FINAL

Refrigerated Type
CONTROL AIR DRYER
MODEL NO. : KADM - 100N

SHIP YARD STX OFFSHORE & SHIPBUILDING CO., LTD.

49,700 DWT CLASS
SHIP TYPE CRUDE/ PRODUCT OIL / CHEMICAL TANKER

QUANTITY 1 SET(S) / SHIP

SHIP NO S-1680/81/82/83/91/92

POWER SUPPLY AC 220V x 1Ph x 60Hz

HULL NO. S-1680/81/82/83/91/92 DWG. NO. V6503000

TITLE CONTROL AIR DRYER

KYUNG NAM DRYER CO., LTD.

120-2, JANGGOK-RO, JORI-EUP, PAJU-SI, GYEONGGI-DO, KOREA
TEL : 031) 963 - 0080 , 949 - 7210 FAX : 031) 962 - 0180

KYUNG NAM DRYER CO., LTD.

2018-12-28 FINAL J.S.JEON I.G.KIM H.Y.JEON GYEONGGI-DO, KOREA
3
TITLE
2 2018-05-09 FOR WORKING J.S.JEON I.G.KIM H.Y.JEON
REFRIGERATED TYPE CONTROL AIR DRYER
1 2018-03-07 FOR WORKING J.S.JEON I.G.KIM H.Y.JEON
TOTAL( 10 ) SHEET INCLUDING COVER
0 2017-11-15 FOR APPROVAL J.S.JEON I.G.KIM H.Y.JEON
MODEL NO. DWG.NO.
REV. DATE DESCRIPTION DRAWN BY REV'D BY APP'D BY KADM - 100N KADM-100N-CO-001
KYUNG NAM DRYER CO.,LTD. - 1 / 10 -

-1/17-
 SHIP NO.

INDEX S-1680/81/82/83/91/92

INDEX
( CONTROL AIR DRYER )
MODEL : KADM - 100N

1. SPECIFICATIONS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3 Page

2. ELECTRIC CIRCUIT DRAWING- - - - - - - - - - - - - - - - - - - 4 Page

3. ELECTRICAL PART SPECIFICATION- - - - - - - - - - - - - - - 5 Page

4. FLOW SCHEMATIC DIAGRAM- - - - - - - - - - - - - - - - - - - - 6 Page

5. LINE PARTS SPECIFICATION- - - - - - - - - - - - - - - - - - - - - 7 Page

6. GENERAL ARRANGEMENT DRAWING - - - - - - - - - - - - - 8 Page

7. OUTLET AIR FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 Page

8. SPARE PART LIST- - - - - - - - - - - - - - - - - - - - - - - - - - - - -10 Page

KYUNG NAM DRYER CO., LTD. - 2 / 10 -

-2/17-
 SHIP NO.
Refrigerated Type S-1680/81/82/83/91/92
CONTROL AIR DRYER

SPECIFICATIONS

TYPE ELECTRIC REFRIGERATED

OPERATING PRESSURE 7 bar.g

OUTLET AIR CAPACITY (FREE AIR) 100 Nm3/h
INLET AIR TEMPERATURE MAX. 50°C
AMBIENT TEMPERATURE 45 °C
PRESSURE DROP 0.2 bar.g
PRESSURE DEW POINT 5 °C at 7 bar.g
ATMOSPHERIC DEW POINT -21 °C
REFRIGERANT R - 407C
CONDENSER AIR COOLED
NOMINAL VALUE : 1 kW / 4.5A
REFRIGERATION COMPRESSOR
LOCKED ROTOR AMPERE : 24A

VOLTAGE AC220V 60Hz SINGLE PHASE

CONDENSATE DISCHARGE AUTOMATIC DRAIN TRAP

MOTOR WINDING INSULATION IP44, CLASS F
RATED POWER CONSUMPTION 1.1 kW / 4.8A

DIMENSIONS

AIR CONNECTIONS KS 10K-40A, SOFF. FLANGE

CABLE GLAND SOURCE JIS 15C, 10B
HEIGHT 770 MM
WIDTH 420 MM
DEPTH 850 MM
WEIGHT 120 kg
PAINTING COLOR OF AIR DRYER BODY MUNSELL NO. : 7.5 BG 7/2
CONTROL PANEL COLOR (NO PAINTING) RAL 7032 (Original color - Maker std.)

TITLE APPROVED APPROVED DOC NO.

