN. SUPPLY INLET
MOTOR L1 L2 L3 L7
INSTALLATION DWG. 23-9818-D (M24) M24 21.61 20.46 17.80
(548,8) (519,6) (452,0)
INSTALLATION DWG. 23-9765-D (M30) SYSTEM PORTS A & B
SAE- 2.00
(SHOWN) 8.14
(206,7)
6000 PSI
DIA. 22.61 21.46 18.80
(50,8) (414 bar) M30 (574,2) (545,0) (477,4)
4-BOLT FLG. CONN
L1
L2
7.15 7.15
(181,6) (181,6)
10.92
C (277,5) "D1" SAE-20 STR. THD. 4.38 4.38
ALTERNATE CASE DRAIN (111,2) (111,2)
7.31
(185,7)
B A
6.18
(157,0)
2.31
6.18 (58,7)
(157,0) 6.81
5.45
(138,4) (173,0)
"M*V" ONLY "M*H" ONLY
7.31 SHOWN IN PHANTOM SHOWN
(185,7)
CASE DRAIN
L7 "D2" SAE-20 STR. THD. "D" SAE-16 STR. THD.
C ALTERNATE CASE DRAIN CONTROL PRESSURE INLET
"H1" SAE-4 STR THD (NEAR SIDE)
"H2" SAE-4 STR THD (FAR SIDE)
L3
3.82
(97,0)
.88 1.91
(22,3) 1.50
(48,5) 3/4-10 UNC x DEEP
8-PLACES (38,1)
L1
L2
7.86 7.86
(199,6) (199,6)
10.92
C (277,5) "D1" SAE-20 STR. THD. 4.38 4.38
ALTERNATE CASE DRAIN (111,2) (111,2)
7.31
(185,7)
B A
6.18
(157,0)
6.18
(157,0) 6.81
5.52
(140.1) (173,0)
"M*F" ONLY "M*G" ONLY
7.31 SHOWN IN PHANTOM SHOWN
(185,7)
CASE DRAIN
"D2" SAE-20 STR. THD.
"D" SAE-16 STR. THD.
C ALTERNATE CASE DRAIN
BG
6.44
6.18
(163,6)
(157,0) 6.84
K (173,7)
"M*M" ONLY
SHOWN IN PHANTOM
7.31
(185,7) 8.13
(206,5)
"M*N" ONLY
SHOWN
7.86
(199,6) 6.44
(163,6)
7.86 6.44
(199,6)
(163,6)
TABLE 18
M*R & M*L PUMP L1 L2 L7 "H1" SAE-6 STR THD (NEAR SIDE)
"H2" SAE-6 STR THD (FAR SIDE)
INSTALLATION DWG. 23-10335-D M24 23.33 18.09
CONTROL PRESSURE INLET
(SHOWN) (592,6) (459,4) 8.14
1.50
(206,7) 3/4-10UNC x DEEP
24.33 19.09 8-PLACES (38,1)
M30 (618,0) (484,8)
3.82
"D1" SAE-20 STR. THD. (97,0)
CASE DRAIN .88 1.91
(22,3) (48,5)
L1
L2
C 10.92 2.00
1.75
(277,5) (50,7)
(44,4)
BG
6.44
6.18
(163,6)
(157,0) 6.84
K (173,7)
"M*R" ONLY
SHOWN IN PHANTOM
7.31
(185,7) 8.13
(206,5)
"M*L" ONLY
SHOWN
L7
"D2" SAE-20 STR. THD.
C 1.25 CASE DRAIN 1.25
REAR ADAPTER
(31,7) (31,8)
7.15
(181,6) 6.44
(163,6)
7.15
6.44
(181,6)
(163,6)
M*F, M*G, M*H, M*V, P*S, P*X, P*P & P*F M*R, M*L, M*M, M*N, P*L & P*R
1.06 3.47 3.47
DIA. THRU 3.41 3.41
(26,9)
2.00
88,1 88,1 S1
DIA. S'FACE (FAR SIDE) 86,6 86,6
(50,8)
4 PLACES
.61
(15,5)
.25
(6,2)
1.75 2.12
SPLINE LENGTH SPLINE LENGTH
SEE NOTE 1 (44,4) (53,8) SEE NOTE 2
S3
1.9994
DIA.
50,80
50,78
9.75 2.75
DIA.
(247,6) (69,8)
7.000
SQ. 6.998
DIA. 2.218
177,80 2.212
4.87 177,75 56,34
(123,7) 56,18
TYP.
.32 .12
x 45˚
(8,1) (3,0)
.12 .06
x 45˚ x 45˚
(3,0) (1,5)
NOTES:
VIEW C-C SHAFT DEGIGNATION
PUMP MODEL CODE SAE INVOLUTE SPLINE DATA J498-B 1969
FLAT ROOT SIDE FIT EXTERNAL CLASS-1
SHAFT DEGIGNATION
PUMP MODEL CODE SHAFT
SAE 50-1
S1
3.47/3.41 .500/.498
S3
2.25
1. SPLINE LENGTH AND NECK ONLY FOR: 8/16 PITCH 02 or 07 SQ. KEY x LG.
30˚ PRESSURE ANGLE (SAE-F) (88,1/86,6) (12,70/12.65) (57,1)
M*F, M*G, M*H, M*V, P*S, P*X, P*P & P*F 03 or 08
2. SPLINE LENGTH ONLY FOR: 15 TEETH SAE 50-1 LONG 5.35/5.29 .500/.498 4.13
1.9710-1.9660/ (50,063-49,936) MAJOR DIA. 09 or 10 (SAE-F) (135,9/134,4) (12,70/12.65)
SQ. KEY x LG.
