617NS

NON-SAG EPOXY ADHESIVE

SEGMENTAL BONDING ADHESIVE (SBA) TYPICAL PROPERTIES AT 25°C

HIGH MODULUS FIBRE REINFORCED Colour Grey
MOISTURE INSENSITIVE DURING & AFTER CURE
LOW TEMPERATURE CURE Viscosity Paste

Sag Index > 10mm

PRODUCT DESCRIPTION:
A multi-purpose, 100% solids structural adhesive used to bond Gel Time 40 to 90 Minutes
concrete to concrete, steel to concrete, and fresh concrete to cured
concrete. The non-abrasive gel lubricates surfaces for easy location Squeezability 0.15KN
of segmental concrete elements and positioning of shear pins. It can
Theoretical Coverage Per Coat 1m²/litre at 1mm thick
be pressure injected or hand applied into 15mm cracks or can be
mixed with pre-package Graded Aggregate # 622 for making a Thin Film Set Approximately 3 hours
patching mortar. Pro-Struct 617NS meets ASTM C881 Types I, II, IV
and V, Grade 3, Class B and C. Thin Film Set At 4°C Approximately 9 hours

Shear Bond Strength (Steel/Steel) > 14 MPa

USES:
- Bonds and seals precast elements for bridge, tilt up and roof Water Absorption Less than 0,15%
structure construction.
- Structural adhesive for steel plate bonding and stitching with Compressive Strength 24Hrs: > 60 MPa
rebar to strengthening concrete or brick elements, increasing 3 Days: > 75 MPa
load bearing capacity especially where reinforcement corrosion, Modulus > 1500 MPa
mechanical or fire damage has occurred.
- Bonding fresh concrete to hardened concrete or steel. Tensile Strength > 55 MPa
- Sealing overhead and vertical cracks and setting ports for
pressure injection. 45MPa Concrete Adhesion Failure in concrete
- Surface repair of non-moving cracks on concrete structures.
12mm Rebar Pullout Steel bar failure at
- Anchor grouting of bolts, starter bars, dowels and special (Embedment Depth 120mm) 52 MPa
fasteners.
- Pick proof adhesive for public and correctional facilities, around Shrinkage < 0,05%
ceramic and steel units, door frames, windows and setting of
burglar proofing. Elongation at Break 2%
- Bonding of Vandex Flextape rubber, over expansion joints for Thermostability Approximately 70°C
water retaining structures and cracked effluent or storage tanks
and pipes. Solids Content 100%

INSTRUCTIONS: Mixing Ratio by Volume Base : Activator 1:1

SURFACE PREPARATION: Surfaces must be clean, sound, dry or Application Temperature Range 4°C to 35°C
damp, but free of standing water. Exposed concrete surfaces must
be sandblasted or chipped to show the well-bonded main aggregate. Shelf Life 18-24 Months
Steel should be grit-blasted clean, free of rust, paint or foreign matter
likely to affect the bond or performance of the repair.

MIXING: Precondition material to between 10°C and 23°C before using. Premix each component of the kit. Add the activator
component to the base component and mix thoroughly for 3 minutes with a slow speed drill. Do not aerate or mix more material
that can be placed in 30 minutes. To prepare an epoxy mortar, slowly add pre-packaged Pro-Struct 622 dry graded aggregate
to a kit of mixed resin and mix to a uniform consistency.

See also instructions “Handling of Epoxy Products”

April 2012 SA replaces April 2010 SA (Pro-Struct 617NS)

To the best of our knowledge the technical data contained herein are true and accurate at the date of issuance and
are subject to change without prior notice. User must contact StonCor Africa to verify correctness before specifying or
ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to StonCor Africa
quality control. We assume no responsibility for coverage, performance or injuries resulting from use. Liability, if any,
is limited to replacement of products. Prices and cost data, if shown, are subject to change without prior notice. NO
OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY STONCOR AFRICA, EXPRESS OR IMPLIED,
STATUTORY, BY OPERATION OF LAW OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.
PLACEMENT OF PRO-STRUCT 617NS