CONTROL AIR DRYER I. G. KIM
DRAWING
KADM - 100N (AC 220V)
J.S.JEON DRAWING NO.
DATE
SPECIFICATIONS 2018-12-28 KADM-100N-SP-003 3

KYUNG NAM DRYER CO., LTD. - 3 / 10 -

-3/17-
 SHIP NO.
Refrigerated Type S-1680/81/82/83/91/92
CONTROL AIR DRYER

NFB S/W
EF
R

S
PL
MC1

MOTOR STARTER
OLR
SR C CM
FML AL HPL R1 MC1 CML
R
FCS
SC
S
R
S RC
CM FM

HPS

R1
7 CONTACT FOR ABNORMAL ALARM
(N.C)
(EXTERNAL)
8 NORMAL CLOSE CONTACT TO BE PROVIDED.

NO. NAME DESCRIPTION NO. NAME DESCRIPTION

1 A.L ABNORMAL ALARM LAMP 10 M.C1 MAGNETIC CONTACTOR
2 C.M COMPRESSOR MOTOR 11 N.F.B NO FUSE BREAKER
3 C.M.L COMPRESSOR MOTOR LAMP 12 P.L POWER LAMP
4 E.F ELECTRIC FUSE 13 R1 RELAY FOR ABNORMAL ALARM
5 F.M FAN MOTOR 14 R.C RUNNING CAPACITOR
6 F.C.S FAN CONTROL SWITCH 15 S.C START CAPACITOR
7 F.M.L FAN MOTOR LAMP 16 S.R START RELAY
8 H.P.L HIGH PRESSURE LAMP 17 S/W POWER ON/OFF SWITCH
9 H.P.S HIGH PRESSURE SWITCH 18 OLR OVERLOAD RELAY

TITLE APPROVED APPROVED DOC NO.

I. G. KIM
CONTROL AIR DRYER
DRAWING
KADM - 100N (AC 220V)
J.S.JEON DRAWING NO.
DATE
ELECTRIC CIRCUIT DRAWING 2018-12-28 KADM-100N-EC-004 3

KYUNG NAM DRYER CO., LTD. - 4 / 10 -

-4/17-
 SHIP NO.
Refrigerated Type S-1680/81/82/83/91/92
CONTROL AIR DRYER

NO. NAME DESCRIPTION MAKER TYPE SPECIFICATIONS

ALARM LAMP
1 A.L (ABNORMAL ALARM) DAE HAN RED 6MM

2POLE 3450 RPM/CLASS-F

COMPRESSOR
2 C.M KULTHORN HERMETIC NOMINAL CAPACITY 1000W
(REFRIGERANT)
AC 220V x 1Ph x 60Hz

3 C.M.L COMPRESSOR LAMP DAE HAN GREEN 6MM

ELECTRIC FUSE HOLDER HOLDER : 250V / 15A

4 E.F KIJUN KOREA KJ - F15
& ELECTRIC FUSE FUSE : 3A

4POLE 1550 RPM / CLASS-F

5 F.M FAN MOTOR DONG SUN DM-502
AC 220V x 1Ph x 60Hz, 66W

6 F.C.S FAN CONTROL SWITCH SAGINOMIYA ACB-IA12 OFF : 11, ON : 17 bar.g

7 F.M.L FAN MOTOR LAMP DAE HAN GREEN 6MM

8 H.P.L HIGH PRESSURE LAMP DAE HAN RED 6MM

9 HIGH PRESSURE
H.P.S SAE WOON HS-230 OFF : 26, ON : 21 bar.g
SWITCH

10 MC1 MAGNETIC CONTACTOR LG SMC-20P2 AC 220V 20A

BREAKING CURRENT
11 N.F.B NO FUSE BREAKER LG ELECTRIC BS - 31
15A

12 P.L POWER ON LAMP DAE HAN WHITE 6MM

13 R1 RELAY DAE IL DMR-202 AC 220V 10A

14 R.C RUNNING CAPACITOR SAM WHA OIL 15UF 380VAC

15 S.C START CAPACITOR FACON 04P.791 100UF 250VAC

16 S.R STARTING RELAY KYUNG KI CO SMAR9 35A 400VAC

17 S/W POWER ON/OFF SWITCH WOOJIN ELECT WJS-4210LF AC 220V

18 OLR OVERLOAD RELAY KULTHORN MPR36GL AC 220V

TITLE APPROVED APPROVED DOC NO.

