Professional Documents
Culture Documents
Weekly Pidang
Weekly Pidang
EX708 44253 44250 44307 57 44325 75 44343 93 44361 111 44379 129 44397 147 44415
EX711 40306 40250 40360 110 40378 128 40396 146 40414 164 40432 182 40450 200 40468
EX301 15108 15250 15162 -88 15180 -70 15198 -52 15216 -34 15234 -16 15252 2 15270
SH304 40184 40250 40238 -12 40256 6 40274 24 40292 42 40310 60 40328 78 40346
SH305 39833 40000 39887 -113 39905 -95 39923 -77 39941 -59 39959 -41 39977 -23 39995
EX1701 28078 28250 28132 -118 28150 -100 28168 -82 28186 -64 28204 -46 28222 -28 28240
EX1722 22167 22250 22221 -29 22239 -11 22257 7 22275 25 22293 43 22311 61 22329
EX1726 19875 20000 19929 -71 19947 -53 19965 -35 19983 -17 20001 1 20019 19 20037
EX1730 20590 20750 20644 -106 20662 -88 20680 -70 20698 -52 20716 -34 20734 -16 20752
EX1736 20791 20750 20845 95 20863 113 20881 131 20899 149 20917 167 20935 185 20953
Hm per tgl 27/07/2012
Sunday-26-Aug-12
165
218
20
96
-5
-10
79
37
203
PERIODE 30 JULI 2012 - 05 AGUSTUS 2012
EX708 43968 44000 44022 22 44040 40 44058 58 44076 76 44094 94 44112 112 44130
EX711 40092 40000 40146 146 40164 164 40182 182 40200 200 40218 218 40236 236 40254
EX301 14787 14750 14841 91 14859 109 14877 127 14895 145 14913 163 14931 181 14949
SH304 39968 40000 40022 22 40040 40 40058 58 40076 76 40094 94 40112 112 40130
SH305 39530 39750 39584 -166 39602 -148 39620 -130 39638 -112 39656 -94 39674 -76 39692
EX1701 27775 27750 27829 79 27847 97 27865 115 27883 133 27901 151 27919 169 27937
EX1722 21928 22000 21982 -18 22000 0 22018 18 22036 36 22054 54 22072 72 22090
EX1726 19712 19750 19766 16 19784 34 19802 52 19820 70 19838 88 19856 106 19874
EX1730 20261 20250 20315 65 20333 83 20351 101 20369 119 20387 137 20405 155 20423
EX1736 20506 20500 20560 60 20578 78 20596 96 20614 114 20632 132 20650 150 20668
Hm per tgl 27/07/2012
130
254
199
130
-58
187
90
124
173
168
Sunday-02-Sep-12
6
130
75
6
68
63
-34
W1
PLAN PA WEEKLY
3 PC4000-6 EX301 14,500 4-Aug-12 Sabtu 8 8 8 95.2% 95.60% BUS : Hose cylinder bucket leak ( Down 3,5 jam )
6 PC2000-8 EX1701 27,500 1-Aug-12 Rabu 8 8 8 95.2% 99.36% BS : Schedule PS 27,500 Hrs ( Down 1 Jam )
7 PC2000-8 EX1722 21,500 3-Aug-12 Jumat 4 8 8 95.2% 92.71% BS : Schedule PS 21,500 Hrs ( Down 11 Jam )
8 PC2000-8 EX1726 19500 31-Jul-12 Selasa 8 10 10 94.0% 62.67% BUS : ARM abnormal ( Down 53 jam )
9 PC2000-8 EX1730 19,750 5-Aug-12 Minggu 5 10 10 94.0% 95.66% BS : Schedule PS 20,000Hrs ( Down 6 Jam )
Page 5
W2
BS Schedule Reflil Grease (Down 3,8 Jam), BUS Ghose Grease Leak
1 PC4000-6 SH304 39,750 8-Aug Rabu 8 20 20 88.1% 93.01% ( Down 3,8 Jam),BUS Bucket Jummed (Down 4,2 jam)
BUS Attachment Jammed ( Down 2,9 Jam), BUS Lock Lever Jammed
3 PC4000-6 EX301 4 4 97.6% 98.07% ( Down 0,3 Jam)
BUS Auto Lube Abnormal ( Down 5,4 jam), BUS Attachment jammed
4 PC3000-1 EX708 4 4 97.6% 95.83% ( Down 2,25 Jam)
BUS HPF Control Block III Leak ( Down 25,08 jam), BUS Low Power
5 PC3000-6 EX711 4 4 97.6% 83.38% (Down 2,8 Jam)
6 PC2000-8 EX1701 27,750 12-Aug Minggu 8 12 12 92.9% 99.45% BUS Hose Grease Leak (Down 0,9 Jam)
7 PC2000-8 EX1722 21,750 9-Aug Kamis 8 72 72 57.1% 94.6% BUS Track RH loose ( 21:45 continue )
BUS Hose Motor Leak ( Down 2 Jam), BUS Track LH&RH Loose
8 PC2000-8 EX1726 4 4 97.6% 94.39% ( Down 2,25 Jam), BUS Oil Hyd Empty (Down 1,75 Jam), BUS Cup Fuel
Missing ( Down 3,4 Jam)
BUS Refeuling Arm Broken (Down 8,3 jam), BUS Cant Start (Down 1,4
9 PC2000-8 EX1730 4 4 97.6% 94.20% Jam)
BUS Schedule Replace Battery (Down 3,8 Jam), BS Schedule Refill
10 PC2000-8 EX1736 4 4 97.6% 96.83% grease (Down 1,5 Jam)
Page 6
W3
1 PC4000-6 SH304 39,750 13-Aug-12 Senin 20 20 88.1% Replace MP III, Replace hyd oil, EG oil, PTO oil, SGB oil
3 PC4000-6 EX301 14,750 16-Aug-12 Kamis 8 8 8 95.2% Replace spur gear oil LH & RH