(104,9)
M*R, M*L, M*M, M*N, P*L & P*R
32
GOLD CUP VALVE BLOCK
VB INDIVIDUAL ("B" SIDE) COMPENSATOR VENT CONN. "V" COMMON COMPENSATOR VENT CONN.
SAE-4 STR.THD. SAE-4 STR. THD.
33
PUMP PRIMARY CONTROLS
F O
F
F F
O
1.40 1.40
(35,6) (35,6)
SCREW ADJ. (CW ROT.)
MIN. VOLUME STOP (CW ROT.) MIN. VOLUME STOP (CCW ROT.) MIN. VOLUME STOP (CW ROT.)
SCREW ADJ. (CCW ROT.) SCREW ADJ. (CCW ROT.)
.513
SEE ROTARY SERVO .508 SEE ROTARY SERVO
MAJOR DIA. KNURL
SHAFT DETAIL 13.03 SHAFT DETAIL
( 12.90 ) (32 TEETH PER INCH)
.45 .45
(11,5) L7 L7 (11,5)
SEE TABLES 1-18 SEE TABLES 1-18
"Y" "X"
F O
F 2.50
(63,5)
2.50
(63,5) F
O F
"X" "Y"
FIGURE -1 FIGURE -2
34
PUMP PRIMARY CONTROLS
.47
(12,0) L7 L7
SEE TABLES 1-18 SEE TABLES 1-18
"Y" "X"
2.47
F O
F
(62,7)
2.47
F
O F (62,7)
"X" "Y"
FIGURE -1
(6,4) (8,1) FIGURE -2
ROYTARY SERVO SHAFT DETAIL
F O
F
F F
O
FIGURE -1 FIGURE -2
-B- CONTROL MTG. POSITION -A- CONTROL MTG. POSITION
CONTROL SPRING OFF-SET TO MIN, VOLUME CONTROL SPRING OFF-SET TO MIN, VOLUME
ROTARY SERVO PORT PORT ROTARY SERVO PORT PORT
CONTROL PUMP CONTROL PUMP
OPTION FIG. INPUT SHAFT OPTION FIG. INPUT SHAFT
ROT. "A" "B" ROT. "A" "B"
ROTATION ROTATION
1 CW CCW INLET OUTLET 2 CW CW INLET OUTLET
35
PUMP PRIMARY CONTROLS
ASS'Y NO.
5.02
SERIAL NO.
(127,6)
2. CLASS II, DIVISION 2, GROUPS F AND G.
WARNING- DO NOT DISCONNECT
WHILE CIRCUIT IS LIVE UNLESS
LOCATION IS KNOWN TO BE
NONHAZARDOUS.
033-91428-B
033-91428-B
NONHAZARDOUS.
5.02
LOCATION IS KNOWN TO BE
WHILE CIRCUIT IS LIVE UNLESS
WARNING- DO NOT DISCONNECT
2. CLASS II, DIVISION 2, GROUPS F AND G.
GROUPS A, B, C, AND D.
1. NONINCENDIVE CLASS I, DIVISION 2,
HAZARDOUS LOCATION SUITABILITY:
(127,6)
V = 10.56 VOLTS D.C. MAX. I = 330 ma MAX.
L = 1.5 mh MAX. ELEC. RATINGS:
SERIAL NO.
ASS'Y NO.
2.47
L8
(62,7)
2.47
(62,7)
-B- CONTROL MTG. POSITION SERIES SIZE L7 L8 -A- CONTROL MTG. POSITION
6, 7 & 8 5.15
CONTROL SPRING OFF-SET TO MIN, VOLUME (SAE 127-2) (130,9) CONTROL SPRING OFF-SET TO MIN, VOLUME
6.20
ROTARY SERVO 6, 7 & 8 6.49 (157,4) ROTARY SERVO
CONTROL PUMP PORT PORT CONTROL PUMP PORT PORT
OPTION FIG. INPUT SHAFT (SAE 152-4) (164,8) OPTION FIG. INPUT SHAFT
ROT. "A" "B" ROT. "A" "B"
ROTATION ROTATION
6.38 6.77
CW 11 & 14 (171,9) CW
1 CCW INLET OUTLET (162,0) 2 CW INLET OUTLET
CCW INLET OUTLET 8.14 8.64 CCW INLET OUTLET
"5C*" 1 CW 24 & 30 "5C*" 2 CCW
(206,7) (219,4)
1 CW CW OUTLET INLET 2 CW CCW OUTLET INLET
36
PUMP PRIMARY CONTROLS
-B- CONTROL MTG. POSITION SERIES SIZE L7 L8 L9 -A- CONTROL MTG. POSITION
6, 7 & 8 5.15
CONTROL IINDICATOR PORT PORT (SAE 127-2) (130,9) CONTROL PUMP IINDICATOR PORT PORT
FIG. PUMP 9.43 5.63
FIG.
OPTION ROT. ROTATION 6, 7 & 8 (239,6) (143,1) OPTION ROT. ROTATION "A" "B"
"A" "B" 6.49
(SAE 152-4) (164,8)
1 CW CCW INLET OUTLET 2 CW CW INLET OUTLET
6.38 10.00 6.20
11 & 14 (162,0) (254,1) (157,5)
1 CCW CW INLET OUTLET 2 CCW CCW INLET OUTLET
"7D*" 8.14 11.87 8.07
"7D*"
1 CW OUTLET INLET 24 & 30 2 CW CCW OUTLET INLET
CW (206,7) (301,5) (205,0)
SERVOVALVE DIAGRAM
L9 L8
O
SERVOVALVE
F F
PORT PORT
PUMP CAM COIL
ROT. POLARITY PORTING "A" "B"
DENISON #721-30004
CW BELOW A- or B+ P---1 INLET OUTLET
-
CCW BELOW A+ or B- P---2 OUTLET INLET D D
5MA/DC/NOM.