CONTROL AIR DRYER I. G. KIM
DRAWING
KADM - 100N (AC 220V)
J.S.JEON DRAWING NO.
DATE
ELECTRICAL PART SPECIFICATION 2018-12-28 KADM-100N-EPS-005 3

KYUNG NAM DRYER CO., LTD. - 5 / 10 -

-5/17-
 SHIP NO.
Refrigerated Type S-1680/81/82/83/91/92
CONTROL AIR DRYER

13 11
12
1

10

2
3
9

4
8
7 5
6

18
AIR OUTLET 20 AIR INLET

8
10 9
6 5

12 21
7 16
11
12 1

15

10

2
9

3
4
8
7 5
6

12
11 1

4
10

2
3
9
8

7 5
6

18 14 19
3
17

11 1
2

NO DESCRIPTION NO DESCRIPTION
1 REFRIGERATION COMPRESSOR 12 HIGH PRESSURE GAUGE
2 CONDENSING UNIT 13 AIR PRESSURE GAUGE
3 FAN MOTOR 14 HIGH PRESSURE SWITCH
4 LOW(SUCTION) PRESSURE GAUGE 15 FAN CONTROL SWITCH
5 FILTER DRYER 16 SIGHT GLASS
6 EXPANSION VALVE 17 LIQUID RECEIVER
7 HOT GAS BY PASS VALVE 18 STOP VALVE
8 BALL VALVE 19 ROTALOCK VALVE
9 AUTO DRAIN TRAP 20 HEAT EXCHANGER
10 EVAPORATOR 21 3 - WAY TEST COCK VALVE
11 REFRIGERANT FILL PORT

TITLE APPROVED APPROVED DOC NO.

CONTROL AIR DRYER I. G. KIM
DRAWING
KADM - 100N (AC 220V)
J.S.JEON DRAWING NO.
DATE
FLOW SCHEMATIC DIAGRAM 2018-12-28 KADM-100N-FSD-006 3

KYUNG NAM DRYER CO., LTD. - 6 / 10 -

-6/17-
 SHIP NO.
Refrigerated Type S-1680/81/82/83/91/92
CONTROL AIR DRYER

NO DESCRIPTION MAKER TYPE SPECIFICATIONS

2POLE 3450 RPM / CLASS-F

1 REFRIGERATION COMP. KULTHORN HERMETIC NOMINAL CAPACITY 1000W
AC 220V x 1Ph x 60Hz
2 CONDENSING UNIT KYUNG NAM FIN COIL CU OD7

4POLE 1550 RPM / CLASS-F

3 FAN MOTOR DONG SUN DM-502
AC 220V x 1Ph x 60Hz, 66W
LOW PRESSURE GAUGE OPERATING PRESSURE
4 (LIQUID TYPE) KYUNG NAM KNG - 65L
MAX 15 bar.g
5 FILTER DRYER KYUNG NAM KFD - 38 3/8" WELDING TYPE

6 EXPANSION VALVE DANFOSS TZ 2 R - 407C

CGX-2315
7 HOT GAS BY PASS VALVE SAGINOMIYA R - 407C
DM Q58
OPERATING PRESSURE
8 BALL VALVE KYUNG KI BALL
14 bar.g , SIZE PT 1/2
9 AUTO DRAIN TRAP KYUNG NAM BASKET KNAD-0120

10 EVAPORATOR KYUNG NAM FIN COIL CU 3/8

11 REFRIGERANT FILL PORT KYUNG NAM HOSE JOINT 1/4" FLARE NUT

HIGH PRESSURE GAUGE OPERATING PRESSURE

12 (LIQUID TYPE) KYUNG NAM KNG - 65H
MAX 35 bar.g
AIR PRESSURE GAUGE OPERATING PRESSURE
13 KYUNG NAM KNG - 65
(LIQUID TYPE) MAX 15 bar.g
14 HIGH PRESSURE SWITCH SAE WOON HS-230 OFF : 26, ON : 21 bar.g

15 FAN CONTROL SWITCH SAGINORMIYA ACB-IA12 OFF : 11, ON : 17 bar.g

16 SIGHT GLASS KYUNG NAM 3/8" WELDING TYPE

17 LIQUID RECEIVER KYUNG AN 3/4 HP

18 STOP VALVE YOUNG POONG 1/4 " FLARE NUT

19 ROTALOCK VALVE KYUNG AN 3/8" x 1/4 " FLARE NUT

20 HEAT EXCHANGER KYUNG NAM FIN COIL CU 3/8

21 3- WAY TEST COCK VALVE HYUP SHIN 1/4 " FLARE NUT

TITLE APPROVED APPROVED DOC NO.