Replace hyd oil, replace travel motor RH & LH, replace ACV, fabrikasi
5 PC3000-6 EX711 40,000 14-Aug-12 Sellasa 10 18 18 89.3% adapter teeth bucket
6 PC2000-8 EX1701 27,750 15-Aug-12 Rabu 6 12 12 92.9% Replace FD oil RH & LH, replace fan motor oil cooler
9 PC2000-8 EX1730 20,250 18-Aug-12 Sabtu 6 16 16 90.5% Replace bucket cyl LH & RH
Average 94.4%
Page 7
W4
Replace hyd oil, replace travel motor RH & LH, replace ACV, fabrikasi
5 PC3000-6 EX711 40,000 20-Aug-12 Senin 10 20 20 88.1% adapter teeth bucket, replace stick cyl RH
8 PC2000-8 EX1726 19,750 23-Aug-12 Kamis 8 20 20 88.1% Replace injector engine & rewplace boom cyl LH
9 PC2000-8 EX1730 20,250 21-Aug-12 Selasa 8 16 16 90.5% Replace bucket cyl LH & RH
Average 94.3%
Page 8
W5
Average 96.4%
Page 9
W6
1 PC4000-6 SH304 40,250 Kamis 13-Sep-12 6 12 12 92.9% Replace PDG pump, replace oil FD LH & RH, replace sls pump
4 PC3000-1 EX708 44,250 Rabu 12-Sep-12 6 8 8 95.2% Replace Hose Discharge M/P III, ReO-ring mounting pilot pump leak
5 PC3000-6 EX711 40,250 Senin 10-Sep-12 6 8 8 95.2% Sch REPLACE Hose Supply HPF II, Projek replace ACV
Page 10
W6
Replace fan motor radiator, Setting pressure Fan pump dan Pump
10 PC2000-8 EX1736 20,750 Selasa 11-Sep-12 4 8 8 95.2% 1R, replace oil swing machinerry rear
Page 11
W7
4 PC4000-6 EX301 15,250 Kamis 20-Sep-12 6 8 8 95.2% Replace oil spur gear LH & RH 92.86%
Replace hyd oil, Reseal Block swing brake valve leak, Pipe from C/B III
5 PC3000-1 EX708 44,250 Senin 17-Sep-12 6 14 14 91.7% to manifold line C modif with hose , Pipe manifold line C front leak , 88.14%
Block throttle line C leak
8 PC2000-8 EX1722 22,250 Selasa 18-Sep-12 2 4 4 97.6% Replace F/D Oil LH 100.0%
Page 12
W7
replace Stick Cyl LH, Stick Cyl RH, replace R&I Bucket Cyl RH & LH,
11 PC2000-8 EX1736 20,500 Rabu 19-Sep-12 6 120 120 28.6% replace Replace fan Pump, Replace Swivel Joint, Replace Swing 98.86%
Machinery Front & Rear, rebushing link bucket
Page 13
W7
REMARK
BUS : Cyl Bull Clamp RH Leak(Down 2,16 Hrs), BUS : PLC Low Power
(Down 1,1 Hrs), BUS : Engine Low Power (Down 1,4 Jam), BUS : Low
Idle (Down 3 Hrs)
BUS: Hose Control Leak (Down 4,25 Jam), BUS: Control Valve Leak
(Down 14,75 Jam), BUS: Swing Low Power ( Down 1,3 Jam), BUS :
Hyd Oil Leak ( Down 2,9 jam)
BUS: engine Suddenly Off ( Down 0,5 Jam), BS: Schedule PS 250 Hrs =
23 jam), BUS: Hyd Pump Leak (Down 1,3 Jam)
BS: Schedule PS15.250 ( Down 4,4 jam), BUS: Engine Suddenly Off
( Down 7 Jam), BUS : Hyd Oil Low ( Down 0,583 Jam)
BS: schedule PS 44.250 Hrs( Down 19,5 Jam), BUS: Hose Hyd Leak
( Down 0,42 Jam)
BUS: AC Leak, RPM Drop ( Down 1,8 jam), BUS : Hose Swing Leak
( Down 14,3 Jam), BS: Schedule PS 40.500 ( Down 9 Jam), BUS : Hose
Swing Leak ( Down 1,25 jam)
###
###
Page 14
W7
Average
Page 15
W8
A
C
PERIODE 24 s/d 30 September 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
A
Replace Final Driveoil LH & RH, replace spur gear 0il LH & RH, reaeal
1 PC4000-6 SH304 40,500 kamis 27-Sep-12 8 20 20 88.1% parking brake swing RH
###
Clamp piping rotary joint broken, Hose from C/Block stick float to
2 PC4000-6 SH305 40,000 Selasa 25-Sep-12 12 20 20 88.1% return manifold leaks, Hose Intrernal leak swing brake valve worn,
Adapter filter HPF C/B II leak from flange seal ###
44,500 Replace Engine oil, replace Final drive oil LH & RH, Block swing brake
5 PC3000-1 EX708 Rabu 26-Sep-12 8 18 18 89.3% valve leak, PPC valve travel RH & LH leak ###
replace boom cyl RH, replace bucket cyl RH, replace swing motor
7 PC2000-8 EX1701 28,500 Minggu 30-Sep-12 8 36 36 78.6% front, replace rotarry joint ###
Page 16
W8
replace Stick Cyl LH, Stick Cyl RH, replace R&I Bucket Cyl RH & LH,
11 PC2000-8 EX1736 21,000 Senin 24-Sep-12 10 120 120 28.6% replace Replace fan Pump, Replace Swivel Joint, Replace Swing
Machinery Front & Rear, rebushing link bucket
Page 17
W9
A
C