CCW ABOVE A- or B+ P---1 INLET OUTLET
FIGURE -1
+
C C
FIGURE -2
-
B B
+ 5MA/DC/NOM.
A A
SERVOVALVE DIAGRAM
-B- CONTROL MTG. POSITION SERIES SIZE L7 L8 L9 -A- CONTROL MTG. POSITION
6, 7 & 8 5.15
ENERGIZE IINDICATOR PORT PORT (SAE 127-2) (130,9) CONTROL PUMP ENERGIZE IINDICATOR PORT PORT
CONTROL PUMP 10.63 5.63 FIG.
OPTION FIG. OPTION ROT.
ROT. SOLENOID ROTATION "A" "B" 6, 7 & 8 6.49 (270,1) (143,1) SOLENOID ROTATION "A" "B"
(SAE 152-4) (164,8)
1 CW B INLET OUTLET 2 CW A CW INLET OUTLET
CCW 6.38 11.20 6.20
11 & 14 CCW B OUTLET
1 CCW A CW INLET OUTLET (162,0) (284,5) (157,5) 2 CCW INLET
"7J*"
"7J*" INLET
8.14 13.07 8.07
2 CW B OUTLET INLET
1 CW A CW OUTLET 24 & 30 (206,7) (332,0) (205,0)
CCW
A B
A B
SOLENOID SOLENOID
A P T B
T 4DC01 DIAGRAM T
L7 L7
L9 L8
F O
F
F F
O
EC01 DC2
FIGURE -1 701-00801-8
+
Z24 COILS ARE NOT POLARITY SENSITIVE FIGURE -2
SOL. B Z26
-
B24 SOL.
+
SOL. A B
B26
-
D32
+24V OUT
D14 4-20mA
SPOOL VALVE FEEDBACK
GND B6/Z28/Z30
250
SOL.
OHMS
A
FDBK
4DC01 WIRING DIAGRAM
2
3
1
37
PUMP PRIMARY CONTROLS
P T SERVOVALVE INLET
A- A+ SAE-8 STR. THD.
B+ B- SEE ROTARY SERVO
2 1 SHAFT DETAIL TRIMMER ADJ. SEE ROTARY SERVO
SHAFT DETAIL
"B" OVERRIDE "A" OVERRIDE
L7 L7
TUBE B A TUBE
SERVOVALVE DIAGRAM
L9 L8
F O
SERVOVALVE
F
PORT PORT
PUMP CAM COIL
ROT. POLARITY PORTING "A" "B"
CCW BELOW A+ or B- P---2 OUTLET INLET 1.40 MAX. VOLUME STOP SERVOVALVE INLET 1.40
(35,6) SAE-8 STR. THD. (35,6)
CCW ABOVE A- or B+ P---1 INLET OUTLET TRIMMER ADJ. MAX. VOLUME STOP
MAX. VOLUME STOP .45
(11,4)
.25 .32
1/4-20UNC TAP x DEEP
FIGURE -1 (6,4) (8,1)
FIGURE -2
SHAFT DETAIL
TRIMMER ADJ.
L7 L7
L9 L8
F O
F
F F
O
Z26
-
B26
SOL.
B
-A- CONTROL MTG. POSITION
-
ROTARY SERVO ROTARY SERVO PORT PORT
CONTROL PUMP ENERGIZE PORT PORT D32 CONTROL PUMP ENERGIZE
FIG. INPUT SHAFT +24V OUT
OPTION FIG. INPUT SHAFT
OPTION ROT. SOLENOID "A" "B" D14 4-20mA ROT. SOLENOID "A" "B"
ROTATION SPOOL VALVE FEEDBACK ROTATION
GND B6/Z28/Z30
1 CW B CCW INLET OUTLET 250 2 CW A CW INLET OUTLET
SOL.
OHMS
A
1 CCW A CW INLET OUTLET 2 CCW B CCW INLET OUTLET
"7K*" "7K*"
1 CW A OUTLET INLET 2 CW B CCW OUTLET INLET
CW
FDBK
CCW B OUTLET INLET 4DC01 WIRING DIAGRAM 2 CCW A CW OUTLET INLET
1 CCW
2
3
1
38
PUMP PRIMARY CONTROLS
"P2" "P1"
2.47
F O
F
(62,7)
2.47
(62,7) F
O F
"P1" "P2"
FIGURE -1
(6,4) (8,1) FIGURE -2
ROYTARY SERVO SHAFT DETAIL
"Z" BRAKE ACTUATOR PORT .513
37 1/2˚ FLARED FITTING .508
MAJOR DIA. KNURL L7
SEE ROTARY SERVO 13.03 SEE ROTARY SERVO
SHAFT DETAIL
9/16-18 UNF ( 12.90 ) (32 TEETH PER INCH)
1.00
SEE TABLES 1-18
SHAFT DETAIL
TRIMMER ADJ. LOCKNUT
.59 (25,4)
.54 L7 .54
SEE TABLES 1-18 (15,1) 1.00
(13,7) (25,4) (13,7)
4.39 6.20
"P2"
(111,4) F O
F (157,4) "P1"
2.47
(62,7)
2.47
(62,7) F
O F
4.39
(111,4)
39
PUMP PRIMARY CONTROLS
O
5.12
(130,1)
2.67
MAX. VOLUME STOP
(67,8)