I. G. KIM
CONTROL AIR DRYER
DRAWING
KADM - 100N (AC 220V)
J.S.JEON DRAWING NO.
DATE
LINE PARTS SPECIFICATION 2018-12-28 KADM-100N-LPS-007 3

KYUNG NAM DRYER CO., LTD. - 7 / 10 -

-7/17-
 NO. DESCRIPTION Q'TY
800 1. REFRIGERATION COMPRESSOR 1
2. CONDENSER 1
AIR OUTLET PRESSURE 3. FAN CONTROL SWITCH 1
DRAIN CONNECTOR POWER ON/OFF SWITCH
25 4. FILTER DRYER (3/8") 1
OD8-URETHANE TUBE TYPE

105
0.5
POWER
(ONE TOUCH FITTING) 5 10
1
21 5. EXPANSION VALVE 1
14 OFF ON 6. HOT GAS BY-PASS VALVE 1
0.1 0 2 15
kgf/cm

AIR INLET
MPa 7. BALL VALVE 1
425 KS 10K-40A, SOFF 8. EVAPORATOR 1
HIGH PRESSURE ABNORMAL 9. AUTO DRAIN TRAP (PT 1/2) 1
1.5
POWER LAMP ALARM LAMP
2

70 15 20
10. SUPPORT 4
1
10 25
2.5
22 23
11. CASING 1
15 0.5
5 30
C.O.G 0 2 35
3
12. BASE 1
kgf/cm

440
0 MPa
850

FLOW SCHEMATIC DIAGRAM 13. HIGH PRESSURE SWITCH 1

P.G 12 1
11

10
14. AIR PRESSURE GAUGE 1

2
9

3
8

4
5

7
6

AIR OUTLET AIR INLET

210 70 LOW PRESSURE

15. HIGH PRESSURE GAUGE 1
NAME PLATE

0.4
O
AL 0.5 V
M 0.3 E
R AUTO
16. LOW PRESSURE GAUGE 1

R
0.6

O
4 5 DRAIN

N
3
12

6
11

1
EXPANSION

10

2
0.2

3
9
8

4
L
S.G H.P.G

5
6

7 0.7 VALVE

R E F. L O W
2

O A
16
0.1
8 HIGH PRESSURE
FILTER
17. CONTROL PANEL (IP44) 1

D
1 DRYER
0.8
L.P.G SWITCH
AIR OUTLET 11
12

FAN

1
10

2
0 9 HOT GAS

3
8

4
0 CONTROL

5
6

2
cmHg kgf/cm BY PASS VALVE

KS 10K-40A, SOFF
76 10

MPa
0.9 SWITCH
LIQUID
RECEIVERS
18. REFRIGERATED SUCTION 1
REFRIGERATION
COMPRESSOR
CONDENSING
UNIT
19. REFRIGERATED DISCHARGE 1
CONTROL BOX 220
20. FAN MOTOR 1
21. POWER ON/OFF SWITCH 1
26 27 28
90

22. POWER LAMP (WHITE) 1

GAUGE PANEL DETAIL
23. ABNORMAL ALARM LAMP (RED) 1
24. 2
800

800 420 800 CABLE GLAND (15C x 1EA, 10B x 1EA)

24 25. DRAIN CONNECTOR - OD8 (ONE TOUCH FITTING) 1
AIR OUTLET AIR INLET
26. REFRIGERATION COMPRESSOR LAMP (GREEN) 1
KS 10K-40A, SOFF KS 10K-40A, SOFF
LIFTING EYE BOLT 220 440 190 27. HIGH PRESSURE S/W LAMP (RED) 1
2-M10 (SWL) 28. FAN MOTOR LAMP (GREEN) 1
33 11 8
29. LIQUID RECEIVER 1
10 30. CHARGE NIPPLE 1
31. SIGHT GLASS (3/8") 1
5
AIR OUTLET PRESSURE
0.5

5 10
1
POWER ON/OFF SWITCH
POWER
32. OUTLET AIR FILTER(1 MICRON) - 25AN 1
0.1 0 kgf/cm
2 15

MPa
OFF ON

31 2 33. HEAT EXCHANGER 1

NAME PLATE HIGH PRESSURE

1
1.5

15 20
2
POWER LAMP
ABNORMAL
ALARM LAMP

2.5

6
10 25

13
0.5
5 30
3
0 kgf/cm 2 35 FLOW SCHEMATIC DIAGRAM
0 MPa P.G 12
11

1
10

2
9

NOTE!
8

5
7

AIR OUTLET AIR INLET

LOW PRESSURE
AUTO
DRAIN
11

12
1

EXPANSION
2
10
9

O
4
8

S.G H.P.G
5

7
6

AL
0.4 V VALVE

1. MAINTENANCE SPACE
0.5
M 0.3 E
OR

0.6
R

4 5 FILTER

7
N

0.2 3 6 HIGH PRESSURE DRYER

L.P.G SWITCH
L

2 7 0.7
FAN
R E F. L O W

O A

12

1
11

2
10

HOT GAS
9

3
4
8

CONTROL
7

0.1 BY PASS VALVE SWITCH

1 8
D

17
0.8
LIQUID
0 0 9 RECEIVERS
2
cmHg kgf/cm
0.9
76 10

: KEEP THE WORKSPACE FROM THE AIR DRYER AROUND 80cm.