PERIODE 1 s/d 7 Oktober 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
Replace Final Driveoil LH & RH, replace spur gear 0il LH & RH, reaeal A
1 PC4000-6 SH304 40,500 Selasa 2-Oct-12 8 20 20 88.1% parking brake swing RH
###
Clamp piping rotary joint broken, Hose from C/Block stick float to
return manifold leaks, Hose Intrernal leak swing brake valve worn,
2 PC4000-6 SH305 40,000 Senin 1-Oct-12 12 20 20 88.1% Adapter filter HPF C/B II leak from flange seal, welding return manifold
crack ###
500 Replace hose pilot pump, measurement slew ring, replace flexible
3 PC4000-6 SH313 Minggu 7-Oct-12 12 8 12 92.9% coupling FC
###
replace boom cyl RH, replace bucket cyl RH, replace swing motor front,
7 PC2000-8 EX1701 28,500 Rabu 3-Oct-12 8 36 36 78.6% replace rotarry joint ###
Hose Jumper From M/P I to M/P II Crack, Hose PPC Regulation M/P I &
Sch
8 PC2000-8 EX1722 Backlog Jumat 5-Oct-12 12 12 92.9% M/P II Crack, Hose PPC From M/P I To Fan Pump Crack, Box clipsal ###
broken, Hose filter return swing to block filter leak
Page 18
W9
Page 19
W10
A
C
PERIODE 8 s/d 14 Oktober 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
A
1 PC4000-6 SH304 4 4 97.6% Schedule washing, dailly, do backlog
###
Sch
3 PC4000-6 SH313 Backlog Kamis 11-Oct-12 18 18 89.3% Replace Flexible coupling FC
###
Union filter fan oil cooler leak, reseal SRV MRV area CB I,II,III, replace
6 PC3000-6 EX711 40,750 Minggu 14-Oct-12 8 16 16 90.5% hose anaconda line K, J M, replace hose travel motor ###
Sch replace boom cyl RH, replace bucket cyl RH, replace swing motor front,
7 PC2000-8 EX1701 Backlog Senin 8-Oct-12 36 36 78.6% replace rotarry joint ###
9 PC2000-8 EX1726 20,250 Rabu 10-Oct-12 6 24 24 85.7% Replace HIC RH & Yoke RH ###
Page 20
W10
Page 21
W11
A
C
PERIODE 15 s/d 21 Oktober 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
A
SRV return line N rear leak, Srv return line G rear leak, Long cover C/B I,
1 PC4000-6 SH304 40,750 Senin 14-Oct-12 4 4 4 97.6% ACV C/B III
###
5 PC3000-1 EX708 45,000 Selasa 15-Oct-12 10 30 30 82.1% Replace hose pilot all CB ###
Union filter fan oil cooler leak, reseal SRV MRV area CB I,II,III, replace
6 PC3000-6 EX711 40,750 Senin 14-Oct-12 6 12 12 92.9% hose anaconda line K, J M, replace hose travel motor, replace stick cyl ###
LH & RH
7 PC2000-8 EX1701 28,750 Senin 14-Oct-12 2 3 3 98.2% Replace hose HPF II ###
Replace bucket cyl RH, replace SGB Front & rear, replace swing motor
22,750 front, replace bucket assy, rebushing link, rebushing arm, replace travel
8 PC2000-8 EX1722 Kamis 18-Oct-12 6 96 96 42.9% motor LH & RH, relace top roller RH & LH , replace PTO, midlife Engine,###
replace fan pump oil cooler
Page 22
W11
Page 23
W12
A
C
PERIODE 22 s/d 28 Oktober 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
A
1 PC4000-6 SH304 41,000 Minggu 28-Oct-12 8 8 8 95.2% Do backlog
###
Replace bucket cyl RH, replace SGB Front & rear, replace swing motor
front, replace bucket assy, rebushing link, rebushing arm, replace travel
8 PC2000-8 EX1722 23,000 Selasa 23-Oct-12 8 144 144 14.3% motor LH & RH, relace top roller RH & LH , replace PTO, midlife Engine,###
replace fan pump oil cooler, replace bottom roller RH & LH, replace
track pad LH
Page 24
W12
Page 25
W13
A
C
PERIODE 29 Oktober 2012 sd 04 Nopember 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
A
1 PC4000-6 SH304 4 4 97.6% Schedule washing, dailly, do backlog
###
Replace bucket cyl RH, replace SGB Front & rear, replace swing motor
23,000 front, replace bucket assy, rebushing link, rebushing arm, replace travel
8 PC2000-8 EX1722 Senin 29-Oct-12 8 144 144 14.3% motor LH & RH, relace top roller RH & LH , replace PTO, midlife Engine,###
replace fan pump oil cooler, replace bottom roller LH
Page 26
W13
Belt alternator, Oring adapter hose to pipe cyl boom RH bottom leak,