STRUCTURAL ADHESIVE:
Apply adhesive to strengthening material or prepared
substrate, working into surface for positive adhesion.
Secure the bonded unit firmly into place, squeezing out
excess adhesive and holding until set. Glue line not to
exceed 6mm.
FRESH CONCRETE TO HARDENED CONCRETE OR
STEEL:
Apply onto solid surfaces and place fresh concrete while
adhesive is still tacky. If adhesive becomes glossy and
loses tack, remove and recoat.
PRESSURE INJECTION:
Apply over surface cracks and seal ports until cured. With
appropriate high pressure equipment, inject gel adhesive
until crack is filled. Refer to Pro-Struct 618LV
“Specification for Crack Injection”.
Protect installed unit with masking tape, removing whilst
uncured to create a neat seal.
VANDEX FLEXTAPE BONDING:
Activate rubber surface with Pro-Struct 104 Solvent.
Demarcate the length of the repair area with masking tape
placed 20mm wider than the rubber strip. Apply adhesive
to prepared substrate, working into surface and overlay
with rubber strip. Squeeze out excess adhesive ensuring
full contact with no air pockets. Skim edges and exposed
surface with more adhesive to ensure rubber is well
embedded. After 10 minutes, using soapy water and a
trowel, smooth the surface. Remove edging tapes to
create a neat profile.
CLEAN-UP:
Clean equipment immediately after use with Pro-Struct 105
Brush Cleaner and rinse with clean water.

ANCHOR BOLTS, DOWELS AND PINS: LIMITATIONS:

Annular space around bolt should not exceed 3mm. Application temperature of substrate to be 4°C and rising.
Embedment depth 10 to 15 times bolt diameter. Inject Low temperatures adversely affect flowability and time to
material into rear of hole to avoid air pockets and coat gain strength. Hot temperature decreases working time.
anchor with adhesive, inserting by slowly rotating into hole. Do not apply over free standing water. Do not thin with
solvent. Do not inject moving or leaking cracks. Minimum
ALLOWABLE SPACING AND EDGE DISTANCE age of concrete must be 28 days.
(D = ANCHOR DIAMETER)
Distance for full Distance for CAUTION:
anchor capacity reduced anchor
(Critical Distance) capacity Contains epoxy and amine resins. Product may cause skin
Edge Distance – Tensile Load 12D 4D irritation. Do not inhale vapours. Provide adequate
Spacing Between Anchors 24D 8D ventilation. Protect against contact with skin and eyes.
Edge Distance – Shear Load 12D 4D
Wear rubber gloves, protective clothing and goggles. Prior
to use, refer to Material Safety Data Sheet.
SECURITY PROOF ADHESIVE:
Using a caulking gun, dispense an appropriate size bead
between unit and structure. Tool around area to be sealed.

See also instructions “Handling of Epoxy Products”

CAUTION: MAY CONTAIN FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN
CONFINED AREAS WORKMEN MUST WEAR FRESH AIRLINE RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD
WEAR GLOVES OR USE PROTECTIVE CREAM. ALL ELECTRONIC EQUIPMENT AND INSTALLATIONS SHOULD BE
MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE. IN AREAS WHERE
EXPLOSION HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR
CONDUCTIVE AND NONSPARKING SHOES
StonCor Africa (Pty) Ltd
Co. Reg. No. 1996/001848/07
Tel: +27 (0)11 254 5500
Website: www.stoncor.co.za
E-mail: stoncorsa@stoncor.com
SPECIFICATION FOR STEEL PLATE BONDING:
CONCRETE PREPARATION:
Concrete should be at least 28 days old and have a minimum compressive strength of 25 MPa.

Remove cement laitance by scabbling or grit blasting to sufficient depth to expose main concrete aggregate. After preparation
is completed, the bonding surface must be clean, dry, sound and level.

STEEL PREPARATION:
Mild steel plates to grade as specified by the engineer shall be dry grit blasted to a white metal finish in accordance with ISO
8501 SA2½ to obtain a 100 – 140 micron blast profile.

Blasting should be done on site immediately prior to bonding and, if this is not practical, the plates can be shop-blasted but must
be transported and bonded on site the same day.

In coastal environments, a Weber Reilly Soluble Salt Test should be done to ensure a figure of not exceeding 100mg/m² is
indicated.

The non-bonding face must receive two coats of Carbomastic 15 to achieve a final D.F.T. of 250 microns.

PRIMING OF CONCRETE:
Apply Pro-Struct 618LV Low Viscosity Primer to the concrete surface at a spread rate of 3 – 4m²/litre.

While the primer is still wet and receptive, bond the plate as detailed below.

APPLICATION OF STRUCTURAL STEEL:

Remove the Pro-Struct 617NS Structural Adhesive from the containers and place on a clean, oil free, flat board and thoroughly
mix for 4 – 5 minutes. Apply mixed adhesive to the steel plate in a triangular wedge, with apex of the adhesive at the centre of
the plate. Place plate into position and support/prop and mechanical fix. Props must remain in position for at least 7 days or
longer if the average day temperature is lower than 25°C.

FIREPROOFING:
Protection of bonded plates can be achieved by applying Pyrocrete 241. (Available from StonCor Africa, 011-2545500).