MPa REFRIGERATION CONDENSING
COMPRESSOR UNIT

20 YARD CABLE 9 3 2018-12-28 FINAL J.S.JEON I.G.KIM H.Y.JEON

ACCESS HOLE

770
2 2018-05-09 FOR WORKING J.S.JEON I.G.KIM H.Y.JEON
19
690

3
1 2018-03-07 FOR WORKING J.S.JEON I.G.KIM H.Y.JEON
"AIR FLOW" 24
18 COOLING AIR INLET 2017-11-15 FOR APPROVAL J.S.JEON I.G.KIM H.Y.JEON
0
29
1 REV DATE DESCRIPTION DRAWN CHK'D APP'D
50

HULL NO.
12
S-1680/81/82/83/91/92
40

EARTHING BOLT
173

30 (M4)
103

4 KYUNG NAM DRYER CO., LTD.

3.2t

12 GYEONGGI-DO, KOREA
TITLE
4-Ø 12 HOLES LOOSE PART REFRIGERATED TYPE CONTROL AIR DRYER
25 370 25 OD8 - URETHANE TUBE(1M) 100 650 100
420 850 GENERAL ARRANGEMENT DRAWING
MODEL NO. DWG NO.
KADM - 100N KADM-100N-GA-008

-8/17- - 8 / 10 -
 SHIP NO.
Line Filter S-1680/81/82/83/91/92
(Data Sheet)

1 General Specifications
1.1 Quantity of Air Filter One (1) Set / Ship Loose Part (Scope of supply)
1.2 Model Number KNAF-31/25AN
1.3 Operating Flow Rate 336 Nm3/hr
1.4 Operating Pressure 7 bar.g
1.5 Maximum Operating Temp. 150 °F(65.5 °C)
250
1.6 Design Pressure 9.9 bar.g
105
1.7 Filter In/Out Connection Size 40A
1.8 Filter In/Out Connection Type KS 10K SOFF Flange

28
FLOW
1.9 Flow Direction Inside To Outside
1.10 Recommended Replacement Period About 3,000 Hour

2 Materials
2.1 Head Aluminum
Aluminum
Line Filter

2.2 Bowl KNAF-31/25AN

FILTER
ELEMENT OD80
2.3 Filter Element Micro fiber & glass fiber

634
2.4 O-ring Rubber

606
ROOT VALVE
3 Data Sheet (PT 1/2")

3.1 Filter Model Number KNAF-31/25AN

3.2 Filter Element Model Number LFE-31-25AN
3.3 Quantity of Element One (1) / set
AUTO
3.4 ISO Performance Data / Removes DRAIN TRAP
(PT 1/2")
Solids and Liquids 1 Micron and Larger
Remaining Oil Content 1 ppm w/w [1.2 mg / m³]
DRAIN CONNECTOR
OD8-URETHANE TUBE TYPE
3.5 ISO 8573.1 Quality Class (ONE TOUCH FITTING)
Solids - Class 2 ( Particle Size 1 micron ) LOOSE PART
Oil Content - Class 4 ( Oil Vapor 5 mg/m³ ) OD8 - URETHANE TUBE(1M)
3.6 Maximum Inlet Liquid Load 2,000 ppm w/w
3.7 Application Outlet Filter for Air Dryer Detail Drawing
3.8 Maintenance Element(Cartridge) Replacement

NOTE

TITLE APPROVED APPROVED DOC NO.