11 PC2000-8 EX1736 21,750 Jumat 2-Nov-12 8 10 10 94.0% Oring pipe diatas boom attachment suply bucket cyl no 4 dari kiri leak,###
Repair hose dril grease gun
Page 27
W14
A
C
PERIODE 12 November 2012 sd 18 Nopember 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
A
1 PC4000-6 SH304 4 4 97.6% Schedule washing, dailly, do backlog
###
HIC RH leak 2 pc, Repalce hose internal leak motor fan oil cooler, Replace hose
internal leak fan motor oil cooler to tan hyd, Hose return grease pump, Reseal
5 PC3000-1 EX708 45,250 Selasa 6-Nov-12 10 20 20 88.1% ACV C/B 3 B1, Reseal ACV C/B 1 B1, MRV C/B 1 leak, Clamp pipe cylinder stick ###
LH head supply
Motor wiper mounting broken, Re flange seal hose supply HPF C/B III, Reseal
6 PC3000-6 EX711 41,250 Kamis 8-Nov-12 10 18 18 89.3% ACV C/B 1 B3, Hose internal leak rotary joint leak, Reseal throtle line E and L, ###
Check valve SGB leak 1 pcs, Gasket water pump leak
Replace bucket cyl RH, replace SGB Front & rear, replace swing motor front,
replace bucket assy, rebushing link, rebushing arm, replace travel motor LH &
8 PC2000-8 EX1722 4 4 97.6% RH, relace top roller RH & LH , replace PTO, midlife Engine, replace fan pump ###
oil cooler, replace bottom roller LH
Hose main pump to hose HPF F1R crack, Repair swifel hose grease pin bucket
9 PC2000-8 EX1726 20,750 Rabu 7-Nov-12 8 12 12 92.9% LH, Replace V-blet altenator , Hose C/B R1, A2 leak, Hose damper main pump ###
1R leak
Page 28
W14
Belt alternator, Oring adapter hose to pipe cyl boom RH bottom leak, Oring
11 PC2000-8 EX1736 21,750 Senin 5-Nov-12 8 12 12 92.9% pipe diatas boom attachment suply bucket cyl no 4 dari kiri leak, Repair hose ###
dril grease gun
Page 29
W15
A
C
PERIODE 12 Nopember sd 18 Nopember 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
ACV Control block 1, A3 leak, Tightening bolt mounting bottom roller LH no. 1, A
Reseal mounting HPF1 to C/B1 DN 40, Long cover C/B3 B1, B2, B3 leak, Flange
1 PC4000-6 SH304 41,250 rabu 14-Nov-12 10 16 16 90.5% seal hose supply swing LH to block jucntion C/B3 leak, Reseal suction M/P 3-4
lower, Repalce hose base plate Y61 to M/P4
###
Check shaft final drive LH, Check shaft final drive RH, clamp handrail, repair
3 PC4000-6 SH313 1,250 kamis 15-Nov-12 10 18 18 89.3% ladder, replace bucket cyl LH
###
Replace hose oil cooler, Reseal mounting base plate Y61, Mouning HPF C/B 1 to
C/B 1 leak at flange SEAL, Block SRV C/B 3 B3 leak, ACV C/B 2 A3 leak, Throtle
4 PC4000-6 EX301 16,250 Senin 12-Nov-12 10 28 28 83.3% line N front leak, PDG filter leak at mounting sensor, Reseal ACV C/B III A3, ###
Reseal mounting pilot pump
Hose return to hyd tank fitting 90, Hose supply fan motor radiator leak, Replace
hose internal leak rotary joint to filter leak, Replace hose oil cooler 2pc,
7 PC2000-8 EX1701 29,250 Selasa 13-Nov-12 8 14 14 91.7% Replace hose internal leak filter main pump, Replace hose balance M/P 1 ###
rear(hose M/P damper)
Page 30
W15
Replace PTO, replace rotary joint, replace boom cyl LH, replace bucket LH,
9 PC2000-8 EX1726 21,000 Jumat 7-Nov-12 12 72 72 57.1% replace swing machinerry front, replace travel motor LH & RH, replace top ###
roller LH & RH, replace fan pump oil cooler, replace oil motor cooler
Swivel conecttor hose grease bucket RH, Repalce Hose return fan motor
10 PC2000-8 EX1730 21,500 Minggu 18-Nov-12 8 10 10 94.0% radiator, Istall bolt mounting clamp piping from C/B L2 and R1 to toraty joint, ###
Hose internal leak filter travel motor to tank weeping
Page 31
W16
A
C
PERIODE 19 Nopember sd 25 Nopember 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
A
1 PC4000-6 SH304 4 4 97.6% Dailly check & washing
###
Check port throtlle line "E" leak, Reseal short cover C/B I A1, A2 dan adapter,
2 PC4000-6 SH305 41,000 Senin 19-Nov-12 12 14 14 91.7% Block increasing SGB RH leak, Oring mounting Y22 and Y24 leak, Short cover c/b