3.17 SOL. "B" TRIMMER ADJ.
(80,5) SOL. "A" .55
MAX. VOLUME STOP
(14,0)
MAX. VOLUME STOP .19
HEX RECESS x .12 DEEP
(4,8)
FIGURE -1
(3,0)
FIGURE -2
MANUAL OVERRIDE
SHAFT DETAIL
"Z" BRAKE ACTUATOR PORT
37 1/2˚ FLARED FITTING
L7
2.67 9/16-18 UNF SEE TABLES 1-18
SOL. "B" 3.17
(67,8) TRIMMER ADJ. LOCKNUT
.59 SOL. "A" (80,5)
.54 L7 .54
SEE TABLES 1-18 (15,1)
(13,7) (13,7)
6.20 5.12
4.39 (130,1)
(111,4)
O
(157,4)
5.12
O
4.39
(130,1) (111,4)
40
MOTOR PRIMARY CONTROLS
"P2" "P1"
2.47
F O
F
(62,7)
2.47
(62,7) F
O F
"P1" "P2"
FIGURE -1
(6,4) (8,1) FIGURE -2
ROYTARY SERVO SHAFT DETAIL
.513
SEE ROTARY SERVO .508 SEE ROTARY SERVO
MAJOR DIA. KNURL
SHAFT DETAIL 13.03 SHAFT DETAIL
( 12.90 ) (32 TEETH PER INCH)
.45 .45
(11,5) L7 L7 (11,5)
SEE TABLES 1-18 SEE TABLES 1-18
"Y" "X"
F O
F 2.50
(63,5)
2.50
(63,5) F
O F
"X" "Y"
1.40 1.40
1.00 MAX. VOLUME STOP 1.00
(35,6) (35,6)
1.00 (25,4) (25,4) 1.00
MIN. VOLUME STOP (25,4) MIN. VOLUME STOP (25,4)
MAX. VOLUME STOP
FIGURE -1 FIGURE -2
41
MOTOR PRIMARY CONTROLS
ASS'Y NO.
5.02
SERIAL NO.
(127,6)
2. CLASS II, DIVISION 2, GROUPS F AND G.
WARNING- DO NOT DISCONNECT
WHILE CIRCUIT IS LIVE UNLESS
LOCATION IS KNOWN TO BE
NONHAZARDOUS.
033-91428-B
033-91428-B
NONHAZARDOUS.
5.02
LOCATION IS KNOWN TO BE
WHILE CIRCUIT IS LIVE UNLESS
WARNING- DO NOT DISCONNECT
2. CLASS II, DIVISION 2, GROUPS F AND G.
GROUPS A, B, C, AND D.
1. NONINCENDIVE CLASS I, DIVISION 2,
HAZARDOUS LOCATION SUITABILITY:
(127,6)
V = 10.56 VOLTS D.C. MAX. I = 330 ma MAX.
L = 1.5 mh MAX. ELEC. RATINGS:
SERIAL NO.
ASS'Y NO.
4.30
(109,3) TRIMMER ADJ. MIN. VOLUME STOP
4.10 NULL ADJ.
MIN. VOLUME STOP (104,0) SCREW
.56
FIGURE -1 (14,2) FIGURE -2
.49
.3760 (12,5)
19˚ NULLED AT 0 CURRENT .3755
DIA.
(MECH. A B (9,550)
STOP) + (9,538)
CURRENT AT FULL DISPL.
350 MA. NOM. .31
COIL RESISTANCE DIA. WITH
(7,9)
25 NOM. .20 WIDE FLAT
6˚ CW O WITH ELECTRICAL POLARITY AS SHOWN
(MECH. INPUT SHAFT WILL ROTATE CW
STOP)
.15
A O A+ ELECTRICAL INPUT (3,8)
POLARITY .390
(ELECT. RECEPTACLE CONN. 5/8-24UNEF x MAX.
MATING CONN. HALF, MS3106E-10SL-4S)
(9,91) MANUAL OVERRIDE DETAIL
MANUAL OVERRIDE
SHAFT DETAIL
O
5.12 MIN. VOLUME STOP
(130,1)
2.67
(67,8)
3.17 MAX. VOL. LOCKNUT
(80,5) MAX. VOLUME STOP MAX. VOLUME STOP
MIN. VOLUME STOP
FIGURE -1 FIGURE -2
42
PUMP SECONDARY CONTROL
-A- CONTROL MTG. POSITION SERIES SIZE L7 L10 L11 -B- CONTROL MTG. POSITION
6, 7 & 8 5.15
PORT PORT TORQUE (SAE 127-2) (130,9) 6.20 6.48 PORT PORT TORQUE
CONTROL PUMP INPUT SHAFT CONTROL PUMP INPUT SHAFT
OPTION FIG. ROT. ROTATION "A" "B"
LIMITER
6, 7 & 8 (157,4) (164,5) OPTION FIG. ROT. ROTATION
LIMITER
ADJ. 6.49 "A" "B" ADJ.