OUTLET AIR FILTER I. G. KIM
( Particle Removal Filter ) DRAWING
ISO 8573.1 Class 2 J.S.JEON DRAWING NO.
DATE
KNAF-31/25AN(1 MICRON) 2018-12-28 KNAF31/25AN-009 3
KYUNG NAM DRYER CO., LTD. - 9 / 10 -

-9/17-
 ONE(1) YEAR SPARE PART LIST SHIP NO.
S-1680/81/82/83/91/92
REFRIGERATED AIR DRYER(KADM - 100N)
SUPPLY / SHIP
NO. NAME SKETCH MAT'L REMARKS
WORK SPARE

1 1 WHITE
13

INDICATING Steel &

1 2 1 GREEN
LAMP Plastic
2 1 RED
31

POWER ON/OFF
41

2 Plastic 1 1
SWITCH

51

120

FILTER Bronze
3 1 1 3/8 INCH
DRYER & Steel
Ø67

35

4 RELAY Plastic 1 1
27
0
20

SPARE PART
5 Steel 0 1
BOX
100

200

KYUNG NAM DRYER CO., LTD. - 10 / 10 -

-10/17-
 CONTROL AIR DRYER

Instruction & Operating Manual

of
Refrigerated Type Air Dryer
(Air cooled type)

120-2, JANGGOK-RO, JORI-EUP, PAJU-SI, GYEONGGI-DO, KOREA

TEL : 031) 963 - 0080 / 949 - 0345 / 949 - 7206 / 949 - 7203
FAX : 031) 962 - 0180

Copyright ⓒ KYUNG NAM DRYER CO., LTD. Page : 1 of 7

-11/17-
 CONTROL AIR DRYER

CONTENTS

Ⅰ. INSTALLATION

Ⅱ. OPERATION

Ⅲ. MAINTENANCE

Copyright ⓒ KYUNG NAM DRYER CO., LTD. Page : 2 of 7

-12/17-
 CONTROL AIR DRYER

Ⅰ. INSTALLATION
1. LOCATION
(1) THE DRYER SHOULD BE LOCATED 30 TO 50cm AWAY FROM ADJACENT WALLS

FOR GOOD SUCTION AND DISCHARGE AIR THROUGH CONDENSER.

(2) SHOULD BE VENTILATED WELL AS THE DRYER IS EQUIPPED WITH AIR COOLED

CONDENSER.

(3) EVADE DUSTY AREA, RADIATORS AND DO NOT EXPOSE TO DIRECT SUN RAY.

THIS MAY DECREASE THE COOLING CAPACITOR OF THE DRYER.

(4) IF THE AMBIENT AIR TEMPERATURE EXCEEDS 45℃, INSTALL A DUCT FOR
PRESENTING FRESH AIR.

※ ESPECIALLY IF THE VESSLE PASSES TORRID ZONE LIKE THE EQUATOR

IT WOULD BETTER INSTALL A EXTRA FAN TEMPORAILY.

(5) FOUNDATION SHOULD BE FLAT, LEVEL AND STRONG ENOUGH.

IF BOLTING DOWN OF THE DRIER IS NEEDED, UTILIZE THE 12MM HOLES

PROVIDED AT THE BASE.

((6)) WHEN INSTALLED OUTDOORS, CARE SHOULD BE TAKEN NOT TO BE EXPOSED TO

RAIN. THE LOCATION SHOULD BE PROPERLY DRAINED.

2. FIELD PIPING
(1) ATTACHED AUTO DRAIN TRAP TO THE DRAIN OUTLET.

FOR CONNECTION TO FIELD MAIN DRAIN PIPING, USE PIE RUN TUBES.

(2) INSTALL BY PASS VALVE IN THE AIR PIPING.

3. SPECIAL INSTRUCTIONS FOR PROPER PIPING

(1) FIELD PIPING SHOULD NOT BE SMALLER THAN AIR CONNECTION OF THE DRYER.

(2) SHORT RADIUS ELBOWS AND FITTING WHICH CAUSE MUCH PRESSURE DROPING SHOULD

NOT BE USED.

(3) CLEAN THE PIPING BEFORE INSTALLATION.

(4) VIBRATION FROM AIR COMPRESSOR SHOULD NOT BE TRANSMITTED TO THE DRIER.

(5) INSTALL A SUPPORTER PROPERLY SO THAT PIPING WEIGHT SHOULD NOT BE

IMPOSED TO THE DRYER.

4. POWER WIRING
(1) CHECK AVAILABLE CURRENT FOR MATCHING VOLTAGE.

DRYER NAMEPLATE SHOWS THE POWER SOURCE NEEDED.

VOLTAGE SHOULD BE WITHIN 10％

IF VOLTAGE IS TOO LOW, INSTALL A POWER TRANSFORMER.

Copyright ⓒ KYUNG NAM DRYER CO., LTD. Page : 3 of 7

-13/17-
 CONTROL AIR DRYER
(2) MAIN SWITCH OR NO FUSED BREAKER SWITCH SHOULD BE INSTALLED IN THE
POWER LINE TO THE DRYER.
(3) SIZE OF ELECTRIC WIRES AND EARTH WIRE MUST BE OF ENOUGH CAPACITY
FOR THE DRIER.
(4) SHOULD BE PROPERY GROUNDED.