1 A1, A2, A3 leak dan adapter, Oring adapter hose line N leak
###
Repalce hose internal leak motor fan oil cooler, Replace hose internal leak fan
5 PC3000-1 EX708 45,500 Selasa 20-Nov-12 10 16 16 90.5% motor oil cooler to tan hyd, Hose return grease pump, Reseal ACV C/B 3 B1, ###
Reseal ACV C/B 1 B1, MRV C/B 1 leak, Clamp pipe cylinder stick LH head supply
Union filter fan oil cooler leak, reseal SRV MRV area CB I,II,III, replace hose
6 PC3000-6 EX711 41,500 Sabtu 24-Nov-12 10 10 10 94.0% anaconda line K, J M, replace hose travel motor ###
Replace bucket, Cerosin resistor weeping, Level oil hyd demage dark, Injector
8 PC2000-8 EX1722 23,000 Rabu 21-Nov-12 10 20 20 88.1% grease demage at stick ###
Page 32
W16
Replace PTO, replace rotary joint, replace boom cyl LH, replace bucket LH,
21,000 replace swing machinerry front, replace travel motor LH & RH, replace top
9 PC2000-8 EX1726 Kamis 7-Nov-12 12 96 96 42.9% roller LH & RH, replace fan pump oil cooler, replace oil motor cooler, replace ###
radiator, replace HIC RH
Page 33
W16 (2)
A
C
PERIODE 19 Nopember sd 25 Nopember 2012 T
U
NO MODEL UNIT JENIS PS Date PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
A
1 PC4000-6 SH304 4 4 97.6% Dailly check & washing
###
Check port throtlle line "E" leak, Reseal short cover C/B I A1, A2 dan adapter,
2 PC4000-6 SH305 41,000 Senin 19-Nov-12 12 14 14 91.7% Block increasing SGB RH leak, Oring mounting Y22 and Y24 leak, Short cover c/b
1 A1, A2, A3 leak dan adapter, Oring adapter hose line N leak
###
Repalce hose internal leak motor fan oil cooler, Replace hose internal leak fan
5 PC3000-1 EX708 45,500 Selasa 20-Nov-12 10 16 16 90.5% motor oil cooler to tan hyd, Hose return grease pump, Reseal ACV C/B 3 B1, ###
Reseal ACV C/B 1 B1, MRV C/B 1 leak, Clamp pipe cylinder stick LH head supply
Union filter fan oil cooler leak, reseal SRV MRV area CB I,II,III, replace hose
6 PC3000-6 EX711 41,500 Sabtu 24-Nov-12 10 10 10 94.0% anaconda line K, J M, replace hose travel motor ###
Replace bucket, Cerosin resistor weeping, Level oil hyd demage dark, Injector
8 PC2000-8 EX1722 23,000 Rabu 21-Nov-12 10 20 20 88.1% grease demage at stick ###
Page 34
W16 (2)
Replace PTO, replace rotary joint, replace boom cyl LH, replace bucket LH,
21,000 replace swing machinerry front, replace travel motor LH & RH, replace top
9 PC2000-8 EX1726 Kamis 7-Nov-12 12 96 96 42.9% roller LH & RH, replace fan pump oil cooler, replace oil motor cooler, replace ###
radiator, replace HIC RH
Page 35
W17
A
C
PERIODE 26 Nopember sd 02 Desember 2012 T
U
NO MODEL UNIT JENIS PS Day PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
Reseal mounting HPF1 to C/B1 DN 40 and DN50, Reseal suction M/P 3-4 lower, A
1 PC4000-6 SH304 41,500 Minggu 2-Dec-12 8 16 16 90.5% replace hose base plate Y61 to M/P4, Bolt mounting door engine missing,
Reseal swing brake valve LH and replace Hose pilot short cover C/B III
###
###
Replace Union hose release travel parking brake at travel parking brake leak,
hanger intake pipe RH engine front and rear missing, replace Gromet hose
3 PC4000-6 SH313 1,500 Rabu 21-Nov-12 8 12 12 92.9% jambul loose, replace Clamp hose supply swing LH missing , reseal swing brake
valve LH
###
Reseal base plate Y61, Y16 and Y127, Replce bearing leader, Replace clamp
pipe at upper boom line bucket cyl, tightenning Under cover pre cleaner
4 PC4000-6 EX301 Sch Do Backlog Kamis 29-Nov-12 - 26 26 84.5% missing 4 pcs, Replace Fan pump oil cooler, replace Fan motor radiator, midlife###
engine, replace hyd oil & flushing
Front seal engnie leak (urgent), Reflange seal hose discharge M/P 3, reseal SRV
6 PC3000-6 EX711 Sch Do Backlog Selasa 29-Nov-12 - 18 18 89.3% MRV area CB I,II,III, replace hose anaconda line K, J M, replace hose travel ###
motor, Reseal base palte Y120, T16 and Y125
