Crankshaft - Install

3056E Industrial Engine 35600001-UP(SEBP3643 - 53) - Documentation Page 1 of 7
Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE

Model: 3056E INDUSTRIAL ENGINE 35605387
Configuration: 3056E Industrial Engine 35600001-UP
Disassembly and Assembly

3056E Industrial Engine
Media Number -RENR2426-04 Publication Date -01/05/2009 Date Updated -06/05/2009
i01823453
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 165-2601 Silicone Sealant -
B 8H-8581 Feeler Gauge 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that all of the lubrication passages are clean and free of debris.
2. Clean the seat for the main bearing in the cylinder block and clean the upper main bearings.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 20/11/2019
Illustration 1 g00541257
3. Install upper main bearings (8). Ensure that the upper main bearing location tabs are in the
correct position in the cylinder block. Lubricate upper main bearings (8) with clean engine oil.
4. Clean the upper half of the thrust washers and lubricate the upper half of thrust washers. Place
the upper half of thrust washer (9) in the recess in the cylinder block. The grooves on the thrust
washer must be located against the crankshaft.
5. Ensure that the main bearing journals and the connecting rod bearing journals of crankshaft (7)
are clean. Attach lifting straps and a suitable lifting device in order to position the crankshaft in
the cylinder block. The weight of the crankshaft is approximately 39 kg (85 lb). Do not scratch
any of the finished surfaces on the crankshaft.
6. Clean the lower half of the thrust washers and lubricate the lower half of thrust washers. Place
the lower half of thrust washer (11) in both sides of the center main bearing cap. The grooves
on the thrust washer must be located against the crankshaft.
7. Clean the lower main bearings. Install lower main bearings (10) in main bearing caps (4) with
the bearing tabs in the correct position. Lubricate the lower main bearing caps with clean engine
oil.
8. Ensure that the dowels for main bearing caps (4) are in the correct position in the main bearing
caps or in the cylinder block. Install main bearing caps (4) in the position that is marked during
the removal process. All of the bearing tabs on the main bearings should be on the same side.
9. Install main bearing cap bolts (3). Tighten the bolts to a torque of 265 N·m (195 lb ft).
10. Ensure that the bearing tabs for the connecting rods and the connecting rod cap are in the
correct position. Lubricate the bearing faces with clean engine oil. Install connecting rod caps
(6) and the connecting rod cap bolts and nuts (5). Tighten the nuts evenly to a torque of 125
N·m (92 lb ft).
Note: Do Not reuse the old nuts in order to secure the connecting rod cap.
Note: Ensure that the etched number on the connecting rod bearing cap matches the etched
number on the connecting rod. Ensure that the etched numbers are on the same side.
11. Clean the bridge and the face of the cylinder block. Apply a thin bead of Tooling (A) on the
corners of the seat for the bridge. Also apply Tooling (A) around the thread holes in the seat for
the bridge. Use the following steps when you apply Tooling (A) to the cylinder block and the
bridge.
a. Apply a 3.0 mm (0.12 inch) bead of Tooling (A) along the corner of the top recess in the
cylinder block.
Note: The maximum protrusion for the bridge (2) from the outside of the cylinder block
is 0.50 mm (0.020 inch).
b. Install bridge (2) and the rubber seals, if equipped. The rubber seals will sit higher than
the bridge when the seals are correctly installed. Use a straight edge to line up the bridge
with the face of the cylinder block. Tighten socket head bolts (1) to a torque of 16 N·m
(12 lb ft). Tighten the bolts evenly.
c. When the bridge is positioned and the socket head bolts have been tightened, inject
Tooling (A) in the groove that is at each end of the bridge. The groove must be
completely filled.
d. When the gasket for the oil pan is removed, damage may occur to the existing seal in the
grooves of the bridge. If the seal is damaged, apply a sufficient amount of Tooling (A) in
order to fill the grooves.
12. Check the crankshaft end play. Use a prybar to move the crankshaft toward the front of the
engine. Use Tooling (B) to measure the end play between rear thrust washer (5) and the
crankshaft. The maximum permissible crankshaft end play is 0.51 mm (0.020 inch).
End By:
a. Install the housing for the crankshaft rear seal. Refer to Disassembly and Assembly,
"Crankshaft Rear Seal - Install".
b. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housng - Remove
and Install".
c. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
d. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
e. Install the engine oil relief valve. Refer to Disassembly and Assembly, "Engine Oil Relief
Valve - Remove and Install".
f. Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump -
Install".
Copyright 1993 - 2019 Caterpillar Inc. Wed Nov 20 10:42:16 EST 2019
All Rights Reserved.
Private Network For SIS Licensees.

Crankshaft - Install

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Crankshaft - Install

Uploaded by

Copyright:

Available Formats

3056E Industrial Engine 35600001-UP(SEBP3643 - 53) - Documentation Page 1 of 7

Product: INDUSTRIAL ENGINE

Disassembly and Assembly

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

You might also like