Professional Documents
Culture Documents
MCOSMOS Rack Alignment v3.2 - MCR20 Jul11
MCOSMOS Rack Alignment v3.2 - MCR20 Jul11
OF METROLOGY UK
THESE NOTES COVER THE SET-UP AND ALIGNMENT OF THE MCR20 PROBE CHANGER/RACK
INDEX
Description Page
Mitutoyo Contacts 3
-2-
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
-3-
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
Note! This will normally have been done as part of the software installation.
However if this has not been carried out upon selecting CMM Learn Mode the following error dialogue will
appear:-
Click OK and this will open CMM System Manager as shown below.
To open CMM System Manager before using CMM Learn Mode or at any time to configure a new CMM
from Part Manager select:-
Settings / CMM SystemManager…:-
-4-
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
Create in MachineBuilder – This creates a new configuration with the name as entered in the Name field.
Import from Version 3.0 – If this version of MCOSMOS has been upgraded from v3.0 then the
previously configured CMM configuration can be imported into v3.2.
Import from Sync directory – A CMM configuration can be imported from a central directory (i.e. on a
network) which is ideal when many different types of CMM are employed
within a company.
Create in MachineBuilder
Enter the required Name for the new CMM configuration and then select OK
(“Inspection CMM” used here):-
Important! This Name must not contain special characters (i.e. # @ * ” ’ : ; etc.)
-5-
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
From the Add machine area highlight the type of CMM required (i.e. CRYSTA-APEX):-
Highlight the required size of CMM and then select by ‘double-clicking’ or by use of the Add icon:-
Should the wrong CMM be chosen, highlight the item in the bottom area and select Remove:-
-6-
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
From the Add rotary table highlight the type of rotary table required (i.e. MRT320):-
From the Add MasterBall area highlight the type of Master Ball required (i.e. MB_20_144):-
The Master Ball will ‘snap’ to the nearest CMM fixing hole.
-7-
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
Select OK
-8-
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
Note! This set-up covers one MCR20 Probe Changer fitted with up to 6 TP20 Modules
From the Add Changer/Rack area highlight the type of Probe Changer required (MCR20):-
To position the Changer/Rack, use the double-ended Grey arrows to move it around.
It may be required to ‘re-snap’ the Changer/Rack to the required CMM fixing hole.
Once the Changer/Rack position is set use the Add icon to store:-
This will set the item in the graphic area and also list it in the bottom area of the screen:-
-9-
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
- 10 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
It is required to ‘build’ the Probe configuration to mimic the kit fitted to the CMM.
From the Options list highlight the Probe Extension (PEL1, PEL2, PEL3 or PEL4) if fitted and select the
top ‘Chevron’ icon:-
This will appear in the Configuration list and update the graphic window.
If the wrong selection is made highlight the item in the Configuration
list and select the lower ‘Chevron’ icon:-
Then select the Touch Probe (TP20) and select the top ‘Chevron’ icon.
This will appear in the Configuration list and update the graphic window:-
Then select the Touch Probe Module (i.e. TP20_SF) and select the top ‘Chevron’ icon.
This will appear in the Configuration list and update the graphic window.
Then select the Stylus Extension and/or Stylus (i.e. A5000-3603) and select
the top ‘Chevron’ icon.
This will appear in the Configuration list and update the graphic window:-
This will complete the Probe Configuration and complete the value for
The Swivel Length:-
Important! The Swivel Length must be exact and represents the length from the
Probe Head rotation point down to the Stylus.
Select OK
- 11 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
This will open the Define Probes #1 dialogue. This dialogue allows easy definition of required
Probe Head Positions (“A” and “B” angles). The function shows, graphically, the chosen position of
the Probe Head without it physically having to be moved:-
The window will automatically prompt the entry for Probe No 2 as it assumes Probe No 1
to be set at A = 0° : B = 0° (straight down).
Tip! The angle(s) for Probe No.1 can be changed but it is recommended that they
remain in this position.
- 12 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
To enter a new Probe Head position use the up and down arrow buttons to set the required angles.
(A = 90° : B = 90° shown here):-
Finally select OK
- 13 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
To enter a new Probe Head position the “A” and “B” angle matrix can be used:-
Click on the required Probe Head angle (the box will now have a blue surround).
(A = 90° : B = 90° shown here).