Page 36
W17
Replace PTO, replace rotary joint, replace boom cyl LH, replace bucket LH,
Sch Do Backlog replace swing machinerry front, replace travel motor LH & RH, replace top
9 PC2000-8 EX1726 Sabtu 1-Dec-12 - 48 48 71.4% roller LH & RH, replace fan pump oil cooler, replace oil motor cooler, replace ###
radiator, replace HIC RH
11 PC2000-8 EX1736 22,250 Jum'at 30-Nov-12 5 5 5 97.0% Service and do backlog ###
Page 37
W18
A
C
PERIODE 03 Desember sd 09 Desember 2012 T
U
NO MODEL UNIT JENIS PS Day PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
P
Reseal throtle line B,E and J rear, Reseal swing brake valve LH, Replace Hose A
1 PC4000-6 SH304 41,500 Senin 3-Dec-12 8 18 18 89.3% ARC kine A and C crack, Replace Hose discharge main pump I weeping, Replace
Hose pilot short cover C/B III, Replace bearing leader and bucket crack
###
Replace Clamp pipe supply cyl bucket LH/RH missing at upper boom, Replace
and tightening all clamp piping discharge M/P 1,2, Replace base plate Y120,
2 PC4000-6 SH305 41,250 Selasa 4-Dec-12 5 16 16 90.5% Tightenning union oil cooler upper front and Replace Fastener engine room
broken
###
###
5 PC3000-1 EX708 45,750 Sabtu 8-Dec-12 5 36 36 78.6% Front idler LH worn at sliding block and Front idler RH worn at sliding block ###
Bolt mounting cover area engine front C/B missing, replace Plug SBV leak,
6 PC3000-6 EX711 41,750 Kamis 6-Dec-12 5 16 16 90.5% Reflange seal piping from line N to C/B II Dn40 and replace Bolt lock pin ###
cylinder stick RH head missing
Repair ladder crack, Replace hose internal leak filter main pump to oil cooler,
Bolt mounting clamp piping c/b L2 & piping c/b R1 to rotary joint missing,
7 PC2000-8 EX1701 29,500 Rabu 5-Dec-12 8 10 10 94.0% replace Hose cyl bucket LH sisi bottom crack, replace Hose internal leak weing###
to filter weeping, replace Hose internal leak tracel to filter weeping
Replace Clamp piping C/B L1 & R1 to rotary joint missing, replace Sensor engine
8 PC2000-8 EX1722 23,500 Jum'at 7-Dec-12 8 12 12 92.9% oil pressure LH leak at mounting and replace Mounting water pump leak oil ###
engine
Page 38
W18
Replace PTO, replace rotary joint, replace boom cyl LH, replace bucket LH,
21,250 replace swing machinerry front, replace travel motor LH & RH, replace top
9 PC2000-8 EX1726 Rabu 1-Dec-12 5 48 48 71.4% roller LH & RH, replace fan pump oil cooler, replace oil motor cooler, replace ###
radiator, replace HIC RH
Page 39
W19
Reseal throtle line B,E and J rear, Reseal swing brake valve LH, Replace Hose
1 PC4000-6 SH304 41,750 Minggu 16-Dec-12 8 18 18 89.3% ARC kine A and C crack, Replace Hose discharge main pump I weeping, Replace 96.7% BUS: Low Power (5,5Hrs)
Hose pilot short cover C/B III, Replace bearing leader and bucket crack
BUS: Oil hydraulic leak (2,5Hrs), BUS: Oil Hydraulic Low & Bucket Jammed
2 PC4000-6 SH305 4 4 97.6% Dailly check & washing 93.6% (8,25Hrs)
1,750 Apar front air cleane, Modifikasi cover belt AC (hole), Bolt clamp piping
3 PC4000-6 SH313 Rabu 12-Dec-12 12 14 14 91.7% discharge M/P I missing, Replace rubber maounting all file suspension 98.8% BUS: Engine abnormal (2 Hrs)
BUS: Auto lube abnormal (1 Hrs), BUS: Work Lamp Off (1,17Hrs), BUS: Hose
5 PC3000-1 EX708 4 4 97.6% Dailly check & washing 97.3% Main Pump Leak (1,83Hrs), BUS: RPM Drop (0,5Hrs)
Bolt mounting cover area engine front C/B missing, replace Plug SBV leak,
6 PC3000-6 EX711 41,750 Selasa 11-Dec-12 5 18 18 89.3% Reflange seal piping from line N to C/B II Dn40 and replace Bolt lock pin 90.2% BS: Schedule PS 41.750 Hrs (14 Hrs), BUS: Bucket jammed (2,5Hrs)
cylinder stick RH head missing
BUS: Hose trinion leak (3,92 HRs), BUS: Hose Control Valve (1,17Hrs), BUS:
8 PC2000-8 EX1722 4 4 97.6% Dailly check & washing 95.4% Track RH Loose (2,67Hrs)