Ⅱ.OPERATION
1. OPERATION PRINCIPLE
(1) THE HUMID AIR FLOWS INTO THE AIR INLET, AND PRE-COOLED IN THE
HEAT EXCHANGER, AND ENTERS THE EVAPORATOR.
(2) AS THE AIR PASSES THROUGH THE EVAPORATOR(2) WHITCH WAS COOLED BY
EVAPORATION OF LIQUID REFRIGERANT, TEMPERATURE DROPS DOWN TO 10 ℃(MAX 4℃)
DEW POINT TEMPERATURE, THEN THE MOISTURE IN THE AIR IS CONDENSED.
(3) CONDEDSED MOISTURE, NOW WATER, IS SEPERATED FROM AIR, AND PURGED OUT OF
THE SYSTEM BY DRAIN, AND DISCHARGED THROUGH OUTLET OF AUTO DRAIN TRAP.
(4) WHILE PASSING THROUGH EXPANSING VALVE, THE HIGH PRESSURE LIQUID REFRIGERANT
IS EVAPORATED IN THE EVAPORATOR AND PULLED TO COMPRESSOR, COMPRESSED AGAIN.
CONTINUING THE REFRIGERATION CYCLE.

2. START-UP
(1) BEFORE START-UP, CHECK THE FOLLOWING :
1) PROPER LOCATION, AIR PIPING AND POWER WIRING.
2) CLOSED THE VALVE IN AIR LINE BY- PASS PIPING.
3) OPENED THE VALVE IN THE DRAIN PIPING.
4) CHECK VALTAGE.
5) CHECK FOR PROPER FUSE OR BREAKER.
6) SERVICE VALVE OF RECEIVER TANK : TURN THE VALVE COUNTERCLOCKWISE TO THE END(THE
STATUS THAT THE BAR IS FULLY OUT) AND TURN THE VALVE TWO AND A HALF(2 2/1) CLOCKWISE.

 "A" Clogging
bar

e) Normal setting of the bar :
Status that all of A, B, and C are opened.
f-1) The status that the bar is fully out :
A- Locked, B and C - Opened
f-2) Phenomenon - The pressure doesn't go Through
the low pressure part of Dual Pressure Switch.
f-3) Result - Trip occurs because the value lowers than
the set value of low pressure part.

Copyright ⓒ KYUNG NAM DRYER CO., LTD. Page : 4 of 7

-14/17-
 CONTROL AIR DRYER

"B" Clogging

g-1) The status that the bar is fully in :

A and B - Opened, C - Closed
g-2) Phenomenon - As the flow of refrigerant is cut off by
receiver tank, the high pressure part can't go up.
g-3) Result - As there is no flow of refrigerant, the
Ref. compressor is burned out by overload.

(2) START-UP
1) IF ABOVE CONDITION IS ALL RIGHT, TURN ON THE OPERATING SWITCH,
WITHOUT SUPPLYING COMPRESSED AIR TO THE DRYER.
2) AFTER STARTING, INDICATING LAMP LITS, AND IT IS NORMAL
IF THE REFRIGERANT PRESSURE GAGUE INDICATES GREEN AREA AFTER 5 TO 10
MINUTES OPERATIONS. (LOW PRESSURE : 3~6kg/cm2, HIGH PREUUSRE : 13~26kg/cm2)
3) ALLOWS THE COMPRESSED AIR INTO THE DRYER.
4) AUTO DRAIN TRAP WILL BE AUTOMATICLLY DRAIN CONDENCED WATER WHICH
IS FROM EVAPORATOR.

Ⅲ. MAINTENANCE
1. GENERAL
(1) IF THE GAGUE INDICATES AREA ABOVE THE GREEN, IT MEANS THE DRYER

IS OVER-LOADED.

CHECK FOLLOWING.

1) IS TEMPERATURE OF ENTERING COMPRESSED AIR TOO HIGH?

2) IS AMBIENT AIR TEMPERATURE TOO HIGH?

3) IS CONDENSER FAN RUNNING?

4) DOES CONDENSER HAVE DIRTY WITH DUST, SO RESTRICT AIR FLOWING?

5) IS AIR FLOW INTO CONDENSER WELL?

6) ISN'T VOLTAGE IS LOW?

Copyright ⓒ KYUNG NAM DRYER CO., LTD. Page : 5 of 7

-15/17-
 CONTROL AIR DRYER

(2) IF THE DRYER STOPS OPERATION BY ONE OF ABOVE REASON,

REF-COMP LAMP TURNS OFF AND ALARM LAMP LIGHTS.