(SAE 152-4) (164,8)
3 CW CW INLET OUTLET E 4 CW CCW INLET OUTLET F
6.38 5.83 5.83
11 & 14 (162,0) (148,0) (148,0)
1 CCW CCW INLET OUTLET F 2 CCW CW INLET OUTLET E
"**4" 8.14 7.15 7.15 "**4"
1 CCW CW OUTLET INLET E 24 & 30 (206,7) (181,6) (181,6) 2 CCW CCW OUTLET INLET F
3 CW CCW OUTLET INLET F 4 CW CW OUTLET INLET E
"E" TORQUE LIMITER
"F" TORQUE LIMITER ADJUSTMENT SCREW
ADJUSTMENT SCREW
L7 L7
F O
F L10 L11
F F
O
4.97
(126,2)
L7 L7
F O
F L11 L10
F F
O
4.97
(126,2)
1.40
(35,5)
FIGURE -3 "E" TORQUE LIMITER "F" TORQUE LIMITER
ADJUSTMENT SCREW FIGURE -4
1.40
(35,5)
ADJUSTMENT SCREW
43
PUMP & MOTOR SECONDARY CONTROLS
L7 L7
SEE TABLES 1-18 SEE TABLES 1-18
F O
F
P/N
MARYSVILLE, OHIO 43040 USA
ELECTROHYDRAULIC SYSTEMS
ELECTROHYDRAULIC SYSTEMS
MARYSVILLE, OHIO 43040 USA
S/N
S/N
P/N
F F
O
3.76 3.76
"**6" "**6"
(95,5) MATING CONN. MATING CONN. (95,5)
DENISON #721-30059 DENISON #721-30059
4.15 RED 4.15
"**8"
(105,4) FIGURE -2 +15VDC
B B +15VDC
8
RED D D FIGURE -1 (105,4)
"**8"
BLUE
OUT C C OUT BL
C C
4 2
GREEN
COMMON F F GN
B B
7
C
-15VDC
BLACK WH
D D -15VDC F F
L7 L7
SEE TABLES 1-18 SEE TABLES 1-18
F O
F
F F
O
1.40 1.40
(35,5) FIGURE -2 FIGURE -1 (35,5)
44
REAR ADAPTERS
45
6,7,8 REAR ADAPTERS
P6-14 S,X
SAE 82-2 (A) WITH COUPLING 16-4
SAE 101-2 (B) WITH COUPLING 22-4
M6,7 R,L,M,N
P6,7,8 R,L,M
SAE 127-2 (C) WITH COUPLING 32-4
SAE 101-2 (B) WITH COUPLING 22-4
SAE 82-2 (A) WITH COUPLING 16-4
2.24
2.40 MIN. MIN.
.08 (56,9) .53
(61,0) X 45˚
2.40 MIN. (2,0) (13.5) .08
SAE-"A" INTERNAL SPLINE DATA (61,0) .40 x45˚
SAE-"B" INTERNAL SPLINE DATA (10,2) (2.0)
FLAT ROOT SIDE FIT J498B .14 SAE-C INTERNAL SPLINE DATA
.29
9 TEETH (3,6) X 45˚ FLAT ROOT SIDE FIT J498B
FLAT ROOT SIDE FIT (J498B)
16-32 PITCH (7,4) 13 TEETH
30˚ PRESSURE ANGLE 16-32 PITCH 14 TEETH
.6360-.6250 30˚ PRESSURE ANGLE 12-24 PITCH
MAJOR DIA. .8860-.8750 3.56
(16,154-15,875 ) MAJOR DIA. 30˚ PRESSURE ANGLE
.5139-.5089 (22,504-22,225 ) 2.88 (90,4)
MINOR DIA. 1.2500-1.2630
.7583-.7533 MAJOR DIAMETER
(13,053-12,926) MINOR DIA. (73,0) (31.750-32.080)
(19,261-19,134)
2.09 1.0862-1.0912
MINOR DIAMETER
(53,1) 4.002 (27.589-27.716)
3.251 4.006 5.002
3.253 DIA. 5.006
101,65 5.75 DIA.
DIA.
82,58 101,75 127.05
(146,0) 127.15
82,63 4.19 7.12
(106,4) (180,8)
SAE "B" 1.00 SAE "C"
1/2 -13 UNC-2B TAP x DP.
SAE "A" AUX. MTG. .39
2 PLACES AS SHOWN
(25.4) AUX. MTG.
AUX. MTG. .75 (9,9)
3/8 -16 UNC-2B TAP x DP. MIN.
.39 (19,0) .74
2 PLACES AS SHOWN 1.38 MIN.
(9,9) SPLINE LENGTH (18,8)
(34,9)
MIN. 1.32
SPLINE LENGTH
1.38 (33,5) 1.00
SPLINE LENGTH 5/8 -11 UNC-2B TAP x DP.
(34,9) (25.4)
2 PLACES AS SHOWN
46
11,14 REAR ADAPTERS
M11,14 R,L,M,N
P11,14 R,L
BLANKING PLATE
M11,14 R,L,M,N
P11,14 R,L
SAE 82-2 (A) WITH COUPLING 16-4
47
11,14 REAR ADAPTERS
M11,14 R,L,M,N
P11,14 R,L
SAE 101-2 (B) WITH COUPLING 22-4
SAE 101-4 (B) WITH COUPLING 22-4
M11,14 R,L,M,N
P11,14 R,L
SAE 127-2 (C) WITH COUPLING 32-4
SAE 127-4 (C) WITH COUPLING 32-4
48
11,14 REAR ADAPTERS
M11,14 R,L,M,N
P11,14 R,L
SAE 152-4 (D) WITH COUPLING 44-4
M11,14 R,L,M,N
P11,14 R,L
SAE 165-4 (E) WITH COUPLING 44-4
3.50 3.50
(88.9) (88.9)
1.06
(26.9)
49
P24, 30 REAR ADAPTERS
P24,30 P,S,X
SAE 101-2 (B) WITH COUPLING 22-4
1.82
46,2
3.26
82,8
3.26
82,8
1.82
46,2
P24,30 P,S,X
SAE 127-2 (C) WITH COUPLING 32-4
SAE 127-4 (C) WITH COUPLING 32-4
1.82
46,2
3.26
82,8
3.26
82,8
1.82
46,2
50
24,30 REAR ADAPTERS
M24,30 R,L,M,N
P24,30 R,L
BLANKING PLATE
7/8"-9 UNC X
1.25 (31,8) DP.