The selected angle matrix box will now be represented by the legend: -
The Probe Head position will also be shown in the graphic screen:-
Finally select OK
- 14 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
The method shown above will now have to be repeated for each port that is being used in the Rack/Changer.
Then select OK
This will then open the Configure Probe System #2 dialogue as shown here:-
- 15 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
It is necessary to set the Movement Parameters for the configured Probe Tree.
This will then open the Movement Parameters dialogue as shown here:-
Important! The Docking Angle B value MUST be correctly entered or the Probe Tree
calibration program will not perform correctly and can cause errors to be
displayed.
Select OK
- 16 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
Once all required ports have been configured and the Movement parameters set (as explained above) select OK
to the Machine Builder.
If this configuration is to be used ‘Off-line’ (i.e. on a PC not connected directly to a CMM) then the item
Offline configuration MUST be ‘ticked’:-
Select OK
- 17 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
The CMM System Manager function allows easy generation of a GEOPAK part program to calibrate the
required Probe Head Positions. This part program can then be used at any time on the CMM to reduce
calibration time and reduce / eliminate operator input.
Note! Before you Generate a GEOPAK Probe Calibration program, use the CMM System
Manager function as explained previously to build a Probe system with all the required
Probe angles (“A” and “B” angles).
Within CMM System Manager ‘right-click’ on the previously generated CMM configuration and select
Generate part program for calibration:-
The previously configured Probe System will appear in the graphical area.
The previously configured Probe Head Angles will appear as a list at the top of this window.
- 18 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
The fields inside the Generate part program for calibration #1 function can be completed in any order,
however it is necessary to first highlight the required Tree/s (if fitted) and Probe positions to be calibrated.
Place a cross in each Tree and Probe to be calibrated:-
Important! If you wish to Generate a part program for a Tree other than #1
(i.e. Tree #3) it is extremely important that the following is noted. Select the
required Tree as above but (as a minimum) Probe #1 of Tree #1 MUST
also be selected. Probe #1 of Tree #1 must be treated as a reference probe.
Failure to do this will cause errors in the calibration or failure of the Part
Program to repeat correctly.
Each section of this dialogue is described below along with suggested entries.
- 19 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
The angles represent the position of the circles to be measured from the top of the sphere in degrees.
(This will be shown on the graphic to the right of these fields).
CNC parameters
These parameters set the CNC values for the generated Part Program:-
Movement speed – Enter the speed that the CMM will move at between measurements (in
mm/s).
Measurement speed – Enter the speed that the CMM will perform the measurements (in mm/s).
Saf. dist. for first exec. – Enter the required ‘clearance’ value for the Stylus for the first repetition of
the Masterball measurement.
Saf. dist. for following exec. – Enter the required ‘clearance’ value for the Stylus for the following
repetitions of the Masterball measurement.
Once all the required items have been input select the OK button to generate the Part Program:-
The screen may ‘flicker’ briefly as the Part Program is generated. This will return the user to the CMM
System Manager. Finally select OK.
- 20 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
Once the Probe Changer/Rack has been configured within Machine Builder it must be physically aligned
on the CMM Table to ensure it has the ability to correctly change TP20 Modules when instructed.
Important! This procedure must be carried out before initial use and also if the
Changer/Rack is removed and replaced or if it suffers a collision from the
Probe Head
Within MCOSMOS Part Manager Create a New Part and select CMM Learn Mode
Calibrate Probe Number 1 of Changer (Rack) Position 1. This can be done manually if necessary for convenience.
Select OK
- 21 -
© Mitutoyo (UK) Ltd. – July 2011
TRAINING NOTES FOR MCOSMOS CNC CMM GEOMETRY SOFTWARE
Each picture dialogue will provide guidance as to what is required next. The next dialogue for example will
require the operator to take one Manual measurement point at the indicated location on the Rack:-
The Rack alignment program is a combination of both Manual and CNC measurement points to align the
Changer/Rack.
After each Manual point is measured the program will prompt with the next picture dialogue and/or a CNC
measurement.
Important! Ensure the area around the Changer/Rack is clear of any obstacles which
would interfere with the CNC portion of this program.
Once the Rack alignment program is complete the Changer/Rack is now aligned and ready for use.
The previously generated Calibration Part Program can now be executed as per any other Part Program by
selecting the CMM Repeat mode icon:-
- 22 -
© Mitutoyo (UK) Ltd. – July 2011