FOR RE-STARTING, AFTER CORRECTION OF TROUBLE, RESET THE PRESSURE

SWITCH AND START OPERATION.

(3) THE WAY TO EXCHANGE A COMPRESSOR AND REFRIGERANT INJECTION PROCEDURE.

1) TURN OFF THE CONTROL AIR DRYER.

2) RELEASE THE REFRIGERANT FROM CHECK JOINT INSTRALLED IN THE UNIT.

3) SEPARATE THE DISCHARGE AND SUCTION COPPER TUBE FROM THE OLD REF. COMPRESSOR

BY USING OXYGEN WELDING OR COPPER CUTTER.

4) REMOVE THE OLD REF. COMPRESSOR.

5) INSTALL NEW ONE AND CONNECT TO THE DISCHARGE/SUCTION LINE.

6) USING A VACUUM PUMP TO MAKE VACUUM STATE.

IF YOU CAN NOT MAKE VACUUM STATE, CHECK THE WELDING PART TO FIND LEAK POINT.

7)) AFTER COMPLETING OF VACUUM GENERATION, CONNECT REFRIGERANT GAS TO CHECK JOINT

BY USING MANIFOLD GAUGE.

8) TURN ON THE CONTROL AIR DRYER TO RECHARGE THE REFRIGERANT APPROX. 1kg

9) THE REFRIGERANT INJECTION PROCEDURE.

● THE PROPER LEVEL OF REFRIGERANT LIQUID IS AROUND A HALF DEGREE AT SIGHT GLASS.

● THE PROPER TEMPERATURE OF THE SUCTION LINE OF COMPRESSOR IS COLD ENOUGH

NOT TO BE FROZEN.

● THE HIGH SIDE PRESSURE IS 13~26 kg/cm2, LOW SIDE PRESSURE IS 3~6 kg/cm2 IS
SUITABLE PRESSURE ON WORKING.

Copyright ⓒ KYUNG NAM DRYER CO., LTD. Page : 6 of 7

-16/17-
 CONTROL AIR DRYER

2. TROUBLESHOOTING
PROBLEM CAUSE SOLUTION

1. INDICATING LAMP IS OFF 1. POWER IS OFF 1. TURN ON POWER

2. SWITCH OR LAMP ARE INACTIVE 2. REPLACEMENT

2. TURNS ON THE POWER 1. PRESSURE SWITCH CUT OFF 1-1. HIGH PRESSURE

BUT COMPRESSOR IS NOT - FIND THE REASON OF ABNORMAL

OPERATING HIGH PRESSURE AND RESET

1-2. LOW PRESSURE

- CHECK LEAKAGE POINT OF

REFRIGERANT

2. STARTING RELAY OR 2. REPLACEMENT

STARTING CAPACITOR FAILURE

3. DEW POINT TEMPERATURE IS 1. EVAPORATOR IS FROZEN 1. ADJUST HOT GAS BY-PASS V/V

LOW, BUT NO DRAIN ( PRESSURE GAGUE INDICATES

BELOW GREEN AREA )

2. BLOCKED DRAIN TRAP 2. CLEAN IT

4. DEW POINT TEMPERATURE IS 1. HIGH TEMPERATURE INLET AIR 1. LOW IS THROUGH

HIGH, WATER SHOW UP AT AIR AFTER COOLER

OUTLET 2. EXCESSIVE AIR FLOW 2. ADJUST AIR QUANTITY

3. LOWERED COOLING 3. CHARGE REFRIGERANT

CAPACITY

4. HIGH AMBIENT TEMP. 4. MAKE LOW TEMP. BY VANTILATION

5. CONDENSER IS BLOCKED 5. CLEAN IT

5. ABNORMAL NOISE OF 1. OVERCHARGED 1. PURGE IT AT PROPER PRESSURE

COMPRESSOR REFRIGERANT

6. REFRIGERANT COMPRESSOR AND 1. BLOCKED HOT GAS BY-PASS 1. CHECK HOT GAS BY-PASS VALVE

LOW-PRESSURE LINE ARE FROST VALVE - ADJUST OR REPLACE

2. BLOCKED FILTER DRYER 2. REPLACEMENT

7. LOW PRESSURE OF OUTLET AIR 1. EVAPORATOR IS FROZEN 1. ADJUST HOT GAS BY-PASS V/V

Copyright ⓒ KYUNG NAM DRYER CO., LTD. Page : 7 of 7

-17/17-