OVERHUNG SUPPORT
FITTING
.67
(17.1)
M24,30 R,L,M,N
P24,30 R,L
SAE 101-2 (B) WITH COUPLING 22-4
SAE 101-4 (B) WITH COUPLING 22-4
30 ˚
4.004
4.002
DIA.
101,69
( 101,67 )
4.21 DIA
(107,0)
4 BOLT MOUNT
.67 1/2 -13 UNC X 1.00 DP.
.52
2.52
( 13,2
17,0 )
(25,4)
ON 5.000 BOLT CIRCLE
MIN. (127,00)
(64,0)
SAE 101-2 ("B" 2 BOLT) EQUALLY SPACED
SAE 101-4 ("B" 4 BOLT)
51
24, 30 REAR ADAPTERS
M24,30 R,L,M,N
P24,30 R,L
SAE 127-2 (C) WITH COUPLING 32-4
SAE 127-4 (C) WITH COUPLING 32-4
1.31
(33,3) 45˚
30˚
5.004
5.002 DIA.
127.09
( 127.07 )
5.21 DIA 4 BOLT MOUNT
(132,4) 1/2 -13 UNC X 1.00 DP.
(25,4)
ON 6.375 BOLT CIRCLE
(161,93)
7/8"-9 UNC X EQUALLY SPACED
SEALING "O" RING
1.25 (31,8) DP.
ARP - 159
OVERHUNG SUPPORT
FITTING
.54
.71 SAE 127-2 ("C" 2 BOLT) SAE 32-4 ("C")
3.82 ( 13,7
18,0 )
SAE 32-4 INTERNAL INVOLUTE SPLINE DATA
( 97,0 ) SAE 127-4 ("C" 4 BOLT) PER J498b 1969
FLAT ROOT SIDE FIT CLASS-1
12/24 PITCH
30˚ PRESSURE ANGLE
1.0912-1.0862 (27,716-27,589) MINOR DIA.
M24,30 R,L,M,N
P24,30 R,L
SAE 152-4 (D) WITH COUPLING 44-4
1.31
(33,3)
.50
(12,7 )
30˚
8 BOLT MOUNT
3/4 -10 UNC THRU (1.31 DEEP REF.)
6.004
ON 9.000 BOLT CIRCLE
6.002
DIA. (228,60)
152.46
( 152.44 ) 8 PLACES - EQUALLY SPACED
AS SHOWN
6.21 DIA
(157,8)
.54
.71
3.82 ( 13,7
18,0 )
SAE 152-4 ("D" 4 BOLT)
( 97,0 )
52
24, 30 REAR ADAPTERS
M24,30 R,L,M,N
P24,30 R,L
SAE 165-4 (E) WITH COUPLING 44-4
1.31
(33,3)
.64 4 BOLT MOUNT 16.52 DIA
(16,3 ) 3/4-10 UNC THRU (419,6)
ON 12.500 BOLT CIRCLE
(317,50)
4 PLACES - EQUALLY SPACED
30˚
6.504
6.502 DIA.
165.14
( 165.12 )
6.71 DIA
(170,6)
7/8"-9 UNC X
1.25 (31,8) DP. SEALING "O" RING
OVERHUNG SUPPORT ARP - 165
FITTING
M24,30 R,L,M,N
P24,30 R,L
SAE 177-4 (F) WITH COUPLING 50-4
1.31
(33,3)
.64 16.52 DIA
(16,3) (419,6)
4 BOLT MOUNT
1" -8 UNC X 1.31 DP.
4-PLACES (33,3)
30˚
9.75 SQUARE
(247,6 )
7.001
7.003 DIA.
177,82
( 177,88 )
7/8"-9 UNC X
1.25 (31,8) DP.
OVERHUNG SUPPORT SEALING "O" RING
FITTING ARP - 167
53
INLET CONDITIONS
20.7 1.43
Note: The absolute inlet pressure is the pressure required to fill the pump with petroleum based fluids. The maximum pressure in the inlet port is 200
psi, 14 bar. For unboosted systems, the diameter of the suction line must be sized to allow a maximum velocity not higher than 4 ft/sec. A coarse
screen may be considered in the suction line, no filter. For water in oil invert emulsions and water glycols increase the inlet absolute pressure by 25%,
for phosphate ester increase the absolute inlet pressure by 35%. Any inlet pressures above atmospheric may increase noise levels and decrease effi-
ciencies noted in this literature. Please consult your nearest Denison Office for further details.
54
PERFORMANCE CURVES U.S./METRIC
55
PERFORMANCE CURVES U.S./METRIC
56
PERFORMANCE CURVES U.S./METRIC
57
PERFORMANCE CURVES U.S./METRIC
58
PERFORMANCE CURVES U.S./METRIC
59
PERFORMANCE CURVES U.S./METRIC
*PRESSURE-BAR
* PRESSURE - PSI * PRESSURE - BAR
Performance curves Series 24 Performance curves Series 24
Pump at full displacement Pump at full displacement
60
PUMP PRIMARY DISPLACEMENT CONTROL OPTIONS
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
X Y
SERVO
TO VANE CHAMBERS
2H 3 POSITION CONTROL
X Y
SERVO
TO VANE CHAMBERS
61
PUMP PRIMARY DISPLACEMENT CONTROL OPTIONS
CAM ANGLE
Spring loaded toward maximum displacement, with an adjustment
screw to limit the displacement anywhere between 0% and 100%.
o
19 A minimum volume stop is also supplied so that when the rotary
servo shaft is turned, the displacement can be varied only
between the minimum and maximum settings.
o
19
o
Torque required to rotate servo shaft: 20 lb-in, 2.56 Nm.