Replace PTO, replace rotary joint, mid life enginereplace boom cyl LH, replace
Senin 10 des 2012 bucket LH, replace swing machinerry front, replace travel motor LH & RH,
9 PC2000-8 EX1726 Continue s/d s/d 96 96 42.9% replace top roller LH & RH, replace fan pump oil cooler, replace oil motor 35.9% BS: Schedule PS 21.250 Hrs (107,67 Hrs)
kamis 13 des 2012 cooler, replace radiator, replace HIC RH
BS: Schedule Repair Hose grease to link bucket (0,83Hrs), BUS: Water Radiator
11 PC2000-8 EX1736 22,500 Sabtu 15-Dec-12 12 16 16 90.5% Hose HPF L1 crack, repair boom crack LH 96.3% Low (1,67Hrs), BS: PM Daily (0,83Hrs), BUS: Lock Pin Bucket loose & AC HOT
(2,83Hrs)
Page 40
W20
A
C
PERIODE 17 Desember sd 23 Desember 2012 T
U
NO MODEL UNIT JENIS PS Day PLAN DATE
PLAN PLAN PA REMARK
A
PS Hrs BACKLOG Hrs TOTAL Hrs L
Top roller no. 2 RH anjlok, Reseal throtle line B,E and J rear, Reseal swing brake P
A
valve LH, Replace Hose ARC kine A and C crack, Replace Hose discharge main
1 PC4000-6 SH304 41,750 Selasa 18-Dec-12 8 20 20 88.1% pump I weeping, Replace Hose pilot short cover C/B III, Replace bearing leader
and bucket crack ###
2 PC4000-6 SH305 41,500 Jum'at 21-Dec-12 12 96 96 42.9% Replace TGB, Replace Sprocekt, Replace Track Pad and rebushing car body
###
###
Hose return grease pump, Shut off oil hyd leak,Clamp piping to stick cylinder LH
5 PC3000-1 EX708 46,000 Sabtu 22-Dec-12 8 12 12 92.9% missing, Hose imternal leak T/M LH leak, Water pump leak oil engine and ###
Grommet hose supply HPF 1 & 3 DN40
42,000 Front cover Engine leak at bolt mounting compressor AC, Replace gromet line
6 PC3000-6 EX711 Minggu 23-Dec-12 8 14 14 91.7% B,D,E,G,K,N DN40, Reseal ACV C/B 2 B2, Reseal swing brake valve ###
Hose supply cyl bucket sisi bottom crack LH, Step ladder flooer RH missing,
7 PC2000-8 EX1701 29,750 Kamis 20-Dec-12 8 18 18 89.3% Repair underguard oil cooler, Step ladder LH broken ###
Hose supply HPF L1, R1 and R2 crack, Hose boom cyl LH sisi head crack, Hose
10 PC2000-8 EX1730 22,250 Rabu 19-Dec-12 8 18 18 89.3% return C/B R1/R2 crack and Hose return cooling cyl head engine RH upper ###
thermostat leak
Clamp and bolt mounting piping from C/B R1 to rotary joint missing, Piping
22,500 grease from injector upper stick RH to bucket leak (modif with hose), Replace
11 PC2000-8 EX1736 Senin 17-Dec-12 12 20 20 88.1% hose grease suply pin bucket RH/LH, Boom attachment crack(urgent) and ###
Replace oil hyd
Page 41
Schedule Service
CODE UNIT : EX708 SMR PLAN : 43250 Date Plan : 9-Jul-12
WO :
ESTIMATE HRS : 10 Hrs SMR ACTUAL : Date Actual :
Parts Needed MAN POWER Status
No. Description of Problem Job Desc Priority EST EST M/P EST JOB Remarks Tools
P/N Description QTY DAY SHIFT NIGHT SHIFT QTY ( F/ NF )
SERVICE JOB
1 Periodic service 250HRS (see service sheet) Service 1 - - -
2 Washing Unit Washing 1 - - -
3 Washing Radiator Washing 1 - - -
4 Wash & Open oil cooler Wash & Open 1 - - -
TAKE SAMPLE OIL
1 Engine Oil Take PAP 1 Meditrans SAE15W40 1
2 Hydraulic Take PAP 1 Shell TELLUS 100 1
3 PTO / PDG Take PAP 1 Shell CLP 150 1
4 Swing Gear box RH Take PAP 1 Shell OMALA 220 1
6 Spur Gear RH Take PAP 1 Shell OMALA 220 1
7 Spur Gear LH Take PAP 1 Shell OMALA 220 1
8 F/D LH Take PAP 1 Shell OMALA 220 1
9 F/D RH Take PAP 1 Shell OMALA 220 1
10 Grease ADD 1 Shell ALBIDA 100%
BACKLOG JOB :
1 Clamp piping boom RH missing Replace 1 50544098 Hose 1
2 Filter HPF leak Reseal 694423 SUPPORT RING
1 972149 O-RING 1
SCHEDULE REPLACEMENT
1 Hose ARC Line G Replace 1 51589798 Hose 1
2 Hose Head Bucket Cyl RH Replace 1 51590198 Hose 1
3 Hose Discharge M/P III Replace 1 51590398 Hose 1
4 Hose Cyl Boom RH Head Replace 1 51591198 Hose 1
5 Hose Cyl Boom RH Bottom Replace 1 51590998 Hose 1
ADDITIONAL BACKLOG
SUPPORT EQUIPMENT
1 Lube Truck
2 Water Truck
3 Crane Truck
4 Manitou
Approved By : Prepared By :
(SPV. BACKLOG) (CREW BACKLOG)