CAUTION: MAY CONTAIN FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN
CONFINED AREAS WORKMEN MUST WEAR FRESH AIRLINE RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD
WEAR GLOVES OR USE PROTECTIVE CREAM. ALL ELECTRONIC EQUIPMENT AND INSTALLATIONS SHOULD BE
MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE. IN AREAS WHERE
EXPLOSION HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR
CONDUCTIVE AND NONSPARKING SHOES
StonCor Africa (Pty) Ltd
Co. Reg. No. 1996/001848/07
Tel: +27 (0)11 254 5500
Website: www.stoncor.co.za
E-mail: stoncorsa@stoncor.com
SPECIFICATION FOR VANDEX FLEXTAPE BANDAGE APPLICATION
COMPOSITION
A dual product system combining: Flextape unreinforced
membrane and Pro-Struct 617NS two-part gap filling mastic
adhesive based on modified epoxy resin and hardener.
USES AND ADVANTAGES
Typical uses are in concrete and metal tanks, pipes, bridge
decks, construction, expansion and connecting joints and
over cracks found in chemical containment.
Can be applied in damp conditions. The epoxy adhesive
provides excellent adhesion to metals, cementitious
materials, synthetics and wood.
Flextape is suitable for use in demanding applications,
being resistant to ultra-violet, ozone and many chemicals.
Flextape is approved for potable water containment.
COLOURS
Flextape is available in Grey as standard.
Pro-Struct 617NS epoxy adhesive is Grey when mixed.
THICKNESS
Vandex Flextape membrane is available in 1mm thick as
standard. Other thicknesses can be produced to order.
ROLL SIZES
Supplied in standard rolls of 20 metre lengths and 100mm,
150mm or 200mm widths.
PACKAGING
Pro-Struct 617NS is supplied in combination packs of base
and hardener with a combined content volume of 2 litres.
Rolls of Vandex Flextape membrane are supplied
individually.
JOINTING SYSTEM
For the continuous jointing of Flextape rolls, use
conventional heat welding techniques.
COVERAGE
Approximately 0,25 litres of Pro-Struct 617NS per linear
meter is average, dependant on surface texture of
substrate. Allow for wastage.
CAUTION: MAY CONTAIN FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN
CONFINED AREAS WORKMEN MUST WEAR FRESH AIRLINE RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD
WEAR GLOVES OR USE PROTECTIVE CREAM. ALL ELECTRONIC EQUIPMENT AND INSTALLATIONS SHOULD BE
MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE. IN AREAS WHERE
EXPLOSION HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR
CONDUCTIVE AND NONSPARKING SHOES
SURFACE PREPARATION
The concrete on either side of the joint must be
mechanically cleaned, preferably by blasting. The cement
laitance is to be removed in such a way as to establish
good adhesion. The concrete surface must be clean and
free from any dirt or other contaminants. Once surface is
clean, apply masking tape to the concrete at least 10mm
wider on either side of the proposed bandage width. In
non-liquid containing structures, insert a closed cell backing
cord into the joint and secure. In liquid containing
structures insert a suitable sized plastic backing strip to
engineer’s specifications.
MATERIAL PREPARATION
Thoroughly wipe both sides of the Flextape bandage with a
clean cloth saturated with Pro-Struct 104 ZA and allow to
flash off.
All laps must be a minimum of 50mm wide. The overlap
joints should be carried out by hot air welding.
Thoroughly mix the Pro-Struct 617NS Epoxy Adhesive on a
flat board for a duration of approximately 4 – 5 minutes,
until a uniform streak-free colour and smooth consistency is
achieved.
APPLICATION
Apply a film of well mixed Pro-Struct 617NS Epoxy
Adhesive approximately 1,5mm thick to the clean concrete
surface with a spatula or toothed trowel. If the substrate is
damp the epoxy adhesive is to be worked well into the
surface using a stiff brush. The width of the Pro-Struct
617NS Epoxy Adhesive on the underside of the Hypalon
bandage should not be less than 40mm wide from the outer
edges of the bandage.
Once the Flextape bandage has been solvent-wiped, it is to
be rolled out into position and pressed firmly into place so
that the epoxy adhesive squeezes out the edges. Ensure
that all edges of the Flextape bandage are firmly
embedded into the wet Pro-Struct 617NS Epoxy Adhesive.
Once the Flextape bandage is firmly in place, apply a
second layer of Pro-Struct 617NS Epoxy Adhesive,
approximately 1,0mm thick, over the bandage and ensure
that the adhesive extends by a minimum of 10mm beyond
the edge of the bandage. Smooth the surface with a trowel
and soapy water, allowing the Pro-Struct 617NS Epoxy
Adhesive to stiffen before removing the centre film and
masking tape from the bandage system, so as to achieve a
neatly profiled joint.
StonCor Africa (Pty) Ltd
Co. Reg. No. 1996/001848/07
Tel: +27 (0)11 254 5500
Website: www.stoncor.co.za
E-mail: stoncorsa@stoncor.com