19
SHAFT ROTATION
o
19
CAM ANGLE
Hydraulically piloted non-proportionally between adjustable mini-
mum and maximum displacements. The control is spring loaded
toward minimum when used on pumps, to maximum on motors.
o Servo pressure is switched by an external valve to drive the con-
19
trol in either direction. When used on motors, the minimum set-
ting can be set no lower than 30% of maximum.
o
19
MIN MAX
SERVO
SHAFT
ROTATION
CAM ANGLE
Hydraulically piloted non-proportionally between an adjustable
minimum displacement of 0±5% and two fully adjustable maxi-
o
mum displacements, one in either direction, and spring loaded
19
toward minimum. Servo pressure is switched by an external valve
to drive the control in either direction.
3
o
19
o
2 19
1
SHAFT
ROTATION
o
19
CAM ANGLE Same as 2A except a 4D01 two position directional valve is mounted
to the control. With the solenoid de-energized, the control is spring
loaded to zero for pumps and to maximum displacement for
motors. Energizing the solenoid drives the control toward maximum
o
19 displacement on pumps, minimum on motors. When used on
motors, the minimum settings can be no less than 30% of maximum.
o
19
SHAFT ROTATION
62
PUMP PRIMARY DISPLACEMENT CONTROL OPTIONS
2N 3 POSITION CONTROL
WITH 4DO1 VALVE SERVO
TO VANE CHAMBERS
40 SPRING CENTERED
ROTARY SERVO
SERVO
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
SERVO
4B SPRING CENTERED ROTARY
SERVO WITH AUTOMATIC
BRAKE AND BYPASS
CONTROL
BRAKE REPLENISHING
63
PUMP PRIMARY DISPLACEMENT CONTROL OPTIONS
CAM ANGLE Same as 2H except a 4D01 three position directional valve is mounted
to the control. With the solenoids de-energized, the control is spring
o
19 loaded to zero. Energizing a solenoid drives the control toward maximum
displacement in one of the two directions.
3
o
19
o
2 19
1
SERVO SHAFT
ROTATION
o
19
CAM ANGLE
The 40 is the basic displacement control for all Goldcup. It is actuated
STROKE RATE
ZERO TO MAXIMUM 19
o by a servo shaft that is rotated from 0º - 19º, either side of center. This
P6,7,8 0.8 SEC action opens a unique slide valve to port servo oil to and from the vane
P11,14 1.5 SEC chambers that actuate the rocker cam. Vanes, integral to the cam,
P24, 30 1.8 SEC move the cam so that it follows the rotary servo input shaft motion
o
19 exactly. When the cam reaches the position equal to that of the input
o
19 shaft, the slide valve closes. Any cam motion due to pumping forces
SHAFT ROTATION immediately opens the slide valve to correct the cam position.
ANGLE
o
Springs cause the control to return to zero stroke when no external
19 force is applied to the servo shaft. An adjustment is provided to locate
the exact zero position, to prevent machine creep.
CAM ANGLE
The 4A control is the same as the 40, with addition of adjustable maxi-
o
19
mum volume stop screws, with locking caps, to limit the control to less
than 100% displacement. Stops are present on both sides of center
and may be set independently to different settings.
o
19
o
19
SERVO SHAFT
ROTATION ANGLE
o
19
The 4B control is the same as the 4A control, with the application of an on-stroke motion at the rotary servo
addition of an output port that will provide servo pres- shaft, and that cause the brake to remain released even
sure to control a spring applied, pressure released park- after the rotary servo shaft is recentered, until the pump
ing brake. The control contains anticoincidence functions rocker cam actually returns to zero, at which time the
that cause the brake to release immediately upon brake will set. Additionally, a small bypass is opened
between the pump A & B ports to bypass any flow that is
CAM ANGLE generated if the pump is not exactly zeroed. The bypass
closes whenever the brake is released.
o
19
BRAKE PRESSURE HIGH
BYPASS CLOSED
o
19
o
19
SERVO SHAFT
ROTATION ANGLE
o
19 o o
19 o
19
±2 BRAKE PRESSURE LOW
BYPASS OPEN
64
PUMP PRIMARY DISPLACEMENT CONTROL OPTIONS
TO VANE CHAMBERS
SERVO
TO VANE CHAMBERS
5A ELECTRO HYDRAULIC
CONTROL
SERVO
TO VANE CHAMBERS
8A HYDRAULIC STROKER
P2 P1
SERVO
65
PUMP PRIMARY DISPLACEMENT CONTROL OPTIONS
CAM ANGLE This control combines the features of the 4A and 4B controls.