SH304
Schedule Service
CODE UNIT : SH304 SMR PLAN : 39250 Date Plan : 10-Jul-12
SUPPORT EQUIPMENT
1 Manitou
2 Lube Truck
3 Fabrication
4 Water tank
Approved by : Prepared By :
SERVICE JOB
1 Periodic service 250 Hrs (see service sheet) Service 1 - - -
2 Washing Unit Washing 1 - - -
3 Washing Radiator Washing 1 - - -
4 Washing & Open Oil Cooler Wash & Open 1 - - -
PROJECT
1
TAKE SAMPLE OIL
1 Engine Oil Take PAP 1 SAE 15W 40 OIL 1
2 Hydraulic Take PAP 1 TELLUS 100 OIL 1
3 PTO / PDG Take PAP 1 CLP 150 OIL 1
4 Swing Gear box RH Take PAP 1 OMALA F 220 OIL 1
5 Swing Gear box LH Take PAP 1 OMALA F 220 OIL 1
6 Spoor Gear RH Take PAP 1 OMALA F 220 OIL 1
7 Spoor Gear LH Take PAP 1 OMALA F 220 OIL 1
8 F/D LH Take PAP 1 OMALA F 220 OIL 1
9 F/D RH Take PAP 1 OMALA F 220 OIL 1
10 Grease Add 1 ALBIDA GREASE 100%
BACKLOG JOB
Control Block Area
1 Throttle line G leak Replace 1 75739873 Kit 1
2 Throttle line L leak Replace 1 75739873 Kit 1
3 Throttle line O leak Replace 1 75739873 Kit 1
4 Throttle line K leak Replace 1 75739873 Kit 1
5 Throttle line M leak Replace 1 75739873 Kit 1
6 Throtle valve line J rear leak Replace 1 75739873 Kit 1
Main Pump Area
1 Hose Block Control M/P No 1 Replace 1 51648998 Hose 1
1 51631898 Hose 1
2 Hose Block Control M/P No 2 Replace 51649098
3 Hose Block Control M/P No 3 Replace 1 51369298 Hose 1
1 51762198 Hose 1
4 Hose Block Control M/P No 4 Replace 51818798
5 Hose Block Control M/P No 5 Replace 1 51637798 Hose 1
6 Hose Block Control M/P No 6 Replace 1 51093998 Hose 1
7 Hose Block Control M/P No 7 Replace 1 51470998 Hose 1
Engine Area
1 Cover alternator missing Welding 1 Fabrication Cover 1
2 Mounting Pilot Pump Leak at O-Ring Reseal 1 76713573 O-ring 1
3 Arm Wiper Lower Broken Replace 1 76953873 Arm wiper 1
4 Bellow Joy stick RH sobek Replace 1 76758373 Bellow 1
Cabin Area
1
SCHEDULE REPLACEMENT
1 Hose ARC Line E Replace 1 51632498 Hose 1
2 Hose ARC Line F Replace 1 51632498 Hose 1
3 Hose ARC Line L Replace 1 51632498 Hose 1
4 Hose supply accumulator LH/RH leak Replace 1 64148740 Hose 1
5 Hose bucket bottom RH leak Replace 1 94042440 Hose 1
6 Stick cylinder LH Replace 1 92927040 Cylinder 1
ADDITIONAL BACKLOG
1
2
SUPPORT EQUIPMENT
1 Lube Truck
2 Crane Truck
3 Tadano
4 Manitou
SERVICE JOB
1 Periodic Service 250Hrs (see service sheet) Service 1 - - -
2 Washing Radiator/Machine Washing 1 - - -
3 Washing Unit Washing 1 - - -
4 Washing and open Oil Cooler Wash & Open 1 - - -
TAKE SAMPLE OIL
1 Engine Oil Take PAP 1 SAE 15W-40 Meditrans 1
2 Hydraulic Oil Take PAP 1 TELLUS 46 Shell 1
3 PTO Take PAP 1 DONAX TC 30 Shell 1
4 Swing Gear Box Front Take PAP 1 DONAX TC 30 Shell 1
5 Swing Gear Box Rear Take PAP 1 DONAX TC 30 Shell 1
6 F/D LH Take PAP 1 DONAX TC 30 Shell 1
7 F/D RH Take PAP 1 DONAX TC 30 Shell 1
8 Grease ADD 1 ALBIDA - 100%
BACKLOG JOB
1 Bucket pin to arm oblak Replace 1 21T-70-33171 Pin 1
2 Hose Return From Oil Cooler to Filter Replace 1 07297-01218 Hose 1
3 Hose HPF Crack Replace 1 07084-01416 Hose 3
4 Hose From main pump to C/B Crack Replace 1 07084-01411 Hose 2
21T-03-31690 Hose 2
21T-03-31391 Hose 2
5 Hose From Thermostat Housing to Radiator Crack Replace 1 07289-00080 Clamp 8
6 Ladder jammed Repair 1 Repair Ladder 1
SCHEDULE REPLACEMENT
1 Midlife E/G (Starting Mtr Upper)
ADDITIONAL BACKLOG
SUPPORT EQUIPMENT
1 Crane Truck
2 Lube Truck
3 Water Tank
Approved by Prepared By :
ADDITIONAL BACKLOG
1
SUPPORT EQUIPMENT
1 Manitou
2 Lube Truck
3 Water tank
Date Plan : 12-Jul-12
Date Actual : WO :
Parts Needed MAN POWER Status
EST EST M/P EST JOB
Description QTY DAY SHIFT NIGHT SHIFT QTY ( F/ NF )
MEDITRANS 1
SHELL 1
OMALA 1
OMALA 1 1
OMALA 1
OMALA 1
OMALA 1
OMALA 1
OMALA 1
- 100%
O-ring 2
Hose 1
Kit 1
Hose 1
Hose 1
Odometer 1
Clamp 1
Hose 1
Approved by :
(Supervisor)
Remarks Tools
Prepared By :
(Backlog Crew)