See above descriptions.
o
19
o
19
o
19
SERVO SHAFT
ROTATION ANGLE
o
19
DEADBAND
o
19
PIMAX
MAX
PIMAX
MAX
o
19
66
PUMP PRIMARY DISPLACEMENT CONTROL OPTIONS
TO VANE CHAMBERS
9A ELECTRIC STROKER
SERVO
TO VANE CHAMBERS
COMMAND
67
PUMP PRIMARY DISPLACEMENT CONTROL OPTIONS
CAM ANGLE
Specifications:
Hysteresis 5% typical, 8% maximum
o
19 Linearity 8%
Response P6,7,8 0.9 seconds, zero to full stroke or back
P11,14 1.5 seconds, zero to full stroke or back
P24, 30 1.8 seconds, zero to full stroke or back
IMAX Repeatability 2%
IMAX Temperature null shift <2% per 100ºF (38º C)
Servo pressure required 200-1000 psi (14-70 bar), 400 nominal (28 bar)
INPUT Coil resistance 41 ohms (24v coil) & 10 ohms (12v coil)
CURRENT Electrical input 270 ma minimum, 325 ma nominal, 350 ma maximum (24v coil)
o
19 Neutral deadband 150 ma minimum, 180 ma nominal, 210 ma maximum (24v coil)
Manual override 3/16" Allen wrench, 30 in-lb (3.4Nm) with zero signal
Fluid types All
The 7** control is a high response displacement control that uses a servo-
CAM ANGLE
valve to direct high flow levels to and from the vane chambers, in order to
achieve high stroke rates on the pump. A feedback potentiometer or RVDT
(Rotary Variable Differential Transformer) is used to feed back the rocker
o
19 cam position to the controlling electronics to achieve stable operation.
The 7D6 control uses a servovalve and a feedback potentiometer for feed-
back, the 7D8 uses an RVDT.
100%
100%
The 7F6 control uses servovalve and a the feedback potentiometer, but also
COMMAND
has a special valve block with a valve in it to shut off the servovalve, so that
control may be taken over by a 4A2 control also mounted to the pump as a
o
19 manual override. The 7F8 is the same, except using an RVDT.
68
SECONDARY CONTROL OPTIONS
TO VANE CHAMBERS
COMPENSATOR
7J6 HIGH IQ PILOT (VPORT)
7J8 4DCO1 CONTROL
7K6 PROPORTIONAL
7K8 VALVE
CAM POSITION
ELECTRONICS FEEDBACK
COMMAND
TO VANE CHAMBERS
69
SECONDARY CONTROL OPTIONS
CAM ANGLE
The 700 controls are high response displacement controls that use propor-
tional directional flow control valves to direct high flow levels to and from
the vane chambers, in order to achieve high stroke rates on the pump A
o feedback potentiometer or RVDT (Rotary Variable Differential Transformer)
19
is used to feed back the rocker cam position to the controlling electronics to
achieve stable operation.
100% The 7J6 control uses a proportional directional control valve and a feed-
100% back potentiometer for feedback, the 7J8 uses an RVDT.
COMMAND
The 7K6 control uses proportional directional control valve and a the feed-
o back potentiometer, but also has a special valve block with a valve in it to
19
shut off the servovalve, so that control may be taken over by a 4A2 control
also mounted to the pump as a manual override. The 7K8 is the same,
except using an RVDT.
The **4 control option can be added to any other control, except
TORQUE the 7**, and will limit the amount of torque accepted by the drive
shaft on the pump by reducing displacement if the product of pres-
sure and flow (displacement) exceed a preset value. This will
allow the pump to go to full stroke, but not at maximum pressure,
and it will allow the pump to go to full pressure, but not at maxi-
19
o mum flow. When the condition causing the overload disappears,
19
o
the pump control reverts to the main displacement control. The
pressure compensator override is always in effect, at all times, and
its function is not effected by this control in any way.
0
15
0
15
70
6,7,8 HYDRAULIC SCHEMATIC (CLOSED CIRCUIT)
71
11,14 HYDRAULIC SCHEMATIC (CLOSED CIRCUIT)
72
24,30 HYDRAULIC SCHEMATIC (CLOSED CIRCUIT)
73
6, 7, 8 HYDRAULIC SCHEMATIC (OPEN CIRCUIT)
PACKAGE PUMP
C
G
D1
D2
H
DG CONTROL
OPTIONS
FB FA
RECOMMENDED RECOMMENDED
STRAINER EXTERNAL FILTER
THE MAXIMUM PRESSURE
BG AG DROP IN THE FILTER
CIRCUIT SHOULD NOT
EXCEED 150 PSI UNDER
COLD START CONDITIONS
1/2A
PLUG ON FACE OF PORT BLOCK
A 1/2A
2A 2A
A A
B VB V KG VA A
RECOMMENDED
CHECK VALVE
NOTES:
1. The auxiliary pump inlet must be connected directly to the reservoir. See page 39
for main pump and auxiliary pump inlet requirements.
2. Case pressure must not exceed inlet pressure by more than 25 psi, 1,7 bar.
6. A check valve in the outlet line between the pump and load is highly recommended
where hoses, accumulators or other components may decompress when pump is
vented by the compensator.
74
11,14 HYDRAULIC SCHEMATIC (OPEN CIRCUIT)
C
G
D1
D2
DG CONTROL
OPTIONS
FB FA
RECOMMENDED
STRAINER
BG
1/2A
A 1/2A
2A 2A
BG2 A A
AG2
B VB V KG VA A
RECOMMENDED
CHECK VALVE
NOTE:
A check valve in the outlet line between the pump and load is highly recommended
where hoses, accumulators or other components may decompress when pump is
vented by the compensator.
75
PUMP ORDERING CODE
76
PUMP ORDERING CODE
77
GOLD CUP PUMP CONTROL COMBINATIONS
78
Notes:
79
MOTOR ORDERING CODE
80
MOTORTITLE
ORDERING
LINE CODE
81
GOLD CUP MOTOR CONTROL COMBINATIONS
2M6 *0
2M6 *1
2M6 *2
2M6 *3
2M6 *4
2M6 *5
2M6 *6
2M6 *7
2M7 *0
2M7 *1
2M7 *2
2M7 *3
2M7 *4
2M7 *5
2M7 *6 * Not available for M24 or M30
2M7 *7
82
Notes:
83
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